DEUTZ EMR3 - Diagnostic trouble codes
Table 1: Errors sorted by functional group
Functional group Component /
Location
Accelerator pedal
Battery Voltage below target range
Charge air pressure sensor Cable break or short circuit
Charge air temperature sensor Cable break or short circuit
Coolant temperature sensor Cable break or short circuit
Customer-specific sensor
Engine speed sensor
Input monitoring
Fuel filter water level sensor Cable break or short circuit
Fuel low pressure sensor Cable break or short circuit
Fuel temperature sensor Fuel temp. sensor: cable break or short circuit
Hand throttle Cable break or short circuit, signal implausible compared to signal of idle
Multi state switch
Oil pressure sensor
Oil temperature sensor Cable break or short circuit
Override switch Switch hangs
Terminal 15 Ignition ON not detected
Terminal 50 Engine start switch hangs
Vehicle speed signal Speed above target range, signal m issing or implaus ible
Description (Error location) Defined for Error
code
SERDIA
149 IAT SCD 1-2-8 105 2, 3, 4, 11
55 CTSCD 2-2-5 110 2, 3, 4
136 GOTSCD 1-3-3 - 2, 3, 4, 11
139 HOTSCD 3-1-4 1638 3, 4, 11, 12
133 FTSCD 2-2-7 174 3, 4, 11
138 HdThrt 1-2-6 29 2, 3, 4, 11
189 MSSCD1 1-4-3 523450 2, 3, 4, 11
190 MSSCD2 1-4-3 523451 2, 3, 4, 11
191 MSSCD3 1-4-3 523452 2, 3, 4, 11
196 OPSCD 2-2-4 100 0, 2, 3, 4
197 OPSCD1 2-3-1 100 1, 11
201 OTSCD 1-4-4 175 2, 3, 4
200 OSwCD 1-4-5 1237 2, 11
226 T15CD 5-1-4 158 11, 12
227 T50CD 5-1-5 523550 11, 12
232 VSSCD1 5-2-1 84 0, 8, 12, 14
Cable break or short circuit, signal implausible compared to signal of idle
sensor (analog pedal)
Cable break or short circuit, bad PWM signal range or frequency (digital
pedal)
Bad PWM pulse-width repetition rate (digital pedal)
Cable break or short circuit (sensor 1)
Cable break or short circuit (sensor 2)
Engine running with cam-shaft speed signal only
Speed signal from cam- sha f t bad or m issing
Speed signal from crank-sh aft bad or missing
Speed signals of crank-sha f t and ca m -shaft are phase-shifted
sensor
Cable break or short circuit, input voltage outside target range (switch 1)
Cable break or short circuit, input voltage outside target range (switch 2)
Cable break or short circuit, input voltage outside target range (switch 3)
Cable break or short circuit
Pressure value implausible low
DCR DMV
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
ID Blink
SPN FMI Self-
code
12 APP1 2-2-6 91 2, 3, 4, 11
14 APPPwm 2-2-2 91 2, 8
15 APPPwmPer 2-2-2 91 8, 11
22 BattCD 3-1-8 168 0, 1, 11
32 BPSCD 2-2-3 102 2, 3, 4
75 EngMBackUp 2-1-2 190 1 1 , 12
76 EngMCaS1 2-1-2 190 8, 1 1, 12
77 EngMCrS1 2-1-2 190 8, 11, 12
78 EngMOfsCaSCrS 2-1-3 190 2, 1 1
87 FlFCD 2-2-8 97 3, 4, 11
90 FlPSCD 2-1-6 94 3, 4, 11
curing
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
1
DEUTZ Service Information Systems 1/20 25-Jan-2006
DEUTZ EMR3 - Diagnostic trouble codes
Functional group Component /
Location
Air heater magnetic valve Cable break or short circuit
Air heater relay
Engine brake (internal) Internal engine brake: cable break or short circuit
Engine power output Engine Power output: cable break or short circuit
Engine brake flap actuator Engine brake flap actuator: cable break or short circuit
Fan actuator Fan actuator: cable break or short circuit
Output monitoring
Main relay
Reserve output
Start re lay
Description (Error location) Defined for Error
code
SERDIA
182 MnRly1_SCB 1-3-7 2634 3, 11
183 MnRly1_SCG 1-3-8 2634 4, 11
186 MRlyCD 2-6-1 2634 7, 11, 12
187 MRlyCDMnRly2 2-6-1 563 7, 11, 12
188 MRlyCDMnRly3 2-6-1 2634 7, 11, 12
223 StrtCDHS 5-1-2 677 3, 4, 11
224 StrtCDLS 5-1-2 677 3, 4, 5, 11
Cable break or short circuit
Cable break or wrong connection
Inoperable during shut-off
Short circuit to Ubatt (relay 1)
Short circuit to ground (relay 1)
Short circuit to ground or emergency shut-off (relay 2)
Short circuit to ground or emergency shut-off (relay 3)
Short circuit to ground or emergency shut-off (relay 3)
Short circuit to Ubatt (output 1)
Short circuit to ground (output 1)
Cable break or ECU internal error (output 1)
Short circuit to Ubatt (output 2)
Short circuit to ground (output 2)
Cable break or ECU internal error (output 2)
Start relay (high side): short circuit
Start relay (low side): cable break or short circuit, disabled by ECU
DCR DMV
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
ID Blink
SPN FMI Self-
code
18 ArHt2 2-6-3 730 3, 4, 5, 11
17 ArHt1 2-6-3 729 3, 4, 5, 11
19 ArHtCD_NoLd 2-6-3 676 4, 11
20 ArHtCD_RlyErr 2-6-3 676 2, 5, 11
52 CRERCD 5-2-8 1072 3, 4, 5, 11
74 EngCDTrqCalcOut 5-5-5 923 2, 3, 4, 5
82 ExFlCD 2-1-9 1074 3, 4, 5, 11
83 FanCD 2-3-8 975 2, 3, 4, 5
57 Dummy1CD_Max - 701 11
58 Dummy1CD_Min - 701 11
59 Dummy1CD_SigNpl - 701 11
60 Dummy2CD_Max - 702 11
61 Dummy2CD_Min - 702 11
62 Dummy2CD_SigNpl - 702 11
curing
z
z
1
DEUTZ Service Information Systems 2/20 25-Jan-2006
DEUTZ EMR3 - Diagnostic trouble codes
Functional group Component /
Location
Air filter condition Pressure loss above target range with system reaction
Battery voltage Above target range with system reaction
Charge air pressure Outside target range with system reaction
Charge air temperature Above target range with system reaction
Coolant level Ou t side t arget range with system reaction
Coolant temperature Outside target range with system reaction
Customer-specific temperature
Fan speed Above target range with system reaction
Engine protection
Fuel low pressure Below target range with system reaction
Fuel temperature Above t arget range with sys tem reaction
Misfire Misfire detected with system reaction
Oil pressure Above target range
Oil pressure Below target range
Oil temperature Below t arge t range with system reaction
Overspeed Engine overspeed with system reaction
Overrun conditions Overrun conditions with system reaction
Shut-off request Shut-off request ignored by operator
Water level in fuel filter Above target range
Metering unit valve
Rail pressure limiting valve
High pressure
Rail pressure sensor
system monitoring
Rail pressure
Description (Error location) Defined for Error
code
SERDIA
150 IAT SCDSy sReac 2-3-3 105 0, 11
137 GOTSCDSysReac 1-3-3 - 2, 11
140 HOTSCDSysReac 3-1-4 1638 2, 1 1
134 FTSCDSysReac 2-3-7 174 0, 11
198 OPSCDSysReacHi 2-3-1 100 0, 11
199 OPSCDSysReacLo 2-3-1 100 1, 11
203 OTSCDSysReac 1-4-4 175 0, 11
176 MeUnCD_ADC 1-3-5 523615 3, 4, 11
177 MeUnCDNoLoad 1-3-5 523615 5, 11, 12
178 MeUnCDSCBat 1-3-5 523615 11, 12
179 MeUnCDSCGnd 1-3-5 523615 11, 12
208 PRVMon 1-4-6 523470 2, 11, 12, 14
236 PRVMonSysReac 1-4-6 523470 11, 12
209 RailCD 1-4-7 157 3, 4, 11
210 RailCDOfsTst 1-4-7 157 0, 1, 11
211 RailMeUn0 1-3-4 523613 0, 11
212 RailMeUn1 1-3-4 523613 0, 11
213 RailMeUn2 1-3-4 523613 0, 11
214 RailMeUn3 1-3-4 523613 1, 11
215 RailMeUn4 1-3-4 523613 0, 11
216 RailMeUn7 1-3-4 523613 2, 11
175 InjVlvErrDet 5-5-5 523370 11, 14
Outside target range with system reaction (temperature 1)
Outside target range with system reaction (temperature 2)
Flow rate outside target range
Not connected or output disabled
Short circuit to Ubatt
Short circuit to ground
Opening failure
Opening failure with system reaction
Cable break or short circuit
Deviation of signal during start or after-run above target range
Positive deviation (speed dependent) outside target range
Positive deviation (flow dependent) outside target range (Ö leakage!)
