Doosan DBC130II Service Manual

4.3 (3)

Machine Tools

Installation Manual

DBC 130

DBC 130II

DBC130II ISE41

 

 

Table of Contents

For enhanced performance, this installation manual is subject to change without notice

 

Table of Contents ..................................................................................................................

1

1. Installation Site..................................................................................................................

4

2. Foundation work ...............................................................................................................

9

2.1

Foundation work timing and post checkpoints ...............................................................

9

2.2

Foundation work for installing the machine ...................................................................

9

3. Transportation .................................................................................................................

15

4. What's included...............................................................................................................

16

4.1

Table Bed Ass’y..........................................................................................................

16

4.2

Column Bed Ass’y ......................................................................................................

18

4.3

Column Body Ass’y ....................................................................................................

20

4.4

Spindle Head Ass’y.....................................................................................................

21

4.5

Duct Ass’y ..................................................................................................................

22

4.6

Coolant Tank, Chip Bucket, Chip Conveyor, TSC Ass’y, T/F(Option)............................

23

4.7

Tool Magazine Ass’y (Option) .....................................................................................

24

4.8

Semi Splash Guard – Operator Part (Option) ..............................................................

25

4.9

Semi Splash Guard – Magazine Part (Option).............................................................

27

4.10 Semi Splash Guard – Table Part (Option)..................................................................

28

4.11 List of tools related to the foundation work (1) ...........................................................

30

4.12 List of tools related to the foundation work (2) ...........................................................

31

4.13 BOLT KIT Shipping LIST...........................................................................................

33

5. Installing the machine temporarily ................................................................................

36

5.1

Temporary installation of the column bed (Z-axis bed) assembly .................................

36

5.2

Temporary installation of the table bed (X-axis bed) assembly.....................................

39

5.3

Temporary Installation of ATC Base ............................................................................

42

6. Second Round of Grout Injection ..................................................................................

44

6.1

Checkpoints before injecting grout..............................................................................

44

6.2

Selection of Grout ......................................................................................................

44

6.3

Blending the grout mixture..........................................................................................

45

6.4 Injecting the grout mixture...........................................................................................

46

6.5

Curing the surface of grout .........................................................................................

47

7. Assembling the main unit...............................................................................................

48

7.1

Installing the column...................................................................................................

48

7.2

Installing the spindle head ..........................................................................................

50

1

 

 

DBC 130II

DBC130II ISE41

 

 

 

 

7.3

Installing the hydraulic power unit, electric cabinet, OP box and ducts

........................ 53

7.4

Wiring........................................................................................................................

55

7.5

Connecting the hydraulic and air hoses......................................................................

59

7.6

Connecting the tool magazine wires and hydraulic hoses ...........................................

60

8. Removing the transit clamps.........................................................................................

61

9. Checking and fueling the oil tanks................................................................................

62

9.1

Hydraulic tank............................................................................................................

62

9.2

Oil Cooler Tank ..........................................................................................................

62

9.3 Table .........................................................................................................................

62

9.4

Lub. Tank...................................................................................................................

62

9.5

Spindle Air Oil Tank....................................................................................................

63

9.6 Air Service Unit Oiler Tank..........................................................................................

63

9.7

Spindle Head Air Filter Unit Oiler Tank........................................................................

63

10. Connecting the main power and air sources .............................................................

64

10.1

Connect the main power source...............................................................................

64

10.2

Connecting the main air source................................................................................

64

11. Power On........................................................................................................................

66

12. Checking the pressure on each unit...........................................................................

67

13. Assembling and adjusting the Y axis..........................................................................

69

13.1

Installing the ball screw nut in the Y axis...................................................................

69

13.2

Installing the Y-axis taper gib and back plate gib.......................................................

69

13.3

Installing the reference gib .......................................................................................

70

13.4

Installing the ball screw nut ......................................................................................

70

14. Machine Leveling..........................................................................................................

71

15. Precision Accuracy & Correction................................................................................

77

15.1

Straightness of Z axis...............................................................................................

79

15.2

Straightness of X Axis ..............................................................................................

80

15.3

Straightness of Y Axis ..............................................................................................

81

15.4

Straightness of Pallet Deck ......................................................................................

82

15.5

Squareness between coordinate axes......................................................................

83

15.6

Parallelism of movement to X/Z axis, parallelism of pallet deck, and shaking of index

table

................................................................................................................................

86

15.7

Squareness in division of index table........................................................................

89

15.8

Parallelism of the X-axis movement for the T-slot .....................................................

90

15.9

Parallelism between center line of spindle and movement of Z-axis ..........................

92

15.10 Run-out on the spindle ...........................................................................................

94

15.11 Movement of spindle in the Z-axis direction ............................................................

94

16. Resetting the reference point for each axis ...............................................................

95

2

DBC 130II

DBC130II ISE41

 

16.1

Resetting the reference point for the W axis (W-axis stroke : 700mm) .......................

