Doosan DX140LC, DX180LC Wiring Diagram

4.3 (19)

Electrical System

SP001038

ELECTRICAL SYSTEMSP001038

Electrical

System

Edition 1

Electrical System

SP001038

 

Page 1

MEMO

Electrical System

SP001038

Page 2

 

Table of Contents

Electrical System

 

Safety Precautions ...............................................

7

Applicable Models ................................................

7

Introduction ...........................................................

9

Electrical Supply System ....................................

10

Engine Starting Circuit ........................................

12

Start Operation ..............................................................

12

After Start ......................................................................

14

Engine Preheating System .................................

16

Engine Stop ........................................................

18

Charging System ................................................

20

Monitoring System ..............................................

21

Instrument Panel ...........................................................

22

Monitoring System Schematic .......................................

24

Operation ............................................................

26

Instruments....................................................................

26

Warning and Indicator Lights ..............................

28

Indication of Warning Lights ..........................................

28

Indication of Multifunction Gauge and

 

Letter Information Area..................................................

29

Initial Operation ..................................................

31

Mode Selector Switch .........................................

31

Graphic Information Area Display.......................

32

Overview .......................................................................

32

Main Menus for the Graphic Display Area.....................

33

Menu Selector Buttons ..................................................

33

Main Menu ..........................................................

34

Language ......................................................................

34

Set Clock .......................................................................

35

Filter/Oil Info ..................................................................

35

Adjust Display................................................................

36

Electrical System

SP001038

 

Page 3

Set Password ................................................................

37

Special Menu ......................................................

38

Entering/Accessing and Exiting/Escaping Menus .........

38

Special Menu Selections ...............................................

39

Electronic Hydraulic Control System (e-EPOS)..

56

Control System Schematic ............................................

56

Power Mode Control ...........................................

58

Operation.......................................................................

60

Power Mode Control - Circuit Diagram ...............

62

Work Mode Control.............................................

64

Operation.......................................................................

65

Work Mode Control - Circuit Diagram.................

66

Engine Control System .......................................

67

Engine Control Dial.............................................

68

Engine Control Circuit Diagram ..........................

69

Automatic Deceleration Control

 

(Auto Idle Control) ..............................................

70

Engine Overheat Protection System ..................

72

Power Boost Mode .............................................

74

Operation.......................................................................

74

Power Boost Control - Circuit Diagram .........................

76

Automatic Travel Speed Control.........................

78

Automatic Travel Speed Control - Circuit Diagram .......

80

Self-diagnostic Function .....................................

81

e-EPOS Controller.........................................................

81

Air Conditioner System .......................................

83

Outline ...........................................................................

83

Internal and External Filters ..........................................

84

Air-Conditioning System Layout ....................................

86

Air Conditioner/heater Circuit Diagram..........................

87

Air Conditioner/heater Unit ............................................

88

Ambient Air Temperature Sensor ..................................

93

Electrical System

SP001038

Page 4

 

Sun Sensor....................................................................

94

Control Panel.................................................................

94

Compressor .................................................................

102

Receiver Dryer ............................................................

102

Troubleshooting ................................................

103

Weight of R134a Gas Used In Machines .........

105

Refrigerant System Repairs .............................

106

Refrigerant Safe Handling Procedures........................

106

Repair and Replacement Procedure ...........................

107

Refrigerant Recovery ..................................................

109

Vacuuming Refrigerant System...................................

109

Leakage Check ...........................................................

111

Refrigerant Charging ...................................................

111

Inspecting System For Leakage ..................................

113

Wiper System ...................................................

114

Wiper Circuit................................................................

114

Wiper operation ...........................................................

115

Lighting System ................................................

118

Lighting System Circuit Diagram .................................

118

Kind of Light ................................................................

119

Operation.....................................................................

119

Audio Controller ................................................

120

Audio Controller Circuit Diagram .................................

120

Electrical System

SP001038

 

Page 5

MEMO

Electrical System

SP001038

Page 6

 

SAFETY PRECAUTIONS

CAUTION!

Follow all safety recommendations and safe shop practices outlined in the front of this manual or those contained within this section.

Always use tools and equipment that are in good working order.

Use lifting and hoisting equipment capable of safely handling load.

Remember, that ultimately safety is your own personal responsibility.

APPLICABLE MODELS

The contents of this section apply to the following models and serial number ranges.

