Doosan DBC130II Service Manual

Installation Manual

DBC 130

Machine Tools

Ⅱ

DBC 130II DBC130II ISE41

1. Installation Site

exposed to dust or direct sunlight, and consider the ventilation condition. Besides, it is recommended to select a place of less vibration. However, if it's inevitable, take appropriate actions (reinforced foundation, reinforced ground, and dustproof screen, etc) to prevent the machine from being affected by the vibration .

2) The minimum bearing power of soil that is required to install the machine is 10 tons/m².

3) A 20-ton crane with a lifting performance of 8m must be equipped at the installation site. The installation personnel should take into consideration the dynamic relation between crane and foundation. ▪ If a crane meeting the above specification is not available, use alternatives such as a

car crane, large forklift, etc., for moving the machine.

4) When determining the installation site, refer to the machine layout diagram to secure

room for installing the assemblies (ATC,

electric cabinet, hydraulic tank, chip conveyor,

etc) as well as enough room for repair (so that the doors are open/closed without interruption). Besides, secure enough room between machines to facilitate the installation work of the chip conveyor.

5) Refer to the layout diagram below. (For reference Only)

※ The below diagram is a standard machine layout for reference.

differ due to engineering changes or application of client specifications. Refer to the layout diagram that is specific to the machine to install.

Ref 1) : Front View

4

DBC 130II DBC130II ISE41

※ Ref 2) : Right View

※ Ref 3) : Top View

5

DBC 130II DBC130II ISE41

※ Ref 4) : Front view of machine to install semi splash guard on (Optional)

※ Ref 5) : Right view of machine to install semi splash guard on (Optional)

6

DBC 130II DBC130II ISE41

※ Ref 6) : Top view of machine to install semi splash guard on (Optional)

7

※ Ref 7) : Top view of machine to install APC on (Optional)

DBC 130II DBC130II ISE41

8

DBC 130II DBC130II ISE41

※

☞ (Note) The foundation diagrams illustrated in this manual are for reference only

and, if a problem is found, take an appropriate action (mostly repair) before the arrival of

※ 40 Tool Magazine

2. Foundation work

Foundation diagram: Use only the foundation diagram provided by the

salesperson.

- foundation diagram : “S/O NO._Serial No_drawing no”

- Example of foundation diagram: 201077848_MB0003-000084_BG6C21601C

2.1 Foundation work timing and post checkpoints

1) It is recommended to take at least a two-month schedule from completion of the foundation work to completion of the installation.

▪ It should take at least one month to cure the concreted surface.

2) After completion of the foundation work, measure each checkpoint on the foundation

the machine.

2.2 Foundation work for installing the machine

1) Foundation diagram

(Subject to change without notice for reasons of enhanced machinery or engineering changes.)

9

DBC 130II DBC130II ISE41

※ 60 Tool Magazine

10

DBC 130II DBC130II ISE41

※

※ Cross-sectional View

Section View A-A (Cross-section of Foundation)

APC (Option)

11

DBC 130II DBC130II ISE41

※ Detailed Diagram

Section View

C-C

(Kicker)

Section View

D-D

(

Center of Main

Unit Bed)

Section View

E-E

(APC)

Section View

G-G

(APC)

Section View

F-F

(APC)

Section View B-B (Main Unit Bed)

12

DBC 130II DBC130II ISE41

No. Item No. Definition Mat. / Spec. Q’ty Remark

1 B26491444 Nut BA 24×260 36

2 B26491204 Adjust Bush SM45C 36 Final-Set

3 B26491014 Adjust Bush SM45C 36 Pre-Set

4 B26491073A Anchor GC300 36

5 B26491143E Level Block GC300 36

6 B26491423A Level Plate GC300 36

8 B26491213A Hex. Bar(2) SM45C 1 MB36

9 B26491093B Hex. Bar SM45C 1 MB30

12 B26491334 Nut NA36 6

13 B26491313A Level Bolt SM45C 6 MB30

14 B26491513 Leveling Block GC45C 6

15 S2208862 Bolt, Hex. Socket Head BB 8×20 24

16 B26491363 Hex. Bar(3) SM45C 1 MB46

18 S4001331 Hex. Nut NA24 6 90 Tool Mag.

19 250205-00953 Plate SS400 6 90 Tool Mag.