95

16.2

Resetting the reference point for the X axis (X-axis stroke: 3000mm) ........................

96

16.3

Resetting the reference point for the Z axis (Z-axis stroke: 1600mm) ........................

97

16.4

Resetting the reference point for the Y axis (Y-axis stroke: 2000mm) ........................

99

17. Adjusting ATC..............................................................................................................

 

100

17.1 ATC installation & leveling.......................................................................................

 

100

17.2

Carriage Magazine Side Home Position Setting ......................................................

 

102

17.3

Setting the reference point for the tool magazine pot...............................................

 

106

17.4

Fine-tuning the spindle side of the changer arm ......................................................

 

110

17.5

Setting Parameter #7 & Changer Movement ...........................................................

 

112

18. Installing the covers....................................................................................................

 

113

18.1

Installing the table bed covers.................................................................................

 

113

18.2

Installing the column bed covers.............................................................................

 

114

18.3

Installing the column covers....................................................................................

 

115

18.4

Installing the semi splash guard (in the table side) ..................................................

 

116

18.5

Installing the semi splash guard (in the operator side).............................................

 

117

18.6

Installing the semi splash guard (in the chip conveyor side) ....................................

 

118

19. Installation Complete ..................................................................................................

 

119

3

DBC 130II

DBC130II ISE41

 

 

1.Installation Site

1)Do not install the machine in a place of a high temperature difference or in areas that are exposed to dust or direct sunlight, and consider the ventilation condition. Besides, it is recommended to select a place of less vibration. However, if it's inevitable, take appropriate actions (reinforced foundation, reinforced ground, and dustproof screen, etc) to prevent the machine from being affected by the vibration .

2)The minimum bearing power of soil that is required to install the machine is 10 tons/m².

3)A 20-ton crane with a lifting performance of 8m must be equipped at the installation site. The installation personnel should take into consideration the dynamic relation between crane and foundation.

If a crane meeting the above specification is not available, use alternatives such as a car crane, large forklift, etc., for moving the machine.

4)When determining the installation site, refer to the machine layout diagram to secure room for installing the assemblies (ATC, electric cabinet, hydraulic tank, chip conveyor, etc) as well as enough room for repair (so that the doors are open/closed without interruption). Besides, secure enough room between machines to facilitate the installation work of the chip conveyor.

5)Refer to the layout diagram below. (For reference Only)

The below diagram is a standard machine layout for reference. The actual layout may differ due to engineering changes or application of client specifications. Refer to the layout diagram that is specific to the machine to install.

Ref 1) : Front View

4

Doosan DBC130II Service Manual

DBC 130II

DBC130II ISE41

 

 

 

 

 

Ref 2) : Right View

 

 

 

 

 

 

 

 

 

 

Ref 3) : Top View

5

DBC 130II DBC130II ISE41

Ref 4) : Front view of machine to install semi splash guard on (Optional)

Ref 5) : Right view of machine to install semi splash guard on (Optional)

6

DBC 130II

DBC130II ISE41

 

 

Ref 6) : Top view of machine to install semi splash guard on (Optional)

7

DBC 130II

DBC130II ISE41

 

 

Ref 7) : Top view of machine to install APC on (Optional)

8

DBC 130II

DBC130II ISE41

 

 

2.Foundation work

Foundation diagram: Use only the foundation diagram provided by the salesperson.

-foundation diagram : “S/O NO._Serial No_drawing no”

-Example of foundation diagram: 201077848_MB0003-000084_BG6C21601C

(Note) The foundation diagrams illustrated in this manual are for reference only

2.1Foundation work timing and post checkpoints

1)It is recommended to take at least a two-month schedule from completion of the foundation work to completion of the installation.

It should take at least one month to cure the concreted surface.

2)After completion of the foundation work, measure each checkpoint on the foundation and, if a problem is found, take an appropriate action (mostly repair) before the arrival of the machine.

2.2Foundation work for installing the machine

1)Foundation diagram

(Subject to change without notice for reasons of enhanced machinery or engineering

changes.)

40 Tool Magazine

9

DBC 130II

DBC130II ISE41

 

 

60 Tool Magazine

10

DBC 130II

DBC130II ISE41

 

 

 

 

 

APC (Option)

 

 

 

 

 

 

 

 

 

 

Cross-sectional View

Section View A-A (Cross-section of Foundation)

11

 

DBC 130II

 

DBC130II ISE41

 

 

 

 

 

Detailed Diagram

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Section View B-B (Main Unit Bed)

Section View C-C (Kicker)

Section View D-D (Center of Main

Unit Bed)

Section View E-E (APC)

Section View F-F (APC)

 

Section View G-G (APC)

 

 

 

12

DBC 130II

 

 

DBC130II ISE41

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No.

Item No.

Definition

Mat. / Spec.

