Craftsman 580.762010 User Manual

Owner’s Manual

CRRFTSMRN

5.0 HORSEPOWER

2000 PSI 2.2 GPM

HIGH PRESSURE WASHER

Model No. 580.762010

CAUTION: Before using this product, read this manual and follow all Safety Rules and Operating Instructions.

HOURS: Mon. - Fri. 8 a.m. to 5 p.m. (CST)

SEARS, ROEBUCK and CO., Hoffman Estates, IL 60179 U.S.A.

Part No. B1849 Draft 0 (3/20/98)

TABLE OF CONTENTS

SAFETY RULES...................................................	3
ASSEMBLY.....................................................	4-5
OPERATION..................................................	6-10
MAINTENANCE ............................................	11-14

STORAGE ......................................................	15
TROUBLESHOOTING..........................................	16
REPLACEMENT PARTS ...................................	18-33
HOW TO ORDER PARTS......................................	34

LIMITED ONE YEAR WARRANTY ON CRAFTSMAN HIGH PRESSURE WASHER

For one year from the date of purchase, when this Craftsman High Pressure Washer is maintained and operat­ ed according to the instructions in the owner’s manual, Sears will repair, free of charge, any defect in material and workmanship.

If this high pressure washer is used for commercial purposes, this warranty applies for only 90 days from the date of purchase. If this high pressure washer is used for rental purposes, this warranty applies for only 30 days after date of purchase.

This warranty does not cover:

•Expendable items such as spark plugs and air filters, which become worn during normal use.

•Repairs necessary because of operator abuse or negligence, including damage resulting from no water being supplied to pump or failure to maintain the equipment according to the instructions contained in the owner's manual.

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE HIGH PRESSURE WASHER TO THE NEAREST SEARS SERVICE CENTER OR DEALER IN THE UNITED STATES.

This warranty gives you specific legal rights and you may also have other rights, which vary from state to state.

SEARS, ROEBUCK AND CO., D/817 WA, Hoffman Estates, IL 60179

SAFETY RULES

CAUTION: ALWAYS DISCONNECT SPARK PLUG WIRE AND PLACE WIRE WHERE IT CAN­ NOT CONTACT SPARK PLUG, TO PREVENT ACCIDENTAL STARTING WHEN SETTING UP, TRANSPORTING, ADJUSTING OR MAKING REPAIRS TO YOUR HIGH PRESSURE WASHER.

CAUTION: Before using this product, read this manual and follow all Safety

j Rules and Operating Instructions.

WARNING:

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

Engine exhaust gases contain DEADLY carbon monoxide gas. This dangerous gas, if breathed in sufficient concen­ trations, can cause unconsciousness or even death. Operate this equipment only in the open air where ade­ quate ventilation is available.

Gasoline is highly FLAMMABLE and its vapors are EXPLOSIVE, Do not permit smoking, open flames, sparks or heat in the vicinity while handling gasoline. Avoid spilling gasoline on a hot engine. Allow unit to cool for 2 minutes before refueling. Comply with all laws regulating storage and handling of gasoline.

The muffler and engine will heal up during operation and remain hot immediately after shutting it down. Avoid any contact with a hot muffler or engine or you could be severely burned.

The high pressure equipment is designed to be used with Sears authorized parts only, if you use this equipment with parts that do not comply with minimum specifications, the user assumes all risks and liabilities.

Operate engine only at governed speed. Running engine at excessive speeds increases the hazard of personal injury. Do not tamper with parts which may increase or decrease the governed speed.

Before start'ng the Pressure Washer in cold weather, check all parts of the equipment and be sure ice has not formed there.

The muffler and air cleaner must be installed and in good condition before operating the Pressure Washer. These components act as spark arrestors if the engine backfires.

Check fuel system for leaks or signs of deterioration such as chafed or spongy hose, loose or missing damps or damaged tank or cap. Correct all defects before operating the Pressure Washer.

Units with broken or missing parts, or without protective housing or covers should NEVER be operated.

