6.4 UNBALANCE MEASUREMENT (FIRST SET OF BUTTONS) 21
6.4.1 Lock/release wheel in correction position 22
6.5 UNBALANCE MEASUREMENT (SECOND SET OF BUTTONS) 23
6.6 THRESHOLD DISPLAY 24
6.7 UNBALANCE CORRECTION 25
6.7.1 Iron rims 25
6.7.2 Aluminium rims 26
6.7.3 Change weight application distance 27
6.8 UNBALANCE SPLIT 28
6.9 UNBALANCE OPTIMISATION 29
6.10 TYRE SET 30
6.10.1Tyresetvaluecerticate32
6.10.2 Tyre setcerticatecustomisation32
6.11 WEIGHT STATISTICS 33
6.12 TRACEABILITY 35
6.13 BALANCING CERTIFICATE PRINTOUT 37
6.13.1 Balancingcerticatecustomisation 38
6.14 SCREENSAVER 43
6.15 WHEEL ANALYSIS 44
6.15.1 Runout 45
6.15.1.1 When and why TO USE MATCHING 45
6.15.1.2 Matching 46
6.15.1.2.1 When to perform matching 47
6.15.1.2.2 How to perform matching 47
6.15.1.3 Peak/peakandrstharmonicgraphs48
6.15.2 Tread 49
6.15.3 Taper 51
6.16 OUTSIDE RIM RUNOUT 52
7. WHEEL DISMOUNTING 54
8. SETUP 55
8.1 MENU 55
8.2 GENERAL SETUP 56
8.2.1 General setup 1/3 56
8.2.1.1 Screensaver customisation 58
8.2.2 General setup 2/3 59
8.2.3 General setup 3/3 60
8.3 RESERVED SETUP 61
8.3.1 LASER calibration 62
8.3.2 CC motor calibration 63
8.3.3 Spindle reset 64
8.3.4 Taper calibration 65
8.3.5 Correction weights 66
8.3.6 Wheel runout 67
8.3.7 Outside rim runout 68
8.3.8 Tread 69
8.3.9 Reserved for technical service 70
8.3.10 Saves the machine calibration 70
8.3.11 Loads the user manual 70
8.3.12 Firmware upgrade 71
8.3.13 Factory setting 72
8.4 MACHINE CALIBRATION 73
8.5 DIMENSIONS 74
8.6 SELF-DIAGNOSTICS 75
8.7 OSK 76
8.8 SOUNDS 78
8.9 TRACEABILITY 79
8.10 INSTRUCTION MANUAL 79
9. DIAGNOSTICS 80
10. MAINTENANCE 84
10.1 GENERAL 84
10.1.1 Introductory notes 84
10.1.2 Safety rules 84
10.1.3 Replacing fuses 84
10.1.4 Periodic cleaning 84
11. DISPOSAL 85
11.1 DISPOSING OF THE BALANCER 85
11. 2 DISPOSING OF ELECTRONICS COMPONENTS 85
12. SPARE PARTS 85
12.1 IDENTIFICATION AND ORDERING METHOD 85
13. ATTACHED DOCUMENTATION 85
Use and Maintenance Manual Rev. 12-2012
1. Foreword
ENGLISH
1.2 PURPOSE OF THE MANUAL
This manual, and the installation manual, contains the
instructions required to use the machine safely and carry
out routine maintenance work.
ThI smA NuAl IsANIN TeGR AlpART of The INsTAllATIoN
WARNING
mAN uAlWhIc hshould b ecoNsulTe dcoNce RNIN GsTARTING
ANd usI NGT hem AchI Nes Afely.
ReA dcA Refu llybef oRecoNT INuI NG.
1.1 GENERAL
The machine has been constructed in conformity with the
current EC Directives and the technical standards implementing the requirements, as stated in the declaration
of conformity issued by the manufacturer and attached
to the manual.
This publication, hereinafter simply referred to as ‘man-ual’, contains all the information required to safely use
and service the machine referred to in the Declaration of
Conformity.
This appliance, hereinafter is generically referred to as
‘machine’.
The manual addresses operators instructed on the precautions to take in relation to the presence of electric current
and moving devices.