Q’ty

Remark

 

 

 

 

 

 

 

1

B26491444

Nut

BA 24×260

36

 

 

 

 

 

 

 

 

2

B26491204

Adjust Bush

SM45C

36

Final-Set

 

 

 

 

 

 

3

B26491014

Adjust Bush

SM45C

36

Pre-Set

 

 

 

 

 

 

 

4

B26491073A

Anchor

GC300

36

 

 

 

 

 

 

 

 

 

5

B26491143E

Level Block

GC300

36

 

 

 

 

 

 

 

 

 

6

B26491423A

Level Plate

GC300

36

 

 

 

 

 

 

 

 

8

B26491213A

Hex. Bar(2)

SM45C

1

MB36

 

 

 

 

 

 

9

B26491093B

Hex. Bar

SM45C

1

MB30

 

 

 

 

 

 

 

12

B26491334

Nut

NA36

6

 

 

 

 

 

 

 

 

13

B26491313A

Level Bolt

SM45C

6

MB30

 

 

 

 

 

 

 

14

B26491513

Leveling Block

GC45C

6

 

 

 

 

 

 

 

 

 

15

S2208862

Bolt, Hex. Socket Head

BB 8×20

24

 

 

 

 

 

 

 

 

16

B26491363

Hex. Bar(3)

SM45C

1

MB46

 

 

 

 

 

 

18

S4001331

Hex. Nut

NA24

6

90 Tool Mag.

 

 

 

 

 

 

19

250205-00953

Plate

SS400

6

90 Tool Mag.

 

 

 

 

 

 

20

B13593024A

Foundation Collar

SS400

6

90 Tool Mag.

 

 

 

 

 

 

21

S3520376

Set Screw

BQ 6×8

18

90 Tool Mag.

 

 

 

 

 

 

22

B13593033B

Bolt

SM45C

6

90 Tool Mag.

 

 

 

 

 

 

 

23

S0035252

Bolt, Hex. Head

BA S24×130

6

 

 

 

 

 

 

 

 

 

24

B26491053A

Adjusting Block

SS400

6

 

 

 

 

 

 

 

 

 

25

B26491044

Bracket

SS400

6

 

 

 

 

 

 

 

 

 

27

457845

Disk Spring

56X28.5X3X4.3

24

 

 

 

 

 

 

 

 

 

28

B14491023

Level Plate

GC300

12

 

 

 

 

 

 

 

 

 

29

R00296

Stud Bolt

SB20X350L

12

 

 

 

 

 

 

 

 

 

30

B14491033

Adjust Bolt

SM45C

12

 

 

 

 

 

 

 

 

 

31

182992

Nut

SM45C

12

 

 

 

 

 

 

 

 

 

32

B14491044

Nut

SM45C

12

 

 

 

 

 

 

 

 

 

34

110302-00731

Kicker Bar

SS400

4

 

 

 

 

 

 

 

 

 

35

S0035551

Adjust Bolt

SM45C

12

 

 

 

 

 

 

 

 

 

36

S4001331

Nut

SM45C

12

 

 

 

 

 

 

 

 

 

13

DBC 130II

DBC130II ISE41

 

 

Note) 1) Reinforce the ground with stake driving, riprap piling and rebar reinforcement. (bearing power of soil: at least 10 tons/m²)

2)Tolerance for each foundation checkpoint

Top view: ±10mm

Gap between holes: ±10mm

Cumulative gaps between holes : ±20mm

Size of foundation hole: ±10mm

3)It should take at least one month to cure the primary concreted surface.

4)Prepare the wiring between electric cabinet and main power as well as air service unit as appropriate for the work.

5)Use a wrinkle tube of larger than Ø300mm to inject mortar into the second mortar surface in deeper than 400mm. Important: the tube must be removed after the first foundation work.

6)The holes for the second mortar work should comply with the specifications in the detailed diagram above.

7)When installing the machine temporarily, use the adjusting bolt on the level block to make an approximate gap of 15mm.( )

8)The “6” level plate should be installed 10mm~40mm under the ground. (the bottom of the machine should be approximately 75mm high from the ground)

9)When the installation is completed, remove “2” B26491014 adjusting bush.

10)Refer to the standard layout to check the location of the main power supply pipe and prepare the wiring and air service unit as necessary.

14

DBC 130II

DBC130II ISE41

 

 

3. Transportation

The boring machine can be dismantled into each unit to facilitate the transportation of the machine to the plant.

Since each one of the units is heavy weighted and unbalanced, pay attention to keep every unit balanced if using a forklift or crane for transporting purpose.

(1)When the machine is delivered on site, check if every one of the units are all included in the package based on the packing list.

(2)Use the crane or forklift to move the unit while keeping an eye on the balance.

(3)In this process, take caution lest that the wire rope or shackles should impact on the unit, and adjust the length of the rope as appropriate to prevent it from being unbalanced.

