Deutz EMR3 DTC Service Manual

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DEUTZ EMR3 - Diagnostic trouble codes

Table 1: Errors sorted by functional group

Functional group Component /

Location

Accelerator pedal

Battery Voltage below target range

Charge air pressure sensor Cable break or short circuit

Charge air temperature sensor Cable break or short circuit

Coolant temperature sensor Cable break or short circuit

Customer-specific sensor

Engine speed sensor

Input monitoring

Fuel filter water level sensor Cable break or short circuit

Fuel low pressure sensor Cable break or short circuit

Fuel temperature sensor Fuel temp. sensor: cable break or short circuit

Hand throttle Cable break or short circuit, signal implausible compared to signal of idle

Multi state switch

Oil pressure sensor

Oil temperature sensor Cable break or short circuit

Override switch Switch hangs

Terminal 15 Ignition ON not detected

Terminal 50 Engine start switch hangs

Vehicle speed signal Speed above target range, signal missing or implausible

Description (Error location) Defined for Error

code

SERDIA

149 IATSCD 1-2-8 105 2, 3, 4, 11

55 CTSCD 2-2-5 110 2, 3, 4

136 GOTSCD 1-3-3 - 2, 3, 4, 11

139 HOTSCD 3-1-4 1638 3, 4, 11, 12

133 FTSCD 2-2-7 174 3, 4, 11

138 HdThrt 1-2-6 29 2, 3, 4, 11

189 MSSCD1 1-4-3 523450 2, 3, 4, 11

190 MSSCD2 1-4-3 523451 2, 3, 4, 11

191 MSSCD3 1-4-3 523452 2, 3, 4, 11

196 OPSCD 2-2-4 100 0, 2, 3, 4

197 OPSCD1 2-3-1 100 1, 11

201 OTSCD 1-4-4 175 2, 3, 4

200 OSwCD 1-4-5 1237 2, 11

226 T15CD 5-1-4 158 11, 12

227 T50CD 5-1-5 523550 11, 12

232 VSSCD1 5-2-1 84 0, 8, 12, 14

Cable break or short circuit, signal implausible compared to signal of idle sensor (analog pedal)

Cable break or short circuit, bad PWM signal range or frequency (digital pedal)

Bad PWM pulse-width repetition rate (digital pedal)

Cable break or short circuit (sensor 1)

Cable break or short circuit (sensor 2)

Engine running with cam-shaft speed signal only

Speed signal from cam-shaft bad or missing

Speed signal from crank-shaft bad or missing

Speed signals of crank-shaft and cam-shaft are phase-shifted

sensor

Cable break or short circuit, input voltage outside target range (switch 1)

Cable break or short circuit, input voltage outside target range (switch 2)

Cable break or short circuit, input voltage outside target range (switch 3)

Cable break or short circuit

Pressure value implausible low

DCR DMV

ID Blink

SPN FMI Self-

code

12 APP1 2-2-6 91 2, 3, 4, 11

14 APPPwm 2-2-2 91 2, 8

15 APPPwmPer 2-2-2 91 8, 11

22 BattCD 3-1-8 168 0, 1, 11

32 BPSCD 2-2-3 102 2, 3, 4

75 EngMBackUp 2-1-2 190 11, 12

76 EngMCaS1 2-1-2 190 8, 11, 12

77 EngMCrS1 2-1-2 190 8, 11, 12

78 EngMOfsCaSCrS 2-1-3 190 2, 11

87 FlFCD 2-2-8 97 3, 4, 11

90 FlPSCD 2-1-6 94 3, 4, 11

curing

DEUTZ Service Information Systems 1/20 25-Jan-2006

DEUTZ EMR3 - Diagnostic trouble codes

Functional group Component /

Location

Air heater magnetic valve Cable break or short circuit

Air heater relay

Engine brake (internal) Internal engine brake: cable break or short circuit

Engine power output Engine Power output: cable break or short circuit

Engine brake flap actuator Engine brake flap actuator: cable break or short circuit

Fan actuator Fan actuator: cable break or short circuit

Output monitoring

Main relay

Reserve output

Start relay

Description (Error location) Defined for Error

code

SERDIA

182 MnRly1_SCB 1-3-7 2634 3, 11

183 MnRly1_SCG 1-3-8 2634 4, 11

186 MRlyCD 2-6-1 2634 7, 11, 12

187 MRlyCDMnRly2 2-6-1 563 7, 11, 12

188 MRlyCDMnRly3 2-6-1 2634 7, 11, 12

223 StrtCDHS 5-1-2 677 3, 4, 11

224 StrtCDLS 5-1-2 677 3, 4, 5, 11

Cable break or short circuit

Cable break or wrong connection

Inoperable during shut-off

Short circuit to Ubatt (relay 1)

Short circuit to ground (relay 1)

Short circuit to ground or emergency shut-off (relay 2)

Short circuit to ground or emergency shut-off (relay 3)

Short circuit to Ubatt (output 1)

Short circuit to ground (output 1)

Cable break or ECU internal error (output 1)

Short circuit to Ubatt (output 2)

Short circuit to ground (output 2)

Cable break or ECU internal error (output 2)

Start relay (high side): short circuit

Start relay (low side): cable break or short circuit, disabled by ECU

DCR DMV

ID Blink

SPN FMI Self-

code

18 ArHt2 2-6-3 730 3, 4, 5, 11

17 ArHt1 2-6-3 729 3, 4, 5, 11

19 ArHtCD_NoLd 2-6-3 676 4, 11

20 ArHtCD_RlyErr 2-6-3 676 2, 5, 11

52 CRERCD 5-2-8 1072 3, 4, 5, 11

74 EngCDTrqCalcOut 5-5-5 923 2, 3, 4, 5

82 ExFlCD 2-1-9 1074 3, 4, 5, 11

83 FanCD 2-3-8 975 2, 3, 4, 5

57 Dummy1CD_Max - 701 11

58 Dummy1CD_Min - 701 11

59 Dummy1CD_SigNpl - 701 11

60 Dummy2CD_Max - 702 11

61 Dummy2CD_Min - 702 11

62 Dummy2CD_SigNpl - 702 11

curing

DEUTZ Service Information Systems 2/20 25-Jan-2006

DEUTZ EMR3 - Diagnostic trouble codes

Functional group Component /

Location

Air filter condition Pressure loss above target range with system reaction

Battery voltage Above target range with system reaction

Charge air pressure Outside target range with system reaction

Charge air temperature Above target range with system reaction

Coolant level Outside target range with system reaction

Coolant temperature Outside target range with system reaction

Customer-specific temperature

Fan speed Above target range with system reaction

Engine protection

Fuel low pressure Below target range with system reaction

Fuel temperature Above target range with system reaction

Misfire Misfire detected with system reaction

Oil pressure Above target range

Oil pressure Below target range

Oil temperature Below target range with system reaction

Overspeed Engine overspeed with system reaction

Overrun conditions Overrun conditions with system reaction

Shut-off request Shut-off request ignored by operator

Water level in fuel filter Above target range

Metering unit valve

Rail pressure limiting valve

High pressure

Rail pressure sensor

system monitoring

Rail pressure

Description (Error location) Defined for Error

code

SERDIA

150 IATSCDSysReac 2-3-3 105 0, 11

137 GOTSCDSysReac 1-3-3 - 2, 11

140 HOTSCDSysReac 3-1-4 1638 2, 11

134 FTSCDSysReac 2-3-7 174 0, 11

198 OPSCDSysReacHi 2-3-1 100 0, 11

199 OPSCDSysReacLo 2-3-1 100 1, 11

203 OTSCDSysReac 1-4-4 175 0, 11

176 MeUnCD_ADC 1-3-5 523615 3, 4, 11

177 MeUnCDNoLoad 1-3-5 523615 5, 11, 12

178 MeUnCDSCBat 1-3-5 523615 11, 12

179 MeUnCDSCGnd 1-3-5 523615 11, 12

208 PRVMon 1-4-6 523470 2, 11, 12, 14

236 PRVMonSysReac 1-4-6 523470 11, 12

209 RailCD 1-4-7 157 3, 4, 11

210 RailCDOfsTst 1-4-7 157 0, 1, 11

211 RailMeUn0 1-3-4 523613 0, 11

212 RailMeUn1 1-3-4 523613 0, 11

213 RailMeUn2 1-3-4 523613 0, 11

214 RailMeUn3 1-3-4 523613 1, 11

215 RailMeUn4 1-3-4 523613 0, 11

216 RailMeUn7 1-3-4 523613 2, 11

175 InjVlvErrDet 5-5-5 523370 11, 14

Outside target range with system reaction (temperature 1)

Outside target range with system reaction (temperature 2)

Flow rate outside target range

Not connected or output disabled

Short circuit to Ubatt

Short circuit to ground

Opening failure

Opening failure with system reaction

Cable break or short circuit

Deviation of signal during start or after-run above target range

Positive deviation (speed dependent) outside target range

Positive deviation (flow dependent) outside target range (Ö leakage!)