This publication is intended for all ‘users’ who as far as
within their competence need to and/or are obliged to
give instructions to others or operate on the machine
themselves.
These persons can be identified as follows:
- operators directly involved in transporting, storing,
installing, using and servicing the machine from when
it is put on the market until when it is scrapped;
- direct private users.
The original Italian text of this publication constitutes the
only reference to resolve any interpretation controversies
related to the translation into the European Community
languages.
This publication forms an integral part of the machine
and must therefore be kept for future reference until final
dismantling and scrapping of the machine.
Any calibrations, adjustments and extraordinary maintenance operations are not considered in this document as
they may only be performed by the service engineer who
must work on the machine according to the technical and
rated characteristics for which it was built.
Though it is fundamental to read this manual, it cannot
replace skilled technical staff who must be adequately
trained beforehand.
The foreseen use and configurations of the machine are
the only ones allowed by the manufacturer; do not attempt
to use the machine in a different way.
Any other use or configuration must be agreed in advance
with the manufacturer in writing and in this case an annex
will be attached to this manual.
For use, the user must also comply with the specific
workplace legislation in force in the country where the
machine is installed.
The manual also refers to laws, directives, etc., that the
user must know and consult in order to accomplish the
goals that the manual sets out to achieve.
1.3 WHERE AND HOW TO KEEP THE
MANUAL
This manual (and relative attachments) must be kept in
a safe and dry place and must always be available for
consultation.
Make a copy and keep it in the archive.
When exchanging information with the manufacturer or
the technical assistance staff authorised by the former,
quote the rating plate information and the serial number
of the machine.
This manual must be kept for the entire lifetime of the
machine, and if necessary (e.g.: damage making all or
some of it illegible, etc.) the user must request another
copy exclusively from the manufacturer, quoting the publication code indicated on the cover.
Introduction
5
1.4 MANUAL UPGRADES
Use and Maintenance Manual Rev. 12-2012
This manual is an integral part of the machine and reflects
ENGLISH
the state of the art at the moment it was put on the market.
The publication complies with the directives in force on
that date; the manual cannot be considered inadequate
as a result of regulatory updates or modifications to the
machine.
Any manual upgrades that the manufacturer may see fit to
send to users will become an integral part of the manual
and must be kept together with it.
1.5 COLLABORATION WITH USERS
The manufacturer will be pleased to provide its customers with any further information they may require and will
consider proposals for improving this manual in order to
more fully satisfy the requirements it was written for.
In case of transfer of ownership of the machine,
which must always be accompanied by the use and
maintenance manual, the original user must inform
the manufacturer of the name and address of the
new user in order to allow it to send the new user
any communications and/or updates deemed to be
indispensable.
This publication is the property of the Manufacturer
and may not be fully or partly reproduced without prior
written agreement.
- never exceed the limits of use of the machine;
- always constantly and carefully clean and service the
machine;
- have the machine used by people of proven capacity
and attitude, adequately trained for the purpose.
The manufacturer declines all direct and indirect liability
caused by:
- use of the machine in a different way from that indicated
in this manual
- use of the machine by people who have not read and
fully understood the contents of this manual;
- use in breach of specific regulations in force in the
country of installation;
- modifications made to the machine, software and operating logic, unless authorised by the manufacturer
in writing;
- unauthorised repairs;
- exceptional events.
Transfer of the machine to a third party must also include
this manual; failure to include the manual automatically
invalidates all the rights of the purchaser, including the
terms of warranty, where applicable.
If the machine is transferred to a third party in a country with
a different language from the one written in this manual,
the original user shall provide a faithful translation of this
manual in the language of country in which the machine
will operate.
1.7.1 Terms of warranty
1.6 MANUFACTURER
The machine identification data is indicated on the plate
mounted on the machine.
The plate below is shown for the sake of example.
1.7 MANUFACTURER’S RESPONSIBILITY
AND WARRANTY
In order to make use of the manufacturer’s warranty, the
user must scrupulously observe the precautions contained
in the manual, in particular he must:
The Manufacturer guarantees the machines it manufacturers against all manufacturing or assembly faults for 12
(twelve) months from the date of collection or delivery.