MODEL

SERIAL NUMBER RANGE

 

 

DX140LC

5001 and Up

 

 

DX180LC

5001 and Up

 

 

 

 

Electrical System

SP001038

 

Page 7

Electrical System

SP001038

Page 8

 

INTRODUCTION

The electrical system for this equipment is DC 24 volts. The rated voltage for all electric components is 24 volts with the exception of the stereo and the air-conditioning control actuator. The system contains two 12 volt batteries connected in series and a three phase AC generator with a rectifier. The electric wiring used in the system is easily identifiable by the insulator color. The color symbols used in the electrical system are listed in the following chart.

Electric Wire Color

Symbol

Color

 

 

W

White

 

 

G

Green

 

 

Or

Orange

 

 

B

Black

 

 

L

Blue

 

 

Lg

Light green

 

 

R

Red

 

 

Gr

Gray

 

 

P

Pink

 

 

Y

Yellow

 

 

Br

Brown

 

 

V

Violet

 

 

NOTE: RW: Red wire with White stripe

R - Base Color, W - Stripe Color

NOTE: 0.85G: Nominal sectional area of wire core less insulator = 0.85 mm2

Electrical System

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Page 9

ELECTRICAL SUPPLY SYSTEM

The electric power circuit supplies electric current to each electric component. It consists of a battery, battery relay, starter switch, circuit breaker, fusible link and fuse box.

The negative terminal of the battery is grounded to the vehicle body.

Even when the starter switch (5) is in the "OFF" position, electric currento is supplied toothe following components through battery

(1) fusible link (3) fuse box (6).

1.Terminal "1" of DC-DC converter (for memory backup of stereo)

2.Terminal "B" of starter switch

3.Hour meter

4.Engine controller

5.Fuel feeder pump switch

6.Terminal "6" of wiper motor

7.Terminal "13" of wiper controller

8.Terminal "CN6-11" of instrument panel

9.Terminal "CN9-6" of air conditioner panel

10.Cabin light

When the starter switch (5) is in the "ONo or START" positions,o

the currento flows from the battery (1) fusibleo link (3) fuse box (6) "B" terminalo of starter switch (5) "BR" terminal of starter switch (5) "BR" terminal of battery relay (2) which activates the coil of the battery relay and the electric supply system is energized.

When the battery relay's contacts are connected, all electric devices can be operated.

While the engine is not running, the electric power for all electric devices are supplied by the battery. Once the engine is started the power is supplied from the alternator (7).

Electrical System

SP001038

Page 10

 

ACC

C

B5

 

 

 

R2

BR

 

 

 

 

 

 

 

 

 

 

 

 

0.5G

 

 

 

 

 

 

 

R1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

 

 

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

 

 

 

 

2

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

A

 

 

 

 

 

 

 

 

BR

 

 

 

 

 

 

 

 

 

 

E

 

 

 

 

 

 

 

8

 

 

 

 

 

 

 

 

 

 

 

 

 

-

+

-

+

STARTER SWITCH CONNECTION

 

R(I)

P(R)

B(B+)

12V 100AH

 

12V 100AH

 

 

 

 

1

 

 

TML

 

 

0.5 uF

 

 

 

 

 

PST

B BR R1 R2 C ACC

 

B+

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OFF

 

 

 

I(L)

 

 

 

 

 

 

 

 

 

 

 

 

7

 

 

 

ON

 

 

 

 

 

 

 

 

 

 

 

 

 

REG.

 

 

 

 

 

 

START

 

 

 

TRIO DIODE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F+

 

FIELD

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F-

E

GRD

FG007233

Figure 1 ELECTRIC POWER CIRCUIT DIAGRAM

Reference

Description

Number

 

 

 

1

Battery

 

 

2

Battery Relay

 

 

3

Fusible Link

 

 

4

Circuit Breaker

 

 

Reference

Description

Number

 

 

 

5

Starter Switch

 

 

6

Fuse Box

 

 

7

Alternator

 

 

8

Diode

 

 

Electrical System

SP001038

 

Page 11

ENGINE STARTING CIRCUIT

Start Operation

When the starter switch is turned to the "START" position, the "S" and "E" terminals of the starter controller (7) are connected. At this time the contacts in the startero relay (8) areoclosed by the ocurrent flow from the battery (1) fusibleo link (3) fuse box (6)

"B" terminalo of starter switch (5) "C" terminal of startero switch (5) "30" terminal of starter relay (12) -o"87a" terminal "C" terminal of starter relay (8) - "D"o terminal "S" terminal of starter controller (7) - "E" terminal ground.