Do not adjust unloader valve to a pressure in excess of machine rating.

Operate the pressure at no more than the PSl fluid pressure rated for your pressure washer.

High pressure spray can cause paint chips or other particles to become airborne and fly at high speeds.

High pressure spray may damage fragile items including glass. Do not point spray gun at glass when in the jet spray mode.

Never move the machine by pulling on the high pressure hose. Use the handle provided on the top of the unit.

Keep the hose connected to machine or the spray gun while the system is pressurized. Disconnecting the hose white the unit is pressurized is dangerous.

Always be certain the spray gun, nozzles and accessories are correctly attached.

Hold the spray gun fimly in your hand before you start the unit. Failure to do so could result in an injury from a whip­ ping spray gun. Do not leave the spray gun unattended while the machine is running.

Never use a spray gun which does not have a trigger lock or trigger guard in place and in working order.

Do not secure trigger gun in the pull-back (open) position.

Keep water spray away from electric wiring or fatal electric shock may result.

The cleaning area should have adequate slopes and drainage to reduce the possibility of a fall due to slippery surfaces.

Locate this pressure washer in areas away from any combustible materials, combustible fumes or dust. Do not spray flammable liquids.

Some chemicals or detergents may be harmful if inhaled or ingested, causing severe nausea, fainting or poisoning. These harmful elements may also cause property damage or severe injury.

Use a respirator or mask whenever there is a chance that vapors may be inhaled. Read all instructions with the mask so you are certain the mask will provide the necessary pro­ tection against inhaling harmful vapors.

Always wear eye protection wiien you use this equipment or when you are in the vicinity where the equipment is in use.

Do not wear loose clothing, jewelry or anything that may be caught in the starter or other rotating parts.

Do not allow CHILDREN to operate the Pressure Washer at any time.

Never aim the gun at people, animals or plants.

This equipment produces high pressure streams of fluid which can pierce the skin and its underlying tissues, leading to serious injury and possible amputation.

Never allow any part of the body to come in contact with the fluid stream. DO NOT come in contact with a fluid stream created by a leak in the high pressure hose.

Do not by-pass any safety device on this machine.

MAINTENANCE AND STORAGE;

Operate and store this unit on a stable surface.

High pressure hose can develop leaks from wear, kinking, abuse, etc. Water spraying from a leak is capable of inject­ ing material into skin. Inspect hose each time before using it. Check ail hoses for cuts, leaks, abrasions or bulging of cover, or damage or movement of couplings. If any of these conditions exist, replace hose Immediately. Never repair high pressure hose. Replace it with another hose that meets minimum pressure rating of your pressure washer.

LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS. IT MEANS “ATTENTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.”

ASSEMBLY

CARTON CONTENTS

The following parts are shipped loose with your pressure washer. Before assembling, become familiar with each piece.

Check all carton contents against the listing below:

Main Unit;

•Pressure Washer (w/wheels) and Guide Handle.

•High Pressure Hose

Parts Box:

•Adjustable Nozzle •Turbo Nozzle

•Spray Gun

•Nozzle Extension

•Wire Form

•Motor Oil

Manual Bag:

•Owner’s Manual

•Nozzle Cleaning Kit

•“0”-Ring Kit

If any parts are missing or damaged, call the Pressure Washer Helpline at 1-800-222-3136.

HOW TO REMOVE THE HIGH PRESSURE WASHER FROM CARTON

•Remove parts boxes included with pressure washer. The high pressure hose is packed in the bottom of the carton. Remove the hose.

•Slice two comers at handle end of carton, from top to bottom, so the panel can be folded down flat.

•Raise handle, secure in place with the locking caps {refer to illustration below) and roll the pressure washer out the open end of the carton.

HOW TO SET UP YOUR PRESSURE WASHER

For the most part, your Craftsman High Pressure Washer has been assembled at the factory. You must, however, attach the wire form, assemble the spray gun and attach the high pressure hose to the pump and spray gun.