Negative deviation (flow dependent) outside target range
Negative deviation (speed dependent) outside target range
Pressure above target range
Implausible (leakage, injector needle blocked in open position)
Compression test active: rail-pressure monitoring is going to be disabled
DCR DMV
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
z
zz
zz
zz
zz
zz
zz
zz
z
z
z
z
z
z
z
z
z
z
z
z
z
z
zz
ID Blink
SPN FMI Self-
code
11 AirFltSysReac 1-3-6 107 1, 11
23 BattCDSysReac 3-1-8 168 2, 1 1
33 BPSCDSysReac 2-2-3 102 2, 11
37 CLSCDSysReac 2-3-5 11 1 1, 11
56 CTSCDSysReac 2-3-2 110 0, 11
86 FanCDSysReac 2-3-8 523602 2, 11
91 FlPSCDSysReac 2-1-6 94 2, 11
47 CmbChbSysReac 2-4-1 1346 0, 1 1
79 EngPrtSysReacFOC 2-1-4 190 0, 11
80 EngPrtSysReacORC 2-1-4 190 11, 14
48 CoEngShOffDemIgr 3-4-1 1109 2, 11
89 FlFCD_WtLvl 2-2-8 97 11, 12
curing
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
1
DEUTZ Service Information Systems 3/20 25-Jan-2006
DEUTZ EMR3 - Diagnostic trouble codes
Functional group Component /
Location
Multiple cylinders Misfire detected
Combustion monitoring
Single cylinder
Description (Error location) Defined for Error
code
SERDIA
z
z
Misfire detected (cylinder 1)
Misfire detected (cylinder 2)
Misfire detected (cylinder 3)
Misfire detected (cylinder 4)
Misfire detected (cylinder 5)
Misfire detected (cylinder 6)
Misfire detected (cylinder 7)
Misfire detected (cylinder 8)
DCR DMV
zz
zz
zz
zz
zz
zz
zz
ID Blink
SPN FMI Self-
code
46 CmbChbMisfireMul 2 -4-1 1322 11, 12
38 CmbChbMisfire1 2-4-1 1323 11, 12
39 CmbChbMisfire2 2-4-1 1324 11, 12
40 CmbChbMisfire3 2-4-1 1325 11, 12
41 CmbChbMisfire4 2-4-1 1326 11, 12
42 CmbChbMisfire5 2-4-1 1327 11, 12
43 CmbChbMisfire6 2-4-1 1328 11, 12
44 CmbChbMisfire7 2-4-1 1450 11, 12
45 CmbChbMisfire8 2-4-1 1451 11, 12
curing
1
DEUTZ Service Information Systems 4/20 25-Jan-2006
DEUTZ EMR3 - Diagnostic trouble codes
Functional group Component /
Location
Begin of injection period
Multiple injectors
Injection system
monitoring
Single in jector
EGR system monitoring
EGR actuator (external)
Description (Error location) Defined for Error
code
SERDIA
z
z
z
z
z
z
z
z
153 InjVlvBnk1A 1 -5-1 523350 3, 4, 11, 13
154 InjVlvBnk1B 1 -5 -1 523351 5, 13
155 InjVlvBnk2A 1 -5-2 523352 3, 4, 11, 13
156 InjVlvBnk2B 1 -5 -2 523353 5, 13
159 InjVlvCyl1A 1-5-4 651 3, 4, 11, 13
160 InjVlvCyl1B 1-5-4 651 5, 13
161 InjVlvCyl2A 1-5-5 652 3, 4, 11, 13
162 InjVlvCyl2B 1-5-5 652 5, 13
163 InjVlvCyl3A 1-5-6 653 3, 4, 11, 13
164 InjVlvCyl3B 1-5-6 653 5, 13
165 InjVlvCyl4A 1-6-1 654 3, 4, 11, 13
166 InjVlvCyl4B 1-6-1 654 5, 13
167 InjVlvCyl5A 1-6-2 655 3, 4, 11, 13
168 InjVlvCyl5B 1-6-2 655 5, 13
169 InjVlvCyl6A 1-6-3 656 3, 4, 11, 13
170 InjVlvCyl6B 1-6-3 656 5, 13
z
171 InjVlvCyl7A 1-6-4 657 3, 4, 11, 13
z
172 InjVlvCyl7B 1-6-4 657 5, 13
z
173 InjVlvCyl8A 1-6-5 658 3, 4, 11, 13
z
174 InjVlvCyl8B 1-6-5 658 5, 13
Outside target range or missing (cylinder 1)
Outside target range or missing (cylinder 2)
Outside target range or missing (cylinder 3)
Outside target range or missing (cylinder 4)
Outside target range or missing (cylinder 5)
Outside target range or missing (cylinder 6)
Outside target range or missing (cylinder 7)
Outside target range or missing (cylinder 8)
Short circuit (cylinder bank 1)
Cable break (cylinder bank 1)
Short circuit (cylinder bank 2)
Cable break (cylinder bank 2)
Short circuit (injector 1)
Cable break (injector 1)
Short circuit (injector 2)
Cable break (injector 2)
Short circuit (injector 3)
Cable break (injector 3)
Short circuit (injector 4)
Cable break (injector 4)
Short circuit (injector 5)
Cable break (injector 5)
Short circuit (injector 6)
Cable break (injector 6)
Short circuit (injector 7)
Cable break (injector 7)
Short circuit (injector 8)
Cable break (injector 8)
Short circuit to Ubatt
Short circuit to ground
Cable break or ECU internal error
Cable break or short circuit
DCR DMV
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
ID Blink
SPN FMI Self-
code
24 BIPCyl1 5-3-1 523561 2
25 BIPCyl2 5-3-2 523562 2
26 BIPCyl3 5-3-3 523563 2
27 BIPCyl4 5-3-4 523564 2
28 BIPCyl5 5-3-5 523565 2
29 BIPCyl6 5-3-6 523566 2
30 BIPCyl7 5-3-7 523567 2
31 BIPCyl8 5-3-8 523568 2
69 EGRCD_Max 4-1-4 2791 3, 11
70 EGRCD_Min 4-1-4 2791 4, 11
71 EGRCD_SigNpl 4 -1-5 2791 2, 5, 11
72 EGRCDIntEGR 4-1-6 2791 2, 3, 4, 5
curing
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
1
DEUTZ Service Information Systems 5/20 25-Jan-2006
DEUTZ EMR3 - Diagnostic trouble codes
Functional group Component /
Location
Coolant temperature warning
lamp
Signal lamps
monitoring
Diagnostic lamp Cable break or short circuit, disabled by ECU
Engine operating signal lamp Cable break or ECU internal error
Oil pressure warning lamp Cable break or short circuit
Preheating signal lamp Cable break or short circuit
CAN message
CAN bus monitoring
CAN bus off-state
Description (Error location) Defined for Error
code
SERDIA
225 SysLamp 5-1-3 624 2, 3, 4, 5
195 OPLpCD 1-3-5 705 2, 3, 4, 5
106 FrmMngTOEngPrt 3-3-3 523212 11, 12
110 FrmMngTOPrHtEnCmd 3-3-7 523216 11, 12
1 12 FrmMngTORxCCVS 1-1-1 523218 11, 12
1 13 FrmMng TORxEngTemp 1-1-2 523604 11, 12
1 17 FrmMngTOSwtOut 1-1-5 523238 11, 12
1 18 FrmMngTOTCO1 1-1-6 523222 11, 12
120 FrmMngTOTSC1AE 1-1-8 523605 11, 12
121 FrmMngTOTSC1AR 1-1-9 523606 11, 12
122 FrmMngTOTSC1DE 1-1-8 523607 11, 12
123 FrmMngTOTSC1DR 1-1-9 523608 1 1 , 12
124 FrmMngTOTSC1PE 1-1-8 523609 11, 12
125 FrmMngTOTSC1TE 1-1-8 898 11, 12
126 FrmMngTOTSC1TR 1-1-9 520 11, 12
127 FrmMngTOTSC1VE 1-1-8 523610 11, 12
128 FrmMngTOTSC1VR 1-1-9 523611 11, 12
131 FrmMngTxTO 2-7-1 523500 11, 12
192 NetMngCANAOff 2-7-1 639 11, 14
193 NetMngCANBOff 2-7-1 1231 1 1 , 14
194 NetMngCANCOff 2-7-1 1235 11, 14
Cable break or short circuit
Missing or value above target range (message "DecV1" = pseudo pedal)
Missing (message "FunModCtl" = function mode control)
Missing (message "EngPrt" = engine protection)
Missing (message "PrHtEnCmd" = preheat and engine command)
Missing (message "RxCCVS" = cruise control)
Missing (message "RxEngTemp" = engine temperature)
Missing (message "SwtOut" = switch outputs)
Missing (message "TCO1" = speedo signal)
Missing (message "TSC1-AE")
Missing (message "TSC1-AR")
Missing (message "TSC1-DE")
Missing (message "TSC1-DR")
Missing (message "TSC1-PE")
Missing (message "TSC1-TE")
Missing (message "TSC1-TR")
Missing (message "TSC1-VE")
Missing (message "TSC1-VR")
Time-out of at least one sended messa ge
Cable break or short circuit, off-state (CAN bus A)
Cable break or short circuit, off-state (CAN bus B)
Cable break or short circuit, off-state (CAN bus C)
DCR DMV
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
ID Blink
SPN FMI Self-
code
54 CTLpCD 1-2-3 704 11
81 ESLpCD 1-4-2 703 2, 3, 4, 5
53 CSLpCD 3-2-8 1081 2, 3, 4, 5
94 FrmMngDecV1 5-2-6 523239 2, 12
95 FrmMngFunModCtl 5-2-7 523240 11, 12
curing
z
z
z
z
z
z
z
z
z
z
z
z
1
DEUTZ Service Information Systems 6/20 25-Jan-2006
DEUTZ EMR3 - Diagnostic trouble codes
Functional group Component /
Location
ECU internal error
ECU self-test
ECU internal hardware monitoring
1
Non-self-curing errors remain active at least up to the next ECU reset.