20 B13593024A Foundation Collar SS400 6 90 Tool Mag.

21 S3520376 Set Screw BQ 6×8 18 90 Tool Mag.

22 B13593033B Bolt SM45C 6 90 Tool Mag.

23 S0035252 Bolt, Hex. Head BA S24×130 6

24 B26491053A Adjusting Block SS400 6

25 B26491044 Bracket SS400 6

27 457845 Disk Spring 56X28.5X3X4.3 24

28 B14491023 Level Plate GC300 12

29 R00296 Stud Bolt SB20X350L 12

30 B14491033 Adjust Bolt SM45C 12

31 182992 Nut SM45C 12

32 B14491044 Nut SM45C 12

34 110302-00731 Kicker Bar SS400 4

35 S0035551 Adjust Bolt SM45C 12

36 S4001331 Nut SM45C 12

13

DBC 130II DBC130II ISE41

as well as air service

Note) 1) Reinforce the ground with stake driving, riprap piling and rebar reinforcement.

(bearing power of soil: at least 10 tons/m²)

2) Tolerance for each foundation checkpoint

▪ Top view: ±10mm ▪ Gap between holes: ±10mm ▪ Cumulative gaps between holes : ±20mm ▪ Size of foundation hole: ±10mm

3) It should take at least one month to cure the primary concreted surface.

4) Prepare the wiring between electric cabinet and main power unit as appropriate for the work.

5) Use a wrinkle tube of larger than Ø300mm to inject mortar into the second mortar surface in deeper than 400mm. Important: the tube must be removed after the first foundation work.

6) The holes for the second mortar work should comply with the specifications in the detailed diagram above.

7) When installing the machine temporarily, use the adjusting bolt on the level block to make an approximate gap of 15mm.(ⓐ)

8) The “6” level plate should be installed 10mm~40mm under the ground. (the bottom of the machine should be approximately 75mm high from the ground)

9) When the installation is completed, remove “2” B26491014 adjusting bush.

10) Refer to the standard layout to check the location of the main power supply pipe and prepare the wiring and air service unit as necessary.

14

DBC 130II DBC130II ISE41

Since each one of the units is heavy weighted and unbalanced, pay attention to keep every

in

you must pay special attention to the rope length.

3. Transportation

The boring machine can be dismantled into each unit to facilitate the transportation of the machine to the plant.

unit balanced if using a forklift or crane for transporting purpose.

(1) When the machine is delivered on site, check if every one of the units are all included

the package based on the packing list. (2) Use the crane or forklift to move the unit while keeping an eye on the balance. (3) In this process, take caution lest that the wire rope or shackles should impact on the

unit, and adjust the length of the rope as appropriate to prevent it from being unbalanced.

(4) If the rope is short, it may cause an interference with brackets or covers. This is why

1 T able As s’y 17,000Kg Table Bed, Rotary Table, Rotary Base 2 Column Bed Ass’y 11,000Kg Column Bed, Column Base 3 Column Body Ass’y 6,000Kg Column Body 4 Spindle Head Ass’y 2,500Kg Spindle Head 5 ATC Ass’y 3,000Kg ATC, Tool Magazine, Tool Magazine Base

Assembly Weight Unit Remark

6 Others 3,500Kg Electric Cabinet, Hydraulic Unit, Oil

Cooler, Duct & Covers, Chip Conveyor and Accessories

Total weight of machine 43,000Kg

The above list is for the standard equipment, and is subject to change without notice for reasons of customer specifications or engineering changes.

※

Precautions for lifting up the assembly

1) Ensure that the front/rear sides of the table bed (X axis) and the left/right sides of the

column bed (Z axis) are fixed by the factory default brackets.

(2) Before lifting up the table bed and column bed units, hook wire ropes between eyebolts

in the sides of the bed and crane. To prevent the machine from being damaged, wrap the contact points between ropes and machine with pieces of wood or cloth.

(3) When lifting up the column body, stretch the rope as appropriate for avoiding a possible

interference with the glass scale. (4) In order to lift up the table bed and column bed units at once, you must use a crane

weighing at least 20 tons. (Required specifications: 20 tons of weight and 8m of tensile

height)

15

DBC 130II DBC130II ISE41

No.

1

2

3 4

5

6

7

8 9

10

11

4. What's included

4.1 T able Bed Ass’y

No.