(4)If the rope is short, it may cause an interference with brackets or covers. This is why you must pay special attention to the rope length.

 

Assembly

Weight

Unit

Remark

 

 

 

 

 

1

Table Ass’y

17,000Kg

Table Bed, Rotary Table, Rotary Base

 

2

Column Bed Ass’y

11,000Kg

Column Bed, Column Base

 

3

Column Body Ass’y

6,000Kg

Column Body

 

4

Spindle Head Ass’y

2,500Kg

Spindle Head

 

5

ATC Ass’y

3,000Kg

ATC, Tool Magazine, Tool Magazine Base

 

6

Others

3,500Kg

Electric Cabinet, Hydraulic Unit, Oil

 

 

 

 

Cooler, Duct & Covers, Chip Conveyor

 

 

 

 

and Accessories

 

Total weight of machine

43,000Kg

 

 

The above list is for the standard equipment, and is subject to change without notice for reasons of customer specifications or engineering changes.

Precautions for lifting up the assembly

1)Ensure that the front/rear sides of the table bed (X axis) and the left/right sides of the

column bed (Z axis) are fixed by the factory default brackets.

(2)Before lifting up the table bed and column bed units, hook wire ropes between eyebolts in the sides of the bed and crane. To prevent the machine from being damaged, wrap the contact points between ropes and machine with pieces of wood or cloth.

(3)When lifting up the column body, stretch the rope as appropriate for avoiding a possible interference with the glass scale.

(4)In order to lift up the table bed and column bed units at once, you must use a crane weighing at least 20 tons. (Required specifications: 20 tons of weight and 8m of tensile height)

15

DBC 130II

DBC130II ISE41

 

 

4.What's included

4.1Table Bed Ass’y

No.

Item No.

Definition

Q’ty

Packing

Weight

remark

No.

 

 

 

 

 

 

1

160301-00136A

TABLE BED ASSY

1

1

17 Ton

 

 

 

 

 

 

 

 

2

110961-00144D

TRAY;(1)

1

8

 

 

 

 

 

 

 

110958-01660

SUPPORT,TRAY

(1)

 

 

 

 

 

 

 

 

 

 

 

 

 

3

110961-00145D

TRAY;(2)

1

8

 

 

 

 

 

 

 

110958-01660

SUPPORT,TRAY

(2)

 

 

 

 

 

 

 

 

 

 

 

 

 

4

110961-00146C

TRAY;(3)

1

8

 

 

 

 

 

 

 

 

 

5

900115-00582A

CONVEYOR,CHIP;

1

8

 

 

 

 

 

 

 

 

 

6

110510-00428B

COVER,SLIDE;(X4000)R

1

1

 

 

 

 

 

 

 

 

 

7

110510-00427B

COVER,SLIDE;(X4000)L

1

1

 

 

 

 

 

 

 

 

 

8

 

BRACKET,SLIDE

 

7

 

 

 

110423-03265A

2

 

 

 

 

COVER;X-R

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9

110423-03266A

BRACKET,SLIDE

2

7

 

 

 

COVER;X-L

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

110508-10529C

COVER;TRAY,(1)

1

8

 

 

 

 

 

 

 

 

 

11

110508-10530C

COVER;TRAY,(2)

1

8

 

 

 

 

 

 

 

 

 

16

DBC 130II

 

 

 

 

DBC130II ISE41

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No.

Item No.

Definition

Q’ty

Packing

Weight

remark

 

No.

 

 

 

 

 

 

 

 

 

12

110961-00183

COVER;CENTER

1

8

 

 

 

 

 

 

 

 

 

 

 

 

 

13

110508-11089C

COVER,REAR;

1

8

 

 

 

 

 

 

 

 

 

 

 

 

 

14

110423-03095A

BRACKET;TRAY

2

8

 

 

 

 

 

 

 

 

 

 

110958-01647A

SUPPORT;TRAY

(2)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

14-1

110423-03095A

BRACKET;TRAY

1

8

 

 

 

 

 

 

 

 

 

 

 

 

 

15

230104-01477

BUCKET;OIL

1

8

 

 

 

 

 

 

 

 

 

 

 

 

 

16

L56301092B

STAND, FLOOR

3

8

 

 

 

 

 

 

 

 

 

 

 

 

 

17

150119-00381

PAN; OIL

1

8

 

 

 

 

 

 

 

 

 

 

 

 

17

DBC 130II

DBC130II ISE41

 

 

4.2 Column Bed Ass’y

No.

Item No.

Definition

Q’ty

Packing

Weight

remark

No.