Negative deviation (flow dependent) outside target range

Negative deviation (speed dependent) outside target range

Pressure above target range

Implausible (leakage, injector needle blocked in open position)

Compression test active: rail-pressure monitoring is going to be disabled

DCR DMV

ID Blink

SPN FMI Self-

code

11 AirFltSysReac 1-3-6 107 1, 11

23 BattCDSysReac 3-1-8 168 2, 11

33 BPSCDSysReac 2-2-3 102 2, 11

37 CLSCDSysReac 2-3-5 111 1, 11

56 CTSCDSysReac 2-3-2 110 0, 11

86 FanCDSysReac 2-3-8 523602 2, 11

91 FlPSCDSysReac 2-1-6 94 2, 11

47 CmbChbSysReac 2-4-1 1346 0, 11

79 EngPrtSysReacFOC 2-1-4 190 0, 11

80 EngPrtSysReacORC 2-1-4 190 11, 14

48 CoEngShOffDemIgr 3-4-1 1109 2, 11

89 FlFCD_WtLvl 2-2-8 97 11, 12

curing

DEUTZ Service Information Systems 3/20 25-Jan-2006

DEUTZ EMR3 - Diagnostic trouble codes

Functional group Component /

Location

Multiple cylinders Misfire detected

Combustion monitoring

Single cylinder

Description (Error location) Defined for Error

code

SERDIA

Misfire detected (cylinder 1)

Misfire detected (cylinder 2)

Misfire detected (cylinder 3)

Misfire detected (cylinder 4)

Misfire detected (cylinder 5)

Misfire detected (cylinder 6)

Misfire detected (cylinder 7)

Misfire detected (cylinder 8)

DCR DMV

ID Blink

SPN FMI Self-

code

46 CmbChbMisfireMul 2-4-1 1322 11, 12

38 CmbChbMisfire1 2-4-1 1323 11, 12

39 CmbChbMisfire2 2-4-1 1324 11, 12

40 CmbChbMisfire3 2-4-1 1325 11, 12

41 CmbChbMisfire4 2-4-1 1326 11, 12

42 CmbChbMisfire5 2-4-1 1327 11, 12

43 CmbChbMisfire6 2-4-1 1328 11, 12

44 CmbChbMisfire7 2-4-1 1450 11, 12

45 CmbChbMisfire8 2-4-1 1451 11, 12

curing

DEUTZ Service Information Systems 4/20 25-Jan-2006

DEUTZ EMR3 - Diagnostic trouble codes

Functional group Component /

Location

Begin of injection period

Multiple injectors

Injection system monitoring

Single injector

EGR system monitoring

EGR actuator (external)

Description (Error location) Defined for Error

code

SERDIA

153 InjVlvBnk1A 1-5-1 523350 3, 4, 11, 13

154 InjVlvBnk1B 1-5-1 523351 5, 13

155 InjVlvBnk2A 1-5-2 523352 3, 4, 11, 13

156 InjVlvBnk2B 1-5-2 523353 5, 13

159 InjVlvCyl1A 1-5-4 651 3, 4, 11, 13

160 InjVlvCyl1B 1-5-4 651 5, 13

161 InjVlvCyl2A 1-5-5 652 3, 4, 11, 13

162 InjVlvCyl2B 1-5-5 652 5, 13

163 InjVlvCyl3A 1-5-6 653 3, 4, 11, 13

164 InjVlvCyl3B 1-5-6 653 5, 13

165 InjVlvCyl4A 1-6-1 654 3, 4, 11, 13

166 InjVlvCyl4B 1-6-1 654 5, 13

167 InjVlvCyl5A 1-6-2 655 3, 4, 11, 13

168 InjVlvCyl5B 1-6-2 655 5, 13

169 InjVlvCyl6A 1-6-3 656 3, 4, 11, 13

170 InjVlvCyl6B 1-6-3 656 5, 13

171 InjVlvCyl7A 1-6-4 657 3, 4, 11, 13

172 InjVlvCyl7B 1-6-4 657 5, 13

173 InjVlvCyl8A 1-6-5 658 3, 4, 11, 13

174 InjVlvCyl8B 1-6-5 658 5, 13

Outside target range or missing (cylinder 1)

Outside target range or missing (cylinder 2)

Outside target range or missing (cylinder 3)

Outside target range or missing (cylinder 4)

Outside target range or missing (cylinder 5)

Outside target range or missing (cylinder 6)

Outside target range or missing (cylinder 7)

Outside target range or missing (cylinder 8)

Short circuit (cylinder bank 1)

Cable break (cylinder bank 1)

Short circuit (cylinder bank 2)

Cable break (cylinder bank 2)

Short circuit (injector 1)

Cable break (injector 1)

Short circuit (injector 2)

Cable break (injector 2)

Short circuit (injector 3)

Cable break (injector 3)

Short circuit (injector 4)

Cable break (injector 4)

Short circuit (injector 5)

Cable break (injector 5)

Short circuit (injector 6)

Cable break (injector 6)

Short circuit (injector 7)

Cable break (injector 7)

Short circuit (injector 8)

Cable break (injector 8)

Short circuit to Ubatt

Short circuit to ground

Cable break or ECU internal error

Cable break or short circuit

DCR DMV

ID Blink

SPN FMI Self-

code

24 BIPCyl1 5-3-1 523561 2

25 BIPCyl2 5-3-2 523562 2

26 BIPCyl3 5-3-3 523563 2

27 BIPCyl4 5-3-4 523564 2

28 BIPCyl5 5-3-5 523565 2

29 BIPCyl6 5-3-6 523566 2

30 BIPCyl7 5-3-7 523567 2

31 BIPCyl8 5-3-8 523568 2

69 EGRCD_Max 4-1-4 2791 3, 11

70 EGRCD_Min 4-1-4 2791 4, 11

71 EGRCD_SigNpl 4-1-5 2791 2, 5, 11

72 EGRCDIntEGR 4-1-6 2791 2, 3, 4, 5

curing

DEUTZ Service Information Systems 5/20 25-Jan-2006

DEUTZ EMR3 - Diagnostic trouble codes

Functional group Component /

Location

Coolant temperature warning lamp

Signal lamps monitoring

Diagnostic lamp Cable break or short circuit, disabled by ECU

Engine operating signal lamp Cable break or ECU internal error

Oil pressure warning lamp Cable break or short circuit

Preheating signal lamp Cable break or short circuit

CAN message

CAN bus monitoring

CAN bus off-state

Description (Error location) Defined for Error

code

SERDIA

225 SysLamp 5-1-3 624 2, 3, 4, 5

195 OPLpCD 1-3-5 705 2, 3, 4, 5

106 FrmMngTOEngPrt 3-3-3 523212 11, 12

110 FrmMngTOPrHtEnCmd 3-3-7 523216 11, 12

112 FrmMngTORxCCVS 1-1-1 523218 11, 12

113 FrmMngTORxEngTemp 1-1-2 523604 11, 12

117 FrmMngTOSwtOut 1-1-5 523238 11, 12

118 FrmMngTOTCO1 1-1-6 523222 11, 12

120 FrmMngTOTSC1AE 1-1-8 523605 11, 12

121 FrmMngTOTSC1AR 1-1-9 523606 11, 12

122 FrmMngTOTSC1DE 1-1-8 523607 11, 12

123 FrmMngTOTSC1DR 1-1-9 523608 11, 12

124 FrmMngTOTSC1PE 1-1-8 523609 11, 12

125 FrmMngTOTSC1TE 1-1-8 898 11, 12

126 FrmMngTOTSC1TR 1-1-9 520 11, 12

127 FrmMngTOTSC1VE 1-1-8 523610 11, 12

128 FrmMngTOTSC1VR 1-1-9 523611 11, 12

131 FrmMngTxTO 2-7-1 523500 11, 12

192 NetMngCANAOff 2-7-1 639 11, 14

193 NetMngCANBOff 2-7-1 1231 11, 14

194 NetMngCANCOff 2-7-1 1235 11, 14

Cable break or short circuit

Missing or value above target range (message "DecV1" = pseudo pedal)

