Craftsman 536.881130 User Manual

CRflFTSMflr

11.0 Horsepower

30 Inch Dual Stage

120V. Electric Start

SNOW THROWER

MODEL NO. 536.881130

Caution:

Read and follow all Safety Rules and Operating Instructions before first use of this product.

SEARS, ROEBUCK AND CO., Hoffman Estates, IL 60179 U.S.A.

F-001060J 08/25/99

TABLE OF CONTENTS

WARRANTY STATEMENT .....	2
SAFETY RULES.......................	2
INTERNATIONAL SYMBOLS . . .	. 4
ASSEMBLY .............................	6
OPERATION ............................	11
MAINTENANCE ......................	17
SERVICE AND ADJUSTMENT ...	20

STORAGE ................................	28
TROUBLE SHOOTING CHART ..	29
REPAIR PARTS........................	30
ENGINE REPAIR PARTS.........	46
SPANISH (ESPAÑOL) ............	55

PARTS ORDERING/SERVICE ..

BACK COVER

WARRANTY STATEMENT

LIMITED TWO-YEAR WARRANTY ON CRAFTSMAN SNOW THROWER

For two yeeu’s from the date of purchase, when this Craftsman Snow thrower is maintained, lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Craftsman will repair, free of charge, any defect in materia! or workman­ ship.

If this Craftsman Snow thrower is used for commercial or rental purposes, this warranty ap­ plies for only 90 days from the date of purchase.

This warranty does not cover the following:

•Items which become worn duri ng normal use, such as spark plugs, drive belts and shear pins.

•Repair necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions contained in the owner's manual.

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN SNOW THROWERTO THE NEAREST CRAFTSMAN SERVICE CENTER/DEPARTMENT IN THE UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED STATES.

This warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

Sears, Roebuck and Co., D617WA, Hoffman Estates. IL 60179

		SAFETY RULES
A	LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS.
	IT MEANS— ATTENTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.

ik WARNING: A

The engine exhaust from this prod­ uct contains chemicals known tothe State of California to cause cancer, | birth defects or other reproductive | harm.

WARNING: Always disconnect A the spark plug wire and piace it

where it cannot make contact with spark plug to prevent accidental starting during: Preparation, Mainte­ nance, or Storage of you snow thrower.

IMPORTANT: Safety standards require oper­ ator presence controls to minimize the risk of in- (ury. Your snow thrower is equipped with such controls. Do not attempt to defeat the function

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just to outdoortemperatures before starting to clear snow.

Always wear safety glasses or eye shields during operation or while performing an ad­ justment or repair to protect eyes from foreign objects that may be thrown from the snow thrower.

of the operator presence control under any cir­7. cumstances.

TRAINING

Never attempt to make any adjustments while the engine (motor) is njnning (except when specifically recommended by manu­ facturer).

1.Read the operating and service Instruction8. Let engine (motor) and snow thrower ad­

manual cau’efully. Be thoroughly familiar with the controls and the proper use of the equipment. Know how to stop the unit and9. disengage the controls quickly.

2. Never allow children to operate the equip­ ment. Never allow adults to operate the equipment vrlthout proper instruction.

3.Keep the area of operation clear of all per­OPERATION

	sons, particularly small children and pets.1.		Do not operate this machine if you are tak­
	4. Exercise caution to avoid slipping or falling		ing drugs or other medication which can
	especiEillywhen operating in reverse.		cause drowsiness or affect your ability to
	PREPARATION	2.	operate this machine.
	1. Thoroughly inspect the area where the		Do not use this machine if you are mentally
			or physically unable to operate this ma­
	equipment Is to be used and remove all
			chine safely.
	doormats, sleds, boards, wires, and other
		3.	Do not put hands or feet near or under ro­
	foreign objects.		tating parts. Keep clear of the discharge
	2. Disengage all clutches before starting the
			opening at all times.
	engine (motor).	4.	Exercise extreme caution when operating
	3. Do not operate the equipment without
			on or crossing gravel drives, walks or
	wearing adequate winter outer garments.		roads. Stay alert for hidden hazards or
	Wear footwear that will improve footing on		traffic.
	slippery surfaces.	5.	After striking a foreign object, stop the en­
	4. Handle fuel with care; it is highly flam­		gine (motor), remove the wire from the
	mable.		spa1< plug, thoroughly inspect snow
	a. Use an approved fuel container.		thrower for any damage, and repair the
			damage before restarting and operating
	b. Never remove fuel tank cap or add fuel		the snow thrower.
	to a running engine (motor) or hot en­	6.	If the unit should start to vibrate abnormal­
	gine (motor).		ly, stop the engine (motor) and check im­
			mediately for the cause. Vibration is
	c. Fill fuel tank outdoors with extreme		generally a warning of trouble.
	care. Never fill fuel tank indoors.	7.	Stop the engine (motor) whenever you
	d. Replace fuel cap securely and wipe up		leave the operating position, before un­
			clogging the auger/impeller housing or dis­
	spilled fuel.		charge chute and when making any
	e. Never store fuel or snow thrower with		repairs, adjustments, or inspections.
		8.	When cleaning, repairing, or inspecting,
	fuel in the tank inside of a building		make certain the auger/impeller and all
	where fumes may reach an open flame		moving parts have stopped and all controls
	or spark.		are disengaged. Disconnect the spark plug
			wire and keep the wire away from the spark
	f. Check fuel supply before each use, al­		plug to prevent accidental starting.
	lowing space for expansion as the heat9.		Take all possible precautions when leaving
	of the engine (motor) and/or sun can		the snow thrower unattended. Disengage
	cause fuel to expand.		the auger/ impeller, stop engine (motor),
			and remove key.

