CEMB USA K10 User Manual

ENGLISH

EN		Use and maintenance manual
General Index
	1.	FOREWORD		2
1.1		GENERAL		2
1.2		PURPOSE OF THE MANUAL		2
1.3		WHERE AND HOW TO KEEP THE		2
		MANUAL		2
1.4		MANUAL UPGRADES		2
1.5		COLLABORATION WITH USERS		3
1.6		MANUFACTURER		3
1.7		MANUFACTURER'S RESPONSIBILITY AND WARRANTY		3
		1.7.1	Terms of warranty	3
1.8		TECHNICAL ASSISTANCE SERVICE		4
1.9		COPYRIGHT		4
2.		TECHNOLOGICAL DESCRIPTION		5
2.1		PURPOSE		5
2.2		TECHNICAL SPECIFICATIONS		5
2.3		DIMENSIONS AND WEIGHTS		5
	3.	STARTING		6
	4.	CONTROL PANEL		7
4.1		DIMENSIONS SETTING WHEEL		8
		4.1.1	Standard wheels	8
		4.1.2 Wheels with internal correction to rim		8
		4.1.3	Measurement result	8
		4.1.4 SPLIT function (unbalance resolution)		9
		4.1.5	Unbalance optimisation	9
4.2		MENU		10
		4.2.1	Self-diagnostics	11
		4.2.2	Calibration	11
	5.	DIAGNOSTICS		12
5.1		INCONSISTENT UNBALANCE READINGS		12
5.2		ALARM SIGNAL		12
	6.	MAINTENANCE		14
6.1		GENERAL		14
		6.1.1	Introductory notes	14
		6.1.2	Safety rules	14
		6.1.3	Replacing fuses	14
	7.	DISPOSAL		15
7.1		DISPOSING OF THE BALANCER		15
7.2		DISPOSING OF ELECTRONICS COMPONENTS		15
	8.	SPARE PARTS		15
8.1		IDENTIFICATION AND ORDERING METHOD		15
	9.	ATTACHED DOCUMENTATION		15

I 0663 - 04/09 - Rev. A

ENGLISH

K10 EVO - Use and maintenance manual Rev. 04-2009

1. Foreword

WARNING

THIS MANUAL IS AN INTEGRAL PART OF THE INSTALLATION MANUAL WHICH SHOULD BE CONSULTED CONCERNING STARTING AND USING THE MACHINE SAFELY.

1.1GENERAL

The machine has been constructed in conformity with the current EC Directives and the technical standards implementing the requirements, as stated in the declaration of conformity issued by the manufacturer and attached to the manual.

This publication, hereinafter simply referred to as ‘manual’, contains all the information required to safely use and service the machine referred to in the Declaration of Conformity.

This appliance, hereinafter generically referred to as ‘machine’, was built by Cemb S.p.a, a company with registered offices in Via Risorgimento 9, Mandello del Lario (LC) - Italy.

The manual addresses operators instructed on the precautions to take in relation to the presence of electric current and moving devices.

This publication is intended for all ‘users’ who as far as within their competence need to and/or are obliged to give instructions to others or operate on the machine themselves.

These persons can be identified as follows:

-operators directly involved in transporting, storing, installing, using and servicing the machine from when it is put on the market until when it is scrapped;

-direct private users.

The original Italian text of this publication constitutes the only reference to resolve any interpretation controversies related to the translation into the European Community languages.

This publication forms an integral part of the machine and must therefore be kept for future reference until final dismantling and scrapping of the machine.

1.2PURPOSE OF THE MANUAL

This manual, and the installation manual, contains the instructions required to use the machine safely and carry out routine maintenance work.

Any calibrations, adjustments and extraordinary maintenance operations are not considered in this document as they may only be performed by the service engineer who must work on the machine according to the technical and rated characteristics for which it was built.

Though it is fundamental to read this manual, it cannot replace skilled technical staff who must be adequately trained beforehand.

The foreseen use and configurations of the machine are the only ones allowed by the manufacturer; do not attempt to use the machine in a different way.

Any other use or configuration must be agreed in advance with the manufacturer in writing and in this case an annex will be attached to this manual.

For use, the user must also comply with the specific workplace legislation in force in the country where the machine is installed.

The manual also refers to laws, directives, etc., that the user must know and consult in order to accomplish the goals that the manual sets out to achieve.

1.3WHERE AND HOW TO KEEP THE MANUAL

This manual (and relative attachments) must be kept in a safe and dry place and must always be available for consultation.

Make a copy and keep it in the archive.

When exchanging information with the manufacturer or the technical assistance staff authorised by the former, quote the rating plate information and the serial number of the machine.

This manual must be kept for the entire lifetime of the machine, and if necessary (e.g.: damage making all or some of it illegible, etc.) the user must request another copy exclusively from the manufacturer, quoting the publication code indicated on the cover.