• While facing the rear of the Pressure Washer, insert

the wire support with the longer arm positioned on the left. From this view the hook should resemble a “J”.

Cut tie wrap on chemical injection tibe. Remove the chemical injection filter, thread chemical injection tube through the wire form .

Reinsert the chemical injection filter into tube.

HOW TO SET UP YOUR PRESSURE WASHER	Place assembled spray gun on holder.
(continued)
• Cut the tie wraps on the High Pressure Hose and
connect to Spray Gun. Tighten by hand.

Remove plastic cap and connect High Pressure

Hose to Pump. Tighten by hand.

• Place turbo nozzle in grommet hole in base.

Attach High

Pressure

Hose here

Attach nozzle extension to spray gun.

Attach adjustable nozzle to the nozzle extension.

PRE'OPERATIONAL CHECKLIST

Before you operate your new high pressure washer please review the following items:

•All assembly instructions have been completed.

•The high pressure hose connections to the spray gun and to the pump are tight and secure.

•Engine oil is at proper level

Important: Any attempt to crank or start the engine before it has been sen/iced with the recommended oil may result in an engine failure. See Page 9 for basic instructions on adding oil and proper oil specifications for your high pressure washer,

•Be sure gas tank is filled properly with clean, fresh, unleaded gasoline.

•Become familiar with all controls - their location and function. Operate those controls before starting the engine.

Important: The water supply to your high pressure washer must be connected and turned on prior to starting your engine.

OPERATION

KNOW YOUR HIGH PRESSURE WASHER

Read this owner’s manual and safety rules before operating your high pressure washer. Compare the illustrations with your high pressure washer to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Ignition Switch Lever — Sets engine in starting mode for recoil starter and STOPS running engine.

Choke Rod — Adjusts for cold or warm engine startup.

Recoil Starter Grip — For starting engine manually.

Air Cleaner — Dry type filter element limits the amount of dirt and dust that gets into the engine.

Spray Gun — Controls the application of water onto cleaning surface with trigger device. Includes safety latch.

Chemical Injection Tube and Filter — Mixes water and detergent in outlet water flow.

High Pressure Outlet — Connection for high pressure hose.

Water Inlet — Connection for garden hose.

Adjustable Pressure Regulator — Adjusts water pressure.

Pump — Develops high water pressure.

Turbo Nozzle — Attaches to nozzle extension. Creates a high pressure stream that rotates in a circular pattern.

Adjustable Nozzle — Attaches to nozzle extension and adjusts to low or high pressure. Twisting nozzle adjusts the narrow spray pattern to a fan spray pattern.

Note: You can only siphon detergent in the low pressure mode.

Nozzle Extension (wand) — Attach one end to the spray gun. Attach the other end to either the adjustable nozzle or turbo nozzle.

High Pressure Hose — Attach one end to the pump. Attach the other end to the spray gun.

Oil Fill Cap — Fill engine with SAE 10W'30 oil here.

Gas Cap — Fill gas tank with unleaded gasoline here.

HOW TO USE YOUR PRESSURE WASHER

-IF YOU HAVE ANY PROBLEMS operating your pressure washer, please call the pressure washer helpline at 1-800-222-3136.

DANGER! NEVER adjust spray pattern when spraying. NEVER put hands in front of spray nozzle to adjust spray pattern. You could be injured.

HOW TO USE THE ADJUSTABLE NOZZLE

One of the nozzles you can attach to the nozzle extension (wand) is the adjustable nozzle. You can slide the adjustable nozzle forward and backward to adjust the spray pattern to be either high or low pres­ sure. You can also twist the adjustable nozzle from side to side to adjust the spray so it is concentrated in a stream pattern or expanded into a fan pattern.

• Slide the nozzle forward to adjust the spray to low pressure mode. Slide the nozzle backward to achieve high pressure.

for high pressure	for low pressure
mode.	mode.

Twisting the nozzle adjusts the spray pattern from a narrow pattern to a fan pattern.

clockwise for fan	clockwise for narrow
spray pattern.	spray pattern.