Description (Error location) Defined for Error
code
SERDIA
141 HWEMonCom 5-5-5 523617 11, 12
142 HWEMonEEPROM 2-8-1 630 11, 12
157 InjVlvChipA 1-5-3 523354 2, 3, 12, 14
158 InjVlvChipB 1-5-3 523355 12
184 Montr 1-3-9 523420 11, 14
218 SOPTst 1-4-9 523490 3, 4, 11, 12
219 SSpMon1 2-8-2 1079 3, 4, 11
221 SSpMon2 2-8-2 1080 3, 4, 11
222 SSpMon3 2-8-2 523601 3, 4, 11
228 TPUMon 5-5-5 523550 2, 11
235 WdCom 5-5-5 523600 11, 12
143 HWEMonRcyLocked 5-5-5 523612 11, 14
144
145 HWEMonRcyVisible 5-5-5 523612 11, 14
146 HWEMonUMaxSupply 5-5-5 523612 3, 11
147 HWEMonUMinSupply 5-5-5 523612 4, 11
Ambient pressure sensor defective
Communication with chip CJ 940 disturbed
EEPROM memory access
Injector power stage A
Injector power stage B
Watchdog counter exceed s m axim u m
Redundant shut-off conditions detected
Wrong voltage of internal 5V reference source 1
Wrong voltage of internal 5V reference source 2
Wrong voltage of internal 5V reference source 3
Time processing unit (TPU) defective
Serial communication interface defective
A recovery occurred which is stored as protected
A recovery occurred which is not stored
A recovery occurred which is visible in the error memory
Overvoltage
Undervoltage
DCR DMV
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
ID Blink
SPN FMI Self-
code
16 APSCD 2-9-2 108 2, 3, 4, 11
HWEMonRcySuppressed
5-5-5 523612 11, 14
Abbreviations: DCR = DEUTZ Common Rail system, DMV = DEUTZ Magnetic Valve system (Pump-Line-Injector), SPN = Suspect Parameter Number, FMI = Failure Mode Identifier
curing
z
z
z
z
1
The following basic steps should be performed to fix an error:
a. Check the cabling for a short circuit/cable break; repair/replace cables if necessary.
b. Check the particular component for a damage or the need of maintenance; repair/replace it if necessary.
c. Reset the ECU by switching ignition off, waiting until the ECU has shut off and switching ignition on again. Check if the error is still active.
d. In the case of a detected misfire additionally check the condition of the fuel system and the engine mechanics (valves, pistons).
DEUTZ Service Information Systems 7/20 25-Jan-2006
DEUTZ EMR3 - Diagnostic trouble codes
Table 2: Errors sorted by SPN number
SPN Component /
Description (Error location) Defined for Error
Location
29 Hand throttle Cable break or short circuit, signal implausible compared to signal of idle sensor
84 Vehicle speed sign al Spee d abov e target range, signal missing or implausible
91 Accelerator pedal
Cable break or short circuit, signal implausible compared to signal of idle se nsor (analog
pedal)
91 Accelerator pedal Cable break or short circuit, bad PWM signal range or frequency (digital pedal)
91 Accelerator pedal Bad PWM pulse-width repetition rate (digital pedal)
94 Fuel low pressure sensor Cable break or short circuit
94 Fuel low pressure Below target range with system reaction
97 Fuel filter water level sensor Cable break or short circuit
97 Water level in fuel filter Above target range
100 Oil pressure sensor Cable break or short circuit
100 Oil pressure sensor Pressure value implausible low
100 Oil pressure Above target range
100 Oil pressure Below target range
102 Charge air pressure sensor Cable break or short circu it
102 Charge air pressure Outside target range with system reaction
105 Charge air temperature sensor Cable break or short circuit
105 Charge air temperature Above target range with system reaction
107 Air filter condition Pressure loss above target range with system reaction
108 ECU internal error Ambient pressure sen sor defec tive
110 Coolant temperature sensor Cable break or short circuit
1 10 Coolant temperature Outside target range with system reaction
1 11 Coolant level Outside target range with system reaction
157 Rail pressure sensor Cable break or short circuit
157 Rail pressure sensor Deviation of signal during start or after-run above target range
158 Terminal 15 Ignition ON not detected
168 Battery Voltag e below t arget range
168 Battery voltage Above target range with system reaction
174 Fuel temperature sensor F uel tem p. sensor: cable break or sh ort circuit
174 Fuel temperature Above target range with system reaction
175 Oil temperature sensor Cable break or short circuit
175 Oil temperature Below target range with system reaction
190 Engine speed sensor Engine running with cam-shaft speed signal only
DCR DMV
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
z
z
zz
zz
zz
zz
zz
zz
zz
zz
ID Blink
code
SERDIA
code
FMI Self-
138 HdThrt 1-2-6 2, 3, 4, 11
232 VSSCD1 5-2-1 0, 8, 12, 14
12 APP1 2-2-6 2, 3, 4, 11
14 APPPwm 2-2-2 2, 8
15 APPPwmPer 2-2-2 8, 11
90 FlPSCD 2-1-6 3, 4, 1 1
91 FlPSCDSysReac 2-1-6 2, 11
87 FlFCD 2-2-8 3, 4, 11
89 FlFCD_WtLvl 2-2-8 11, 12
196 OPSCD 2-2-4 0, 2, 3, 4
197 OPSCD1 2-3-1 1, 11
198 OPSCDSysReacHi 2-3-1 0, 11
199 OPSCDSysReacLo 2-3-1 1, 11
32 BPSCD 2-2-3 2, 3, 4
33 BPSCDSysReac 2-2-3 2, 11
149 IATSCD 1-2-8 2, 3, 4, 11
150 IATSCD S ysReac 2-3-3 0, 11
1 1 AirFltSysReac 1-3-6 1, 11
16 APSCD 2-9-2 2, 3, 4, 11
55 CTSCD 2-2-5 2, 3, 4
56 CTSCDSysReac 2-3-2 0, 11
37 CLSCDSysReac 2-3-5 1, 11
209 RailCD 1-4-7 3, 4, 1 1
210 RailCDOfsTst 1-4-7 0, 1, 11
226 T15CD 5-1-4 11, 12
22 BattCD 3-1-8 0, 1, 11
23 BattCDSysReac 3-1-8 2, 11
133 FTSCD 2-2-7 3, 4, 11
134 FTSCDSysReac 2-3-7 0, 11
201 OTSCD 1-4-4 2, 3, 4
203 OTSCDSysReac 1-4-4 0, 11
75 EngMBackUp 2-1-2 11, 12
curing
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
1
DEUTZ Service Information Systems 8/20 25-Jan-2006
DEUTZ EMR3 - Diagnostic trouble codes
SPN Component /
Description (Error location) Defined for Error
Location
190 Engine speed sensor Speed signal from cam-shaft bad or missing
190 Engine speed sensor Speed signal from crank-shaft bad or miss ing
190 Engine speed sensor Speed signals of crank-shaft and cam-shaft are phase-shifted
190 Overspeed Engine overspeed with system reaction
190 Overrun conditions Overrun conditions with system reaction
520 CAN message Missing (message "TSC1-TR")
563 Main relay Short circuit to ground or emergency shut-off (relay 3)
624 Diagnostic lamp Cable break or short circuit, disabled by ECU
630 ECU internal error EEPROM memo ry acce ss
639 CAN bus off-state Cable break or short circuit, off-state (CAN bus A)
651 Single injector Short circuit (injector 1)
651 Single injector Cable break (injector 1)
652 Single injector Short circuit (injector 2)
652 Single injector Cable break (injector 2)