Item No. Definition Q’ty

160301-00136A TABLE BED ASSY

110961-00144D TRAY;(1)

110958-01660 SUPPORT,TRAY

110961-00145D TRAY;(2)

110958-01660 SUPPORT,TRAY

110961-00146C TRAY; ( 3 )

900115-00582A CONVEYOR,CHIP;

110510-00428B COVER,SLIDE;(X4000)R

110510-00427B COVER,SLIDE;(X4000)L

BRACKET,SLIDE

110423-03265A

COVER;X-R

BRACKET,SLIDE

110423-03266A

COVER;X-L

110508-10529C COVER;TRAY,(1)

1

(1)

1

(2)

1

2

1

Packing

Weight

1 17 Ton

8

1

7

8

remark

16

110508-10530C

COVER;TRAY,(2)

1

8

DBC 130II DBC130II ISE41

No.

12

13

14

14-1

15

16

17

No.

Item No. Definition Q’ty

110961-00183

110508-11089C

110423-03095A BRACKET;TRAY

110958-01647A

110423-03095A BRACKET;TRAY

230104-01477

L56301092B

150119-00381

COVER;CENTER

COVER,REAR;

SUPPORT;TRAY

BUCKET;OIL

STAND, FLOOR

PAN; OIL

1

2

(2)

1

3

1

Packing

Weight

8

remark

17

DBC 130II DBC130II ISE41

No.

Packing

No.

remark

1

2

3

4

5

6

7

8 9

10

11

12

13

14

14-1

15

16

4.2 Column Bed Ass’y

Item No. Definition

160301-00144A

110510-00495

110961-00150

110961-00153C

101556-00002B REMOVER,CHIP(R)

101556-00348

110510-00020A

250205-00868A BASE PLATE

110423-03229A

110508-00986B BASE COVER(R)

110508-10915C

110508-12561

150119-00100

150119-00101

COLUMN BED ASSY

SLIDE COVER(FRONT)

TRAY(R)

TRAY(L)

REMOVER,CHIP(L)

SLIDE COVER(REAR)

BRACKET,FRAME

BASE COVER(L)

COVER, CHIP(2)

PAN, OIL(R)

PAN, OIL(L)

Q’ty

1

(1)

1

2

8

2

8

Weight

11Ton

18

110423-03780

110423-03799

B26280544B

B26212163B

BRACKET; TRAY

BRACKET; TRAY(2)

COVER; GUIDE RAIL (1)

BLOCK (U)

8

1

8

7

8

DBC 130II DBC130II ISE41

No.

remark

17

18

19

1

4

1

Packing

8

7

Weight

Item No. Definition

111001-00063

110423-03590

B13210193A

PROTECTOR; CHIP

BRACKE;PLATE,BASE

POSITION_BLOCK

Q’ty

19

DBC 130II DBC130II ISE41

No.

remark

1

2

3 4

5

6

7

8

9

10

11

12

13

14

15

16

4.3 Column Body Ass’y

1

2

1

2

Packing

3 7Ton

8

Weight

Item No. Definition

190108-00149C

B26293123

160609-02656

B26212173C

110508-10630

110508-01007B

160609-02657

110517-00573B

110517-00574B

110508-10978A

110508-10625B

110508-10626C

110508-10622

110508-10624B

110517-00571B

110517-00572B

110508-12560

110508-03563

110958-02027

COLUMN ASSY

MULTI COVER

FRAME, TOP COVER

BLOCK(T)

UPPER, COVER

FRAME, SIDE COVER

COVER, SIDE(R-U)

COVER, SIDE(R-B)

COVER, FRONT; MIDDLE

COVER, FRONT(R-U)

COVER, FRONT(R-B)

COVER, FRONT(U)

COVER, FRONT(B)

COVER, SIDE(L-U)

COVER, SIDE(L-B)

COVER, CHIP(1)

COVER, HOSE

SUPPORT, CABLE CHAIN

Q’ty

(1)

20

DBC 130II DBC130II ISE41

No.