The Manufacturer undertakes to replace or repair any part
which it deems to be faulty free of charge at its factory,
carriage paid.
If a Manufacturer’s repairman (or a person authorised by
the same) is required to work at the user’s facilities, the
relative travel expenses and board and lodging shall be
charged to the user.
The free supply of parts under warranty is always subject
to the faulty part being inspected by the manufacturer (or
a person authorised by the same).
The warranty is not extended following repairs or other
work done to the machine.
The warranty does not cover damage to the machine
deriving from:
- transport;
- neglect;
- improper use and/or use not in compliance with the
6
Introduction
Use and Maintenance Manual Rev. 12-2012
instructions in the operating manual
- incorrect electrical connections.
The warranty is invalidated in case of:
- repairs made by people who were not authorised by
the manufacturer;
- modifications that were not authorised by the manufacturer;
- use of parts and/or equipment that were not supplied
or approved by the manufacturer;
- removal or alteration of the machine identification
plate.
1.8 TECHNICAL ASSISTANCE SERVICE
For any technical service operation, contact the manufacturer
directly or an authorised dealer always quoting the model,
the version and the serial number of the machine.
ENGLISH
1.9 COPYRIGHT
The information contained in this manual may not be
disclosed to third parties. Partial or total duplication, unless authorised by the Manufacturer in writing, through
photocopying, duplication or other systems, including
electronic acquisition, is breach of copyright and can lead
to prosecution.
Introduction
7
2. Installation
ENGLISH
Use and Maintenance Manual Rev. 12-2012
1. Unpack the machine and place the front guard on the
ground with the spindle locking/release pedal, the Zero
Weight lift and the side guard (1).
1
3. Do not install the machine in an area directly exposed
to sunlight or where there are reflections from the floor.
The machine might malfunction if there is excess light
(3).
3
4. Avoid positioning objects made of a particularly reflecting
material in the areas indicated in gray, as they might
interfere with laser reading (4).
4
2. Absolutely do not force the side column when unloading
the machine from the pallet and be careful with the
electrical wiring (2).
2
8
Installation
Use and Maintenance Manual Rev. 12-2012
5. Hold up the lift using a wooden board (5)
5
6. Screw in the elbow union and fit all the wiring and
pneumatic connectors inside the lift (6)
6
8. Connect the 140 Ø tube (8)
8
ENGLISH
9. Connect the lift pedal cable with a male/female Faston
(9)
9
7. Connect the 8 Ø tube (7)
7
10. Connect the footboard micro limit switch cable with a
male/female Faston (10)
10
Installation
9
Use and Maintenance Manual Rev. 12-2012
11. Connect the pneumatic locking pedal microswitch cable
with a male/female Faston (11)
11
8
ENGLISH
12. Position and fasten the front footboard (12)
12
14. Position the lift with the footboard in line with the
spindle (14)
14
13. Position the side guard and fasten it (13)
13
10
Installation
Use and Maintenance Manual Rev. 12-2012
15. Drill the holes in the floor using a drill with an 8Ø bit and fit the expandable bolts provided as indicated in the
drawing and tighten them to a torque of 25 Nm. As indicated in the box, in the last phase, fasten the mounting
brackets on the side of the column and tighten to a torque of 25Nm (15) .
15
ENGLISH
25Nm
16. Check that the mains input voltage and frequency
parameters are compatible with the data shown on
the wheel balancing machine plate (±10%) (16).
16
17. Check proper pneumatic connection; the machine and
the lift require at least 8 kg/cm² (~ 0.8 MPa; ~8 BAR;
~115 PSI) (17).
17
17
18. Turn on the machine and carry out
operations:
▪LASER CALIBRATION
▪ TAPER CALIBRATION
▪ MACHINE CALIBRATION
the following
Installation
11
Use and Maintenance Manual Rev. 12-2012
3. Machine description
ENGLISH
3.1 MACHINE FUNCTION
It is a wheel balancing machine for cars, light commercial vehicles and 4-WDs .The wheels must weigh less than 75
kg. It can be operated in a temperature range of 0° to + 45° C.