When the contact point "B" and "PP" of starter relay (8) are connected, the pinion gear of the starter (9) is pushed forward and makes contact with the ring gear of the flywheel and the internal contacts of theo starter are connected. The currentoflows from the battery (1) "A" terminal of the batteryo relay (2) "B" terminal of the battery relay (2, Figure 3) "B" terminal of the starter (9). The starter motor is rotated and the engine is started.

If the instrument panel has the password function activated , input number should match the set number, otherwise the start circuit closes and the engine does not start.

NOTE: If the security system is "LOCKED," a four-digit password will be required to start the engine. If the system is "UNLOCKED," no password will be required and this display screen will not appear.

In the event the securityo system is locked,o current flowsofrom battery (1) fusible link (3) ofuse box

(6) "B" terminal of startero switch (5) "ACC" terminal of startero switch (5) "86" terminal of startero relay (12) "85" terminal of startero relay (12)

"CN1-15" terminal of e-EPOS (13) ground. This current flow causes the coil in starter relay (12) to be activated, opening contacts at "87a" terminal. This prevents starter relay (8) from functioning.

02/05 [MO] 11:30

ENTER

PASSWORD

C H

C H

E/G SPEED

0 RPM

FG001445

Figure 2

Electrical System

SP001038

Page 12

 

 

 

7

 

 

8

9

 

 

N

S

 

D

PP

C

 

 

P

E

 

C

B

B

 

 

B

 

 

 

 

 

 

11

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

87a

 

 

 

 

 

 

 

 

30

 

 

 

 

 

 

87

 

 

 

 

 

 

 

85

86

ACC

 

 

 

 

 

 

 

 

C

 

 

 

 

 

 

B

5

 

 

 

 

 

12

R2

BR

 

 

 

 

 

R1

 

 

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

CN1-15

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

B

A

 

CN2-1

 

 

 

 

 

 

 

 

 

 

 

 

BR

 

 

13

 

 

 

11

E

 

 

 

 

 

 

 

2

 

 

 

R(I)

P(R)

B(B+)

 

 

 

 

 

 

STARTER SWITCH CONNECTION

 

0.5 uF

 

 

 

 

 

TML

 

B+

 

 

 

 

PST

B

BR R1 R2 C ACC

 

 

 

 

 

 

 

 

 

OFF

 

 

I(L)

 

 

 

 

 

 

 

 

-

+

- +

 

 

 

 

10

ON

 

 

REG. TRIO DIODE

 

 

 

START

 

F+

FIELD

 

 

1

 

 

 

F-

 

 

 

 

 

 

 

E

 

 

 

 

 

 

 

 

GRD

 

 

FG007234

 

 

 

 

 

 

 

Figure 3 STARTER CIRCUIT (1) - WHILE STARTING

 

 

 

 

Reference

 

 

Description

Reference

 

 

Description

Number

 

 

Number

 

 

 

 

 

 

 

 

1

 

 

Battery

8

 

 

Starter Relay

2

 

 

Battery Relay

9

 

 

Starter

3

 

 

Fusible Link

10

 

 

Alternator

4

 

 

Circuit Breaker

11

 

 

Diode

5

 

 

Starter Switch

12

 

 

Starter Relay 2

6

 

 

Fuse Box

13

 

 

e-EPOS Controller

7

 

 

Starter Controller

 

 

 

 

Electrical System

SP001038

 

Page 13

After Start

Once the engine has been started, the belt driven alternator (10) generates a current.

The output generated by the alternator (10) is a square wave pulse voltage through the "P" terminal and the frequency of the pulse voltage is proportional to the rotation of the alternator.

The starter controller (7) monitors the frequency of the output current. Once the frequency is equivalent to 500 rpm, it is sensed and the connection between "S" and "E" terminals and the connection between "B" and "PP" terminals are opened. As a result the rotation of the starter (9) is stopped. Once the engine is running, the starter (9) will not operate even if the starter switch (5) is moved to the start position, preventing possible damage to the starter.