•If you get the spray nozzle too close, especially using high pressure mode, you may damage the cleaning surface.

APPLYING DETERGENT AND CLEANING WITH ADJUSTABLE NOZZLE

IMPORTANT: Use soaps designed specifically for pressure washers. Household detergents could damage the pump.

IMPORTANT: You must attach all hoses before you start the engine. Starting the engine without all the hoses connected and without the water turned ON will damage the pump.

To apply detergent follow these steps:

•Prepare the detergent solution as required by the job. (For the enclosed bottles of detergent, add the 8 ounces of chemical to a 1 gallon plastic bottle with handle (not included). Fill the rest of the bottle with water.)

•Hang the detergent solution on the “J” hook on the wire form on the guide handle.

•Place small fitter on the chemical injection tube into the detergent container.

•Slide adjustable nozzle forward to low pressure mode. Detergent cannot be applied with nozzle in high pressure position.

Note: The first step involves applying an appropriate detergent/solvent solution to penetrate and loosen grime. The detergent is applied at low pressure to avoid splashing, overspraying and waste. Leave the solution on the surface for 3 to 5 minutes.

Review the use of the adjustable nozzle.

•Connect garden hose to water inlet (see “TO START PRESSURE WASHER”), check that high pressure hose is connected to spray gun and pump (see ASSEMBLY), and start engine.

•For cleaning, start at lower portion of area to be washed and work upward, using long, even, overlapping strokes.

•Allow the detergent to soak in between 3 to 5 minutes before washing and rinsing.

For most effective cleaning, keep the spray nozzle between 8 to 24 inches away from the cleaning surface.

Note: The second step involves cleaning the surface you have prepared with the pressure washer and then rinsing it clean.

WARNING Be extremely careful rf you must use the pressure washer from ladder, scaffolding or any other relatively unstable

location. Pressure in a running washer builds in the wand as you climb. When you press the trigger, the recoil from the initial spray could force you to fall, or if you are too close to the cleaning surface, high pressure could force you off a climbing apparatus.

.RINSING WITH THE PRESSURE WASHER

*Hook up the water supply and start your pressure washer {see TO START THE PRESSURE WASHER).

*Slide adjustable nozzle back to high pressure position and wait for detergent to clear. Detergent will not flow when in the high pressure mode.

*When detergent has cleared you may want to expand the spray pattern for a more gentle rinsing action. Start at top of area to be rinsed, working down with same action as for cleaning.

You can also stop detergent from flowing by simply removing the siphon from bottle.

HOW TO ADJUST PRESSURE USING THE PRESSURE CONTROL KNOB

Located on the pump is a pressure control knob. You can increase and decrease the pressure of the spray by turn­ ing the knob clockwise or counterclockwise respectively.

The knob is set at maximum pressure at the factory.

HOW TO USE THE TURBO NOZZLE.

The turbo nozzle rotates the high pressure stream in a rapid circular pattern. This increases the cleaning effec­ tiveness of the high pressure spray. Attach the turbo nozzle on the end of the nozzle extension.

The high pressure spray is most effective when the tip of the wand is held between 8 to 24 inches from the surface being cleaned.

Important: The turbo nozzle produces an extremely high pressure spray which is capable of removing paint and cutting holes through cleaning surfaces if held too close. Always make sure the surface you clean will not be damaged by the high pressure spray.

ENGINE OPERATION

STARTING THE ENGINE

• To start a cold	CHOKE ROD
engine, pull the
choke rod to the
CLOSED position.
• To restart a warm
engine, leave the
choke rod in the
OPEN position.
• To restart an engine
that has just been
refueled, pull the
choke rod to the
CLOSED position.

The engine used in the pressure washer is a fixed-speed engine, utilizing an Ignition Switch Lever.

IGNmON SWrrCH LEVER

OFF

Move the ignition switch lever to the ON position.

Pull the starter grip lightly until you feel resistance, then pull briskly.