It can operate only on a flat and non-resilient surface.
Do not mount any wheels other than motorcycle, car or truck wheels on the wheel balancing machine.
Thanks to the new and exclusive VDD (Virtual Direct Drive) system, reliable unbalance measurements can be made in
a short time, almost half the cycle time of other wheel balancing machines in this range.
TFT TOUCH SCREEN
WEIGHT TRAY
LASER POSITIONING
RIM INTERIOR LED LIGHT
PNEUMATIC LOCKING PEDAL
ZERO WEIGHT PEDAL
GUARD
CONE HOLDER
EXTERNAL SCANNING LASER
PNEUMATIC SPINDLE
INTERNAL SCANNING LASER
ZERO WEIGHT CARRIAGE LEVER
ZERO WEIGHT (OPTION)
The main features include:
▪ Automatic dimension measurement▪ Inside and outside rim eccentricity measurement
▪ Automatic minimisation of static unbalance▪ wheel taper measurement▪ Selection of optimal wheel mounting▪ Customisable certificate printout▪ Machine setting menu▪ Unbalance optimisation▪ Static program, ALUS; SPLIT; BPC; indication of exact position of the correction weights; self-diagnostics; self-
calibration
▪ Statistics of weights used
12
Machine description
Use and Maintenance Manual Rev. 12-2012
3.2 TECHNICAL SPECIFICATIONS
The following data refers to the wheel balancing machine
in its standard configuration.
Single phase power supply115 /230 V 50/60 Hz
Protection classIP 54
Maximum power absorbed 0,15 kW
Balancing speed 100 min
Cycle time per wheel
Measurement uncertainty0.5 g.
Average noise < 70 dB(A)
Rim width setting range 1.5”-20” or 40 - 510 mm
Settable diameter10” ÷ 30” or 265 ÷ 765 mm
Min/max. compressed air pressure8 ÷ 10 Kg/cm2
Machine weight220 kg.
-1
4.7 seconds (5 3/4"x14") 15 Kg
~ 0.8 ÷ 1 Mpa;
~ 8 to 10 BAR;
~ 115 to 145 PSI.
3.3 DIMENSIONS
The function buttons are selected by pressing on the
TOUCH SCREEN.
cAuTIoN:
pRe ssT heb uTToN soNlyW IThyouR fIN GeRs .
Nev eRus eTh eco uNTe RWeIG hTG RIpp eRsoRoTh eRpo INTe d
Quando possibile, centrare le ruote con cono dall'interno (vedi disegno).
Evitare di usare il manicotto RL con cerchi di ferro.
Whenever possible, centre the wheels with the cone from the inside (see the drawing
).
Avoid using the RL sleeve with metal rims.
Lorsque c’est possible, centrer les roues avec le cône de l’intérieur (voir dessin).
Eviter d’utiliser le manchon RL avec les jantes en fer.
Wenn möglich, die Räder mit Konus von Innen heraus zentrieren (siehe Zeichnung).
Bei Eisenfelgen die Verwendung der Muffe RL vermeiden.
Siempre que sea posible, centrar las ruedas con cono desde dentro (véase dibujo).
Evitar usar el manguito RL con llantas de hierro.
Quando possível, centre as rodas com cone pelo lado de dentro (ver
� gura).
Evite utilizar a luva RL com jantes de ferro.
SE2-DISMOUNTING
A
B
C
D
E
IT
GB
FR
DE
ES
PT
SE2 DISMOUNTING
4. Wheel lifting (option)
ENGLISH
Use and Maintenance Manual Rev. 12-2012
Zero Weight carriage lever
Pneumatic locking pedalZero Weight pedal
▪ Position the wheel on the carriage resting it against the ZERO WEIGHT carriage lever. Check that the pneumatic
spindle is enabled for mounting (open); if not, push the pneumatic locking pedal.
▪ Push the Zero Weight pedal.