Electrical System

SP001038

Page 14

 

Operation of the Start Circuit (2) - Immediately After Start

 

 

 

 

7

 

 

8

 

9

 

 

 

 

 

 

N

S

 

D

PP

 

C

 

 

 

 

 

 

P

E

 

C

B

 

B

 

 

 

 

 

 

B

11

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

87a

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30

 

 

 

 

 

 

 

 

 

 

87

 

 

 

 

 

 

 

 

 

 

 

 

85

 

86

ACC

 

C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12

R2

 

BR

 

 

 

 

 

 

 

 

 

 

R1

 

 

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CN1-15

 

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

B

 

A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CN2-1

 

 

 

 

 

 

 

 

 

 

 

 

13

 

 

 

 

 

 

BR

 

 

 

 

 

 

 

 

11

 

 

E

 

 

 

 

 

 

 

 

R(I) P(R)

 

 

 

 

 

 

 

 

 

 

 

B(B+)

 

 

 

2

 

 

 

 

 

 

 

0.5 uF

 

 

 

 

 

STARTER SWITCH CONNECTION

 

 

B+

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TML

B

BR R1 R2 C ACC

 

 

I(L)

 

 

 

 

 

 

PST

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OFF

 

 

 

 

 

REG.

 

 

-

+

-

+

 

 

 

 

 

TRIO DIODE

 

10

ON

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F+

FIELD

 

 

 

1

 

START

 

 

 

 

F-

 

 

 

 

 

 

 

 

 

E

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GRD

 

 

 

 

FG007237

 

 

 

 

 

 

 

 

 

 

 

 

Figure 4 OPERATION OF START CIRCUIT (2) - IMMEDIATELY AFTER START

Reference

Description

Number

 

 

 

1

Battery

 

 

2

Battery Relay

 

 

3

Fusible Link

 

 

4

Circuit Breaker

 

 

5

Starter Switch

 

 

6

Fuse Box

 

 

7

Starter Controller

 

 

Reference

Description

Number

 

 

 

8

Starter Relay

 

 

9

Starter

 

 

10

Alternator

 

 

11

Diode

 

 

12

Starter Relay 2

 

 

13

e-EPOS Controller

 

 

Electrical System

SP001038

 

Page 15

ENGINE PREHEATING SYSTEM

An air heater (8) is installed in the intake manifold of the engine. When the starter switcho (5) is turned "ON,"o the currentoflows from the battery (1) fusibleo link (3) fuse box (6) "B" oterminal of starter switch (5) "BR" terminalof starter switch (5)

"1-39" terminal of engine controller (12), causing ocurrent to flow though "1-16" terminal of engineo controller (12) "C and D" terminals ofopreheat relay (7) "1-04" terminals of engine controller (12) ground.

This current flow causes the coil in preheat relay (7) to be activated, closing contacts.

When the contacts of the preheat relay (7) are closed, the heating coils of the air heatingo device (8) are heatedo by current flowingo from the batteryo (1) battery relay (2) preheat relay

(7) air heater (8) ground.

The duration of the heating cycle depends on the temperature of engine coolant. The preheat indicator light in the instrument panel (9) will turn "ON" during preheating cycle.

The preheat relay (7) is controlled by the engine controller (12) and operates only at temperatures of 10°C (50°F) and below.

The longer the preheating period, the lower the temperature of coolant is.

Electrical System

SP001038

Page 16

 

 

 

 

 

 

 

3

 

 

 

 

6

 

 

 

 

 

 

 

 

9

 

 

 

 

4

 

 

 

 

 

CN6-1,2

 

 

 

 

 

2

 

 

 

 

ACC

 

C

 

 

B

A

 

PREHEAT L5

CN7-4,5,6

 

 

 

 

 

 

B

5

 

 

 

 

 

 

 

R2

 

 

 

 

BR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R1

BR

10

 

E

 

 

 

 

 

 

 

 

 

 

 

 

CN4-4,5,6

 

 

 

 

 

 

 

 

 

CN2-1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-

+

-

+

11

 

 

 

 

 

 

1

 

 

 

C

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

200A

 

-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1-34,35

7

 

 

 

STARTER SWITCH CONNECTION

 

 

 

 

 

 

 

 

 

 

1-40

 

 

 

PST

TML

B BR R1

R2

C ACC

 

 

 

 

 

 

1-13

 

 

(1)

OFF

 

 

 

 

D

H

+

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ON

 

 

 

 

 

1-07

 

 

 

 

 

 

 

START

12

FG007137

Figure 5 ENGINE PREHEAT CIRCUIT

Reference

Description

Number

 

 

 

1

Battery

 

 

2

Battery Relay

 

 

3

Fusible Link

 

 

4

Circuit Breaker

 

 

5

Starter Switch

 

 

6

Fuse Box

 

 

Reference

Description

Number

 

 

 

7

Preheat Relay

 

 

8

Air Heater

 

 

9

Preheat Indicator Light

 

 

10

Diode

 

 

11

e-EPOS Controller

 

 

12

Engine Controller

 

 

Electrical System

SP001038

 

Page 17

ENGINE STOP

When starter switch (5) is turned "ON" the engine controller (8) is activated. The engine controller monitors and controls the engine including the injector solenoid (9). It controls the fuel deliver rate and the injection timing for each cylinder.