Missing (message "FunModCtl" = function mode control)

Missing (message "EngPrt" = engine protection)

Missing (message "PrHtEnCmd" = preheat and engine command)

Missing (message "RxCCVS" = cruise control)

Missing (message "RxEngTemp" = engine temperature)

Missing (message "SwtOut" = switch outputs)

Missing (message "TCO1" = speedo signal)

Missing (message "TSC1-AE")

Missing (message "TSC1-AR")

Missing (message "TSC1-DE")

Missing (message "TSC1-DR")

Missing (message "TSC1-PE")

Missing (message "TSC1-TE")

Missing (message "TSC1-TR")

Missing (message "TSC1-VE")

Missing (message "TSC1-VR")

Time-out of at least one sended message

Cable break or short circuit, off-state (CAN bus A)

Cable break or short circuit, off-state (CAN bus B)

Cable break or short circuit, off-state (CAN bus C)

DCR DMV

ID Blink

SPN FMI Self-

code

54 CTLpCD 1-2-3 704 11

81 ESLpCD 1-4-2 703 2, 3, 4, 5

53 CSLpCD 3-2-8 1081 2, 3, 4, 5

94 FrmMngDecV1 5-2-6 523239 2, 12

95 FrmMngFunModCtl 5-2-7 523240 11, 12

curing

DEUTZ Service Information Systems 6/20 25-Jan-2006

DEUTZ EMR3 - Diagnostic trouble codes

Functional group Component /

Location

ECU internal error

ECU self-test

ECU internal hardware monitoring

Non-self-curing errors remain active at least up to the next ECU reset.

Description (Error location) Defined for Error

code

SERDIA

141 HWEMonCom 5-5-5 523617 11, 12

142 HWEMonEEPROM 2-8-1 630 11, 12

157 InjVlvChipA 1-5-3 523354 2, 3, 12, 14

158 InjVlvChipB 1-5-3 523355 12

184 Montr 1-3-9 523420 11, 14

218 SOPTst 1-4-9 523490 3, 4, 11, 12

219 SSpMon1 2-8-2 1079 3, 4, 11

221 SSpMon2 2-8-2 1080 3, 4, 11

222 SSpMon3 2-8-2 523601 3, 4, 11

228 TPUMon 5-5-5 523550 2, 11

235 WdCom 5-5-5 523600 11, 12

143 HWEMonRcyLocked 5-5-5 523612 11, 14

144

145 HWEMonRcyVisible 5-5-5 523612 11, 14

146 HWEMonUMaxSupply 5-5-5 523612 3, 11

147 HWEMonUMinSupply 5-5-5 523612 4, 11

Ambient pressure sensor defective

Communication with chip CJ 940 disturbed

EEPROM memory access

Injector power stage A

Injector power stage B

Watchdog counter exceeds maximum

Redundant shut-off conditions detected

Wrong voltage of internal 5V reference source 1

Wrong voltage of internal 5V reference source 2

Wrong voltage of internal 5V reference source 3

Time processing unit (TPU) defective

Serial communication interface defective

A recovery occurred which is stored as protected

A recovery occurred which is not stored

A recovery occurred which is visible in the error memory

Overvoltage

Undervoltage

DCR DMV

ID Blink

SPN FMI Self-

code

16 APSCD 2-9-2 108 2, 3, 4, 11

HWEMonRcySuppressed

5-5-5 523612 11, 14

Abbreviations: DCR = DEUTZ Common Rail system, DMV = DEUTZ Magnetic Valve system (Pump-Line-Injector), SPN = Suspect Parameter Number, FMI = Failure Mode Identifier

curing

The following basic steps should be performed to fix an error:

a. Check the cabling for a short circuit/cable break; repair/replace cables if necessary. b. Check the particular component for a damage or the need of maintenance; repair/replace it if necessary. c. Reset the ECU by switching ignition off, waiting until the ECU has shut off and switching ignition on again. Check if the error is still active. d. In the case of a detected misfire additionally check the condition of the fuel system and the engine mechanics (valves, pistons).

DEUTZ Service Information Systems 7/20 25-Jan-2006

DEUTZ EMR3 - Diagnostic trouble codes

Table 2: Errors sorted by SPN number

SPN Component /

Description (Error location) Defined for Error

Location

29 Hand throttle Cable break or short circuit, signal implausible compared to signal of idle sensor

84 Vehicle speed signal Speed above target range, signal missing or implausible

91 Accelerator pedal

Cable break or short circuit, signal implausible compared to signal of idle sensor (analog pedal)