653 Single injector Short circuit (injector 3)
653 Single injector Cable break (injector 3)
654 Single injector Short circuit (injector 4)
654 Single injector Cable break (injector 4)
655 Single injector Short circuit (injector 5)
655 Single injector Cable break (injector 5)
656 Single injector Short circuit (injector 6)
656 Single injector Cable break (injector 6)
657 Single injector Short circuit (injector 7)
657 Single injector Cable break (injector 7)
658 Single injector Short circuit (injector 8)
658 Single injector Cable break (injector 8)
676 Air heater relay Cable break or wrong connection
676 Air heater relay Inoperable during shut-off
677 Start relay Start relay (high side): short circuit
677 Start relay Start relay (low side): cable break or short circuit, disabled by ECU
701 Reserve output Short circuit to Ubatt (output 1)
701 Reserve output Short circuit to ground (output 1)
701 Reserve output Cable break or ECU internal error (output 1)
702 Reserve output Short circuit to Ubatt (output 2)
DCR DMV
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
z
z
z
z
zz
zz
zz
zz
zz
zz
zz
zz
ID Blink
code
SERDIA
code
FMI Self-
76 EngMCaS1 2-1-2 8, 11, 12
77 EngMCrS1 2-1-2 8, 11, 12
78 EngMOfsCaSCrS 2-1-3 2, 11
79 EngPrtSysReacFOC 2-1-4 0, 11
80 EngPrtSysReacORC 2-1-4 11, 14
126 FrmMngTOTSC1TR 1-1-9 11, 12
187 MRlyCDMnRly2 2-6-1 7, 11, 12
225 SysLamp 5-1-3 2, 3, 4, 5
142 HWEMonEEPROM 2-8-1 11, 12
192 NetMngCANAOff 2-7-1 11, 14
159 InjVlvCyl1A 1-5-4 3, 4, 11, 13
160 InjVlvCyl1B 1-5-4 5, 13
161 InjVlvCyl2A 1-5-5 3, 4, 11, 13
162 InjVlvCyl2B 1-5-5 5, 13
163 InjVlvCyl3A 1-5-6 3, 4, 11, 13
164 InjVlvCyl3B 1-5-6 5, 13
165 InjVlvCyl4A 1-6-1 3, 4, 11, 13
166 InjVlvCyl4B 1-6-1 5, 13
167 InjVlvCyl5A 1-6-2 3, 4, 11, 13
168 InjVlvCyl5B 1-6-2 5, 13
169 InjVlvCyl6A 1-6-3 3, 4, 11, 13
170 InjVlvCyl6B 1-6-3 5, 13
171 InjVlvCyl7A 1-6-4 3, 4, 11, 13
172 InjVlvCyl7B 1-6-4 5, 13
173 InjVlvCyl8A 1-6-5 3, 4, 11, 13
174 InjVlvCyl8B 1-6-5 5, 13
19 ArHtCD_NoLd 2-6-3 4, 11
20 ArHtCD_RlyErr 2-6-3 2, 5, 11
223 StrtCDHS 5-1-2 3, 4, 11
224 StrtCDLS 5-1-2 3, 4, 5, 11
57 Dummy1CD_Max - 11
58 Dummy1CD_Min - 11
59 Dummy1CD_SigNpl - 11
60 Dummy2CD_Max - 11
curing
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
1
DEUTZ Service Information Systems 9/20 25-Jan-2006
DEUTZ EMR3 - Diagnostic trouble codes
SPN Component /
Description (Error location) Defined for Error
Location
702 Reserve output Short circuit to ground (output 2)
702 Reserve output Cable break or ECU internal error (output 2)
703 Engine operating signal lamp Cable break or ECU internal error
704 Coolant temperature warning lamp Cable break or short circuit
705 Oil pressure warning lamp Cable break or short circuit
729 Air heater relay Cable break or short circuit
730 Air heater magnetic valve Cable break or short circuit
898 CAN message Missing (message "TSC1-TE")
923 Engine power output Engine Power output: cable break or short circuit
975 Fan actuator F an actu ator: cable break or sho rt circuit
1072 Engine brake (internal) Internal engine brake: cable break or short circuit
1074 Engine brake flap actuator Engine brake flap actuator: cable break or short circuit
1079 ECU internal error Wrong voltage of internal 5V reference source 1
1080 ECU internal error Wrong voltage of internal 5V reference source 2
1081 Preheating signal lamp Cable break or short circuit
1 109 Shut-off request Shut-off request ignored by operator
1231 CAN bus off-state Cable break or short circuit, off-state (CAN bus B)
1235 CAN bus off-state Cable break or short circuit, off-state (CAN bus C)
1237 Override switch Switch hangs
1322 Multiple cylinders Misfire detected
1323 Single cylinder Misfire detected (cylinder 1)
1324 Single cylinder Misfire detected (cylinder 2)
1325 Single cylinder Misfire detected (cylinder 3)
1326 Single cylinder Misfire detected (cylinder 4)
1327 Single cylinder Misfire detected (cylinder 5)
1328 Single cylinder Misfire detected (cylinder 6)
1346 Misfire Misfire detected with system reaction
1450 Single cylinder Misfire detected (cylinder 7)
1451 Single cylinder Misfire detected (cylinder 8)
1638 Customer-specific sensor Cable break or short circuit (sensor 2)
1638 Customer-specific temperature Outside target range with system reaction (temperature 2)
2634 Main relay Short circuit to Ubatt (relay 1)
2634 Main relay Short circuit to ground (relay 1)
2634 Main relay Short circuit to ground or emergency shut-off (relay 2)
DCR DMV
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
z
z
z
zz
zz
zz
zz
zz
ID Blink
code
SERDIA
code
FMI Self-
61 Dummy2CD_Min - 11
62 Dummy2CD_SigNpl - 11
81 ESLpCD 1-4-2 2, 3, 4, 5
54 CTLpCD 1-2-3 11
195 OPLpCD 1-3-5 2, 3, 4, 5
17 ArHt1 2-6-3 3, 4, 5, 11
18 ArHt2 2-6-3 3, 4, 5, 11
125 FrmMngTOTSC1TE 1-1-8 11, 12
74 EngCDTrqCalcOut 5-5-5 2, 3, 4, 5
83 FanCD 2-3-8 2, 3, 4, 5
52 CRERCD 5-2-8 3, 4, 5, 11
82 ExFlCD 2-1-9 3, 4, 5, 11
219 SSpMon1 2-8-2 3, 4, 11
221 SSpMon2 2-8-2 3, 4, 11
53 CSLpCD 3-2-8 2, 3, 4, 5
48 CoEngShOffDemIgr 3-4-1 2, 11
193 NetMngCANBOff 2-7-1 11, 14
194 NetMngCANCOff 2-7-1 11, 14
200 OSwCD 1-4-5 2, 1 1
46 CmbChbMisfireMul 2-4-1 11, 12
38 CmbChbMisfire1 2-4-1 11, 12
39 CmbChbMisfire2 2-4-1 11, 12
40 CmbChbMisfire3 2-4-1 11, 12
41 CmbChbMisfire4 2-4-1 11, 12
42 CmbChbMisfire5 2-4-1 11, 12
43 CmbChbMisfire6 2-4-1 11, 12
47 CmbChbSysReac 2-4-1 0, 11
44 CmbChbMisfire7 2-4-1 11, 12
45 CmbChbMisfire8 2-4-1 11, 12
139 HOTSCD 3-1-4 3, 4, 11, 12
140 HOTSCDSysReac 3-1-4 2, 11
182 MnRly1_SCB 1-3-7 3, 11
183 MnRly1_SCG 1-3-8 4, 11
186 MRlyCD 2-6-1 7, 1 1, 12
curing
z
z
z
z
z
z
z
z
z
1
DEUTZ Service Information Systems 10/20 25-Jan-2006
DEUTZ EMR3 - Diagnostic trouble codes
SPN Component /
Description (Error location) Defined for Error
Location
2634 Main relay Short circuit to ground or emergency shut-off (relay 3)
2791 EGR actuator (external) Short circuit to Ubatt
2791 EGR actuator (external) Short circuit to ground
2791 EGR actuator (external) Cable break or ECU internal error
2791 EGR actuator (external) Cable break or short circuit
523212 CAN message Missing (message "EngPrt" = engine protection)
523216 CAN message Missing (message "PrHtEnCmd" = preheat and engine com m and )
523218 CAN message Missing (message "RxCCVS" = cruise control)
523222 CAN message Missing (message "TCO1" = speedo signal)
523238 CAN message Missing (message "SwtOut" = switch outputs)