Item No.

remark

DBC130II

DBC250II

1

2

3

4.4 Spindle Head Ass’y

DBC130II

Definition

SPINDLE HEAD ASSY

160401-00176B 160401-00113

B26290123

250205-01099 B25116023A PLATE,BACK(2) 1 7

B14115073A B25116073B GIB,LOWER 1 7

B14115063A B25116063B GIB,LOWER 1 7

250205-01098 B25116013A PLATE,BACK(1) 1 7

B14115083A B25116083B GIB,UPPER 1 7

B14115053A B25116053B GIB,UPPER 1 7

250205-01099 B25116023A PLATE,BACK(2) 1 7

B14115083A B25116083B GIB,UPPER 1 7

B14115053A B25116053B GIB,UPPER 1 7

B26290123

BLOCK,SCALE(Y)

DBC250II

Q’ty

Packi

ng No.

1

4

Weight

2.5Ton

250205-01098 B25116013A PLATE,BACK(1) 1 7

B14115073A B25116073B GIB,LOWER 1 7

B14115063A B25116063B GIB,LOWER 1 7

B25116033B B25116033B PLATE(1),REFERENCE 1 7

B25116043B B25116043B PLATE(2),REFERENCE 1 7

21

DBC 130II DBC130II ISE41

No.

remark

1

2

3

4

5

6

7

8

9

10

11

12

13

14

4.5 Duct Ass’y

1

Packing

6

8

6

8

Weight

Item No. Definition

NC, OP BOX

B14210193H

400206-00202

160609-02649B FRAME,COOLER

460103-00534A

110505-00276A

110505-00274A

460103-00533A

110505-00275A

130301-00254A

110958-01897

110958-01903

110516-00089

110516-00088

PUMP,LUBRICATION

COOLER, OIL

DUCT;(2)

COVER,DUCT;(2)

COVER, FRAME DUCT

DUCT;(1)

COVER,DUCT;(1)

CHAIN,CABLE;Z2000

SUPPORT;CABLE CHAIN

SUPPORT;FRAME

COVER,SUPPORT(4)

COVER,SUPPORT(3)

Q’ty

(1)

110516-00087

110516-00086

460103-00656

460103-00536B

460103-00537B

COVER(1)

COVER(2)

DUCT(3)

DUCT(4)

DUCT(5)

(1)

1

8

2

22

DBC 130II DBC130II ISE41

15

16

17

No.

remark

1

2

3

4

5

6

B26419323B

110505-00321

110505-00277B

110505-00278A

SUPPORT;DUCT

COVER;DUCT(3)

COVER;DUCT(4)

COVER;DUCT(5)

(4)

1

8

4.6 Coolant Tank, Chip Bucket, Chip Conveyor, TSC Ass’y, T/F(Option)

1

Packing

7

Weight

Item No. Definition

B26575011

450102-00131A

C51221011E

R76595

R37278

101558-00168

LIFT UP CHIP CONV

MAIN BODY

COOLANT TANK MAIN

BODY

CHIP BUCKET

OIL SKIMMER (OPT.)

TSC PUMP (OPT.)

CHIP PAN (W/O CHIP

CONV.)

Q’ty

23

DBC 130II DBC130II ISE41

No.

remark

1

2

3

4.7 Tool Magazine Ass’y (Option)

Item No. Definition

Q’ty

Packing

Weight

100702-00154

100702-00172

860103-00533A FIXTURE;MAGAZINE 1 2

860103-00637 FIXTURE;MAGAZINE 1 2

160101-00277C

40TOOLS MAGAZINE

60, 90 TOOLS

MAGAZINE

TOOL MAGAZINE BASE

1

1 5 4.5Ton

1

5

2.4Ton

24

DBC 130II DBC130II ISE41

No.

Packing

No.

remark

1

2

3

4

5

6

7

8 9

10

11

12

13

14

15

16 17

4.8 Semi Splash Guard – Operator Part (Option)

110508-11061A

110302-00536A

110955-00203A

102302-00148B

102302-00149B

102302-00145B

102302-00171A

102302-00144A

910801-00029A

910801-00030A

910801-00034

R70180

LAMP

Item No. Definition

COVER, TOP

BAR, SAFETY

STEP, OPERATOR

FENCE, OPERATOR(4)

FENCE, OPERATOR(5)

FENCE, OPERATOR(1)

FENCE, OPERATOR(2)

FENCE,

ROTATING,OPERATOR

ROOF, OP DOOR(2)

ROOF, OP DOOR(3)

ROOF, OP DOOR(1)

HANDLE

Q’ty

1

2

1

8

7

6

Weight

110922-00564

110922-00563

110508-11065

110508-11062

GUIDE,DOOR;(2)

GUIDE,DOOR;(1)

COVER;(4),FENCE,OPER

ATOR

COVER;(1),FENCE,OPER 1

1

8

25

DBC 130II DBC130II ISE41

No.