5.For all units with electric starting motors 10. Do not run the engine (motor) indoors, ex­ use electric starting extension cords certi­ cept when starting the engine (motor) and fied CSA/UL. Use only vi/ith a receptacle for transporting the snow thrower in or out that has been installed in accordance with of the building. Open the outside doors; ex­

local inspection authorities.

6- Adjust the snow thrower height to clear gravel or crushed rock surface.

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haust fumes are dangerous (containing CARBON MONOXIDE, an ODORLESS and DEADLY GAS).

	11.	Do not clear snow across the face of	21. Do not attempt to use snow thrower on a
		slopes. Exercise extreme caution when		roof.
		changing direction on slopes. Do not at­	MAINTENANCE AND STORAGE
	12.	tempt to clear steep slopes.	1. Check shear bolts and other bolts at fre­
		Never operate the snow thrower without
		proper guards, plates or other safety pro­		quent intervals for proper tightness to be
				sure the equipment is in safe working
		tective devices in place.
	13.			condition.
		Never operate the snow thrower near en­
			2. Never store the snow thrower with fuel in
		closures, automobiles, window wells,		the tank inside a building where ignition
		drop-offs, and the like without proper ad­
				sources are present such as hot water and
		justment of the snow discharge angle.
				space heaters, clothes dryers, and the like.
		Keep children and pets away.
	14.			Allow the engine (motor) to cool before
		Do not overload the machine capacity by
				storing in any enclosure.
		attempting to clear snow at too fast a rate.
	15.	Never operate the machine at high trans­	3. Always refer to operator's guide instruc­
		port speeds on slippery surfaces. Look be­		tions fcx important details if the snow
				thrower is to be stored for an extended
		hind iind use care when backing up.
	16.			period.
		Never direct discharge at bystanders or
			4. Maintain or replace safety and instruction
		allow anyone in front of the unit.		labels, as necessary.
	17.	Disengage power to the cofiector/impeller5. Run the snow thrower a few minutes after
		when snow thrower is transported or not in		throv/ing snow to prevent freeze-up of the
		use.
				auger/impeller.
	18. Use only attachments and accessories ap­
					WARNING: This snow thrower is
		proved by the manufacturer of the snow	A
		thrower (such as tire chains, electric start			for use on sidewalks, driveways
		kits, ect.).			and other ground level surfaces.

19.Never operate the snow thrower without Caution should be exercised while using on good visibility or light. Mways be sure of steep sloping surfaces. DO NOT USE

your footing and keep a firm hold on the SNOW THROWER ON SURFACES ABOVE

handles. Waik;never run.

20. Do not over-reach. Keep proper footing and balance at £tll times.

GROUND LEVEL such as roofs of resi­ dences, garages, porches or other such structures or buildings.

IMPORTANT: Many of the following symbols are located on your unit or on literature sup­ plied with the product. Before you operate the unit, learn and understand the purpose for each symbol.

Contro) And Operating Symbols

IF»S)®

Slow Fast Electric Start Engine Start Engine Run

O I hi H N

Engine Off Engine Stop On Choke Off Choke On Neutral

Throttle Primer Button	ignition Key	Ignition Off	Ignition On
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Drive Clutch Forward Reverse Auger Clutch Auger Collector Engage

Push To Engage	Fuei	Oil	Fuel Oil Mixture
	1
Electric Starter
		Jr	1/
		ó

Discharge DOWN Discharge UP Discharge LEFT Discharge RIGHT

Weight Transfer	Weight Transfer	O	Ignition Key
		Transmission
Lift Handle To	Depress Pedai		Insert To Run,
Engage	To Disengage		Pull Out To Stop.

Safety Warning Symbols

DANGER	DANGER	A
		WARNING
Thrown Objects.	Thrown Objects.
Keep Bystanders Away.	Keep Bystanders Away.

IMPORTANT	DANGER	DANGER
Read Owner's Manual	Avoid Injury From	Stop The Engine
Before Operating	Rotating Auger. Keep	Before Unclogging
This Machine.	Hands, Feet And	Discharge Chute!
	Clothing Away.