NOTE: There is an individual injector solenoid (9) for each of the six cylinders. Only one soleniod is shown in Figure 7.

When starter switch (5) is turned "OFF," the engine controller stops suppling power to the injector solenoid (9). This stops fuel from being injexted into the engine cylinder, thus stopping the engine.

In the event that the engine can be shut down using the starter switch (5), an emergency stop switch (10) is provided to shut down engine. To activate the emergancy stop switch, move it to the "I" (EMERGENCY STOP) position.

The emergency stop switch (10) is in its "O" (OFF) position during normal operation. The switch must be moved and held in the "I" (EMERGENCY STOP) position until the engine stops. When released it will automatically move back to the "O" (OFF) position.

O I

FG001344

Figure 6 ENGINE EMERGENCY STOP

SWITCH

Electrical System

SP001038

Page 18

 

STARTER SWITCH CONNECTION

PST

TML

B BR

R1 R2

C ACC

 

OFF

ON

START

8

6

0.5G

 

 

 

 

 

3

 

 

 

 

 

ACC

 

C

 

 

 

 

 

 

10

B

 

5

 

 

 

 

2

R2

 

BR

4

 

2

 

1-19

3

 

 

 

R1

 

 

 

1-45

 

 

 

B

 

 

A

 

 

 

 

 

 

1-39

 

 

 

 

BR

 

 

 

 

 

 

 

 

E

 

 

 

 

 

 

 

 

7

 

 

 

 

 

9

 

 

 

 

 

 

 

 

 

 

 

-

+

-

+

Figure 7 ENGINE STOP CIRCUIT

Reference

Description

Number

 

 

 

1

Battery

 

 

2

Battery Relay

 

 

3

Fusible Link

 

 

4

Circuit Breaker

 

 

5

Starter Switch

 

 

 

1

 

FG001473

 

 

Reference

Description

Number

 

 

 

6

Fuse Box

 

 

7

Diode

 

 

8

Engine Controller

 

 

9

Injector Solenoid

 

 

10

Emergency Stop Switch

 

 

Electrical System

SP001038

 

Page 19

CHARGING SYSTEM

When the starter switch (5) is turned to the "ON" position, an initial excited current flows to the field coil of the alternator (7) through the battery relay (2) and circuit breaker (4). When the engine is started from this condition the alternator (7) starts charging. Theo current flows fromo the "B(B+)" terminalo of alternator (7) circuit breaker (4) battery relay (2) battery

(1).

The alternator also supplies electric current to other electrical components. When the alternator (7) startsoto operate,oa current flows from the "R(I)" terminal of alternator diode (8) battery relay (2) coil securing a path for the charging current to the battery (1). Thus preventing the possibility of a high voltage build up and possible damage to the electric system.

ACC

C

B5

 

 

 

 

R2

BR

 

 

 

 

 

 

 

 

 

 

 

 

 

0.5G

 

 

 

 

 

 

 

 

R1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

 

 

 

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

 

 

 

 

2

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

A

 

 

 

 

 

 

 

 

 

BR

 

 

 

 

 

 

 

 

 

 

 

E

 

 

 

 

 

 

 

 

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-

+

-

+

 

 

 

 

 

R(I)

P(R)

B(B+)

12V 100AH

 

12V 100AH

 

 

 

 

 

 

 

 

1

 

STARTER SWITCH CONNECTION

 

 

0.5 uF

 

 

 

 

 

 

 

B+

 

 

 

 

 

 

PST

TML

B BR R1 R2 C

ACC

 

I(L)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OFF

 

 

 

 

REG. TRIO DIODE

 

7

 

 

 

ON

 

 

 

 

F+

 

FIELD

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

START

 

 

 

 

F-

 

 

 

 

 

 

 

 

 

 

 

E

 

 

 

 

 

 

 

 

 