Nev eRp ushThe ZeRo WeI GhTpedA lIf The ReI sAN yoNe sTA NdIN GIN The RAN Geo fAc TIoN ofThelIfT .
bef oRepush INGThepedA lTo lIf TAWhee l, A lWAy sch ecKThAT The spI Ndle IsopeN
(IfNoT , Th elI fTm IGhT NoT Asc eNdoRA sceN dIN coRR ecTl y).
As soon as the wheel lifts off the ground, it is ready for mounting on the wheel balancing machine at zero weight.
cAuTIoN:
cAuTIoN:
▪ Position the central hole of the wheel at the height of the spindle and slide the wheel onto the spindle with the aid
of the Zero Weight carriage lever.
16
Wheel lifting
Use and Maintenance Manual Rev. 12-2012
5. Wheel locking
To lock/release the wheel on the pneumatic spindle, push the pneumatic locking pedal.
ENGLISH
IfT helIfT IsupA NdT hep Neum ATIc loc KING ped AlI spu shed TolocK The Whe elo NTh esp INdl e,
lIf Tde sceN TWI llA uTom ATIc Ally beeNAb led.
Wheel locking
17
Use and Maintenance Manual Rev. 12-2012
6. Use of the wheel balancing machine
ENGLISH
6.1 DIMENSION ACQUISITION
Acquires the wheel dimensions
Enables/disables taper and tread
measurement
Return to main screen
Outside rim eccentricity measurement
(use with the rim only)
NEW WHEEL
Press the button to acquire the dimensions.
Close the guard to perform the balancing spin.
ATTeNZIoNe
bef oRepRe ssIN GT hebuTTo N , po sITI oNTheWhe elINsuch AWAyTh ATA NyWeIG hTsAlR eAdy oN Th eR ImdoNoTfAll WI ThIN
The ReA dING ARe Aof The INT eRNA llA seR, ThATWAyexcl udIN GAN ydI meN sIoN meA suRI NGI NAcc uRAc Ies.
WHEEL THE SAME AS PREVIOUS
Close the guard to perform the balancing spin.
The machine in any case checks the wheel dimensions and if they are different from the previous wheel, automatically
measures them again. With this innovative system you can balance a set of 4-5 wheels measuring the dimensions
only once, thus saving a lot of time.
TAPER AND TREAD MEASUREMENT AT THREE POINTS
Press the button to enable/disable complete taper and tread measurement.
This function uses a special measuring cycle that extends the cycle time by a few seconds.
The setting remains stored even when the wheel balancing machine is turned off.
OUTSIDE RIM ECCENTRICITY MEASUREMENT WITHOUT TYRE
Press the button (OUTSIDE RIM RUNOUT )
CANCEL DIMENSION SETTING
Press the button .
18
Use of the wheel balancing machine
Use and Maintenance Manual Rev. 12-2012
6.2 CORRECTION MODE SELECTION
Press from the unbalance measurement screen.
ENGLISH
Goes back to the unbalance measurement
screen, automatically recalculating the
unbalance values.
Press the weight symbol in the desired correction position.
If doing the unbalance correction in static mode only, press and hold the outside adhesive weight symbol for
once or twice (depending on the current correction mode)..
Use of the wheel balancing machine
19
6.3 UNBALANCE UNIT OF MEASURE selection
ENGLISH
Press the button / from the unbalance measurement screen
Use and Maintenance Manual Rev. 12-2012
Selects grams
Selects ounces
Allows selecting whether to view the unbalance values expressed in grams or ounces.
20
Use of the wheel balancing machine
Use and Maintenance Manual Rev. 12-2012
6.4 UNBALANCE MEASUREMENT (first set of buttons)
Displays the information screen
Selects unbalance display in g/oz
Traceability management
Enables/disables wheel in correction position
Splits the unbalance
Displays the second set of buttons
ENGLISH
Lift reset with wheel stopped / STOP during spin
To perform an unbalance measurement spin, close the guard.
After performing a balancing spin, the following are displayed:
1. The unbalance values.
▪White: wheel locked in correction position / Internal scanning laser positioned on the side.▪Light blue: position not reached / Internal scanning laser not positioned.
2. The red weights that indicate the unbalance position.
3. The weight shadows that indicate where the correction weight should be applied: at the top at 12 o’clock or at the
point indicated by the internal laser.