91 Accelerator pedal Cable break or short circuit, bad PWM signal range or frequency (digital pedal)

91 Accelerator pedal Bad PWM pulse-width repetition rate (digital pedal)

94 Fuel low pressure sensor Cable break or short circuit

94 Fuel low pressure Below target range with system reaction

97 Fuel filter water level sensor Cable break or short circuit

97 Water level in fuel filter Above target range

100 Oil pressure sensor Cable break or short circuit

100 Oil pressure sensor Pressure value implausible low

100 Oil pressure Above target range

100 Oil pressure Below target range

102 Charge air pressure sensor Cable break or short circuit

102 Charge air pressure Outside target range with system reaction

105 Charge air temperature sensor Cable break or short circuit

105 Charge air temperature Above target range with system reaction

107 Air filter condition Pressure loss above target range with system reaction

108 ECU internal error Ambient pressure sensor defective

110 Coolant temperature sensor Cable break or short circuit

110 Coolant temperature Outside target range with system reaction

111 Coolant level Outside target range with system reaction

157 Rail pressure sensor Cable break or short circuit

157 Rail pressure sensor Deviation of signal during start or after-run above target range

158 Terminal 15 Ignition ON not detected

168 Battery Voltage below target range

168 Battery voltage Above target range with system reaction

174 Fuel temperature sensor Fuel temp. sensor: cable break or short circuit

174 Fuel temperature Above target range with system reaction

175 Oil temperature sensor Cable break or short circuit

175 Oil temperature Below target range with system reaction

190 Engine speed sensor Engine running with cam-shaft speed signal only

DCR DMV

ID Blink

code

SERDIA

code

FMI Self-

138 HdThrt 1-2-6 2, 3, 4, 11

232 VSSCD1 5-2-1 0, 8, 12, 14

12 APP1 2-2-6 2, 3, 4, 11

14 APPPwm 2-2-2 2, 8

15 APPPwmPer 2-2-2 8, 11

90 FlPSCD 2-1-6 3, 4, 11

91 FlPSCDSysReac 2-1-6 2, 11

87 FlFCD 2-2-8 3, 4, 11

89 FlFCD_WtLvl 2-2-8 11, 12

196 OPSCD 2-2-4 0, 2, 3, 4

197 OPSCD1 2-3-1 1, 11

198 OPSCDSysReacHi 2-3-1 0, 11

199 OPSCDSysReacLo 2-3-1 1, 11

32 BPSCD 2-2-3 2, 3, 4

33 BPSCDSysReac 2-2-3 2, 11

149 IATSCD 1-2-8 2, 3, 4, 11

150 IATSCDSysReac 2-3-3 0, 11

11 AirFltSysReac 1-3-6 1, 11

16 APSCD 2-9-2 2, 3, 4, 11

55 CTSCD 2-2-5 2, 3, 4

56 CTSCDSysReac 2-3-2 0, 11

37 CLSCDSysReac 2-3-5 1, 11

209 RailCD 1-4-7 3, 4, 11

210 RailCDOfsTst 1-4-7 0, 1, 11

226 T15CD 5-1-4 11, 12

22 BattCD 3-1-8 0, 1, 11

23 BattCDSysReac 3-1-8 2, 11

133 FTSCD 2-2-7 3, 4, 11

134 FTSCDSysReac 2-3-7 0, 11

201 OTSCD 1-4-4 2, 3, 4

203 OTSCDSysReac 1-4-4 0, 11

75 EngMBackUp 2-1-2 11, 12

curing

DEUTZ Service Information Systems 8/20 25-Jan-2006

DEUTZ EMR3 - Diagnostic trouble codes

SPN Component /

Description (Error location) Defined for Error

Location

190 Engine speed sensor Speed signal from cam-shaft bad or missing

190 Engine speed sensor Speed signal from crank-shaft bad or missing

190 Engine speed sensor Speed signals of crank-shaft and cam-shaft are phase-shifted

190 Overspeed Engine overspeed with system reaction

190 Overrun conditions Overrun conditions with system reaction

520 CAN message Missing (message "TSC1-TR")

563 Main relay Short circuit to ground or emergency shut-off (relay 3)

624 Diagnostic lamp Cable break or short circuit, disabled by ECU

630 ECU internal error EEPROM memory access

639 CAN bus off-state Cable break or short circuit, off-state (CAN bus A)

651 Single injector Short circuit (injector 1)

651 Single injector Cable break (injector 1)

652 Single injector Short circuit (injector 2)

652 Single injector Cable break (injector 2)

653 Single injector Short circuit (injector 3)

653 Single injector Cable break (injector 3)

654 Single injector Short circuit (injector 4)

654 Single injector Cable break (injector 4)

655 Single injector Short circuit (injector 5)

655 Single injector Cable break (injector 5)

656 Single injector Short circuit (injector 6)

656 Single injector Cable break (injector 6)

657 Single injector Short circuit (injector 7)

657 Single injector Cable break (injector 7)

658 Single injector Short circuit (injector 8)

658 Single injector Cable break (injector 8)

676 Air heater relay Cable break or wrong connection

676 Air heater relay Inoperable during shut-off

677 Start relay Start relay (high side): short circuit

677 Start relay Start relay (low side): cable break or short circuit, disabled by ECU

701 Reserve output Short circuit to Ubatt (output 1)

701 Reserve output Short circuit to ground (output 1)

701 Reserve output Cable break or ECU internal error (output 1)

702 Reserve output Short circuit to Ubatt (output 2)

DCR DMV

ID Blink

code

SERDIA

code

FMI Self-

76 EngMCaS1 2-1-2 8, 11, 12

77 EngMCrS1 2-1-2 8, 11, 12

78 EngMOfsCaSCrS 2-1-3 2, 11

79 EngPrtSysReacFOC 2-1-4 0, 11

80 EngPrtSysReacORC 2-1-4 11, 14

126 FrmMngTOTSC1TR 1-1-9 11, 12

187 MRlyCDMnRly2 2-6-1 7, 11, 12

225 SysLamp 5-1-3 2, 3, 4, 5

142 HWEMonEEPROM 2-8-1 11, 12

192 NetMngCANAOff 2-7-1 11, 14

159 InjVlvCyl1A 1-5-4 3, 4, 11, 13

160 InjVlvCyl1B 1-5-4 5, 13

161 InjVlvCyl2A 1-5-5 3, 4, 11, 13

162 InjVlvCyl2B 1-5-5 5, 13

163 InjVlvCyl3A 1-5-6 3, 4, 11, 13

164 InjVlvCyl3B 1-5-6 5, 13

165 InjVlvCyl4A 1-6-1 3, 4, 11, 13

166 InjVlvCyl4B 1-6-1 5, 13

167 InjVlvCyl5A 1-6-2 3, 4, 11, 13

168 InjVlvCyl5B 1-6-2 5, 13

169 InjVlvCyl6A 1-6-3 3, 4, 11, 13

170 InjVlvCyl6B 1-6-3 5, 13

171 InjVlvCyl7A 1-6-4 3, 4, 11, 13

172 InjVlvCyl7B 1-6-4 5, 13

173 InjVlvCyl8A 1-6-5 3, 4, 11, 13

174 InjVlvCyl8B 1-6-5 5, 13

19 ArHtCD_NoLd 2-6-3 4, 11

20 ArHtCD_RlyErr 2-6-3 2, 5, 11

223 StrtCDHS 5-1-2 3, 4, 11

224 StrtCDLS 5-1-2 3, 4, 5, 11

57 Dummy1CD_Max - 11

58 Dummy1CD_Min - 11

59 Dummy1CD_SigNpl - 11

60 Dummy2CD_Max - 11

curing

DEUTZ Service Information Systems 9/20 25-Jan-2006

DEUTZ EMR3 - Diagnostic trouble codes

SPN Component /

Description (Error location) Defined for Error

Location

702 Reserve output Short circuit to ground (output 2)

702 Reserve output Cable break or ECU internal error (output 2)

703 Engine operating signal lamp Cable break or ECU internal error

704 Coolant temperature warning lamp Cable break or short circuit

705 Oil pressure warning lamp Cable break or short circuit

729 Air heater relay Cable break or short circuit

730 Air heater magnetic valve Cable break or short circuit

898 CAN message Missing (message "TSC1-TE")

923 Engine power output Engine Power output: cable break or short circuit

975 Fan actuator Fan actuator: cable break or short circuit

1072 Engine brake (internal) Internal engine brake: cable break or short circuit

1074 Engine brake flap actuator Engine brake flap actuator: cable break or short circuit

1079 ECU internal error Wrong voltage of internal 5V reference source 1

1080 ECU internal error Wrong voltage of internal 5V reference source 2

1081 Preheating signal lamp Cable break or short circuit

1109 Shut-off request Shut-off request ignored by operator

1231 CAN bus off-state Cable break or short circuit, off-state (CAN bus B)

1235 CAN bus off-state Cable break or short circuit, off-state (CAN bus C)

1237 Override switch Switch hangs

1322 Multiple cylinders Misfire detected

1323 Single cylinder Misfire detected (cylinder 1)

1324 Single cylinder Misfire detected (cylinder 2)

1325 Single cylinder Misfire detected (cylinder 3)

1326 Single cylinder Misfire detected (cylinder 4)

