Doosan MX Alarm Service Manual

4.5 (2)

Doosan MX Series Alarm List

Alarm

No.

2001

2002

2003

2004

2005

Message

WHETHER EMERGENCY BUTTON IS PRESSED OR OVERTRAVEL OF AXES IS DETECTED, RELEASE EMERGENCY BUTTON AND LIMIT SWITCH FOR OVERTRAVEL CHECK.

THE ALARMS OF THE MAIN SPINDLE MOTOR AND SERVO UNIT DETECTED, CHECK ALARM DISPLAY ON THE SERVO UNIT THEN RETRY AFTER POWER OFF-ON.

OVERCURRENT IN THE CONTROL POWER CIRCUIT, ABNORMALLY LARGE CURRENT FLOW IS DETECTED IN THE CONTROL POWER CIRCUIT, CHECK FOR CONTROL POWER SHORT CIRCUIT.

HYD. PUMP MOTOR OVERLOAD IS DETECTED, CHECK OVERLOAD VALUE ON THE THERMAL RELAY AND MOTOR.

HYD. PRESSURE IS DOWN, CHECK HYD. PRESSURE SWITCH, PRESSURE VALUE AND LEAKAGE OF HYDRAULIC.

2007

2009

2010

2011

2016

SPINDLE ROTATION IS ABNORMAL. REVOVING SPINDLE EMERGENCY STOP INVERTER FAULT ALARM

KEEP RELAY SETTING ALARM. PLEASE CHECK THE KEEP RELAY(K5,K5)

PSM POWER RUNNING ALARM. PLEASE CHECK AUXILLARY CONTACT ON THE MAGNETIC CONTACTOR (KM10 OR KM110).

2019

MILLING SPINDLE ORIENTATION OVERTIME

2020

COOLANT & LUB. PUMP MOTOR OVERLOAD OR Q11 FOR SERVO TURRET,

CHIP CONVEYOR AND BAR FEEDER OVERLOAD IS DETECTED.

 

2021

TORQUE SKIP DATA ERROR

 

SPINDLE ORIENTATION CONFIRM IS NOT DETECTED WITHIN 10SEC,

2022

CHECK ORIENTATION PARAMETER AND READJUST. ORIENTATION INDEX

 

COMMAND ALARM.

2023

2024

2025

2027

2028

2029

2030

TOOL INDEX OVERTIME

TOOL NUMBER COMMAND ALARM

TOOL NUMBER SELECT KEEP RELAY SET ALARM

SPINDLE SPEED ARRIVAL IS NOT DETECTED WITHIN 7SEC, CHECK SPINDLE SERVO UNIT.

SPINDLE ROTATION CONDITION IS NOT READY, CHECK SPINDLE ROTATION CONDITION.

SPLASH GUARD DOOR IS OPEN, CHECK SPLASH GUARD DOOR OPEN ANDLIMIT SWITCHES.

M17 OR M18 IS COMMANDED IN ILLEGAL MODE, PLEASE CONFIRM MDI MODE.

2031

2032

2033

2034

2035

2036

2037

2038

2039

2040

2041

2042

2043

2045

2046

2047

2048

2049

2050

2051

2052

2053

2054

PLEASE MANUAL REF.POINT RETURN, OTHERWISE AUTO.OPERATION IS IMPOSSIBLE.

FEEDHOLD PUSH BUTTON IS PRESSED.

AIR OR COOLANT PRESSURE SWITCH IS DOWN.

PROXIMITY SWITCH FOR CHUCK CLAMP CONFIRM POSITION ERROR, RESET SWITCH POSITION (PX1.M) (PX2.M)

AXIS CHANGE OVERTIME.

M68 OR M69, M168 OR M169 IS NOT FINISHED WITHIN 15SEC AFTER COMMAND, CHECK SOLENOID VALVE, POSITION SWITCH AND OPERATION CONDITION.

M78 OR M79 IS NOT FINISHED, WITHIN 15SEC AFTER COMMAND, CHECK SOLENOID VALVE, POSITION SWITCH AND OPERATION CONDITION.

M45,M46,M47 IS NOT FINISHED WITHIN 15SEC AFTER COMMAND, CHECK SOLENOID VALVE, POSITION SWITCH AND OPERATION CONDITION.

M10 OR M11 COMMAND ALARM, CHECK SOLENOID VALVE, POSITION SWITCH AND OPERATION CONDITION.

M50 OR M51 IS NOT FINISHED, WITHIN 15SEC AFTER COMMAND, CHECK SOLENOID VALVE, POSITION SWITCH AND OPERATION CONDITION.

THE ALARMS OF THE BARFEEDER IS DETECTED, CHECK BAR-FEEDER.