Packing

No.

remark

18

19

20

21

22 23

24

25

26

27

28

29

30

Item No. Definition

ATOR

COVER;(2),FENCE,OPER

110508-12695

110508-11064

110508-12502

110508-12505

B31722324

B31722314 BRACKET, STOPPER

102301-00099B

102301-00098A

B13722023

B13721313B

ATOR

COVER;(3),FENCE,OPER

ATOR

COVER,OPERATOR

FENCE(5)

COVER,OPERATOR

FENCE(1)

STOPPER, DOOR

DOOR, OPERATOR(2)

DOOR, OPERATOR(1)

PLATE

GLASS(1), SAFETY

Q’ty

1

4

(4)

1

2

8

7

8

Weight

R70177

ESWSF0013

110423-02251A

R87057A

110423-03897

110423-03896

110958-01928A

HINGE;SPRING

SAFETY SWITCH

PLATE,SWITCH

KEY;SWITCH

BRACKET,SAFETY

SWITCH(3)

BRACKET,SAFETY

SWITCH(2)

SUPPORT;OPERATOR

FENCE

4

2

(2)

2

(2)

1

8

6

7

10

26

DBC 130II DBC130II ISE41

Packing

No.

4.9 Semi Splash Guard – Magazine Part (Option)

No.

1

2

3

4

5

6

7

8

9

10 102302-00169 FENCE, ROTATING

11 500119-00154 GLASS, SAFETY

12 250205-00096 PLATE, GLASS

13 110423-03695 BRACKET

14 R70177

Item No. Definition

910801-00035C ROOF, ATC FENCE

102302-00155B FENCE, ATC(4)

110508-12493A COVER, TOP

110958-02118 SUPPORT

102302-00154A FENCE, ATC(3)

110508-10979A COVER;ATC FENCE

160629-00005 FOOT,LEVELING

102302-00172 FENCE, ATC(1)

102302-00151A FENCE, ROTATING

HINGE, SPRING

Q’ty

1

1 SET

1

7

8

Weight

remark

15 110958-01929A SUPPORT;ATC FENCE

1

10

27

DBC 130II DBC130II ISE41

Packing

No.

4.10 Semi Splash Guard – Table Part (Option)

No.

1 102301-00506B DOOR;RATATING(R), TABLE

2 102301-00507A DOOR;RATATING(L), TABLE

3 102301-00504A DOOR;SLIDING(R),TABLE

4 102301-00505A DOOR;SLIDING(L),TABLE

5 102302-00207 FENCE;TABLE(2)

6 102302-00206 FENCE;TABLE(1)

7 102302-00208 FENCE;TABLE(3)

8 102302-00209 FENCE;TABLE(4)

9 102302-00210 FENCE;TABLE(5)

10 102302-00167 FENCE;ROTATING,SEMI TABLE

11 102302-00168 FENCE;ROTATING,SEMI TABLE

12 102302-00166 FENCE;ROTATING,SEMI TABLE

13 110508-12426 COVER;FENCE,TABLE

14 110508-12427A COVER;FENCE,TABLE

Item No. Definition Q’ty

Weight

1

2

1

2

8

remark

15 110508-12428A COVER;FENCE,TABLE

16 B13721313B

17 B13721413B

GLASS(1); SAFETY

PLATE

28

4

8

Doosan DBC130II Service Manual

Table of Contents

1. Installation Site

2. Foundation work

2.1 Foundation work timing and post checkpoints

2.2 Foundation work for installing the machine

3. Transportation

4. What's included

4.1 T able Bed Ass’y

4.2 Column Bed Ass’y

4.3 Column Body Ass’y

4.4 Spindle Head Ass’y

4.5 Duct Ass’y

4.6 Coolant Tank, Chip Bucket, Chip Conveyor, TSC Ass’y, T/F(Option)

4.7 Tool Magazine Ass’y (Option)

4.8 Semi Splash Guard – Operator Part (Option)

4.9 Semi Splash Guard – Magazine Part (Option)

4.10 Semi Splash Guard – Table Part (Option)