 

 

 

 

 

 

1

160301-00144A

COLUMN BED ASSY

1

2

11Ton

 

 

 

 

 

 

 

 

2

110510-00495

SLIDE COVER(FRONT)

1

2

 

 

 

 

 

 

 

 

 

3

110961-00150

TRAY(R)

1

8

 

 

 

 

 

 

 

 

 

4

110961-00153C

TRAY(L)

1

8

 

 

 

 

 

 

 

 

 

5

101556-00002B

REMOVER,CHIP(R)

1

8

 

 

 

 

 

 

 

 

 

6

101556-00348

REMOVER,CHIP(L)

1

8

 

 

 

 

 

 

 

 

 

7

110510-00020A

SLIDE COVER(REAR)

1

2

 

 

 

 

 

 

 

 

 

8

250205-00868A

BASE PLATE

1

 

 

 

 

 

 

8

 

 

110423-03229A

BRACKET,FRAME

(1)

 

 

 

 

 

 

 

 

 

 

 

 

 

9

110508-00986B

BASE COVER(R)

1

8

 

 

 

 

 

 

 

 

 

10

110508-10915C

BASE COVER(L)

1

8

 

 

 

 

 

 

 

 

 

11

110508-12561

COVER, CHIP(2)

1

8

 

 

 

 

 

 

 

 

 

12

150119-00100

PAN, OIL(R)

1

8

 

 

 

 

 

 

 

 

 

13

150119-00101

PAN, OIL(L)

1

8

 

 

 

 

 

 

 

 

 

14

110423-03780

BRACKET; TRAY

8

8

 

 

 

 

 

 

 

 

 

14-1

110423-03799

BRACKET; TRAY(2)

1

8

 

 

 

 

 

 

 

 

 

15

B26280544B

COVER; GUIDE RAIL (1)

1

7

 

 

 

 

 

 

 

 

 

16

B26212163B

BLOCK (U)

1

8

 

 

 

 

 

 

 

 

 

18

DBC 130II

 

 

 

 

DBC130II ISE41

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No.

Item No.

Definition

Q’ty

Packing

Weight

remark

 

No.

 

 

 

 

 

 

 

 

 

17

111001-00063

PROTECTOR; CHIP

1

8

 

 

 

 

 

 

 

 

 

 

 

 

 

18

110423-03590

BRACKE;PLATE,BASE

4

8

 

 

 

 

 

 

 

 

 

 

 

 

 

19

B13210193A

POSITION_BLOCK

1

7

 

 

 

 

 

 

 

 

 

 

 

 

19

DBC 130II

DBC130II ISE41

 

 

4.3 Column Body Ass’y

No.

Item No.

Definition

Q’ty

Packing

Weight

remark

No.

 

 

 

 

 

 

1

190108-00149C

COLUMN ASSY

1

3

7Ton

 

 

 

 

 

 

 

 

2

B26293123

MULTI COVER

2

8

 

 

 

 

 

 

 

 

 

3

160609-02656

FRAME, TOP COVER

1

8

 

 

 

 

 

 

 

B26212173C

BLOCK(T)

(1)

 

 

 

 

 

 

 

 

 

 

 

 

 

4

110508-10630

UPPER, COVER

1

8

 

 

 

 

 

 

 

 

 

5

110508-01007B

UPPER, COVER

1

8

 

 

 

 

 

 

 

 

 

 

160609-02657

FRAME, SIDE COVER

1

 

 

 

 

 

 

 

 

 

 

6

110517-00573B

COVER, SIDE(R-U)

(1)

8

 

 

 

 

 

 

 

 

 

 

110517-00574B

COVER, SIDE(R-B)

(1)

 

 

 

 

 

 

 

 

 

 

7

110508-10978A

COVER, FRONT; MIDDLE

1

8

 

 

 

 

 

 

 

 

 

8

110508-10625B

COVER, FRONT(R-U)

1

8

 

 

 

 

 

 

 

 

 

9

110508-10626C

COVER, FRONT(R-B)

1

8

 

 

 

 

 

 

 

 

 

10

110508-10622

COVER, FRONT(U)

1

8

 

 

 

 

 

 

 

 

 

11

110508-10624B

COVER, FRONT(B)

1

8

 

 

 

 

 

 

 

 

 

12

110517-00571B

COVER, SIDE(L-U)

1

8

 

 

 

 

 

 

 

 

 

13

110517-00572B

COVER, SIDE(L-B)

1

8

 

 

 

 

 

 

 

 

 

14

110508-12560

COVER, CHIP(1)

1

8

 

 

 

 

 

 

 

 

 

15

110508-03563

COVER, HOSE

2

8

 

 

 

 

 

 

 

 

 

16

110958-02027

SUPPORT, CABLE CHAIN

2

8

 

 

 

 

 

 

 

 

 

20

DBC 130II

DBC130II ISE41

 

 

4.4 Spindle Head Ass’y

 

 

 

 

 

 

 

DBC130II

 

DBC250II

 

 

 

 

 

 

No.

Item No.

Definition

Q’ty

Packi

Weight

remark

DBC130II

DBC250II

ng No.