523239 CAN message Missing or value above target range (message "DecV1" = pseudo pedal)
523240 CAN message Missing (message "FunModCtl" = function mode control)
523350 Multiple injectors Short circuit (cylinder bank 1)
523351 Multiple injectors Cable break (cylinder bank 1)
523352 Multiple injectors Short circuit (cylinder bank 2)
523353 Multiple injectors Cable break (cylinder bank 2)
523354 ECU internal error Injector power sta ge A
523355 ECU internal error Injector power sta ge B
523370 Rail pressure Compression test active: rail-pressure monitoring is going to be disabled
523420 ECU internal error Watchdog counter exceeds maximum
523450 Multi state switch Cable break or short circuit, input voltage outside target range (switch 1)
523451 Multi state switch Cable break or short circuit, input voltage outside target range (switch 2)
523452 Multi state switch Cable break or short circuit, input voltage outside target range (switch 3)
523470 Rail pressure limiting valve Opening failure
523470 Rail pressure limiting valve Opening failure with system reaction
523490 ECU internal error Redun dan t shut-o f f con ditions de tected
523500 CAN message Time-out of at least one sended me ssage
523550 Terminal 50 Engine start switch hangs
523550 ECU internal error Time processing unit (TPU) defective
523561 Begin of injection period Outside target range or missing (cylinder 1)
523562 Begin of injection period Outside target range or missing (cylinder 2)
523563 Begin of injection period Outside target range or missing (cylinder 3)
523564 Begin of injection period Outside target range or missing (cylinder 4)
523565 Begin of injection period Outside target range or missing (cylinder 5)
DCR DMV
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
z
z
zz
zz
zz
zz
z
z
z
z
z
ID Blink
code
SERDIA
code
FMI Self-
188 MRlyCDMnRly3 2-6-1 7, 11, 12
69 EGRCD_Max 4-1-4 3, 1 1
70 EGRCD_Min 4-1-4 4, 11
71 EGRCD_SigNpl 4-1-5 2, 5, 1 1
72 EGRCDIntEGR 4-1-6 2, 3, 4, 5
106 FrmMngTOEngPrt 3-3-3 11, 12
1 10 FrmMngTOPrHtEnCmd 3-3-7 11, 12
1 12 FrmMngTORxCCVS 1-1-1 1 1 , 12
1 18 FrmMngTOTCO1 1-1-6 11, 12
1 17 FrmMngTOSwtOut 1-1-5 11, 12
94 FrmMngDecV1 5-2-6 2, 12
95 FrmMngFunModCtl 5-2-7 11, 12
153 InjVlvBnk1A 1-5-1 3, 4, 11, 13
154 InjVlvBnk1B 1-5-1 5, 13
155 InjVlvBnk2A 1-5-2 3, 4, 11, 13
156 InjVlvBnk2B 1-5-2 5, 13
157 InjVlvChipA 1-5-3 2, 3, 12, 14
158 InjVlvChipB 1-5-3 12
175 InjVlvErrDet 5-5-5 11, 14
184 Montr 1-3-9 11, 14
189 MSSCD1 1-4-3 2, 3, 4, 11
190 MSSCD2 1-4-3 2, 3, 4, 11
191 MSSCD3 1-4-3 2, 3, 4, 11
208 PRVMon 1-4-6 2, 11, 12, 14
236 PRVMonSysReac 1-4-6 11, 12
218 SOPTst 1-4-9 3, 4, 11, 12
131 FrmMngTxTO 2-7-1 11, 12
227 T50CD 5-1-5 11, 12
228 TPUMon 5-5-5 2, 11
24 BIPCyl1 5-3-1 2
25 BIPCyl2 5-3-2 2
26 BIPCyl3 5-3-3 2
27 BIPCyl4 5-3-4 2
28 BIPCyl5 5-3-5 2
curing
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
1
DEUTZ Service Information Systems 11/20 25-Jan-2006
DEUTZ EMR3 - Diagnostic trouble codes
SPN Component /
Description (Error location) Defined for Error
Location
523566 Begin of injection period Outside target range or missing (cylinder 6)
523567 Begin of injection period Outside target range or missing (cylinder 7)
523568 Begin of injection period Outside target range or missing (cylinder 8)
523600 ECU internal error Serial com m unic ation interface defective
523601 ECU internal error Wrong voltage of internal 5V reference source 3
523602 Fan speed Above target range with system reaction
523604 CAN message Missing (message "RxEngTemp" = engine temperature)
523605 CAN message Missing (message "TSC1-AE")
523606 CAN message Missing (message "TSC1-AR")
523607 CAN message Missing (message "TSC1-DE")
523608 CAN message Missing (message "TSC1-DR")
523609 CAN message Missing (message "TSC1-PE")
523610 CAN message Missing (message "TSC1-VE")
523611 CAN message Missing (message "TSC1-VR")
523612 ECU internal hardware monitoring A recovery occu rred which is stored as protected
523612 ECU internal hardware monitoring A recovery occu rred which is not stored
523612 ECU internal hardware monitoring A recovery occu rred which is visible in the error mem o ry
523612 ECU internal hardware monitoring Overvoltage
523612 ECU internal hardware monitoring Undervolt ag e
523613 Rail pressure Positive deviation (speed dependent) outside target range
523613 Rail pressure Positive deviation (flow dependent) outside target range (Ö leakage!)
523613 Rail pressure Negative deviation (flow dependent) outside target range
523613 Rail pressure Negative deviation (speed dependent) outside target range
523613 Rail pressure Pressure above target range
523613 Rail pressure Implausible (leakage, injector needle blocked in open position)
523615 Metering unit valve F low rate out s ide t arge t range
523615 Metering unit valve Not connected or output disabled
523615 Metering unit valve Short circuit to Ubatt
523615 Metering unit valve Short circuit to ground
523617 ECU internal error Com mun ication with chip CJ 940 disturbed
- Customer-specific sensor Cable break or short circuit (sensor 1)
- Customer-specific temperature Outside target range with system reaction (temperature 1)
DCR DMV
z
z
z
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
z
z
z
z
z
z
z
z
z
z
zz
zz
zz
ID Blink
code
SERDIA
code
29 BIPCyl6 5-3-6 2
30 BIPCyl7 5-3-7 2
31 BIPCyl8 5-3-8 2
235 WdCom 5-5-5 11, 12
222 SSpMon3 2-8-2 3, 4, 11
86 FanCDSysReac 2-3-8 2, 11
1 13 FrmMngTORxEngTemp 1-1-2 11 , 12
120 FrmMngTOTSC1AE 1-1-8 11, 12
121 FrmMngTOTSC1AR 1-1-9 11, 12
122 FrmMngTOTSC1DE 1-1-8 11, 12
123 FrmMngTOTSC1DR 1-1-9 11, 12
124 FrmMngTOTSC1PE 1-1-8 11, 12
127 FrmMngTOTSC1VE 1-1-8 11, 12
128 FrmMngTOTSC1VR 1-1-9 11, 12
143 HWEMonRcyLocked 5-5-5 11, 14
HWEMonRcySuppres-
144
sed
5-5-5 11, 14
145 HWEMonRcyVisible 5-5-5 11, 14
146 HWEMonUMaxSupply 5-5-5 3, 11
147 HWEMonUMinSupply 5-5-5 4, 11
21 1 RailMeUn0 1-3-4 0, 11
212 RailMeUn1 1-3-4 0, 11
213 RailMeUn2 1-3-4 0, 11
214 RailMeUn3 1-3-4 1, 11
215 RailMeUn4 1-3-4 0, 11
216 RailMeUn7 1-3-4 2, 11
176 MeUnCD_ADC 1-3-5 3, 4, 1 1
177 MeUnCDNoLoad 1-3-5 5, 11, 12
178 MeUnCDSCBat 1-3-5 11, 12
179 MeUnCDSCGnd 1-3-5 11, 12
141 HWEMonCom 5-5-5 11 , 12
136 GOTSCD 1-3-3 2, 3, 4, 1 1
137 GOTSCDSysReac 1-3-3 2, 11
FMI Self-
curing
1
z
z
z
z
z
z
z
z
z
z
z
z
z
z
DEUTZ Service Information Systems 12/20 25-Jan-2006
DEUTZ EMR3 - Diagnostic trouble codes
1
Non-self-curing errors remain active at least up to the next ECU reset.