1.4MANUAL UPGRADES

This manual is an integral part of the machine and reflects the state of the art at the moment it was put on the market. The publication complies with the directives in force on that date; the manual cannot be considered inadequate

2	Introduction

K10 EVO - Use and maintenance manual Rev. 04-2009

	as a result of regulatory updates or modifications to the			The manufacturer declines all direct and indirect liability
	machine.			caused by:
				- use of the machine in a different way from that indicated
					in this manual
				- use of the machine by people who have not read and
	Any manual upgrades that the manufacturer may see fit to				fully understood the contents of this manual;
				- use in breach of specific regulations in force in the
	send to users will become an integral part of the manual				country of installation;
	and must be kept together with it.			- modifications made to the machine, software and op-
					erating logic, unless authorised by the manufacturer
					in writing;
	1.5	COLLABORATION WITH USERS		-	unauthorised repairs;
				-	exceptional events.
	The manufacturer will be pleased to provide its custom-			Transfer of the machine to a third party must also include
				this manual; failure to include the manual automatically
	ers with any further information they may require and will
				invalidates all the rights of the purchaser, including the
	consider proposals for improving this manual in order to
				terms of warranty, where applicable.
	more fully satisfy the requirements it was written for.
				If the machine is transferred to a third party in a country with
	In case of transfer of ownership of the machine,
				a different language from the one written in this manual,
	which must always be accompanied by the use and
				the original user shall provide a faithful translation of this
	maintenance manual, the original user must inform
				manual in the language of country in which the machine
	the manufacturer of the name and address of the
				will operate.
	new user in order to allow it to send the new user
	any communications and/or updates deemed to be			1.7.1 Terms of warranty
	indispensable.
	This publication is the property of Cemb S.p.A. and			CEMB S.p.A guarantees the machines it manufacturers
	may not be fully or partly reproduced without prior
				against all manufacturing or assembly faults for 12 (twelve)
	written agreement.
				months from the date of collection or delivery.
	1.6	MANUFACTURER		CEMB S.p.A undertakes to replace or repair any part
				which it deems to be faulty free of charge at its factory,
				carriage paid.
	The machine identification data is indicated on the plate			If a Manufacturer's repairman (or a person authorised by
	mounted on the machine.			the same) is required to work at the user's facilities, the
	The plate below is shown for the sake of example.			relative travel expenses and board and lodging shall be
				charged to the user.
				The free supply of parts under warranty is always subject
				to the faulty part being inspected by the manufacturer (or
				a person authorised by the same).
				The warranty is not extended following repairs or other
				work done to the machine.
				The warranty does not cover damage to the machine
				deriving from:

- transport;

1.7MANUFACTURER'S RESPONSIBILITY - neglect;

AND WARRANTY	- improper use and/or use not in compliance with the
		instructions in the operating manual
In order to make use of the manufacturer's warranty, the	-	incorrect electrical connections.
user must scrupulously observe the precautions contained	The warranty is invalidated in case of:
in the manual, in particular he must:
- never exceed the limits of use of the machine;	-	repairs made by people who were not authorised by
- always constantly and carefully clean and service the		the manufacturer;
machine;	-	modifications that were not authorised by the manu-
- have the machine used by people of proven capacity		facturer;
and attitude, adequately trained for the purpose.	-	use of parts and/or equipment that were not supplied
		or approved by the manufacturer;
	-	removal or alteration of the machine identification
		plate.
Introduction		3

ENGLISH

ENGLISH

K10 EVO - Use and maintenance manual Rev. 04-2009

1.8TECHNICAL ASSISTANCE SERVICE

For technical assistance requirements, contact the Manufacturer or authorised Dealer directly, always quoting the model and serial number of the machine punched on the identification plate.

1.9COPYRIGHT

The information contained in this manual may not be disclosed to third parties. Partial or total duplication, unless authorised by the Manufacturer in writing, through photocopying, duplication or other systems, including electronic acquisition, is breach of copyright and can lead to prosecution.

4	Introduction

K10 EVO - Use and maintenance manual Rev. 04-2009

2. Technological description

2.1PURPOSE

K10 EVO is used to balance the wheels of cars, vans, 4-WD, motorcycles and scooters.

It features excellent performance in a compact space, a solid structure and a cutting-edge design.

It has elevated precision at low balancing speeds and is easy to use.

It does not need to be fixed to the floor and does not require wheel guards. The balancer can work without guards as the balancing speed is 100 rpm.

Thanks to the new and exclusive VDD (Virtual Direct Drive -CEMB patent) system, reliable unbalance measurements can be made in a short time, almost half the time of the cycle used with respect to other balancers in this range.

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2

The main features include:

▪direct selection of the metrical or Anglo-Saxon system

▪machine settings menu.

▪optimisation of tyre and rim unbalance.

▪static programme, ALU / ALU “S” / SPLIT.

▪automatic minimisation of static unbalance.

2.2TECHNICAL SPECIFICATIONS

The following data refers to the balancer in its standard configuration.

Single phase power supply	115 or 230 V 50-60 Hz (see rating plate)
Protection class	IP 54
Max absorbed power	0.8 Kw
Cycle time per wheel	4.7 seconds (5 3/4"x14") 15 Kg.
Balancing speed	100 min-1
Balancing accuracy	1 gram
Position resolution	± 1.4 °
Average noise	< 70 dB(A)
Rim width settable	1.5" ÷ 20" or 40 ÷ 510 mm
Settable diameter	10" ÷ 30" or 265 ÷ 765 mm

2.3DIMENSIONS AND WEIGHTS

1.CONTROL PANEL

2.LOCK NUT

3.WEIGHT-TOOL HOLDER

4.MANUAL GAUGE

3	oz	goz
	STATIC
		START
		STOP
4

The machine complete with flange weighs 110 kg.

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Technological description

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