WARNING	STOP
Hot Surface
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ASSEMBLY

Contents of Parts Bag (actual size)

1 - Owner’s Manual {not shown)

1 - Packet of Fuel Stabilizer (not shown)

1 - Warranty Card (not shown)

2 - Parts bags (not shown)

•Non-Assembly Parts, found in toolbox located on belt cover

1 - Screw, 3/6-16 X 2 in

1 -Split Lockwasher 1 -Flatwasher

3/8 In.

1 - Nut, 3/8 In.

2 - Shift Lever Knobs 2 ” 3/8

(not actual size) Hex Jam Nuts

1 - Starter Cord (not actual size)

Parts packed separately in carton (not shown fuii size)

2- Ignition Keys

(Attached to engine in plastic bag)

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ASSEMBLY

WARNING: Always wear A safety glasses or eye shields

while assembling snow thrower.

TOOLS REQUIRED FOR

ASSEMBLY

1 - Knife to cut carton

1 - 1/2 inch wrenches

{or adjustable wrenches)

1 - 9/16 inch wrenches

(or adjustable wrenches)

1 - 3/4 inch wrenches

(or adjustable wrenches)

1 - Pliers (to spread cotter pin)

1 - Screwdriver

1 - Measuring tape or ruler

Figure 1 shows the snow thrower in the shipping position.

Figure 2 shows the snow thrower com­ pletely assembled.

References to the right or left hand side of the snow thrower are from the view­ point of the operator's position behind the unit.

TO REMOVE SNOW THROWER FROM CARTON

1.Locate all parts packed separately and remove from the carton,

NOTE: Place fuel stabilizer in a safe place until needed for storage.

2, Remove top pallet from carton.

3.Cut and discard the plastic ties se­ curing the chute rod to the upper pallet and place aside. Discard pal­ let.

Cut down all four corners of the car­ ton and lay the panels flat.

5.Cut the bands holding the snow thrower to the lower pallet.

6. Remove snow thrower from lower pallet.

Remove the packing material from the handle assembly and all protec­ tive material from unit and discard.

8. Cut ties securing the clutch control cables to the lower handle.

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ASSEMBLY

TO ASSEMBLE THE HANDLE AND CRANK ASSEMBLY

1, Loosen, but do not remove, the screws, flatwashers, lockwashers, and hex nuts in the upper holes of the lower handle. See Figure 3.

Right Heind Side / /

Of Upper Handle\^ /

washer, and hex nut) into bottom hole on right hand side of handles. DO NOT tighten until all bolts are In place.

Locate crank assembly removed earlier and remove the nylon lock­ nut and flatwasher from the eye bolt assembly. See Figure 5.

3/8" Hex Loosen, Nut

but do not

remove

3/8" Flat-

washer

Hex Nut

, 3/8 X 2" □ Screw

3/8" Lockwasher

Figure 3

NOTE: Make sure the cables are not caught between the upper and lower handle.

2.Raise the upper handle into operat­ ing position. Upper handle should be to the outside of the lower han­ dle.

NOTE: If the cables have become dis­ connected form the clutch levers, rein­ stall the cables as shown in Figure 4.

3. Install hardware supplied in the parts bag (screw, flatwasher, lock-

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5.Reinstall flatwasher and adaptor.

Install eye bolt through lower hole on the left hand side of the handle.

6. Install the 3/8” flatwasher and the

3/8” nylon locknut loosely on the eye bolt.

7, Carefully remove cotter pin, clevis pin and universal joint pin from yoke end of crank rod assembly.

See Figure 6.

8. Place universal joint into end of worm gear lining up large holes. In­ sert universal joint pin (ensure opening In pin Is In line with small openings In universal joint).

9.Piace yoke end of crank rod around universal joint, lining up openings. Insert clevis pin through assembiy and secure with cotter pin. Spread ends of cotter pin to lock in place.

10.Tighten nut on eye bolt. Make sure eye bolt is properly aligned and the crank can freely rotate.

11.Tighten all handle bolts.

ASSEMBLY

Cotter Pin

Figure 8

ASSEMBLE SNOW CHUTE

1.Remove back carriage bolt. See Figure 7.

2.Tilt chute back into operating posi­ tion. See Figure 8 .

3.Replace carriage bolt from inside of chute.

4.Replace flat washer and nylon lock­ nut on outside of flange.

5.Tighten carriage bolt securely.

NOTE: Check all carriage bolts in flange for tightness. DO NOT over­ tighten.

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NOTE: If the cables have become dis­ connected, reinstall springs as shown in Figure 9.

CONNECT REMOTE CHUTE

1, Push remote chute control lever into "Chute Deflector Up” position.

2. Feed “Z” fitting through hole in re­ mote chute bracket. See.

3.Snap remote chute control cable into remote chute bracket. See. Connect “Z" fitting into remote chute control bracket. See.

5.Push remote chute control lever into “Chute Deflector Down" position.

6. Cut tie strap on chute deflector. See

Figure.

SPEED SELECT LEVER

1. Cut plastic tie securing speed select lever assembly to the shifter brack­ et. See Figure 10.

2. Remove locknut, washer, spring, and the boit. See Figure 12,