Abbreviations: DCR = DEUTZ Common Rail system, DMV = DEUTZ Magnetic Valve system (Pump-Line-Injector), SPN = Suspect Parameter Number, FMI = Failure Mode Identifier
The following basic steps should be performed to fix an error:
a. Check the cabling for a short circuit/cable break; repair/replace cables if necessary.
b. Check the particular component for a damage or the need of maintenance; repair/replace it if necessary.
c. Reset the ECU by switching ignition off, waiting until the ECU has shut off and switching ignition on again. Check if the error is still active.
d. In the case of a detected misfire additionally check the condition of the fuel system and the engine mechanics (valves, pistons).
DEUTZ Service Information Systems 13/20 25-Jan-2006
DEUTZ EMR3 - Diagnostic trouble codes
Table 3: Errors sorted by SERDIA error code
Error
Component /
code
Location
SERDIA
1 1 Air filter condition Pressure loss above target range with system reaction
12 Accelerator pedal
14 Accelerator pedal Cable break or short circuit, bad PWM signal range or frequency (digital pedal)
15 Accelerator pedal Bad PWM pulse-width repetition rate (digital pedal)
16 ECU internal error Ambient pressure senso r defective
17 Air heater relay Cable break or short circuit
18 Air heater magnetic valve Cable break or short circuit
19 Air heater relay Cable break or wrong connection
20 Air heater relay Inoperable during shut-off
22 Battery Voltage below t arge t range
23 Battery voltage Above target range with system reaction
24 Begin of injection period Outside target range or missing (cylinder 1)
25 Begin of injection period Outside target range or missing (cylinder 2)
26 Begin of injection period Outside target range or missing (cylinder 3)
27 Begin of injection period Outside target range or missing (cylinder 4)
28 Begin of injection period Outside target range or missing (cylinder 5)
29 Begin of injection period Outside target range or missing (cylinder 6)
30 Begin of injection period Outside target range or missing (cylinder 7)
31 Begin of injection period Outside target range or missing (cylinder 8)
32 Charge air pressure sensor Cable break or short circuit
33 Charge air pressure Outside target range with system reaction
37 Coolant level Outside target range with system reaction
38 Single cylinder Misfire detected (cylinder 1)
39 Single cylinder Misfire detected (cylinder 2)
40 Single cylinder Misfire detected (cylinder 3)
41 Single cylinder Misfire detected (cylinder 4)
42 Single cylinder Misfire detected (cylinder 5)
43 Single cylinder Misfire detected (cylinder 6)
44 Single cylinder Misfire detected (cylinder 7)
45 Single cylinder Misfire detected (cylinder 8)
46 Multiple cylinders Misfire detected
47 Misfire Misfire detected with system reaction
Description (Error location) Defined for ID Blink
Cable break or short circuit, signal implausible compared to signal of idle sensor (analog
pedal)
DCR DMV
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
z
z
z
z
z
z
z
z
zz
zz
zz
zz
zz
zz
zz
zz
zz
z
z
zz
z
code
SPN FMI Self-
AirFltSysReac 1-3-6 107 1, 11
APP1 2-2-6 91 2, 3, 4, 11
APPPwm 2-2-2 91 2, 8
APPPwmPer 2-2-2 91 8, 11
APSCD 2-9-2 108 2, 3, 4, 11
ArHt1 2-6-3 729 3, 4, 5, 11
ArHt2 2-6-3 730 3, 4, 5, 11
ArHtCD_NoLd 2-6-3 676 4, 11
ArHtCD_RlyErr 2-6-3 676 2, 5, 11
BattCD 3-1-8 168 0, 1, 11
BattCDSysReac 3-1-8 168 2, 11
BIPCyl1 5-3-1 523561 2
BIPCyl2 5-3-2 523562 2
BIPCyl3 5-3-3 523563 2
BIPCyl4 5-3-4 523564 2
BIPCyl5 5-3-5 523565 2
BIPCyl6 5-3-6 523566 2
BIPCyl7 5-3-7 523567 2
BIPCyl8 5-3-8 523568 2
BPSCD 2-2-3 102 2, 3, 4
BPSCDSysReac 2-2-3 102 2, 11
CLSCDSysReac 2-3-5 11 1 1, 11
CmbChbMisfire1 2-4-1 1323 11, 12
CmbChbMisfire2 2-4-1 1324 11, 12
CmbChbMisfire3 2-4-1 1325 11, 12
CmbChbMisfire4 2-4-1 1326 11, 12
CmbChbMisfire5 2-4-1 1327 11, 12
CmbChbMisfire6 2-4-1 1328 11, 12
CmbChbMisfire7 2-4-1 1450 11, 12
CmbChbMisfire8 2-4-1 1451 11, 12
CmbChbMisfireMul 2-4-1 1322 11, 12
CmbChbSysReac 2-4-1 1346 0, 11
curing
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
1
DEUTZ Service Information Systems 14/20 25-Jan-2006
DEUTZ EMR3 - Diagnostic trouble codes
Error
Component /
code
Location
SERDIA
48 Shut-off request Shut-off request ignored by operator
52 Engine brake (internal) Internal engine brake: cable break or short circuit
53 Preheating signal lamp Cable break or short circuit
54 Coolant temperature warning lamp Cable break or short circuit
55 Coolant temperature sensor Cab le break or sho rt circuit
56 Coolant temperature Outside target range with system reaction
57 Reserve output Short circuit to Ubatt (output 1)
58 Reserve output Short circuit to ground (output 1)
59 Reserve output Cable break or ECU internal error (output 1)
60 Reserve output Short circuit to Ubatt (output 2)
61 Reserve output Short circuit to ground (output 2)
62 Reserve output Cable break or ECU internal error (output 2)
69 EGR actuator (external) Short circuit to Ubatt
70 EGR actuator (external) Short circuit to ground
71 EGR actuator (external) Cable break or ECU internal error
72 EGR actuator (external) Cable break or short circuit
74 Engine power output Engine Power output: cable break or short circuit
75 Engine speed sensor Engine running with cam-shaft speed signal only
76 Engine speed sensor Speed signal from cam-shaft bad or missing
77 Engine speed sensor Speed signal from crank-shaft bad or missing
78 Engine speed sensor Speed signals of crank-shaft and cam-shaf t are phas e-sh if ted
79 Overspeed Engine overspeed with system reaction
80 Overrun conditions Overrun conditions with system reaction
81 Engine operating signal lamp Cable break or ECU internal error
82 Engine brake flap actuator Engine brake flap actuator: cable break or short circuit
83 Fan actuator Fan actuator: cable break or short circuit
86 Fan speed Above target range with system reaction
87 Fuel filter water level sensor Cable break or short circuit
89 Water level in fuel filter Above target range
90 Fuel low pressure sensor Cable break or short circuit
91 Fuel low pressure Below target range with system reaction
94 CAN message Missing or value above target range (message "DecV1" = pseudo ped al)
95 CAN message Missing (message "FunModCtl" = function mode control)
106 CAN message Missing (message "EngPrt" = engine protection)
Description (Error location) Defined for ID Blink
DCR DMV
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
code
SPN FMI Self-
CoEngShOffDemIgr 3-4-1 1109 2, 11