•Return the starter grip gently.

•if the choke rod was pulled to the CLOSED position to start the engine, push it to OPEN position as soon as the engine warms up enough to run smoothly. (See illustration above)

STOPPING THE ENGINE

•Move the ignition switch lever to the OFF position.

BEFORE STARTING THE PRESSURE WASHER

WARNING: Improperly maintaining this engine or feilng to correct a problem before operation could causea malfonction in which you could be seriously Bijured.

Always perform a pre-operation in^section before eac^ operation and correct any problem.

Note: It is important before you operate the pressure washer to check the condition of the engine. Check for signs of any gas or oil leaks. Check that all of the shields and covers are in place, and all nuts, bolts and screws are tightened.

ADD ENGINE OIL

Oil is a major factor affecting performance and service life. Use 4-stroke automotive detergent oil, rated with API SERVICE classification SF or SG. SAE 10W-30 weight is recommended for general use.

To operate the engine you will need to do the following:

•Place pressure washer on a level surface.

•Place ignition switch lever in STOP or OFF position.

•Clean area around oil fill and remove oil dipstick.

•Wipe dipstick clean.

•Pour oil from the enclosed bottle into the oil fill opening until oil reaches FULL mark on the dipstick. DO NOT OVERFILL.

•Install oil dipstick, hand tighten securely.

	DANGER! NEVER fill the fuel tank indoors.
	NEVER fill the fuel tank when the engine is
	running or hot DO NOT light a cigarette or
A smoke when filling the fuel tank.
A	DANGER! Do not overfill the fuel tank.
	Always leave room for fuel expansion.
	Wipe any fuel spillage from the engine and

equipment before starting.

SAE VISCOSITY GRADES					ADD GASOLINE
					Use fresh, clean, UNLEADED regular gasoline with a
					pump octane rating of 86 or higher.
					Note: Do not use gasoline containing methanol (wood
					alcohol). Gasoline containing up to 10% ethanol or grain
					alcohol (“Gasohol"), or up to 15% MTBE (Methyl Tertiary
					Butyl Ether) may be used but requires special care when
					engine is unused for extended periods.
					See “Storage” instructions on Page 15.
■ - 2 0 , 0 , 2 0 , 4 0 , 6 0 , s o , t o o ° F
■ 3 0 - 2 0 - 1 0	0	1 0	2 0	3 0	4 0 " C

AMBIENT TEMPERATURE

Other viscosities (shown in the chart ABOVE) may be used when the average temperature in your area is with­ in the recommended range. Use no special additives.

NOTE: Check oil level often during engine break in.

OILFILLERCAP/DtPSnCK

• Clean area around fuel fill cap, remove cap.

• Slowly add “UNLEADED" regular gasoline to fuel tank.

• Install fuel cap and wipe up any spilled gasoline.

IMPORTANT: Never mix oil with gasoline.

HOW TO START YOUR PRESSURE WASHER

You have assembled your high pressure washer and

have prepared the engine for starting. You are now ready to clean your car, boat or whatever you plan to dean.

•Place pressure washer in an area close enough to an outside water source that flows at a rate of at least 2.5 gallons per minute. Connect a garden hose to the water spout.

•Check that high pressure hose is tightly connected to spray gun and pump. See ASSEMBLY section.

•Pull back on frie locking collar to remove the female quick-connect from pump.

Assembled	Pull back on locking
Quick-Connect	collar to separate

	/	_
Disassembled	Disassembled
male end	female end

Note; You will also need to pull back on the locking collar to attach the female quick-connect.

•Check inlet screen. If screen is dirty, clean before attaching to garden hose, if screen is damaged, Do not connect to garden hose. Replace with the inlet screen provided in the 0-ring kit or call 1-800­ 366-PART to order a replacement (p/n B2384).

•Attach the female quick-connect to garden hose and then attach the garden hose to the water inlet.

•Make sure the quick-connect is locked together.

•Turn on the water.

Note: Do not run pump without the water supply connected and turned on. You must follow this caution or the pump will be damaged.