1327 Single cylinder Misfire detected (cylinder 5)

1328 Single cylinder Misfire detected (cylinder 6)

1346 Misfire Misfire detected with system reaction

1450 Single cylinder Misfire detected (cylinder 7)

1451 Single cylinder Misfire detected (cylinder 8)

1638 Customer-specific sensor Cable break or short circuit (sensor 2)

1638 Customer-specific temperature Outside target range with system reaction (temperature 2)

2634 Main relay Short circuit to Ubatt (relay 1)

2634 Main relay Short circuit to ground (relay 1)

2634 Main relay Short circuit to ground or emergency shut-off (relay 2)

DCR DMV

ID Blink

code

SERDIA

code

FMI Self-

61 Dummy2CD_Min - 11

62 Dummy2CD_SigNpl - 11

81 ESLpCD 1-4-2 2, 3, 4, 5

54 CTLpCD 1-2-3 11

195 OPLpCD 1-3-5 2, 3, 4, 5

17 ArHt1 2-6-3 3, 4, 5, 11

18 ArHt2 2-6-3 3, 4, 5, 11

125 FrmMngTOTSC1TE 1-1-8 11, 12

74 EngCDTrqCalcOut 5-5-5 2, 3, 4, 5

83 FanCD 2-3-8 2, 3, 4, 5

52 CRERCD 5-2-8 3, 4, 5, 11

82 ExFlCD 2-1-9 3, 4, 5, 11

219 SSpMon1 2-8-2 3, 4, 11

221 SSpMon2 2-8-2 3, 4, 11

53 CSLpCD 3-2-8 2, 3, 4, 5

48 CoEngShOffDemIgr 3-4-1 2, 11

193 NetMngCANBOff 2-7-1 11, 14

194 NetMngCANCOff 2-7-1 11, 14

200 OSwCD 1-4-5 2, 11

46 CmbChbMisfireMul 2-4-1 11, 12

38 CmbChbMisfire1 2-4-1 11, 12

39 CmbChbMisfire2 2-4-1 11, 12

40 CmbChbMisfire3 2-4-1 11, 12

41 CmbChbMisfire4 2-4-1 11, 12

42 CmbChbMisfire5 2-4-1 11, 12

43 CmbChbMisfire6 2-4-1 11, 12

47 CmbChbSysReac 2-4-1 0, 11

44 CmbChbMisfire7 2-4-1 11, 12

45 CmbChbMisfire8 2-4-1 11, 12

139 HOTSCD 3-1-4 3, 4, 11, 12

140 HOTSCDSysReac 3-1-4 2, 11

182 MnRly1_SCB 1-3-7 3, 11

183 MnRly1_SCG 1-3-8 4, 11

186 MRlyCD 2-6-1 7, 11, 12

curing

DEUTZ Service Information Systems 10/20 25-Jan-2006

DEUTZ EMR3 - Diagnostic trouble codes

SPN Component /

Description (Error location) Defined for Error

Location

2634 Main relay Short circuit to ground or emergency shut-off (relay 3)

2791 EGR actuator (external) Short circuit to Ubatt

2791 EGR actuator (external) Short circuit to ground

2791 EGR actuator (external) Cable break or ECU internal error

2791 EGR actuator (external) Cable break or short circuit

523212 CAN message Missing (message "EngPrt" = engine protection)

523216 CAN message Missing (message "PrHtEnCmd" = preheat and engine command)

523218 CAN message Missing (message "RxCCVS" = cruise control)

523222 CAN message Missing (message "TCO1" = speedo signal)

523238 CAN message Missing (message "SwtOut" = switch outputs)

523239 CAN message Missing or value above target range (message "DecV1" = pseudo pedal)

523240 CAN message Missing (message "FunModCtl" = function mode control)

523350 Multiple injectors Short circuit (cylinder bank 1)

523351 Multiple injectors Cable break (cylinder bank 1)

523352 Multiple injectors Short circuit (cylinder bank 2)

523353 Multiple injectors Cable break (cylinder bank 2)

523354 ECU internal error Injector power stage A

523355 ECU internal error Injector power stage B

523370 Rail pressure Compression test active: rail-pressure monitoring is going to be disabled

523420 ECU internal error Watchdog counter exceeds maximum

523450 Multi state switch Cable break or short circuit, input voltage outside target range (switch 1)

523451 Multi state switch Cable break or short circuit, input voltage outside target range (switch 2)

523452 Multi state switch Cable break or short circuit, input voltage outside target range (switch 3)

523470 Rail pressure limiting valve Opening failure

523470 Rail pressure limiting valve Opening failure with system reaction

523490 ECU internal error Redundant shut-off conditions detected

523500 CAN message Time-out of at least one sended message

523550 Terminal 50 Engine start switch hangs

523550 ECU internal error Time processing unit (TPU) defective

523561 Begin of injection period Outside target range or missing (cylinder 1)

523562 Begin of injection period Outside target range or missing (cylinder 2)

523563 Begin of injection period Outside target range or missing (cylinder 3)

523564 Begin of injection period Outside target range or missing (cylinder 4)

523565 Begin of injection period Outside target range or missing (cylinder 5)

DCR DMV

ID Blink

code

SERDIA

code

FMI Self-

188 MRlyCDMnRly3 2-6-1 7, 11, 12

69 EGRCD_Max 4-1-4 3, 11

70 EGRCD_Min 4-1-4 4, 11

71 EGRCD_SigNpl 4-1-5 2, 5, 11

72 EGRCDIntEGR 4-1-6 2, 3, 4, 5

106 FrmMngTOEngPrt 3-3-3 11, 12

110 FrmMngTOPrHtEnCmd 3-3-7 11, 12

112 FrmMngTORxCCVS 1-1-1 11, 12

118 FrmMngTOTCO1 1-1-6 11, 12

117 FrmMngTOSwtOut 1-1-5 11, 12

94 FrmMngDecV1 5-2-6 2, 12

95 FrmMngFunModCtl 5-2-7 11, 12

153 InjVlvBnk1A 1-5-1 3, 4, 11, 13

154 InjVlvBnk1B 1-5-1 5, 13

155 InjVlvBnk2A 1-5-2 3, 4, 11, 13

156 InjVlvBnk2B 1-5-2 5, 13

157 InjVlvChipA 1-5-3 2, 3, 12, 14

158 InjVlvChipB 1-5-3 12

175 InjVlvErrDet 5-5-5 11, 14

184 Montr 1-3-9 11, 14

189 MSSCD1 1-4-3 2, 3, 4, 11

190 MSSCD2 1-4-3 2, 3, 4, 11

191 MSSCD3 1-4-3 2, 3, 4, 11

208 PRVMon 1-4-6 2, 11, 12, 14

236 PRVMonSysReac 1-4-6 11, 12

218 SOPTst 1-4-9 3, 4, 11, 12

131 FrmMngTxTO 2-7-1 11, 12

227 T50CD 5-1-5 11, 12

228 TPUMon 5-5-5 2, 11

24 BIPCyl1 5-3-1 2

25 BIPCyl2 5-3-2 2

26 BIPCyl3 5-3-3 2

27 BIPCyl4 5-3-4 2

28 BIPCyl5 5-3-5 2

curing

DEUTZ Service Information Systems 11/20 25-Jan-2006

DEUTZ EMR3 - Diagnostic trouble codes

SPN Component /

Description (Error location) Defined for Error

Location

523566 Begin of injection period Outside target range or missing (cylinder 6)

523567 Begin of injection period Outside target range or missing (cylinder 7)

523568 Begin of injection period Outside target range or missing (cylinder 8)

523600 ECU internal error Serial communication interface defective

523601 ECU internal error Wrong voltage of internal 5V reference source 3

523602 Fan speed Above target range with system reaction

523604 CAN message Missing (message "RxEngTemp" = engine temperature)

523605 CAN message Missing (message "TSC1-AE")

523606 CAN message Missing (message "TSC1-AR")

523607 CAN message Missing (message "TSC1-DE")

523608 CAN message Missing (message "TSC1-DR")

523609 CAN message Missing (message "TSC1-PE")

523610 CAN message Missing (message "TSC1-VE")

523611 CAN message Missing (message "TSC1-VR")

523612 ECU internal hardware monitoring A recovery occurred which is stored as protected

523612 ECU internal hardware monitoring A recovery occurred which is not stored

523612 ECU internal hardware monitoring A recovery occurred which is visible in the error memory

523612 ECU internal hardware monitoring Overvoltage

523612 ECU internal hardware monitoring Undervoltage

523613 Rail pressure Positive deviation (speed dependent) outside target range

523613 Rail pressure Positive deviation (flow dependent) outside target range (Ö leakage!)

523613 Rail pressure Negative deviation (flow dependent) outside target range

523613 Rail pressure Negative deviation (speed dependent) outside target range

523613 Rail pressure Pressure above target range

523613 Rail pressure Implausible (leakage, injector needle blocked in open position)

523615 Metering unit valve Flow rate outside target range

523615 Metering unit valve Not connected or output disabled

523615 Metering unit valve Short circuit to Ubatt

523615 Metering unit valve Short circuit to ground

523617 ECU internal error Communication with chip CJ 940 disturbed

- Customer-specific sensor Cable break or short circuit (sensor 1)

- Customer-specific temperature Outside target range with system reaction (temperature 1)