CRERCD 5-2-8 1072 3, 4, 5, 11
CSLpCD 3-2-8 1081 2, 3, 4, 5
CTLpCD 1-2-3 704 11
CTSCD 2-2-5 110 2, 3, 4
CTSCDSysReac 2-3-2 110 0, 11
Dummy1CD_Max - 701 11
Dummy1CD_Min - 701 11
Dummy1CD_SigNpl - 701 11
Dummy2CD_Max - 702 11
Dummy2CD_Min - 702 11
Dummy2CD_SigNpl - 702 11
EGRCD_M ax 4-1-4 2791 3, 11
EGRCD_M in 4-1-4 2791 4, 11
EGRCD_SigNpl 4-1-5 2791 2, 5, 11
EGRCDIntEGR 4-1-6 2791 2, 3, 4, 5
EngCDTrqCalcOut 5-5-5 923 2, 3, 4, 5
EngMBackUp 2-1-2 190 1 1 , 12
EngMCaS1 2-1-2 190 8, 11, 12
EngMCrS1 2-1-2 190 8, 11, 12
EngMOfsCa S C r S 2-1-3 190 2, 11
EngPrtSysReacFOC 2-1-4 190 0, 11
EngPrtSysReacORC 2-1-4 190 11, 14
ESLpCD 1-4-2 703 2, 3, 4 , 5
ExFlCD 2-1-9 1074 3, 4, 5, 11
FanCD 2-3-8 975 2, 3, 4, 5
FanCDSysReac 2-3-8 523602 2, 11
FlFCD 2-2-8 97 3, 4, 1 1
FlFCD_WtLvl 2-2-8 97 11, 12
FlPSCD 2-1-6 94 3, 4, 11
FlPSCDSysReac 2-1-6 94 2, 11
FrmMngDecV1 5-2-6 523239 2, 12
FrmMngFunModCtl 5-2-7 523240 11, 12
FrmMngTOEngPrt 3-3-3 523212 11, 12
curing
z
z
z
z
z
z
z
z
z
z
z
z
z
1
DEUTZ Service Information Systems 15/20 25-Jan-2006
DEUTZ EMR3 - Diagnostic trouble codes
Error
Component /
code
Location
SERDIA
11 0 CAN message Missing (message "PrHtEnCmd" = preheat and engine command)
11 2 CAN message Missing (message "RxCCVS" = cruise control)
11 3 CAN message Missing (message "RxEngTemp" = engine temperature)
11 7 CAN message Missing (message "SwtOut" = switch outputs)
11 8 CAN message Missing (message "TCO1" = speedo signal)
120 CAN message Missing (message "TSC1-AE")
121 CAN message Missing (message "TSC1-AR")
122 CAN message Missing (message "TSC1-DE")
123 CAN message Missing (message "TSC1-DR")
124 CAN message Missing (message "TSC1-PE")
125 CAN message Missing (message "TSC1-TE")
126 CAN message Missing (message "TSC1-TR")
127 CAN message Missing (message "TSC1-VE")
128 CAN message Missing (message "TSC1-VR")
131 CAN message Time-out of at least one sended message
133 Fuel temperature sensor Fuel temp. sensor: cable break or short circuit
134 Fuel temperature Above target range with system reaction
136 Customer-specific sensor Cable break or short circuit (sensor 1)
137 Customer-specific temperature Outside target range with system reaction (temperature 1)
138 Hand throttle Cable break or short circuit, signal implausible compared to signal of idle sensor
139 Customer-specific sensor Cable break or short circuit (sensor 2)
140 Customer-specific temperature Outside target range with system reaction (temperature 2)
141 ECU internal error Communication with chip CJ 940 disturbed
142 ECU internal error EEPROM memory access
143 ECU internal hardware monitoring A recovery occurred which is stored as protected
144 ECU internal hardware monitoring A recovery occurred which is not stored
145 ECU internal hardware monitoring A recovery occurred which is visible in the error memory
146 ECU internal hardware monitoring Overvoltage
147 ECU internal hardware monitoring Undervoltage
149 Charge air temperature sensor Cable break or short circuit
150 Charge air temperature Above target range with system reaction
153 Multiple injectors Short circuit (cylinder bank 1)
154 Multiple injectors Cable break (cylinder bank 1)
Description (Error location) Defined for ID Blink
DCR DMV
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
code
SPN FMI Self-
FrmMngTOPrHtEnCmd 3-3-7 523216 11, 12
FrmMngTORxCCVS 1-1-1 523218 1 1 , 12
FrmMngTORxEngTemp 1-1-2 523604 11, 12
FrmMngTOSwtOut 1-1-5 523238 11, 12
FrmMngTOTCO1 1-1-6 523222 11, 12
FrmMngTOTSC1AE 1-1-8 523605 11, 12
FrmMngTOTSC1AR 1-1-9 523606 11, 12
FrmMngTOTSC1DE 1-1-8 523607 11, 12
FrmMngTOTSC1DR 1-1-9 523608 1 1 , 12
FrmMngTOTSC1PE 1-1-8 523609 11, 12
FrmMngTOTSC1TE 1-1-8 898 1 1, 12
FrmMngTOTSC1TR 1-1-9 520 11, 12
FrmMngTOTSC1VE 1-1-8 523610 11, 12
FrmMngTOTSC1VR 1-1-9 523611 11, 12
FrmMngTxTO 2-7-1 523500 11, 12
FTSCD 2-2-7 174 3, 4, 11
FTSCDSysReac 2-3-7 174 0, 11
GOTSCD 1-3-3 - 2, 3, 4, 11
GOTSCDSysReac 1-3-3 - 2, 11
HdThrt 1-2-6 29 2, 3, 4, 11
HOTSCD 3-1-4 1638 3, 4, 11, 12
HOTSCDSysReac 3-1-4 1638 2, 1 1
HWEMonCom 5-5-5 523617 11, 12
HWEMonEEPROM 2-8-1 630 11, 12
HWEMonRcyLocked 5-5-5 523612 11, 14
HWEMonRcySuppres-
sed
5-5-5 523612 11, 14
HWEMonRcyVisible 5-5-5 523612 11, 14
HWEMonUMaxSupply 5-5-5 523612 3, 11
HWEMonUMinSupply 5-5-5 523612 4, 11
IATSCD 1-2-8 105 2, 3, 4, 11
IATSCDSysReac 2-3-3 105 0, 11
InjVlvBnk1A 1 -5-1 523350 3, 4, 11, 13
InjVlvBnk1B 1 -5-1 523351 5, 13
curing
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
1
DEUTZ Service Information Systems 16/20 25-Jan-2006
DEUTZ EMR3 - Diagnostic trouble codes
Error
Component /
code
Location
SERDIA
155 Multiple injectors Short circuit (cylinder bank 2)
156 Multiple injectors Cable break (cylinder bank 2)
157 ECU internal error Injector power stage A
158 ECU internal error Injector power stage B
159 Single injector Short circuit (injector 1)
160 Single injector Cable break (injector 1)
161 Single injector Short circuit (injector 2)
162 Single injector Cable break (injector 2)
163 Single injector Short circuit (injector 3)
164 Single injector Cable break (injector 3)
165 Single injector Short circuit (injector 4)
166 Single injector Cable break (injector 4)
167 Single injector Short circuit (injector 5)
168 Single injector Cable break (injector 5)
169 Single injector Short circuit (injector 6)
170 Single injector Cable break (injector 6)
171 Single injector Short circuit (injector 7)
172 Single injector Cable break (injector 7)
173 Single injector Short circuit (injector 8)
174 Single injector Cable break (injector 8)
175 Rail pressure Compression test active: rail-pressure monitoring is going to be disabled
176 Metering unit valve Flow rate outside target range
177 Metering unit valve N ot con nec ted or output disabled
178 Metering unit valve Short circuit to Ubatt
179 Metering unit valve Short circuit to ground
182 Main relay Short circuit to Ubatt (relay 1)
183 Main relay Short circuit to ground (relay 1)
184 ECU internal error Watchdog counter exceeds maximum
186 Main relay Short circuit to ground or emergency shut-off (relay 2)
187 Main relay Short circuit to ground or emergency shut-off (relay 3)
188 Main relay Short circuit to ground or emergency shut-off (relay 3)
189 Multi state switch Cable break or short circuit, input voltage outside target range (switch 1)
190 Multi state switch Cable break or short circuit, input voltage outside target range (switch 2)
191 Multi state switch Cable break or short circuit, input voltage outside target range (switch 3)