 

 

 

 

 

1

160401-00176B

160401-00113

SPINDLE HEAD ASSY

1

4

2.5Ton

 

 

 

 

 

 

 

 

 

2

B26290123

B26290123

BLOCK,SCALE(Y)

1

4

 

 

 

 

 

 

 

 

 

 

 

250205-01099

B25116023A

PLATE,BACK(2)

1

7

 

 

 

 

 

 

 

 

 

 

 

B14115073A

B25116073B

GIB,LOWER

1

7

 

 

 

 

 

 

 

 

 

 

 

B14115063A

B25116063B

GIB,LOWER

1

7

 

 

 

 

 

 

 

 

 

 

 

250205-01098

B25116013A

PLATE,BACK(1)

1

7

 

 

 

 

 

 

 

 

 

 

 

B14115083A

B25116083B

GIB,UPPER

1

7

 

 

 

 

 

 

 

 

 

 

 

B14115053A

B25116053B

GIB,UPPER

1

7

 

 

 

 

 

 

 

 

 

 

3

250205-01099

B25116023A

PLATE,BACK(2)

1

7

 

 

 

 

 

 

 

 

 

B14115083A

B25116083B

GIB,UPPER

1

7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B14115053A

B25116053B

GIB,UPPER

1

7

 

 

 

 

 

 

 

 

 

 

 

250205-01098

B25116013A

PLATE,BACK(1)

1

7

 

 

 

 

 

 

 

 

 

 

 

B14115073A

B25116073B

GIB,LOWER

1

7

 

 

 

 

 

 

 

 

 

 

 

B14115063A

B25116063B

GIB,LOWER

1

7

 

 

 

 

 

 

 

 

 

 

 

B25116033B

B25116033B

PLATE(1),REFERENCE

1

7

 

 

 

 

 

 

 

 

 

 

 

B25116043B

B25116043B

PLATE(2),REFERENCE

1

7

 

 

 

 

 

 

 

 

 

 

21

DBC 130II

DBC130II ISE41

 

 

4.5 Duct Ass’y

No.

Item No.

Definition

Q’ty

Packing

Weight

remark

No.

 

 

 

 

 

 

1

 

NC, OP BOX

1

6

 

 

 

 

 

 

 

 

 

 

B14210193H

PUMP,LUBRICATION

1

 

 

 

 

 

 

 

 

 

 

2

400206-00202

COOLER, OIL

(1)

6

 

 

 

 

 

 

 

 

 

 

160609-02649B

FRAME,COOLER

(1)

 

 

 

 

 

 

 

 

 

 

3

460103-00534A

DUCT;(2)

1

8

 

 

 

 

 

 

 

 

 

4

110505-00276A

COVER,DUCT;(2)

1

8

 

 

 

 

 

 

 

 

 

5

110505-00274A

COVER, FRAME DUCT

1

8

 

 

 

 

 

 

 

 

 

6

460103-00533A

DUCT;(1)

1

8

 

 

 

 

 

 

 

 

 

7

110505-00275A

COVER,DUCT;(1)

1

8

 

 

 

 

 

 

 

 

 

 

130301-00254A

CHAIN,CABLE;Z2000

1

 

 

 

 

 

 

 

 

 

 

8

110958-01897

SUPPORT;CABLE CHAIN

(1)

6

 

 

 

 

 

 

 

 

 

 

110958-01903

SUPPORT;FRAME

(1)

 

 

 

 

 

 

 

 

 

 

9

110516-00089

COVER,SUPPORT(4)

1

8

 

 

 

 

 

 

 

 

 

10

110516-00088

COVER,SUPPORT(3)

1

8

 

 

 

 

 

 

 

 

 

11

110516-00087

COVER(1)

1

8

 

 

 

 

 

 

 

 

 

12

110516-00086

COVER(2)

1

8

 

 

 

 

 

 

 

 

 

13

460103-00656

DUCT(3)

1

2

 

 

 

 

 

 

 

 

 

14

460103-00536B

DUCT(4)

1

2

 

 

 

 

 

 

 

460103-00537B

DUCT(5)

(1)

 

 

 

 

 

 

 

 

 

 

 

 

 

22

DBC 130II

 

 

 

 

DBC130II ISE41

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B26419323B

SUPPORT;DUCT

(4)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15

110505-00321

COVER;DUCT(3)

1

8

 

 

 

 

 

 

 

 

 

 

 

 

 

16

110505-00277B

COVER;DUCT(4)

1

8

 

 

 

 

 

 

 

 

 

 

 

 

 

17

110505-00278A

COVER;DUCT(5)

1

8

 

 

 

 

 

 

 

 

 

 

 

 

4.6 Coolant Tank, Chip Bucket, Chip Conveyor, TSC Ass’y, T/F(Option)

No.

Item No.

Definition

Q’ty

Packing

Weight

remark

No.