Position the Choke Rod according to the starting recommendations on page 8:

• Cold engine

(Choke-CLOSED)

•Restarted warm engine (Choke-OPEN)

•Just refueled engine (Choke-CLOSED).

Move Ignition Switch Lever to the ON position.

Position the nozzle in the low pressure mode (nozzle slid forward) and squeeze the trigger on the spray gun to relieve the air pressure caused by turning ON the water. Water will flow out of the gun in a thin stream. Continue to hold trigger until you have a steady stream of water and no air remains in the system. This will make it easier to pull start the engine. Release the trigger.

Engage the safety latch on the spray gun.

Grasp the starter grip handle and pull slowly until you feei some resistance. Then pull rapidly to start the engine.

Return the starter grip handle slowly.

TO STOP YOUR PRESSURE WASHER

•Move the ignition Switch Lever to the OFF position.

•Wait for the engine to idle down.

•Simply shutting off the engine will not release pressure in the system. Squeeze trigger on the spray gun to relieve pressure in the hose.

Note: A small amount of water will squirt out from the spray gun when you release the pressure.

SIPHONING

We recommend that you DO NOT siphon standing water for your water supply. Contaminated, brackish or dirty water can damage the pump. Connect only to household water supply.

TIPS

•Never use the garden hose inlet to siphon detergent or wax.

•If you have the spray nozzle too far away, cleaning will not be as effective.

10

MAINTENANCE

CUSTOMER RESPONSIBILITIES

MAINTENANCE SCHEDULE	HOURLY 0	PERATING	INTERVAL	SERVICE DATES
FILL IN DATES AS YOU COMPLETE
REGULAR SERVICE
	Before Each	Every 25	Every 100
MAINTENANCE TASK		Hours or	Hours or
	Use	Yearly	Yearly
PRESSURE WASHER
Check/clean water inlet screen
on quick-connect.	xt
Check high pressure hose.	X
Check detergent hose.	X
Check spray gun and assembly for leaks.	X
Purge pump of air and contaminants.	X
ENGINE
Check oil level.	X
Change engine oil.		X*
Sennce air cleaner.			X**
Clean/replace spark plug.			X
Prepare for storage.	Prepare unit for storage if it is to
	remain idle for longer than 30 days.

t Clean if clogged. Replace if perforated or tom.

•Change oil after first 2 hours then 25 thereafter. Change sooner when under dirty or dusty conditions. Clean more often under dirty or dusty conditions.

GENERAL RECOMMENDATIONS

The warranty of the high pressure washer does not cover items that have been subjected to operator abuse or neg­ ligence. To receive full value from the warranty, operator must maintain high pressure washer as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your high pressure washer.

All adjustments in the Service and Adjustments section of this manual should be made at least once each season.

• Once a year you should clean or replace the spark plug and clean or replace the air filter and check the gun and wand assembly for wear. A new spark plug and clean air filter assure proper fuel-air mixture and help your engine run better and last longer.

PRODUCT SPECIFICATIONS

Pressure Washer Specifications

PRESSURE	2000 Dsi
FLOW RATE	2.2 GPM
DETERGENT MIX	Use undiluted deteraent
WATER SUPPLY
TEMPERATURE	Not to Exceed 140°F

Engine Specifications

ENGINE MODEL	HONDA
RATED HORSEPOWER	5.0
DISPLACEMENT	160CC
SPARK PLUG: Type:	NGK: BPR6ES
	or equivalent
Set Gao to:	0.028-0.031 in.
	f0.70-0.80mm1
GASOLINE CAPACITY	1,8 U.S. Quart
OIL	SAE 10W-30 weight
SOLID STATE IGNITION	0.0125 inch
AIR GAP

In the State of California a spark arrestor is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.

Note: If you equip the engine of your pressure washer with a spark arrestor muffler, the spark arrestor must be maintained in effective working order by the owner/operator.

You can order a spark arrestor through your Sears Service Center.

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