Description (Error location) Defined for ID Blink
DCR DMV
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
z
z
z
z
zz
z
z
z
z
zz
zz
zz
zz
zz
zz
zz
zz
zz
code
SPN FMI Self-
InjVlvBnk2A 1 -5-2 523352 3, 4, 11, 13
InjVlvBnk2B 1 -5-2 523353 5, 13
InjVlvChipA 1-5-3 523354 2, 3, 12, 14
InjVlvChipB 1-5-3 523355 12
InjVlvCyl1A 1-5-4 651 3, 4, 11, 13
InjVlvCyl1B 1-5-4 651 5, 13
InjVlvCyl2A 1-5-5 652 3, 4, 11, 13
InjVlvCyl2B 1-5-5 652 5, 13
InjVlvCyl3A 1-5-6 653 3, 4, 11, 13
InjVlvCyl3B 1-5-6 653 5, 13
InjVlvCyl4A 1-6-1 654 3, 4, 11, 13
InjVlvCyl4B 1-6-1 654 5, 13
InjVlvCyl5A 1-6-2 655 3, 4, 11, 13
InjVlvCyl5B 1-6-2 655 5, 13
InjVlvCyl6A 1-6-3 656 3, 4, 11, 13
InjVlvCyl6B 1-6-3 656 5, 13
InjVlvCyl7A 1-6-4 657 3, 4, 11, 13
InjVlvCyl7B 1-6-4 657 5, 13
InjVlvCyl8A 1-6-5 658 3, 4, 11, 13
InjVlvCyl8B 1-6-5 658 5, 13
InjVlvErrDet 5-5-5 523370 11, 14
MeUnCD_ADC 1-3-5 523615 3, 4, 11
MeUnCDNoLoad 1-3-5 523615 5, 11, 12
MeUnCDSCBat 1-3-5 523615 11, 12
MeUnCDSCGnd 1-3-5 523615 11, 12
MnRly1_SCB 1-3-7 2634 3, 11
MnRly1_SCG 1-3-8 2634 4, 11
Montr 1-3-9 523420 11, 14
MRlyCD 2-6-1 2634 7, 11, 12
MRlyCDM n Rly2 2-6-1 563 7, 11, 12
MRlyCDMnRly3 2-6-1 2634 7, 11, 12
MSSCD1 1-4-3 523450 2, 3, 4, 11
MSSCD2 1-4-3 523451 2, 3, 4, 11
MSSCD3 1-4-3 523452 2, 3, 4, 11
curing
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
1
DEUTZ Service Information Systems 17/20 25-Jan-2006
DEUTZ EMR3 - Diagnostic trouble codes
Error
Component /
code
Location
SERDIA
192 CAN bus off-state Cable break or short circuit, off-state (CAN bus A)
193 CAN bus off-state Cable break or short circuit, off-state (CAN bus B)
194 CAN bus off-state Cable break or short circuit, off-state (CAN bus C)
195 Oil pressure warning lamp Cable break or short circuit
196 Oil pressure sensor Cable break or short circuit
197 Oil pressure sensor Pressure value implausible low
198 Oil pressure Above target range
199 Oil pressure Below target range
200 Override switch Switch hangs
201 Oil temperature sensor Cable break or short circuit
203 Oil temperature Below target range with system reaction
208 Rail pressure limiting valve Opening failure
209 Rail pressure sensor Cable break or short circuit
210 Rail pressure sensor Deviation of signal during start or after-run above target range
21 1 Rail pressure Positive deviation (speed dependent) outside target range
212 Rail pressure Positive deviation (flow dependent) outside target range (Ö leakage!)
213 Rail pressure Negative deviation (flow dependent) outside target range
214 Rail pressure Negative deviation (speed dependent) outside target range
215 Rail pressure Pressure above target range
216 Rail pressure Implausible (leakage, injector needle blocked in open position)
218 ECU internal error Redundant shut-off conditions detected
219 ECU internal error W rong volt ag e of internal 5V reference sou rce 1
221 ECU internal error W rong volt ag e of internal 5V reference sou rce 2
222 ECU internal error W rong volt ag e of internal 5V reference sou rce 3
223 St art relay Start relay (high side): short circuit
224 Start relay Start relay (low side): cable break or short circuit, disabled by ECU
225 Diagnostic lamp Cable break or short circuit, disabled by ECU
226 Terminal 15 Ignition ON not detected
227 Terminal 50 Engine start switch hangs
228 ECU internal error Time processing unit (TPU) defective
232 V ehicle sp eed signal Speed above target range, signal missing or implausible
235 ECU internal error Serial communication interface de fective
236 Rail pressure limiting valve Opening failure with system reaction
Description (Error location) Defined for ID Blink
DCR DMV
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
z
z
z
z
z
z
z
z
z
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
zz
z
code
SPN FMI Self-
NetMngCANAOff 2-7-1 639 11, 14
NetMngCANBOff 2-7-1 1231 11, 14
NetMngCANCOff 2-7-1 1235 11, 14
OPLpCD 1-3-5 705 2, 3, 4, 5
OPSCD 2-2-4 100 0, 2, 3, 4
OPSCD1 2-3-1 100 1, 11
OPSCDSysReacHi 2-3-1 100 0, 11
OPSCDSysReacLo 2-3-1 100 1, 11
OSwCD 1-4-5 1237 2, 11
OTSCD 1-4-4 175 2, 3, 4
OTSCDSysReac 1-4-4 175 0, 11
PRVMon 1-4-6 523470 2, 11, 12, 14
RailCD 1-4-7 157 3, 4, 11
RailCDOfsTst 1-4-7 157 0, 1, 11
RailMeUn0 1-3-4 523613 0, 11
RailMeUn1 1-3-4 523613 0, 11
RailMeUn2 1-3-4 523613 0, 11
RailMeUn3 1-3-4 523613 1, 11
RailMeUn4 1-3-4 523613 0, 11
RailMeUn7 1-3-4 523613 2, 11
SOPTst 1-4-9 523490 3, 4, 11, 12
SSpMon1 2-8-2 1079 3, 4, 11
SSpMon2 2-8-2 1080 3, 4, 11
SSpMon3 2-8-2 523601 3, 4, 11
StrtCDHS 5-1-2 677 3, 4, 11
StrtCDLS 5-1-2 677 3, 4, 5, 11
SysLamp 5-1-3 624 2, 3, 4, 5
T15CD 5-1-4 158 11, 1 2
T50CD 5-1-5 523550 11, 12
TPUMon 5-5-5 523550 2, 11
VSSCD1 5-2-1 84 0, 8, 12, 14
WdCom 5-5-5 523600 11, 12
PRVMonSysReac 1-4-6 523470 11, 12
curing
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
1
DEUTZ Service Information Systems 18/20 25-Jan-2006
DEUTZ EMR3 - Diagnostic trouble codes
1
Non-self-curing errors remain active at least up to the next ECU reset.
Abbreviations: DCR = DEUTZ Common Rail system, DMV = DEUTZ Magnetic Valve system (Pump-Line-Injector), SPN = Suspect Parameter Number, FMI = Failure Mode Identifier
The following basic steps should be performed to fix an error:
a. Check the cabling for a short circuit/cable break; repair/replace cables if necessary.
b. Check the particular component for a damage or the need of maintenance; repair/replace it if necessary.
c. Reset the ECU by switching ignition off, waiting until the ECU has shut off and switching ignition on again. Check if the error is still active.
d. In the case of a detected misfire additionally check the condition of the fuel system and the engine mechanics (valves, pistons).
DEUTZ Service Information Systems 19/20 25-Jan-2006
DEUTZ EMR3 - Diagnostic trouble codes
Table 4: FMI codes
FMI Description FMI Description
0 Data valid but above normal operational range 8 Abnormal frequency, pulse width,or period
1 Data valid but below normal operational range 9 Abnormal update rated
2 Data erratic, intermittent, or incorrect 10 Abnormal rate of change
3 Voltage above normal or shorted high 1 1 Failure mode not identifiable
4 Voltage below normal or shorted low 12 Bad intelligent device or component
5 Current below normal or open circuit 13 Out of Calibration
6 Current above normal or grounded circuit 14 Special Instructions
7 Mechanical system not responding properly 15 Reserved
DEUTZ Service Information Systems 20/20 25-Jan-2006
Loading...