IfT he “Whe elI Npo sITI oN” souN dIs eNA bled , AsouN dWI llb eem ITTe dWh eNT hec oRRe cTIo Npo sITI oNh Asb eeNReAc hed .
IfTh euNbA lANc eIsle ssTh ANThe T hRes hold vAlu eseT, oK Isd Ispl Ayed I NsTe AdofT heuNb AlAN cevA lueTo INdI cATe T hATTh e
pRe ssIN GTh ebu TToN you cA NIN ANy cAs evI eWT heR esId uAluNbA lANc e.
Whe elI sWI ThIN Tol eRAN ceo NTh ATs Ide.
ToR esu meW IThThedIme NsIo Nso fTh eWh eelmouN Ted, ope NAN dcl oseThespIN dle.
when on, it indicates that the lasers are moving
when on, it indicates that the lift pedal is pressed
Use of the wheel balancing machine
21
Use and Maintenance Manual Rev. 12-2012
when on, it indicates that the wheel locking pedal is pressed
ENGLISH
when on, it indicates that the spindle is closed
when on, it indicates that wheel positioning is enabled.
6.4.1 Lock/release wheel in correction position
The wheel balancer automatically keeps the wheel in the correction position on one of the sides. To release it press
.
If the wheel has been released and you need to move it into the correction position again, press .
22
Use of the wheel balancing machine
Use and Maintenance Manual Rev. 12-2012
6.5 UNBALANCE MEASUREMENT (second set of buttons)
Prints the unbalance values
Displays the weight statistics
Menu
Unbalance optimisation
Goes back to the first set of buttons
ENGLISH
Lift reset with wheel stopped / STOP during spin
Use of the wheel balancing machine
23
6.6 THRESHOLD DISPLAY
ENGLISH
Use and Maintenance Manual Rev. 12-2012
Displays the information screen
Selects unbalance display in g/oz
Traceability management
Enables/disables wheel in correction position
Splits the unbalance
Displays the second set of buttons
Lift reset with wheel stopped / STOP during spin
Press to view the residual unbalance values with an accuracy of 0.5 g. (0.1oz).
Press to go back to display of the approximate values.
24
Use of the wheel balancing machine
Use and Maintenance Manual Rev. 12-2012
6.7 UNBALANCE CORRECTION
After an unbalance measurement spin, the weight shadow indicates the correct application point.
6.7.1 Iron rims
Displays the information screen
Selects unbalance display in g/oz
Traceability management
Enables/disables wheel in correction position
Unbalance split (not selectable for correction with
clip-on weights)
Displays the second set of buttons
ENGLISH
Lift reset with wheel stopped / STOP during spin
WEIGHT APPLICATION POSITION
Correction typeInsideOutside
Clip-on weight at 12 o’clockClip-on weight at 12 o’clock
Clip-on weight at 12 o’clockAdhesive weight at 12 o’clock
Adhesive weight at the point indicated
by the internal laser
Clip-on weight at 12 o’clock
Adhesive weight at the point indicated
Use of the wheel balancing machine
by the internal laser
Adhesive weight at the point indicated by the internal laser
Adhesive weight at 12 o’clock
25
6.7.2 Aluminium rims
ENGLISH
Use and Maintenance Manual Rev. 12-2012
Displays the information screen
Selects unbalance display in g/oz
Traceability management
Enables/disables wheel in correction position
Splits the unbalance
Displays the second set of buttons
Lift reset with wheel stopped / STOP during spin
After the spin, the laser indicates the outside correction point; once you have applied the weight, press the “laser
positioning” button (MACHINE DESCRIPTION) positioned on the weight tray of the wheel balancing machine to
move the laser so that it indicates the inside correction position.
The inside unbalance values indicated by the laser are graphically displayed in white.
WEIGHT APPLICATION POSITION
Correction typeInsideOutside
Adhesive weight at the point indicated
by the internal laser
Clip-on weight at 12 o’clock
Adhesive weight at the point indicated by the
internal laser
Adhesive weight at the point indicated by the
internal laser
26
Use of the wheel balancing machine
Loading...
+ 60 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.