 

 

 

 

GRD

 

 

 

 

FG007238

Figure 8 CHARGING CIRCUIT

Reference

Description

Number

 

 

 

1

Battery

 

 

2

Battery Relay

 

 

3

Fusible Link

 

 

4

Circuit Breaker

 

 

Reference

Description

Number

 

 

 

5

Starter Switch

 

 

6

Fuse Box

 

 

7

Alternator

 

 

8

Diode

 

 

Electrical System

SP001038

Page 20

 

MONITORING SYSTEM

1

+2

-

 

 

 

 

5

7

 

 

 

 

8

 

 

 

 

 

4

 

 

 

 

 

 

R

 

 

 

 

 

B

 

 

 

 

 

E

 

 

CHECK

 

 

 

 

 

 

 

3

9

02/05 [MO] 11:30

 

 

 

 

E

F

 

 

 

C

H

C

H

 

10

 

 

E/G SPEED

1700

RPM

6

 

 

 

 

 

 

1

2

3

4

 

 

 

 

 

ESC

 

 

 

 

 

 

 

11

5

6

7

8

 

 

13

12

FG000547

Figure 9

Reference

Description

Number

 

 

 

1

Instrument Panel

 

 

2

Battery

 

 

3

Light Switch

 

 

4

Return Filter Switch

 

 

5

Pilot Filter Switch

 

 

6

e-EPOS Controller

 

 

7

Alternator

 

 

Reference

Description

Number

 

 

 

8

Warning Buzzer

 

 

9

Pump Discharge Pressure

Sensor

 

 

 

10

Hydraulic Oil Temperature

Sensor

 

 

 

11

Fuel Sensor

 

 

12

Air Cleaner Indicator

 

 

13

Engine Controller

 

 

The monitoring system displays the various data and warning signals onto the instrument panel by processing the information gathered from the e-EPOS controller. It displays information selected by the operator.

Electrical System

SP001038

 

Page 21

Instrument Panel

7

8

9

10

11

12

5

 

 

CHECK

 

 

1

02/05 [MO] 11:30

 

 

 

 

 

 

 

E

F

 

2

 

 

 

 

 

C

H

C

H

 

E/G SPEED

1700

RPM

15

 

 

 

 

13

 

 

 

 

 

1

2

3

4

 

 

 

 

ESC

14

5

6

7

8

16 18

Figure 10

6 1

3

4

< CONNECTOR AND TERMINAL NO.>

17

AMP 040 28P

19

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

5

 

4

 

3

 

2

 

1

 

 

8

 

7

 

6

 

5

4

 

3

 

2

 

1

 

 

 

11

10

 

9

 

8

 

7

 

 

16

15

14

13

12

11

10

 

9

 

 

 

12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(CN7)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(CN6)

 

 

 

 

 

20

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FG000548

Electrical System

SP001038

Page 22

 

 

Gauges

 

Warning Lights

 

Mode Selector Switches

 

 

 

 

 

 

 

1.

Fuel Gauge

 

7.

Charge Warning Light

13.

Power Mode Selector Switch

2.

Engine Coolant Temperature

8.

Engine Oil Pressure Warning

 

and Indicator

 

 

 

Gauge

 

 

Light

 

14.

Work Mode Selector Switch

3.

Hydraulic Oil

Temperature

9.

Coolant

Temperature

 

and Indicator

 

 

 

Gauge

 

 

Warning Light

 

15.

Auto Idle Switch and

4.

Multifunction

Gauge and

10.

Engine Check Warning Light

 

Indicator

 

 

 

Letter Information Area

11.

Preheat Indicator Light

16.

Flow Adjusting Switch

 

 

 

 

 

5.

Digital Clock

 

12. Work Light Indicator Light

17.

Up Button Switch

 

 

 

 

 

6.

Hour Meter

 

 

 

 

18.

Down Button Switch

 

 

 

 

 

 

19.

Display Selector Switch

 

 

 

 

 

 

20.

Selector Button Switch

 

 

 

 

 

 

 

 

When the engine starter switch is turned to the "I" (ON) position, all gauge bands, switch/button indicator lights and indicator/ warning lights will turn "ON" and the alarm buzzer will sound about two seconds.

During this functional check, a LOGO will appear on the multi function gauge in the graphic information area

Electrical System

SP001038

 

Page 23

Doosan DX140LC, DX180LC Wiring Diagram

Monitoring System Schematic

1

CN6-1

 

 

 

 

 

3

ILL.