 

 

 

 

 

 

1

B26575011

LIFT UP CHIP CONV

1

7

 

 

 

MAIN BODY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

450102-00131A

COOLANT TANK MAIN

1

7

 

 

 

BODY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

C51221011E

CHIP BUCKET

1

7

 

 

 

 

 

 

 

 

 

4

R76595

OIL SKIMMER (OPT.)

1

7

 

 

 

 

 

 

 

 

 

5

R37278

TSC PUMP (OPT.)

1

7

 

 

 

 

 

 

 

 

 

6

101558-00168

CHIP PAN (W/O CHIP

1

7

 

 

CONV.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

23

DBC 130II

DBC130II ISE41

 

 

4.7 Tool Magazine Ass’y (Option)

No.

Item No.

Definition

Q’ty

Packing

Weight

remark

No.

 

 

 

 

 

 

1

100702-00154

40TOOLS MAGAZINE

1

5

2.4Ton

 

 

 

 

 

 

 

 

 

100702-00172

60, 90 TOOLS

1

5

4.5Ton

 

 

MAGAZINE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

860103-00533A

FIXTURE;MAGAZINE

1

2

 

 

 

 

 

 

 

 

 

 

860103-00637

FIXTURE;MAGAZINE

1

2

 

 

 

 

 

 

 

 

 

3

160101-00277C

TOOL MAGAZINE BASE

1

5

 

 

 

 

 

 

 

 

 

24

DBC 130II

DBC130II ISE41

 

 

 

 

 

4.8 Semi Splash Guard – Operator Part (Option)

 

 

 

 

 

 

 

 

 

 

No.

Item No.

Definition

Q’ty

Packing

Weight

remark

No.

 

 

 

 

 

 

1

110508-11061A

COVER, TOP

1

8

 

 

 

 

 

 

 

 

 

2

110302-00536A

BAR, SAFETY

1

8

 

 

 

 

 

 

 

 

 

3

110955-00203A

STEP, OPERATOR

1

8

 

 

 

 

 

 

 

 

 

4

102302-00148B

FENCE, OPERATOR(4)

1

8

 

 

 

 

 

 

 

 

 

5

102302-00149B

FENCE, OPERATOR(5)

1

8

 

 

 

 

 

 

 

 

 

6

102302-00145B

FENCE, OPERATOR(1)

1

8

 

 

 

 

 

 

 

 

 

7

102302-00171A

FENCE, OPERATOR(2)

1

8

 

 

 

 

 

 

 

 

 

8

102302-00144A

FENCE,

1

8

 

 

ROTATING,OPERATOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9

910801-00029A

ROOF, OP DOOR(2)

1

8

 

 

 

 

 

 

 

 

 

10

910801-00030A

ROOF, OP DOOR(3)

1

8

 

 

 

 

 

 

 

 

 

11

910801-00034

ROOF, OP DOOR(1)

1

8

 

 

 

 

 

 

 

 

 

12

R70180

HANDLE

2

7

 

 

 

 

 

 

 

 

 

13

LAMP

 

1

6

 

 

 

 

 

 

 

 

 

14

110922-00564

GUIDE,DOOR;(2)

1

8

 

 

 

 

 

 

 

 

 

15

110922-00563

GUIDE,DOOR;(1)

1

8

 

 

 

 

 

 

 

 

 

16

110508-11065

COVER;(4),FENCE,OPER

1

8

 

 

ATOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

17

110508-11062

COVER;(1),FENCE,OPER

1

8

 

 

 

 

 

 

 

 

 

25

 

DBC 130II

 

 

 

DBC130II ISE41

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No.

Item No.

Definition

Q’ty

Packing

Weight

remark

 

No.

 

 

 

 

 

 

 

 

 

 

ATOR

 

 

 

 

 

 

 

 

 

 

 

 

 

18

110508-12695

COVER;(2),FENCE,OPER

1

8

 

 

 

ATOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

19

110508-11064

COVER;(3),FENCE,OPER

1

8

 

 

 

ATOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20

110508-12502

COVER,OPERATOR

1

8

 

 

 

FENCE(5)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

21

110508-12505

COVER,OPERATOR

1

8

 

 

 

FENCE(1)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

22

B31722324

STOPPER, DOOR

4

7

 

 

 

 

 

 

 

 

 

B31722314

BRACKET, STOPPER

(4)

 

 

 

 

 

 

 

 

23

102301-00099B

DOOR, OPERATOR(2)

1

8

 

 

 

 

 

 

 

 

 

 

 

24

102301-00098A

DOOR, OPERATOR(1)

1

8

 

 

 

 

 

 

 

 

 

 

 

25

B13722023

PLATE

2

8

 

 

 

 

 

 

 

 

 

 

 

26

B13721313B

GLASS(1), SAFETY

2

8

 

 

 

 

 

 

 

 

 