DCR DMV

ID Blink

code

SERDIA

code

29 BIPCyl6 5-3-6 2

30 BIPCyl7 5-3-7 2

31 BIPCyl8 5-3-8 2

235 WdCom 5-5-5 11, 12

222 SSpMon3 2-8-2 3, 4, 11

86 FanCDSysReac 2-3-8 2, 11

113 FrmMngTORxEngTemp 1-1-2 11, 12

120 FrmMngTOTSC1AE 1-1-8 11, 12

121 FrmMngTOTSC1AR 1-1-9 11, 12

122 FrmMngTOTSC1DE 1-1-8 11, 12

123 FrmMngTOTSC1DR 1-1-9 11, 12

124 FrmMngTOTSC1PE 1-1-8 11, 12

127 FrmMngTOTSC1VE 1-1-8 11, 12

128 FrmMngTOTSC1VR 1-1-9 11, 12

143 HWEMonRcyLocked 5-5-5 11, 14

HWEMonRcySuppres-

144

sed

5-5-5 11, 14

145 HWEMonRcyVisible 5-5-5 11, 14

146 HWEMonUMaxSupply 5-5-5 3, 11

147 HWEMonUMinSupply 5-5-5 4, 11

211 RailMeUn0 1-3-4 0, 11

212 RailMeUn1 1-3-4 0, 11

213 RailMeUn2 1-3-4 0, 11

214 RailMeUn3 1-3-4 1, 11

215 RailMeUn4 1-3-4 0, 11

216 RailMeUn7 1-3-4 2, 11

176 MeUnCD_ADC 1-3-5 3, 4, 11

177 MeUnCDNoLoad 1-3-5 5, 11, 12

178 MeUnCDSCBat 1-3-5 11, 12

179 MeUnCDSCGnd 1-3-5 11, 12

141 HWEMonCom 5-5-5 11, 12

136 GOTSCD 1-3-3 2, 3, 4, 11

137 GOTSCDSysReac 1-3-3 2, 11

FMI Self-

curing

DEUTZ Service Information Systems 12/20 25-Jan-2006

DEUTZ EMR3 - Diagnostic trouble codes

Non-self-curing errors remain active at least up to the next ECU reset.

Abbreviations: DCR = DEUTZ Common Rail system, DMV = DEUTZ Magnetic Valve system (Pump-Line-Injector), SPN = Suspect Parameter Number, FMI = Failure Mode Identifier

The following basic steps should be performed to fix an error:

DEUTZ Service Information Systems 13/20 25-Jan-2006

DEUTZ EMR3 - Diagnostic trouble codes

Table 3: Errors sorted by SERDIA error code

Error

Component /

code

Location

SERDIA

11 Air filter condition Pressure loss above target range with system reaction

12 Accelerator pedal

14 Accelerator pedal Cable break or short circuit, bad PWM signal range or frequency (digital pedal)

15 Accelerator pedal Bad PWM pulse-width repetition rate (digital pedal)

16 ECU internal error Ambient pressure sensor defective

17 Air heater relay Cable break or short circuit

18 Air heater magnetic valve Cable break or short circuit

19 Air heater relay Cable break or wrong connection

20 Air heater relay Inoperable during shut-off

22 Battery Voltage below target range

23 Battery voltage Above target range with system reaction

24 Begin of injection period Outside target range or missing (cylinder 1)

25 Begin of injection period Outside target range or missing (cylinder 2)

26 Begin of injection period Outside target range or missing (cylinder 3)

27 Begin of injection period Outside target range or missing (cylinder 4)

28 Begin of injection period Outside target range or missing (cylinder 5)

29 Begin of injection period Outside target range or missing (cylinder 6)

30 Begin of injection period Outside target range or missing (cylinder 7)

31 Begin of injection period Outside target range or missing (cylinder 8)

32 Charge air pressure sensor Cable break or short circuit

33 Charge air pressure Outside target range with system reaction

37 Coolant level Outside target range with system reaction

38 Single cylinder Misfire detected (cylinder 1)

39 Single cylinder Misfire detected (cylinder 2)

40 Single cylinder Misfire detected (cylinder 3)

41 Single cylinder Misfire detected (cylinder 4)

42 Single cylinder Misfire detected (cylinder 5)

43 Single cylinder Misfire detected (cylinder 6)

44 Single cylinder Misfire detected (cylinder 7)

45 Single cylinder Misfire detected (cylinder 8)

46 Multiple cylinders Misfire detected

47 Misfire Misfire detected with system reaction

Description (Error location) Defined for ID Blink

Cable break or short circuit, signal implausible compared to signal of idle sensor (analog pedal)