CN6-3

 

 

 

 

 

 

 

 

 

 

CN6-2

+

 

 

 

 

 

 

 

 

L1

CN6-12

-

 

 

 

 

 

 

 

 

L2

CN6-11

 

2

 

 

 

 

 

 

L3

 

 

 

 

4

 

 

 

 

 

L4

 

 

 

 

R2 B

L5

CN6-9

 

 

 

 

 

 

 

 

 

 

CN6-10

 

 

 

 

L6

 

 

 

 

14

 

 

 

 

 

WARNING LAMP

 

 

 

CN2-1

 

 

 

 

 

 

L1 : CHARGE

 

 

 

 

 

L2 : ENG OIL PRESS

 

 

 

 

 

L3 : W/T OVER HEAT

 

 

 

 

 

L4 : E/G WARNING

 

 

 

 

 

L5 : PREHEAT

 

 

+

 

 

 

 

 

 

 

L6 : WORK LAMP

 

5 SIG

CN3-1

 

 

 

 

 

 

CN3-2

 

LCD DISPLAY PANEL

 

 

-

 

 

 

 

 

WATER TEMPERATURE

 

 

 

 

 

FUEL LEVEL

 

 

+

 

 

 

 

 

 

 

 

 

6

SIG

CN3-3

 

 

 

 

 

GRAPHIC DISPLAY

 

 

CN3-4

 

 

 

-

 

 

 

 

 

 

 

CN7-4

 

 

CN4-4

 

 

CN7-5

 

 

CN4-5

CAN A

 

 

 

 

 

 

CN7-6

 

 

CN4-6

 

CN4-3 GND

21 CN4-2 RxD

CN4-1 TxD

1-35

 

 

1-34

1

 

 

 

 

2

 

 

3

 

1-53

4

20

1-52

5

 

 

 

 

6

 

1-56

14

 

 

 

CN5-2

R(I)

 

CN2-14

13

Figure 11

19

17

16 B

BR

E

A

18

15

CN5-7

9

CN2-17

10

CN2-18

 

11

CN5-3

 

 

12

CN3-7

 

CN3-8

8

CN3-9

 

CN3-10

7

FG007141

Electrical System

SP001038

Page 24

 

Reference

Description

Number

 

 

 

1

Instrument Panel

 

 

2

Pilot Buzzer

 

 

3

Light Switch

 

 

4

Starter Switch

 

 

5

Front Pump Pressure Sensor

 

 

6

Rear Pump Pressure Sensor

 

 

7

Hydraulic Oil Temperature

 

Sensor

 

 

8

Fuel Sensor

 

 

9

Pedal Pressure Switch (Optional)

 

 

10

Air Cleaner Indicator

 

 

Reference

Description

Number

 

 

 

11

Pilot Filter Switch

 

 

12

Return Filter Switch

 

 

13

Alternator

 

 

14

e-EPOS Controller

 

 

15

Battery

 

 

16

Battery Relay

 

 

17

Circuit Breaker

 

 

18

Fusible Link

 

 

19

Fuse Box

 

 

20

Check Connector

 

 

21

Engine Controller

 

 

Electrical System

SP001038

 

Page 25

OPERATION

Instruments

Function

 

 

Display

 

Sensor Specification

 

 

 

Input Terminal

Input Specification

 

 

 

 

 

 

Blue

 

 

 

 

 

Coolant

61°C

 

 

102°C

ECU-CAN

 

Temperature

 

 

Communication

 

 

 

 

 

 

 

41°C

C

H

107°C

 

 

 

 

 

 

 

 

White

 

 

Red

 

 

 

 

 

 

FG000550

 

 

Blue

 

 

 

 

 

 

 

CN3-7

1/10 LCD (Red Zone)

Fuel Level

 

 

Blinking o over 5K ohms

 

 

 

1/10

 

 

CN3-8

FULL o under 525 ohms

E

F

 

 

 

 

Red

 

 

Full

 

 

 

 

FG000552

 

 

 

Blue

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

40°C (104°F) o 1,397 ohms

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

50°C (122°F) o

1,139 ohms

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Hydraulic

Oil

50°C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CN3-9

60°C (140°F) o

881 ohms

Temperature

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

94°C

94°C (201°F) o 190 ohms

40°C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CN3-10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C

 

 

 

H

 

 

 

96°C

96°C (205°F) o 177 ohms

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

White

 