M52, M53, M152 OR M153 IS NOT FINISHED, WITHIN 15SEC AFTER COMMAND, CHECK SOLENOID VALVE, POSITION SWITCH AND OPERATION CONDITION.

M58 OR M59 IS NOT FINISHED, WITHIN 15SEC AFTER COMMAND, CHECK SOLENOID VALVE, POSITION SWITCH, AND OPERATION CONDITION.

Q-SETTER OPERATION ALARM. CHECK SENSOR AND SOLENOID. TO MEASURE X1-AXIS THAT Y-AXIS SHOULD BE LOCATED AT 0. (1ST.REF) POSITION

CHUCK IS OPENED DURING THE SPINDLE ROTATION, CHECK HYD.PRESSURE.

TURRET CLAMP SWITCH ERROR

THE RESET COMMAND IS USED WHILE PROGRAM IS RUNNING.

M88,M89,M90,M188,M189,M190 COMMAND ALARM. CHECK SOLENOID VALVE, POSITION SWITCH AND OPERATION CONDITION.

LUB.PRESSURE IS DOWN OR LUBRICATION OIL LEVEL IS LOW,CHECK LUB.UNIT AND REPLENISH THE OIL.

OIL COOLER ALARM

M61 OR M62, M161 OR M162 IS NOT FINISHED WITHIN 15SEC AFTER COMMAND. PLEASE CHECK INITIAL CONDITION.

WORK EJECTOR & DETECTOR ALARM

MILLING SPINDLE IS UNCLAMPED.MILLING SPINDLE SHOULD BE CLMAPED IN TURNING MODE.

2055

2056

2057

2058

2059

2060

2061

2062

2063

2064

2065

2066

2067

2068

2069

2070

2071

2072

2073

2074

2075

2076

2077

2078

2079

2080

ILLEGAL SYNCHRO INITIAL STATE IS DETECTING . PLEASE CHECK CHUCK STATE.

THIS COMMAND CANNOT BE PERFORMED. PLEASE PERFORM THE REF. POSITION RETURN OF X & Y-AXIS BEFORE THIS COMMAND.

TOOL LIFE COUNT END ALARM. PARTS COUNT END ALARM.

M,T-CODE COMMAND ALARM WITH A-AXIS. CHUCK UNCLAMP STATUS.

SAFETY LOCKING SWITCH ALARM. PLEASE CHECK CONDITION OF THE LOCKING KEY SWITCH OR WIRE CONDITION THAT IS CONNECTING BETWEEN NO.11 AND NO.12 IN SAFET LOCKING SWITCH.

LIMIT SWITCH FOR PROGRAMABLE TAILSTOCK IS NOT OPERATED WITHN 5SEC AFTER COMMAND, CHECK SOLENOID VALVES AND LIMIT SWITCHES.

PROXIMITY SWITCH FOR Q-SETTER IS NOT OPERATED WITHIN 5SEC AFTER COMMAND, CHECK SOLENOID VALVES AND PROXIMITY SWITCHES.

M66 OR M67 COMMAND ON THE M/C, THE NEXT M03 OR M04 COMMAND.

Y-AXIS IS NOT IN A REFERENCE POSITION. PLEASE RETURN THE Y-AXIS TO REFERENCE POSITION FOR BT-AXIS MOVING.

CHECK POSITION DETECTING SWITCHES ARE OPERATED SIMULTANEOUSLY, CHECK SWITCH.

TOOL SWITCH ALARM

DRY RUN STATUS. IF YOU PRESS CYCLE START BUTTON, THIS ALARM WILL RESET.

COOLANT FILTER CHANGE ALARM

SPINDLE CAMMAND IS ABNORMAL. CHANGE SPINDLE COMMAND AFTER SPINDLE STOP(M05/M35/M65/M105/M165).

CHIP CONVEYOR ALARM TORQUE ALARM

ILLEGAL COMMAND ALARM

COOLJET LOW PRESSURE OR FILTER BLOCK ALARM TOTAL CYCLE START ALARM

HIGH PRESSURE FILTER OR COOLJET FILTER BLOCK

MILLING SPINDLE CLAMP, UNCLAMP COMMAND ALARM. MILLING SPINDLE IS ROTATING OR SENSOR IS ABNORMAL.

B-AXIS DISC CLAMP COMMAND IS NOT AVAILABLE WHEN NEW TYPE B- AXIS IS USED.

B-AXIS SENSOR ALARM. PLEASE CHECK THE B-AXIS DISC CLAMP CHECK SENSOR AND CURVIC CLAMP CHECK SENSOR.

B-AXIS ANGLE IS NOT A MULTIPLE OF 15 DEGREE

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