DCR DMV

code

SPN FMI Self-

AirFltSysReac 1-3-6 107 1, 11

APP1 2-2-6 91 2, 3, 4, 11

APPPwm 2-2-2 91 2, 8

APPPwmPer 2-2-2 91 8, 11

APSCD 2-9-2 108 2, 3, 4, 11

ArHt1 2-6-3 729 3, 4, 5, 11

ArHt2 2-6-3 730 3, 4, 5, 11

ArHtCD_NoLd 2-6-3 676 4, 11

ArHtCD_RlyErr 2-6-3 676 2, 5, 11

BattCD 3-1-8 168 0, 1, 11

BattCDSysReac 3-1-8 168 2, 11

BIPCyl1 5-3-1 523561 2

BIPCyl2 5-3-2 523562 2

BIPCyl3 5-3-3 523563 2

BIPCyl4 5-3-4 523564 2

BIPCyl5 5-3-5 523565 2

BIPCyl6 5-3-6 523566 2

BIPCyl7 5-3-7 523567 2

BIPCyl8 5-3-8 523568 2

BPSCD 2-2-3 102 2, 3, 4

BPSCDSysReac 2-2-3 102 2, 11

CLSCDSysReac 2-3-5 111 1, 11

CmbChbMisfire1 2-4-1 1323 11, 12

CmbChbMisfire2 2-4-1 1324 11, 12

CmbChbMisfire3 2-4-1 1325 11, 12

CmbChbMisfire4 2-4-1 1326 11, 12

CmbChbMisfire5 2-4-1 1327 11, 12

CmbChbMisfire6 2-4-1 1328 11, 12

CmbChbMisfire7 2-4-1 1450 11, 12

CmbChbMisfire8 2-4-1 1451 11, 12

CmbChbMisfireMul 2-4-1 1322 11, 12

CmbChbSysReac 2-4-1 1346 0, 11

curing

DEUTZ Service Information Systems 14/20 25-Jan-2006

DEUTZ EMR3 - Diagnostic trouble codes

Error

Component /

code

Location

SERDIA

48 Shut-off request Shut-off request ignored by operator

52 Engine brake (internal) Internal engine brake: cable break or short circuit

53 Preheating signal lamp Cable break or short circuit

54 Coolant temperature warning lamp Cable break or short circuit

55 Coolant temperature sensor Cable break or short circuit

56 Coolant temperature Outside target range with system reaction

57 Reserve output Short circuit to Ubatt (output 1)

58 Reserve output Short circuit to ground (output 1)

59 Reserve output Cable break or ECU internal error (output 1)

60 Reserve output Short circuit to Ubatt (output 2)

61 Reserve output Short circuit to ground (output 2)

62 Reserve output Cable break or ECU internal error (output 2)

69 EGR actuator (external) Short circuit to Ubatt

70 EGR actuator (external) Short circuit to ground

71 EGR actuator (external) Cable break or ECU internal error

72 EGR actuator (external) Cable break or short circuit

74 Engine power output Engine Power output: cable break or short circuit

75 Engine speed sensor Engine running with cam-shaft speed signal only

76 Engine speed sensor Speed signal from cam-shaft bad or missing

77 Engine speed sensor Speed signal from crank-shaft bad or missing

78 Engine speed sensor Speed signals of crank-shaft and cam-shaft are phase-shifted

79 Overspeed Engine overspeed with system reaction

80 Overrun conditions Overrun conditions with system reaction

81 Engine operating signal lamp Cable break or ECU internal error

82 Engine brake flap actuator Engine brake flap actuator: cable break or short circuit

83 Fan actuator Fan actuator: cable break or short circuit

86 Fan speed Above target range with system reaction

87 Fuel filter water level sensor Cable break or short circuit

89 Water level in fuel filter Above target range

90 Fuel low pressure sensor Cable break or short circuit

91 Fuel low pressure Below target range with system reaction

94 CAN message Missing or value above target range (message "DecV1" = pseudo pedal)

95 CAN message Missing (message "FunModCtl" = function mode control)

106 CAN message Missing (message "EngPrt" = engine protection)

Description (Error location) Defined for ID Blink

DCR DMV

code

SPN FMI Self-

CoEngShOffDemIgr 3-4-1 1109 2, 11

CRERCD 5-2-8 1072 3, 4, 5, 11

CSLpCD 3-2-8 1081 2, 3, 4, 5

CTLpCD 1-2-3 704 11

CTSCD 2-2-5 110 2, 3, 4

CTSCDSysReac 2-3-2 110 0, 11

Dummy1CD_Max - 701 11

Dummy1CD_Min - 701 11

Dummy1CD_SigNpl - 701 11

Dummy2CD_Max - 702 11

Dummy2CD_Min - 702 11

Dummy2CD_SigNpl - 702 11

EGRCD_Max 4-1-4 2791 3, 11

EGRCD_Min 4-1-4 2791 4, 11

EGRCD_SigNpl 4-1-5 2791 2, 5, 11

EGRCDIntEGR 4-1-6 2791 2, 3, 4, 5

EngCDTrqCalcOut 5-5-5 923 2, 3, 4, 5

EngMBackUp 2-1-2 190 11, 12

EngMCaS1 2-1-2 190 8, 11, 12

EngMCrS1 2-1-2 190 8, 11, 12

EngMOfsCaSCrS 2-1-3 190 2, 11

EngPrtSysReacFOC 2-1-4 190 0, 11

EngPrtSysReacORC 2-1-4 190 11, 14

ESLpCD 1-4-2 703 2, 3, 4, 5

ExFlCD 2-1-9 1074 3, 4, 5, 11

FanCD 2-3-8 975 2, 3, 4, 5

FanCDSysReac 2-3-8 523602 2, 11

FlFCD 2-2-8 97 3, 4, 11

FlFCD_WtLvl 2-2-8 97 11, 12

FlPSCD 2-1-6 94 3, 4, 11

FlPSCDSysReac 2-1-6 94 2, 11

FrmMngDecV1 5-2-6 523239 2, 12

FrmMngFunModCtl 5-2-7 523240 11, 12

FrmMngTOEngPrt 3-3-3 523212 11, 12

curing

DEUTZ Service Information Systems 15/20 25-Jan-2006

DEUTZ EMR3 - Diagnostic trouble codes

Error

Component /

code

Location

SERDIA

110 CAN message Missing (message "PrHtEnCmd" = preheat and engine command)

112 CAN message Missing (message "RxCCVS" = cruise control)

113 CAN message Missing (message "RxEngTemp" = engine temperature)

117 CAN message Missing (message "SwtOut" = switch outputs)

118 CAN message Missing (message "TCO1" = speedo signal)

120 CAN message Missing (message "TSC1-AE")

121 CAN message Missing (message "TSC1-AR")

122 CAN message Missing (message "TSC1-DE")

123 CAN message Missing (message "TSC1-DR")

124 CAN message Missing (message "TSC1-PE")

125 CAN message Missing (message "TSC1-TE")

126 CAN message Missing (message "TSC1-TR")

127 CAN message Missing (message "TSC1-VE")

128 CAN message Missing (message "TSC1-VR")

131 CAN message Time-out of at least one sended message

133 Fuel temperature sensor Fuel temp. sensor: cable break or short circuit

134 Fuel temperature Above target range with system reaction

136 Customer-specific sensor Cable break or short circuit (sensor 1)

137 Customer-specific temperature Outside target range with system reaction (temperature 1)

138 Hand throttle Cable break or short circuit, signal implausible compared to signal of idle sensor

139 Customer-specific sensor Cable break or short circuit (sensor 2)

140 Customer-specific temperature Outside target range with system reaction (temperature 2)

141 ECU internal error Communication with chip CJ 940 disturbed

142 ECU internal error EEPROM memory access

143 ECU internal hardware monitoring A recovery occurred which is stored as protected

144 ECU internal hardware monitoring A recovery occurred which is not stored

145 ECU internal hardware monitoring A recovery occurred which is visible in the error memory

146 ECU internal hardware monitoring Overvoltage

147 ECU internal hardware monitoring Undervoltage

149 Charge air temperature sensor Cable break or short circuit

150 Charge air temperature Above target range with system reaction

153 Multiple injectors Short circuit (cylinder bank 1)

154 Multiple injectors Cable break (cylinder bank 1)

Description (Error location) Defined for ID Blink

DCR DMV

code

SPN FMI Self-

FrmMngTOPrHtEnCmd 3-3-7 523216 11, 12

FrmMngTORxCCVS 1-1-1 523218 11, 12

FrmMngTORxEngTemp 1-1-2 523604 11, 12

FrmMngTOSwtOut 1-1-5 523238 11, 12

FrmMngTOTCO1 1-1-6 523222 11, 12

FrmMngTOTSC1AE 1-1-8 523605 11, 12

FrmMngTOTSC1AR 1-1-9 523606 11, 12

FrmMngTOTSC1DE 1-1-8 523607 11, 12

FrmMngTOTSC1DR 1-1-9 523608 11, 12

FrmMngTOTSC1PE 1-1-8 523609 11, 12

FrmMngTOTSC1TE 1-1-8 898 11, 12

FrmMngTOTSC1TR 1-1-9 520 11, 12

FrmMngTOTSC1VE 1-1-8 523610 11, 12

FrmMngTOTSC1VR 1-1-9 523611 11, 12

FrmMngTxTO 2-7-1 523500 11, 12

FTSCD 2-2-7 174 3, 4, 11

FTSCDSysReac 2-3-7 174 0, 11

GOTSCD 1-3-3 - 2, 3, 4, 11

GOTSCDSysReac 1-3-3 - 2, 11

HdThrt 1-2-6 29 2, 3, 4, 11

HOTSCD 3-1-4 1638 3, 4, 11, 12

HOTSCDSysReac 3-1-4 1638 2, 11

HWEMonCom 5-5-5 523617 11, 12

HWEMonEEPROM 2-8-1 630 11, 12

HWEMonRcyLocked 5-5-5 523612 11, 14

HWEMonRcySuppressed

5-5-5 523612 11, 14

HWEMonRcyVisible 5-5-5 523612 11, 14

HWEMonUMaxSupply 5-5-5 523612 3, 11

HWEMonUMinSupply 5-5-5 523612 4, 11

IATSCD 1-2-8 105 2, 3, 4, 11

IATSCDSysReac 2-3-3 105 0, 11

InjVlvBnk1A 1-5-1 523350 3, 4, 11, 13

InjVlvBnk1B 1-5-1 523351 5, 13

curing

DEUTZ Service Information Systems 16/20 25-Jan-2006