 

 

27

R70177

HINGE;SPRING

4

8

 

 

 

 

 

 

 

 

 

 

 

28

ESWSF0013

SAFETY SWITCH

2

6

 

 

 

 

 

 

 

 

 

110423-02251A

PLATE,SWITCH

(2)

 

 

 

 

 

 

 

 

 

R87057A

KEY;SWITCH

2

 

 

 

 

 

 

 

 

 

 

 

 

 

110423-03897

BRACKET,SAFETY

(2)

 

 

 

 

29

SWITCH(3)

7

 

 

 

 

 

 

 

 

 

110423-03896

BRACKET,SAFETY

(2)

 

 

 

 

 

SWITCH(2)

 

 

 

 

 

 

 

 

 

 

 

30

110958-01928A

SUPPORT;OPERATOR

1

10

 

 

 

FENCE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

26

DBC 130II

DBC130II ISE41

 

 

 

 

 

4.9 Semi Splash Guard – Magazine Part (Option)

 

 

 

 

 

 

No.

Item No.

Definition

Q’ty

Packing

Weight

remark

No.

 

 

 

 

 

 

1

910801-00035C

ROOF, ATC FENCE

1

8

 

 

 

 

 

 

 

 

 

2

102302-00155B

FENCE, ATC(4)

1

8

 

 

 

 

 

 

 

 

 

3

110508-12493A

COVER, TOP

1

8

 

 

 

 

 

 

 

 

 

4

110958-02118

SUPPORT

1

8

 

 

 

 

 

 

 

 

 

5

102302-00154A

FENCE, ATC(3)

1

8

 

 

 

 

 

 

 

 

 

6

110508-10979A

COVER;ATC FENCE

1

8

 

 

 

 

 

 

 

 

 

7

160629-00005

FOOT,LEVELING

1 SET

8

 

 

 

 

 

 

 

 

 

8

102302-00172

FENCE, ATC(1)

1

8

 

 

 

 

 

 

 

 

 

9

102302-00151A

FENCE, ROTATING

1

8

 

 

 

 

 

 

 

 

 

10

102302-00169

FENCE, ROTATING

1

8

 

 

 

 

 

 

 

 

 

11

500119-00154

GLASS, SAFETY

1

8

 

 

 

 

 

 

 

 

 

12

250205-00096

PLATE, GLASS

1

8

 

 

 

 

 

 

 

 

 

13

110423-03695

BRACKET

1

8

 

 

 

 

 

 

 

 

 

14

R70177

HINGE, SPRING

7

8

 

 

 

 

 

 

 

 

 

15

110958-01929A

SUPPORT;ATC FENCE

1

10

 

 

 

 

 

 

 

 

 

27

DBC 130II

DBC130II ISE41

 

 

4.10 Semi Splash Guard – Table Part (Option)

No.

Item No.

Definition

Q’ty

Packing

Weight

remark

No.

 

 

 

 

 

 

1

102301-00506B

DOOR;RATATING(R), TABLE

1

8

 

 

 

 

 

 

 

 

 

2

102301-00507A

DOOR;RATATING(L), TABLE

1

8

 

 

 

 

 

 

 

 

 

3

102301-00504A

DOOR;SLIDING(R),TABLE

1

8

 

 

 

 

 

 

 

 

 

4

102301-00505A

DOOR;SLIDING(L),TABLE

1

8

 

 

 

 

 

 

 

 

 

5

102302-00207

FENCE;TABLE(2)

1

8

 

 

 

 

 

 

 

 

 

6

102302-00206

FENCE;TABLE(1)

1

8

 

 

 

 

 

 

 

 

 

7

102302-00208

FENCE;TABLE(3)

2

8

 

 

 

 

 

 

 

 

 

8

102302-00209

FENCE;TABLE(4)

1

8

 

 

 

 

 

 

 

 

 

9

102302-00210

FENCE;TABLE(5)

1

8

 

 

 

 

 

 

 

 

 

10

102302-00167

FENCE;ROTATING,SEMI TABLE

1

8

 

 

 

 

 

 

 

 

 

11

102302-00168

FENCE;ROTATING,SEMI TABLE

1

8

 

 

 

 

 

 

 

 

 

12

102302-00166

FENCE;ROTATING,SEMI TABLE

1

8

 

 

 

 

 

 

 

 

 

13

110508-12426

COVER;FENCE,TABLE

2

8

 

 

 

 

 

 

 

 

 

14

110508-12427A

COVER;FENCE,TABLE

2

8

 

 

 

 

 

 

 

 

 

15

110508-12428A

COVER;FENCE,TABLE

4

8

 

 

 

 

 

 

 

 

 

16

B13721313B

GLASS(1); SAFETY

4

8

 

 

 

 

 

 

 

 

 

17

B13721413B

PLATE

4

8

 

 

 

 

 

 

 

 

 

28

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