 

 

 

 

 

 

 

Red

(When reading increase)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FG000551

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

48.5 l/min o 610 mA

 

 

 

 

 

 

 

 

 

 

 

108

114

 

 

 

 

 

 

 

 

 

 

 

57 l/min o 583 mA

 

 

 

90

106.5

 

 

 

114

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

78.5

 

 

 

96.5

 

 

 

 

 

 

 

 

 

 

(Output

66 l/min o 555 mA

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Flow

 

66

69

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Terminal)

78.5 l/min o 466 mA

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CN1-19

Adjusting

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

57

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Default Set)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

48.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CN1-20

108 l/min o 343 mA

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(None)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

114 l/min o 290 mA

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FG009964

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Electrical System

SP001038

Page 26

 

Function

Display

Sensor Specification

 

 

Input Terminal

Input Specification

 

 

 

 

 

 

 

 

 

N = 162 f / 60

Tachometer

E/G SPEED 1700 RPM

ECU-CAN

N = Engine speed (rpm)

Communication

f = Frequency of engine

 

 

 

 

 

 

 

 

speed sensor (Hz)

 

FG000049

 

 

 

 

 

 

Voltmeter

BATTERY 28.0 VOLT

CN2-14

0 - 32 VDC

 

FG000050

 

 

 

 

 

 

Main pump

 

CN3-1

 

discharge

FRONT PUMP 320 BAR

 

 

 

pressure

CN3-2

 

 

 

(front pump)

 

 

 

 

 

 

 

 

V = 0.00816 x P + 1.0

 

FG000051

 

 

 

 

 

V: Sensor output voltage (V)

 

 

 

 

 

 

P: Displayed pressure (Bar)

Main pump

 

CN3-3

 

discharge

REAR PUMP 313 BAR

 

 

 

pressure

CN3-4

 

 

 

(rear pump)

 

 

 

 

 

 

FG000052

 

 

 

 

 

 

Electrical System

SP001038

 

Page 27

WARNING AND INDICATOR

LIGHTS

Indication of Warning Lights

Input

Description Symbol Operation Remarks

Terminal

 

 

It lights in case of no

 

 

 

charge [voltage of

Normally, it lights

 

 

"R(I)" terminal is

 

 

when starting engine

Charge

CN2 - 14

below 12 ±1V] or

and is out after engine

 

 

overcharge [voltage

 

 

starts.

 

 

of "R(I)" terminal is

 

 

 

 

HAOA610L

above 33(V)].

 

 

 

 

 

 

 

After starting engine,

Engine Oil

ECU-CAN

It lights when engine

if engine oil pressure

Communic

oil pressure is below

is insufficient after 8

Pressure

ation

the reference.

seconds, a warning

 

 

 

 

buzzer will sound.

 

HAOA620L

 

 

Engine

 

 

 

 

 

 

 

ECU-CAN

It lights in case of

 

CHECK

 

 

 

 

Communic

failure in engine

 

Check

 

 

 

 

 

 

 

 

 

 

ation

system.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FG000045

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

It lights when engine

 

Coolant

 

 

 

 

 

 

 

ECU-CAN

coolant temperature

 

 

 

 

 

 

 

 

Communic

sensor resistant is

 

Temperature

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ation

below about 128

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ohms.

 

 

 

 

 

 

 

 

 

HAOD350L

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Preheating period

 

 

 

 

 

 

 

 

 

It lights during

depends on coolant

 

 

 

 

 

 

 

 

 

temperature.

 

 

 

 

 

 

 

 

 

preheating ("CN5-2"

 

 

 

 

 

 

 

 

 

No preheating at

 

 

 

 

 

 

 

 

 

terminal voltage is

 

 

 

 

 

 

 

 

 

above 10°C

Preheating

 

 

 

 

 

 

 

CN5-2

below 2V) and turns

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

"OFF" after

10 sec preheating at

 

 

 

 

 

 

 

 

 

completion of

 

 

 

 

 

 

 

 

 

5°C

 

 

 

 

 

 

 

 

 

preheating.

 

 

 

 

 

 

 

 

HAOA639L

 

 

 

 

 

 

 

 

 

 

 

20 sec preheating at

 

 

 

 

 

 

 

 

 

 

below 0°C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Electrical System

 

 

 

 

 

 

 

 

 

SP001038

Page 28

 

 

 

 

 

 

 

 

 

 

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