DEUTZ EMR3 - Diagnostic trouble codes

Error

Component /

code

Location

SERDIA

155 Multiple injectors Short circuit (cylinder bank 2)

156 Multiple injectors Cable break (cylinder bank 2)

157 ECU internal error Injector power stage A

158 ECU internal error Injector power stage B

159 Single injector Short circuit (injector 1)

160 Single injector Cable break (injector 1)

161 Single injector Short circuit (injector 2)

162 Single injector Cable break (injector 2)

163 Single injector Short circuit (injector 3)

164 Single injector Cable break (injector 3)

165 Single injector Short circuit (injector 4)

166 Single injector Cable break (injector 4)

167 Single injector Short circuit (injector 5)

168 Single injector Cable break (injector 5)

169 Single injector Short circuit (injector 6)

170 Single injector Cable break (injector 6)

171 Single injector Short circuit (injector 7)

172 Single injector Cable break (injector 7)

173 Single injector Short circuit (injector 8)

174 Single injector Cable break (injector 8)

175 Rail pressure Compression test active: rail-pressure monitoring is going to be disabled

176 Metering unit valve Flow rate outside target range

177 Metering unit valve Not connected or output disabled

178 Metering unit valve Short circuit to Ubatt

179 Metering unit valve Short circuit to ground

182 Main relay Short circuit to Ubatt (relay 1)

183 Main relay Short circuit to ground (relay 1)

184 ECU internal error Watchdog counter exceeds maximum

186 Main relay Short circuit to ground or emergency shut-off (relay 2)

187 Main relay Short circuit to ground or emergency shut-off (relay 3)

188 Main relay Short circuit to ground or emergency shut-off (relay 3)

189 Multi state switch Cable break or short circuit, input voltage outside target range (switch 1)

190 Multi state switch Cable break or short circuit, input voltage outside target range (switch 2)

191 Multi state switch Cable break or short circuit, input voltage outside target range (switch 3)

Description (Error location) Defined for ID Blink

DCR DMV

code

SPN FMI Self-

InjVlvBnk2A 1-5-2 523352 3, 4, 11, 13

InjVlvBnk2B 1-5-2 523353 5, 13

InjVlvChipA 1-5-3 523354 2, 3, 12, 14

InjVlvChipB 1-5-3 523355 12

InjVlvCyl1A 1-5-4 651 3, 4, 11, 13

InjVlvCyl1B 1-5-4 651 5, 13

InjVlvCyl2A 1-5-5 652 3, 4, 11, 13

InjVlvCyl2B 1-5-5 652 5, 13

InjVlvCyl3A 1-5-6 653 3, 4, 11, 13

InjVlvCyl3B 1-5-6 653 5, 13

InjVlvCyl4A 1-6-1 654 3, 4, 11, 13

InjVlvCyl4B 1-6-1 654 5, 13

InjVlvCyl5A 1-6-2 655 3, 4, 11, 13

InjVlvCyl5B 1-6-2 655 5, 13

InjVlvCyl6A 1-6-3 656 3, 4, 11, 13

InjVlvCyl6B 1-6-3 656 5, 13

InjVlvCyl7A 1-6-4 657 3, 4, 11, 13

InjVlvCyl7B 1-6-4 657 5, 13

InjVlvCyl8A 1-6-5 658 3, 4, 11, 13

InjVlvCyl8B 1-6-5 658 5, 13

InjVlvErrDet 5-5-5 523370 11, 14

MeUnCD_ADC 1-3-5 523615 3, 4, 11

MeUnCDNoLoad 1-3-5 523615 5, 11, 12

MeUnCDSCBat 1-3-5 523615 11, 12

MeUnCDSCGnd 1-3-5 523615 11, 12

MnRly1_SCB 1-3-7 2634 3, 11

MnRly1_SCG 1-3-8 2634 4, 11

Montr 1-3-9 523420 11, 14

MRlyCD 2-6-1 2634 7, 11, 12

MRlyCDMnRly2 2-6-1 563 7, 11, 12

MRlyCDMnRly3 2-6-1 2634 7, 11, 12

MSSCD1 1-4-3 523450 2, 3, 4, 11

MSSCD2 1-4-3 523451 2, 3, 4, 11

MSSCD3 1-4-3 523452 2, 3, 4, 11

curing

DEUTZ Service Information Systems 17/20 25-Jan-2006

DEUTZ EMR3 - Diagnostic trouble codes

Error

Component /

code

Location

SERDIA

192 CAN bus off-state Cable break or short circuit, off-state (CAN bus A)

193 CAN bus off-state Cable break or short circuit, off-state (CAN bus B)

194 CAN bus off-state Cable break or short circuit, off-state (CAN bus C)

195 Oil pressure warning lamp Cable break or short circuit

196 Oil pressure sensor Cable break or short circuit

197 Oil pressure sensor Pressure value implausible low

198 Oil pressure Above target range

199 Oil pressure Below target range

200 Override switch Switch hangs

201 Oil temperature sensor Cable break or short circuit

203 Oil temperature Below target range with system reaction

208 Rail pressure limiting valve Opening failure

209 Rail pressure sensor Cable break or short circuit

210 Rail pressure sensor Deviation of signal during start or after-run above target range

211 Rail pressure Positive deviation (speed dependent) outside target range

212 Rail pressure Positive deviation (flow dependent) outside target range (Ö leakage!)

213 Rail pressure Negative deviation (flow dependent) outside target range

214 Rail pressure Negative deviation (speed dependent) outside target range

215 Rail pressure Pressure above target range

216 Rail pressure Implausible (leakage, injector needle blocked in open position)

218 ECU internal error Redundant shut-off conditions detected

219 ECU internal error Wrong voltage of internal 5V reference source 1

221 ECU internal error Wrong voltage of internal 5V reference source 2

222 ECU internal error Wrong voltage of internal 5V reference source 3

223 Start relay Start relay (high side): short circuit

224 Start relay Start relay (low side): cable break or short circuit, disabled by ECU

225 Diagnostic lamp Cable break or short circuit, disabled by ECU

226 Terminal 15 Ignition ON not detected

227 Terminal 50 Engine start switch hangs

228 ECU internal error Time processing unit (TPU) defective

232 Vehicle speed signal Speed above target range, signal missing or implausible

235 ECU internal error Serial communication interface defective

236 Rail pressure limiting valve Opening failure with system reaction

Description (Error location) Defined for ID Blink

DCR DMV

code

SPN FMI Self-

NetMngCANAOff 2-7-1 639 11, 14

NetMngCANBOff 2-7-1 1231 11, 14

NetMngCANCOff 2-7-1 1235 11, 14

OPLpCD 1-3-5 705 2, 3, 4, 5

OPSCD 2-2-4 100 0, 2, 3, 4

OPSCD1 2-3-1 100 1, 11

OPSCDSysReacHi 2-3-1 100 0, 11

OPSCDSysReacLo 2-3-1 100 1, 11

OSwCD 1-4-5 1237 2, 11

OTSCD 1-4-4 175 2, 3, 4

OTSCDSysReac 1-4-4 175 0, 11

PRVMon 1-4-6 523470 2, 11, 12, 14

RailCD 1-4-7 157 3, 4, 11

RailCDOfsTst 1-4-7 157 0, 1, 11

RailMeUn0 1-3-4 523613 0, 11

RailMeUn1 1-3-4 523613 0, 11

RailMeUn2 1-3-4 523613 0, 11

RailMeUn3 1-3-4 523613 1, 11

RailMeUn4 1-3-4 523613 0, 11

RailMeUn7 1-3-4 523613 2, 11

SOPTst 1-4-9 523490 3, 4, 11, 12

SSpMon1 2-8-2 1079 3, 4, 11

SSpMon2 2-8-2 1080 3, 4, 11

SSpMon3 2-8-2 523601 3, 4, 11

StrtCDHS 5-1-2 677 3, 4, 11

StrtCDLS 5-1-2 677 3, 4, 5, 11

SysLamp 5-1-3 624 2, 3, 4, 5

T15CD 5-1-4 158 11, 12

T50CD 5-1-5 523550 11, 12

TPUMon 5-5-5 523550 2, 11

VSSCD1 5-2-1 84 0, 8, 12, 14

WdCom 5-5-5 523600 11, 12

PRVMonSysReac 1-4-6 523470 11, 12

curing

DEUTZ Service Information Systems 18/20 25-Jan-2006

DEUTZ EMR3 - Diagnostic trouble codes

Non-self-curing errors remain active at least up to the next ECU reset.

Abbreviations: DCR = DEUTZ Common Rail system, DMV = DEUTZ Magnetic Valve system (Pump-Line-Injector), SPN = Suspect Parameter Number, FMI = Failure Mode Identifier

The following basic steps should be performed to fix an error:

DEUTZ Service Information Systems 19/20 25-Jan-2006

DEUTZ EMR3 - Diagnostic trouble codes

Table 4: FMI codes

FMI Description FMI Description

0 Data valid but above normal operational range 8 Abnormal frequency, pulse width,or period

1 Data valid but below normal operational range 9 Abnormal update rated

2 Data erratic, intermittent, or incorrect 10 Abnormal rate of change

3 Voltage above normal or shorted high 11 Failure mode not identifiable

4 Voltage below normal or shorted low 12 Bad intelligent device or component

5 Current below normal or open circuit 13 Out of Calibration

6 Current above normal or grounded circuit 14 Special Instructions

7 Mechanical system not responding properly 15 Reserved

DEUTZ Service Information Systems 20/20 25-Jan-2006

Deutz EMR3 DTC Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual