3.3 - SONAR DEVICE FOR AUTOMATIC WIDTH MEASUREMENT9
3.4 - CLOCK CONTROL9
3.5 - PRINTER (OPTION)9
3.6 - TOUCH SCREEN9
4 - USE OF THE WHEEL BALANCER9
4.1 - INITIAL SCREEN10
4.2 - SCREEN-SAVE SCREEN10
4.3 - MENU ACCESS DIAGRAM10
4.4 - AUTOMATIC LIFT12
4.5 - PRESETTING WHEEL DIMENSIONS14
4.6 - USER CONTROL16
4.7 - MEASUREMENT RESUL
4.8 - ECCENTRICITY MEASUREMENT21
5 - MENU'26
5.1 - STATISTICS26
5.2 - CALIBRATIONS (
5.3 - GENERAL SETUP (
5.4 - BALANCING SETUP 31
5.5 - CORRECTION METHOD32
5.6 - SPECIAL FUNCTIONS35
6 - ERRORS36
7 - ROUTINE MAINTENANCE39
7.1 - SCHEDULED MAINTENANCE39
7.2 - REPLACING FUSES39
7.3 - CLEANING THE TOUCH SCREEN39
TIC LOCKING PEDAL9
OMATIC DISTANCE AND DIAMETER GAUGE9
T17
MENU ACCESS DIAGRAM)
MENU ACCESS DIAGRAM)
28
29
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1►.1 - GENERAL SAFETY RECOMMENDATIONS
The machine should only be used by authorized and suitably trained personnel.
Do not use the machine for purposes other than those specifi ed in this manual.
The machine should not be modifi ed in any way except for those modifi cations explicitly carried
out by specialised personnel.
Never remove the safety dehyvices. Any work on the machine should only be carried out by
specialised personnel.
A
void using strong jets of compressed air for cleaning.
Use alcohol to clean the plastic panel or shelves (AVOID LIQUIDS CONTAINING SOLVENTS).
Before starting the wheel balancing cycle, make sure that the wheel is securely locked on the
adapter.
The machine operator should avoid wearing clothes with fl apping edges. Make sure that unau-
thorized personnel do not approach the machine during the work cycle.
Avoid placing objects inside the cabinet as they could impair the correct operation of the
machine.
For the TOUCH SCREEN see the specifi c instructions below.
►
1.1.1 - STANDARD SAFETY DEVICES
S ▪TOP push button for stopping the wheel under emergency conditions.
The safety guard of high impact plastic is with shape and size designed to prevent risk of counterweights ▪
from fl ying out in any direction except towards the fl oor.
A microswitch prevents starting the machine if the guard is not lowered and stops the wheel whenever ▪
the guard is raised.
1- GENERAL
1.2 - FIELD OF APPLICATION►
The machine is designed for balancing car or motorcycle wheels weighing less than 75 kg. It can be operated within
a temperature range of 0° to + 45°C.
It can measure the geometric radial and lateral run-out of the wheels (option).
It can print a balancing certifi cate (option).
1.3 - MAIN PARTS►
WHEEL GUARD
AUTOMATIC GAUGE
PNEUMATIC SHAFT ASSEMBLY
BP PEDAL
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1.4 - OVERALL DIMENSIONS ►
1
1.4 - SPECIFICATION►
Single phase power supply230 V 50-60 Hz
Protection classIP 54
Max. power consumption1,1 Kw
Monitor TOUCH 15"
Balancing speed approx.< 180 min
-1
Cycle time for average wheel (16 Kg - 175/65X15") 3,8 seconds
Balancing accuracy< 1 gram
Position resolution± 1.4 °
Average noise level< 70 dB(A)
Distance rim - machine0 - 280 mm (400 mm can be preset)
ITISADVISABLETOANCHORTOTHEFLOORUSINGRELATIVEMOUNTINGFEET (SEEFIG. 2A) INTHEEVENTOFCONTINUAL▪
USEWITHWHEELSWEIGHINGOVER 35 KG.
2
TOUCH
2a
2.2 - ELECTRICAL CONNECTION►
The machine is supplied with a single phase mains cable plus earth (ground) (any extension cables must have a
cross-section of not less than 2.5 mm
The supply voltage (and mains frequency) is given on the machine nameplate. It may NOT be changed.
Connection to the mains should always be made by expert personnel.
The machine should not be started up without proper earth (ground) connection.
Connection to the mains should be through a slow acting safety switch rated at 16A (230V).
2
).
2.3 - PNEUMATIC CONNECTION ►
For operation of the spindle with pneumatic locking (constant thrust air spring) connect the balancing machine to the
compressed air main. The connection fi tting is located at the back of the machine. A pressure of at least 8 kg/cm
0.8 MPa or 8 BAR or 115 PSI) is required for correction operation of the release device.
2
(approx.
2.4 - EXTRA SAFETY DEVICES ►
T ▪he wheel is always locked even when there is a pressure or power failure during the balancing cycle.
Always actuate the unlocking control pedal with the machine stationary in order to avoid stress and ▪
abnormal wear on the adapter
2.4
►.1 - MANUAL CHUCK RELEASE
If the power fails, operate as described below to release a mounted wheel :
Remove the cover on the rear of the base ▪
Manually turn the controls 1 and 2 located on the valve ▪
Remove the released wheel ▪
Turn the controls back to the original position ▪
.
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SE2-Mounting
0 mm
A
C
B
1-2 mm
D
E
G
F
SE2_ 0140
SE2-Dismounting
360°
A
C
B
D
Cone
E
- Quando possibile, centrare le ruote con cono dall'interno (vedi disegno).
- Evitare di usare il manicotto RL con cerchi di ferro.
- Whenever possible, centre the wheels with the cone from the inside (see the drawing).
- Avoid using the RL sleeve with metal rims.
- Lorsque c’est possible, centrer les roues avec le cône de l’intérieur (voir dessin).
- Eviter d’utiliser le manchon RL avec les jantes en fer.
- Wenn möglich, die Räder mit Konus von Innen heraus zentrieren (siehe Zeichnung).
- Bei Eisenfelgen die Verwendung der Muffe RL vermeiden.
- Siempre que sea posible, centrar las ruedas con cono desde dentro (véase dibujo).
- Evitar usar el manguito RL con llantas de hierro.
- Quando possível, centre as rodas com cone pelo lado de dentro (ver fi gura).
- Evite utilizar a luva RL com jantes de ferro.
SE2_ 0140
2.5 - WHEEL MOUNTING►
The wheels should be fastened with one of the numerous adapters manufactured by the manufacturer (see enclosed
brochures). Incorrect centering inevitably causes unbalance.
2.6 - WHEEL GUARD ASSEMBLY AN►D ADJUSTMENT
Fasten the components to the base as illustrated in the specifi c exploded drawing1.
C2. heck that the microswitch prod has slipped into place on the ring
Adjust the angular 3. position of the control ring if necessary.
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3 - CONTROLS AND COMPONENTS
3.1► - PNEUMATIC LOCKING PEDAL
3
This pedal allows releasing the device fastening the wheel on the adapter. Do not actuate
this pedal during the machine cycle and/or
when adapters other than the standard cone
adapter are mounted.
The pedal has two stable positions: top,
wheel unclamped; bottom, wheel clamped.
3.2 - AUTOMATIC DISTANCE AND DIAMETER GAUGE►
This gauge allows measurement of the distance of the wheel from the machine and the wheel diameter at the point of
application of the counterweight.
It also allows correct positioning of the counterweights on the inside rim by using the specifi c function
(
INDICATION OF EXACT CORRECTION WEIGHT POSITION ) which allows reading, on the monitor, the position
used for the measurement within the rim (for calibration
3.3► - SONAR DEVICE FOR AUTOMATIC WIDTH MEASUREMENT
Measures the distance of the wheel without mechanical contact simply by closing the guard every time a valid measurement has been made with the
AUTOMATIC DISTANCE AND DIAMETER MEASUREMENT GAUGE.
CALIBRATION).
3.4 -► CLOCK CONTROL
The wheel balancing machine is provided with a clock having a back-up of about one month with the machine
switched off. If the machine remains unused for a long period, check date and time settings when restarting (
CLOCK SET-UP).
3.5 - P►RINTER (OPTION)
Used to print useful information for the vehicle, residual imbalance and eccentricity for the balanced tyre.
3.6 - TOUCH SCREEN►
The function keys are selected by pressing on the touch screen.
Tou ▪ch the screen with the fi ngers only: never use the counterweight pincers or other pointed objects.
When the beep signal is enabled ( ▪
nied by a “beep”.
ACOUSTIC SIGNAL), pressing of any push button is accompa-
4 - USE OF THE WHEEL BALANCER
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4 - USE OF THE WHEEL BALANCER
The monitor shows several information and suggests various alternative ways of use to the operator.
This is through various “screens”.
4.1 - INITIAL SCREEN►
Buttons enabled:
: main functions screen (
:
: eccentricity screen selection
: balancing spin (RESULT OF MEASUREMENT )
Dimensions gauge: when extracted, the Dimensions screen is selected (PRESETTING OF WHEEL DIMENSIONS)
If the machine remains on the initial screen for a certain amount of time without being used, the system is automatically switched to a screen-save. Pressing on any point on the screen, movement of the wheel of distance + diameter
gauge will cause automatic switching from the screen-save menu to the initial screen. Automatic start-up operated
by the protection system is not available from the screen-saver for safety reasons.
STATIC CORRECTION MODE selection
MENU ACCESS DIAGRAM)
4.►2 - SCREEN-SAVE SCREEN
Name of the wheel balancer’s owner.
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4.3 - MENU ACCESS DIAGRAM►
N.B. : - The symbol ”
“ indicates the presence of a further menu:
- To return to the previous menu, press button
- To return to the initial screen, press button
PASSWORD : press in sequence the following buttons:
FOR SPECIALIZED PERSONNEL ONLY
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4.4 -► AUTOMATIC LIFT
To balance the wheel:
Move the lift into rest position (down) and hold the spindle open (wheel dismounted, pedal in up position);1.
The symbol appears on the screen:
Photo1
A
2. Mount the wheel on the lift;
3. Press the symbol indicated in Fig. A to start loading (Photo 2);
The message «Wait...» appears on the screen until the wheel has been lifted off the ground.
Foto 2
Foto 3
4. Mount the wheel on the wheel balancer, fi tting it correctly on the adapter;
5. Push the pedal to lock the wheel on the spindle (Photo 3)
WARNING: AFTER PUSHING THE SPINDLE CLOSING PEDAL (WHEEL LOCKING) THE LIFT AUTOMATICALLY MOVES TO
THE REST POSITION (DOWN).
The symbol appears on the screen:
B
until the rest position has been reached (down).
6. Continue with normal wheel balancing;
7. Press the symbol indicated in Fig. A to return the lift to the top position ready to unload the wheel (Photo 4).
The lift positions with suffi cient force to compensate the weight of the wheel in order to facilitate its unloading
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Photo 4
C
8. Release the pedal to enable wheel release;
9. Move the wheel outside the spindle axis and push the lift to the bottom (using your foot - Photo 5) until reaching
the rest position (down); this function can be executed automatically by pressing the button indicated in Fig. C (as
shown in Photo 6).
Photo 5Photo 6
10. Remove the wheel from the lift, load the next one and repeat the procedure from step 1.
If the cycle is interrupted for any reason, proceed as follows:
If the wheel is mounted, remove it manually;1.
Hold the button indicated in Fig. A down for more than 2 seconds to enable the lift reset cycle.2.
WARNING: IN SOME CASES, THE LIFT MIGHT MOVE SLOWLY UNTIL THE PNEUMATIC SYSTEM IS COMPLETELY EMPTY.
Repeat the sequence from step 1.3.
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Pos B
Pos A
4.5 - ►DATA SETTING
4.5.1 - AUTOMATIC STANDARD SETTING►
FUNCTION ON
INDICATOR: Sonar
“WIDTH”.
L.T. /SUV FUNCTION
ON INDICATOR
(see enabled buttons)
Using the special grip, move the end of the gauge against the rim in one of the positions A/B shown.
a) Standard weight : in one of the positions A/B indicated in fi gure 4.
4
b) Adhesive weight: in the position indicated below.
4a
Note: always use the round part of the striker plate.
Position of adhesive
weight
FI
Hold the gauge in position for at least 2 seconds.
If the acoustic signal is enabled (
“beep”.
Set the distance+diameter gauge to the rest position.
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ACOUSTIC SIGNAL), the acquisition of the dimensions is accompanied by a
The other enabled buttons are:
This button is used to improve the dimensional calibration of large-diameter
wheels such as off-road, trucks, wheels which protrude signifi cantly from the rim. Press this button several times to select the type of tyre projection (from 1.0” to
2.0”). The option is disengaged at the end of current Width Measurement.
select the type of weight to apply (
return to initial frame
launch balancing.
►
4.5.2 - AUTOMATIC WIDTH MEASUREMENT
Slowly lower the guard after making the automatic measurement of the distance + diameter to automatically measure
the wheel width.
If the width measured is incorrect (out of range), the following message appears:
“Sonar measure is out of range:”“F1 = repeat”
“F2 = manual set-up”
Press F1 to re-lower the guard and repeat the width measurement. Press F2 to go to the dimensions panel for
manual insertion of the width measurement. Manually presetting is possible by using the push buttons as described in
USER CONTROL
CORRECTION METHODS).
"DIMENSIONS".
4.5.3► - ALUS WHEEL AUTOMATIC PRESETTING (Adhesive weights)
Make two consecutive measurements inside the rim on two correction planes of your choice as indicated in fi gure 5.
When the acoustic signal is enabled (
Position of adhesive
weight
The enabled buttons are:
selection of clip or adhesive weight for inside.
return to initial screen.
selecting the manual dimension presetting screen
USER CONTROL
ACOUSTIC SIGNAL), the acquisition is accompanied by a “beep”.
FI
FE
balancing run.
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4.6 - USER CONTROL►
Press
on the data setting screen.
1
2
3
The wheel balancing machine can be used simultaneously by 4 different users who, through a simple sequence, can
memorize their work condition and call it when needed. The names of the users can be stored (
CLIENT AND USER NAMES).
PRESETTING
1
selecting the user to call up and program
2
recalling the selected user
The system automatically returns to the initial screen with recalculation of the unbalance values on the basis of the
effective dimensions of the USER called.
The ▪dimensions memorized as USER are lost when the machine is switched off;
The current USER is always displayed in the Measurements and Dimensions screens. ▪
programming the selected user
3
Remember to set correctly the dimensions in the manner already decribed in the paragraph
“
PRESETTING OFWHEEL DIMENSIONS”.
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4.7 - MEASUREMENT RESULT►
Inside unbalance
indicator
Static unbalance
indicator
SONAR STATUS RADIAL
ECC. (eccentricity)
SONAR STATUS
LATERAL ECC.
SONAR STATUS:
GREEN: in measuring position
RED: out of measuring range
Outside unbalance
indicator
After positioning and locking the wheel, apply the weight vertically at the top. When the beep signal is enabled (
ACOUSTIC SIGNAL), reaching of the correction position is accompanied by a “beep”.
If the out-of-balance is less than the chosen threshold value, “0K” appears instead of the out-of-balance value to
indicate, on that particular side, that the wheel is in tolerance; the residual out-of-balance can be displayed by
pressing the button
, with an accuracy of 0.5 g (0.1 oz.)
The following buttons are enabled:
display of residual out-of-balance.
selection of correction mode (STATIC/DUAL SURFACE). When the mode is changed, the
unbalance values are recalculated automatically on the basis of the previous spin.
Simultaneous display of the dynamic+static unbalance can be enabled through the special
function in Setup (see par
.
STATIC ALWA YS ENABLED).
prints the balancing certifi cate (option)
: eccentricity measurement graph (OPTIONAL).
N.B : 1. The symbol above the key is displayed in yellow if the fi rst harmonic eccentricity exceeds the
limit set in the setup parameters (
FIRST HARMONIC LIMIT).
2. When this push button is held down for more than 1.5 seconds, eccentricity measurement is temporarily disenabled (enabled in
SETUP). To re-enable eccentricity measurement, press push button [4] again
for more than 1.5 seconds. Every time the machine is switched on, the status of eccentricity measurement refl ects the settings in
SETUP.
unbalance split function enable
acquisition of new dimensions (
AUTOMATIC POSITION REPEATER)
enable indication of the longitudinal position of the out-of-balance (
CORRECTION WEIGHT POSITION
)
selection of special functions
balancing run.
N.B.: if the machine remains on this screen without being used for more than the time preset
in the Setup parameters (
SCREEN SAVER), the screen automatically returns to the screen-saver.
INDICATION OF EXACT
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►
4.7.1 - WHEEL LOCKING
The wheel is automatically locked when reaching the correct angular position for weight application on the inside and
outside, turning it slowly by hand. To unlock the wheel, turn it hard to move it from the correct correction position.
If the unbalance is within tolerance, the wheel is not automatically locked.
4.
►7.2 - EXACT POSITIONING OF THE ADHESIVE WEIGHT BY MEANS OF THE GAUGE WITH CLIPS
Option enabled (
AUTOMATIC POSITION REPEATER):
pull out the gauge to automatically access the function ▪
If the option is disabled, the position repeater screen can be accessed in 2 different ways:
Pull out the gauge after placing the wheel in the correction position on one of the two sides ▪
Press the button ▪ at any time
Always pull out the gauge to position A as shown in Figure 4
A mobile coloured arrow [ ▪ ] indicates the approach of the weight towards the correction position.
W ▪hen a fi xed arrow [
] is reached, rotate the wheel to correction position (FI or FE) and apply the
counterweight by rotating the gauge tip towards the outside, into the position where the pincer touches the wheel
(where appropriate use the weight pusher).
The correction weight application position is automatically reset in relation to the position of the distance + ▪
diameter gauge (pos.
When the acoustic signal is enabled ( ▪
status [
If gauge locking is enabled ( ▪
A, fi g. 4).
ACOUSTIC SIGNAL), attainment of the fi xed arrow
] is accompanied by a “beep”.
GAUGE LOCKING), when a fi xed arrow [ ] is reached, the gauge is automatically locked to prevent shifts during application of the correction weight.
To release and bring the gauge back to the rest position, lower it to below 10” diameter.
6
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FI
FE
4.7.3 - OPPOSITE POSITION
►
The normal balancing condition requires the correction weight to be applied at the top (12 o’clock) when the symbol
is displayed:
Apply the correction weight at the top (12 o’clock)
If OPPOSITE POSITION is enabled, the eventual application position for the bottom weight is also indicated next to
the positioning arrows to facilitate cleaning the rim and the relative application of adhesive weights. The symbol used
is:
Apply the correction weight at the bottom (6 o’clock)
4.7.4 - “SPLIT” CONTROL (HIDDEN WEIGHT)
►
SPLIT is only possible in the event of static unbalance or ALUS external side and is used to hide any adhesive
weights correcting unbalance behind the rim spokes.
To split the unbalance detected in two different positions, proceed as follows :
1. Position static unbalance or ALUS external side in the correction position :
2
. Select a spoke close to the 12 o’clock postion to be corrected, more it into the 12 o’clock position and press button
3. Turn the wheel in the rotation direction indicated on the unbalance display, brining the second spoke to the 12
o’clock position and press button
.
- Turn the wheel in direction of rotation.
- Turn the wheel in reverse direction of rotation.
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4. At this point, two indications appear on screen for positioning of the unbalance correction spokes.
5. Position the spokes indicated on screen in the 12 o’clock position and correct with the value displayed.
Any error in this procedure is clearly shown on screen.
Always follow the information provided by the wheel to optimise correction.
4.7.5 - OUT OF BALANCE OPTIMIZATION
►
The symbol is displayed automatically for static out-of-balance exceeding 30 grams (1.1oz).
The program allows total wheel out-of-balance to be reduced by compensating, when possible, tyre and rim out-ofbalance values. It requires two runs, rotating the tyre on the rim on the second run.
Having performed a run, press
4.7.6 - CORRECTION MODE
►
+
1
and follow the on-screen instructions
After having performed automatic measurement of the inner side, it is possible to place the correction weights as
required by pressing pushbuttons
In the event of automatic measurement of both sides, if the difference between the inner and
outer diameters is greater than or equal to 2”, the system sets the inner side spring weight.
To modify this presetting, press the button.
To display static unbalance, press the button on the measurement screen (for ALUS static, the inner side
diameter is always considered).
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x
g
g
x
°
x
g
g
x
g
g
g
g
x
g
g
x
x
g
g
x
x
g
g
x
4.7.7 - AUTOMATIC MINIMIZATION OF STATIC UNBALANCE
►
This program is designed to improve the quality of
balancing without any mental effort or loss of time by
the operator. In fact by using the normal commercially
available weights, with pitch of 5 in every 5 g, and by
applying the two counterweights which a conventional
wheel balancer rounds to the nearest value, there could
be a residual static unbalance of up to 4 g. The damage
ddx
of such approximation is emphasized by the fact that
g
static unbalance is cause of most of disturbances on
66 g
the vehicle. This new function, resident in the machine,
automatically indicates the optimum entity of the weights
ssx
ddx
g
g
residual static
With conventional
wheel balancer
44 g
Initial unbalance
ssx
ddx
g
phase shift
Possible approximations
ssx
ddx
g
g
residual static residual static
33 g
g
5500°
ssx
ddx
g
g
residual static
Choice with minimum
static residual
11 g
ssx
g
to be applied by approximating them in an “intelligent”
way according to their position in order to minimize
residual static unbalance.
4.8 - ECCENTRICITY MEASUREMENT►
4.8.1 - WHEN AND WHY MATCHING
►
The software associated with eccentricity measurement is a powerful tool for determining the need to perform relative
rotation between the rim and tyre in order to reduce the eccentricity of the wheel down to acceptable limits. The principle adopted is based on the consideration that a rim with acceptable tolerance, mounted with an acceptable tyre,
can statistically generate a total eccentricity which is not acceptable but can be improved by matching.
Generally speaking, rim measurement is not necessary, accurate or useful because:
• To measure the rim it is necessary to remove the tyre. There can by coarse errors on the outside (e.g. aluminium
wheels!)
• The two rim sides can be eccentric in a very different way. Therefore to which one to make reference? What is the
effect on the tyre mounted?
• To improve the eccentricity of a wheel, the rim should be eccentric, to compensate the tyre. And viceversa.
• If after a rotation by 180° of a wheel, the value is still out-of-tolerance, either the tyre or rim are too eccentric: One
of the two must be replaced!
Ideal wheel
rotation axle
SOLUTION:
Rotate the tyre on the rim by 180°
wheel
rim
Example 1
Rim + 0.8 mm / 0,030”
tyre
Tyre + 0.6 mm / 0,0225”
Wheel + 1.3 mm / 0,05”
Eccentricity of the wheel is
excessive, due to an acceptable
rim or tyre but randomly placed in an
“unfortunate” relative position.
RESULT:
wheel eccentricity 0.3 - 0.4 mm / 0,010” - 0,015”
(in tolerance)
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Ideal wheel
wheel
Example 2
rotation axle
Ideal wheel
wheel
rim
rim
tyre
Rim + 0.8 mm / 0,030”
Tyre - 0.6 mm / 0,0225”
Wheel + 0.3 mm / 0,010”
Eccentricity of the single items has
been compensated.
The wheel is acceptable.
Example 3
Rim 0 mm
T
yre + 1.2 mm / 0,045”
Wheel + 1,2 mm / 0,045”
tyre
Eccentricity of the wheel cannot be
compensated by the rotation because
the rim is perfect!
rotation axle
SOLUTION:
Rotate the tyre on the rim by 180°
4.8.1.1 - PRESETTING OF TOLERANCE ON THE MACHINE
►
RESULT:
no improvement is obtained
There is no general rule concerning acceptability of an eccentricity value . As a fi rst approximation we consider it
correct to use a threshold of 1 to 1.5 mm / 0,0375” ÷ 0,056”. The E/ECE/324 standard prescribes 1.5 mm / 0,056” as
max. eccentricity of a rebuilt tyre.
4.8.1.2 - VALUE OF STATIC UNBALANCE, CORRELATED WITH ECCENTRICITY
►
Clear indication is given in the Measurement screen of both the value and position of the static unbalance as well
as the eccentricity. In fact, it is interesting to check the correlations of the two values, above all of the two positions.
When the two positions have a similar angle (± 30° one from the other), there is a clear sign that an eccentricity is
present which can be compensated by matching.
4.8.1
►.3 - VALUE OF UNBALANCE CORRESPONDING TO ECCENTRICITY
For user’s reference, the centrifugal force is calculated corresponding to a certain speed, compared to the force
generated by the eccentricity present on the tyre (calculated with an approximate average elastic constant).
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4.8.2 - WHEEL ECCENTRICITY MEASUREMENTS
►
The external radial and lateral eccentricity measurements are automatically made at the end of the unbalance measurement without having to perform particular procedures. Remember to position the sonar sensors in front of the
surface to be measured before pressing the
button.
The much enlarged fi gures show the outer tyre surface and axis of wheel rotation.
Fig. A - shows measurement of the total Peak-to-Peak eccentricity defi ned as maximum radial deviation of the tyre
surface.
Fig. B - shows measurement of the eccentricity of the 1st
harmonic, i.e. the eccentricity of that circle which “recopies”
AB
the tyre shape, by averaging the local deviations of the
tyre from the round shape.
Obviously the P.P. measurement is normally greater than
that of the 1st harmonic. Tyre manufacturers normally
supply two different tolerances for the two eccentricities.
The maximum limit of the fi rst harmonic can be set (
the wheel balancer displays the red symbol above the
FIRST HARMONIC LIMIT ). When this limit is exceeded,
button to indicate an eccentricity condition that
needs to be corrected.
To go to the eccentricity measurement management frame, press the button
from the unbalance measuring
frame:
The following buttons are enabled:
to go to rim eccentricity measurement (see the specifi c chapter)
to print the eccentricity values measured (option)
to display the graph of peak/peak values
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P/P GRAPH:represents the peak/peak eccentricity whose actual value is displayed and updated by turning the wheel.
to go to a frame where important information on eccentricity is displayed, among which
the unbalancing effect the fi rst harmonic eccentricity measured at an average speed of 75
miles/h may have.
to return to the unbalance measurement frame;
balancing run.
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4.8.3 - SONAR LR POSITIONING INSTRUCTION (LATERAL ECCENTRICITY)►
mm
30
8°
FRONT VIEW
LATERAL VIEW
In order to obtain the correct lateral eccentricity values, the sonar cone must be positioned inside the tyre shoulder.
The function of the LED is to make it easier to position the sonar correctly, but always bear in mind that it does not
indicate the focus of the pad as it is situated 30 mm further down. Correct positioning is highlighted on the screen by a
specifi c icon turning green.
The rim eccentricity measurement is important in order to try and reduce the total eccentricity of the wheel simply by
turning the tire on the rim.
Press the button ▪
from the eccentricity graph display frame
Hold the gauge as shown in Photo A in such a way that it does not turn during the measurement ▪
Rest the round part of the gauge tip inside the rim as shown in Photo B. ▪
AB
Press the ▪
button and slowly turn the wheel by hand, keeping a constant pressure on the gauge tip.
The total eccentricity, the rim and the tire values are simultaneously showed. Before passing to tire rotation on the
rim, check that the rotation result indicated on-screen is within tolerance. It is possible to set the minimum correction
limit below which it is never considered appropriate to intervene (
MINIMUM CORRECTION LIMIT ), and the maxi-
mum fi rst harmonic eccentricity limit of the rim below which it is considered of little use to turn the tire on the rim
(
FIRST HARMONIC LIMIT ).
The following buttons are enabled:
prints the eccentricity values measured (option)
returns to the eccentricity graph display frame.
returns to the measurement screen.
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5.1 - ►STATISTICS
1
2
3
4
7
DAILY N° OF RUNS:
Indicates the number of runs performed as from switching on the machine.
Such parameter is automatically reset after switching the machine off.
TOTAL N° OF RUNS:
Indicates the number of runs starting from the date indicated in square brackets.
This parameter remains memorized even when the machine is switched off.
5 - MENU'
DAILY WEIGHT SAVED
Indicates the weight saved when using the IC instead of the standard correction method from the moment the wheel
balancer is turned on. This parameter is automatically reset after turning off the machine.
TOTAL WEIGHT SAVED
Indicates the weight saved when using the IC instead of the standard correction method from the date indicated in
square brackets. This parameter remains memorized even when the machine is switched off.
The following buttons are enabled:
: Press to reset the relative counter.
1
For the TOTAL counters a correct password must be
entered.
7
: to access the weight statistics screen
: prints some statistical values (optional)
: to return to the previous screen
234
: to return to the measurement screen.
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5.1.1
► - WEIGHT STATISTICS SCREEN
Each horizontal line indicates the number of clip-on and adhesive weights used to balance the wheels in the period
between the two dates indicated on the screen (in square brackets).
Tot g (Tot oz): indicates the total weight value (clip-on and adhesive weights) used to balance the wheels in the
interval indicated on the screen
Tot n:indicates the total number of clip-on and adhesive weights used to balance the wheels in the inter val indicated on the screen
The following buttons are enabled:
: press and enter the password to reset the weight statistics screen
: prints some weight statistics values
: to return to the previous screen
: to return to the measurement screen
N.B.:
To enable saving of the weight statistics ( ▪
WEIGHT STATISTICS)
The weights are saved only if the unbalance display pitch is set to 5 in 5. ▪
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5.2 - CALIBRATIONS ►(MENU ACCESS DIAGRAM)
To access “Calibrations and reserved functions”, a password must be given.
Any incorrect operation within the functions described below could impair the peration of the wheel balancing machine. Unauthorized use will cause cancellation of the machine warranty.
5.2.1- AUTOMATIC GAUGE CALIBRATION
►
Select the gauge to be calibrated and follow the on-screen instructions.
N.B.: in width gauge calibration, the dimension needs to be set:
A - DISTANCE GAUGE AT REST POSITION
SONAR “ZERO” DISTANCE
REST POSITION
5.2.2 - WHEEL BALANCING MACHINE CALIBRATION
►
DSTANCE
DISTANZA
For machine calibration, proceed as follows:
Mount an average size wheel with steel rim. Es.: 6” x 14” (± 1”) ▪
Preset the wheel dimensions with GREAT CARE. ▪
Follow the on-screen instructions. ▪
5.2.3 -
►ADAPTER ECCENTRICITY CORRECTION
This function allows electronic compensation of the systematic balancing error due, for example, to an
eccentric adapter. It is not able to compensate for errors due to worn adapters or adapters with a certain amount of
play. Never use this function unless advised by specialist personnel.
Enter the password
.
Follow the instructions on the monitor.
When the Eccentricity Correction is enabled, the icon
appears in the menu on the right of the display.
5.2
►.4 - TYPE OF SPIN
You can select between STANDARD and FAST. STANDARD mode is normally adopted on all the wheel balancers.
FAST mode allows obtaining stable unbalance values in a shorter cycle time than STANDARD.
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5.3 - GENERAL SETUP ►(MENU ACCESS DIAGRAM)
The Setup screen provides the user with many possibilities required for presetting the machine in relation to his own
requirements. Such settings remain unaltered even when the machine is switched off.
The following buttons are enabled:
: return to previous window
: return to measurement screen
1
7
-
: for parameter selection.
5.3
►.1 - LANGUAGE
This function allows selection of the language to be used for displaying descriptive and diagnostic messages regarding machine operation.
5.3.2 - SCREEN-SAVER
►
If enabled (ON), if the machine is left unused on the initial frame, the screen saver automatically comes on. The
function can be disabled by setting “OFF”.
5.3.3 - ACOUSTIC SIGNAL
►
When “ON” is selected, the acoustic signal (beep) is enabled in the following cases:
when any push button is pressed; ▪
when dimensions are acquired in automatic mode; ▪
when the correct angular position for weight application is reached in the Measurement screen; ▪
when the correct angular position for weight application is reached in the Position Repeater screen. ▪
5.3.4 - SETTING THE CLOCK
►
Used to set date and time correctly. Follow the instructions on the screen.
►GUARD OPENING DURING SPIN
5.3.5 -
Selecting “ON” the option to open the guard (when the motor is off) during the spin is enabled. If the guard is opened
when the motor is on, error 5 (guard open) is displayed.
Selecting “OFF”, error 5 (guard open) will always be signalled when the guard is opened.
5.3.6 - AUTOMATIC POSITION REPEATER
►
Enables and disables the automatic position repeater control (INDICATION OF EXACT CORRECTION WEIGHT
POSITION
►
)
5.3.7 - OPTIONS
5.3.7.1 -► LIFT ZERO WEIGHT
Enables/disables automatic lift control
5.3.7.2 - ECCENTRICITY SETUP
►
Enables display of a menu where the following parameters can be set:
Side eccentricity measurement enableEnables/disenables lateral eccentricity measurement.
Eccentricity unit of measure It is possible to select display of eccentricity measurements in mm or
inches.
First harmonic limit The fi rst harmonic limit beyond which it is felt suitable to rotate the tyre
on the 180° rim. Recommended Limit = 1.2 mm.
Rim fi rst harmonic limit Represents the fi rst harmonic limit of the rim below which it is not
considered appropriate to turn the tyre on the rim. Recommended limit:
0.3 mm.
Minimum correction limit Represents the minimum correction limit obtainable below which it is
not considered appropriate to turn the tyre on the rim. Recommended
limit: 0.8 mm.
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►
5.3.7.3 - POSITIONING
Automatic positioning enable of the outside or static side at the end of the spin.
5.3.7.4 - ENABLING OF SERIAL OUTPUT RS232C
►
This option enables/disables the sending of the measured unbalance and phase values to serial output RS232C.
Transmission speed 9600 baud
Data format 1 bit Start
8 bit Data
None parity
1 bit Stop
At the end of each unbalancing measuring spin, the balancing machine transmits the data regarding the measured
unbalance. The items of data transmitted via serial line are in ASCII format and are separated between each other by
the <cr> character (0x0d).
Sending sequence is as follows:
- 00000 <cr>
- Value of correction weight, left side <cr>
- Correction phase, left side <cr>
- Value of correction weight, right side <cr>
- Correction phase, right side <cr>
The fi rst 5 zero bytes represents the start of transmission message. The correction values are expressed in grams, in
steps of .1 gram.
The phase values are expressed in degrees, in the range 0 ÷ 359.
5.3.7.5
► - PRINTER ENABLING (OPTIONAL)
Enable/disable printer and relative print options.
Enables/disables wheel locking in the correction position (WHEEL LOCKING).
The possible options are:
OFF: disabled
ON: enabled
ALUS : enables wheel locking in position for the ALUS correction mode only.
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5.3.7.7► - GAUGE LOCKING ENABLE
Enables/disables distance gauge locking when the correct distance has been reached to apply the adhesive weight to
correct the unbalance.
To release the gauge, lower it to below 10” diameter.
5.4 - BALANCING SETUP ►
5.4
►.1 - UNIT OF UNBALANCE MEASUREMENT
It is possible to select whether to display the unbalance values expressed in grams or ounces.
5.4.2 - UNBALANCE DISPLAY PITCH
►
This represents the unbalance display pitch and varies in relation to the unit of measurement selected. The selection
“5 g” (1/4 oz) enables display of the correction values on both sides such as to bring the static unbalance to 0 (theoretical). It is recommended to preset this function as standard on the machine as it improves the balancing
quality. The computer makes a complex calculation which allows cancelling the residual static unbalance by
varying the value and position of the counterweights fi xed in steps of 5 grams (1/4 oz).
5.4
►.3 - TOLERANCE ( CORRECTION METHOD )
This is the unbalance threshold below which the word “OK” instead of the unbalance value appears on the screen at
the end of the spin:
The tolerance varies based on the correction method selected.
In the case of IC (Intelligent Correction), set the static tolerance limit and the average weight of a reference wheel of
6” in width and 15” in diameter.
The following buttons are enabled:
parameter selection during setting
parameter decrease/increase during setting
default parameter setting recommended by the manufacturer
return to the measurement screen
return to previous frame.
5.4.
►4 - RUN WITH GUARD CLOSED
When “ON” is selected, automatic run start is enabled when the guard is closed.
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5.4.5► - STATIC ALWAYS ENABLED
Simultaneous display of the selected correction plane unbalance as well as STATIC unbalance can be enabled/disa
bled. The static frame can always be selected by pressing the
button from the measuring frame.
5.5 - CORRECTION METHOD►
One of the three possible correction methods can be selected based on the specifi c requirements of the customer.
5.5.1
► - STANDARD CORRECTION METHOD
The wheel balancer considers the unbalance within tolerance when the value of each single plane is lower than the
tolerance set.
5.5.2 - EXTERNAL PLANE CORRECTION METHOD
►
If correcting with adhesive weights, the unbalance is considered within tolerance when the recalculated external
plane weight (clip-on weights) is lower than the tolerance set.
Additional windows appear on the screen always displaying the residual external plane value (clip-on weight):
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►
5.5.3 - IC (INTELLIGENT CORRECTION) CORRECTION METHOD
The correction plane unbalance is considered within tolerance when both the STATIC and the DYNAMIC TORQUE
unbalances are lower than the tolerance set.
This correction method allows considerably reducing the weight to be applied, yet maintaining excellent balancing
quality. An icon appears on the screen showing the value of weight saved with respect to standard balancing.
When the button
appears, it means that the wheel balancer is suggesting static balancing, however, such that
also the dynamic torque unbalance will be brought within tolerance. When pressing this button, the position repeater
frame is accessed which clearly indicates where the weight should be positioned in the rim.
When the button
static and dynamic torque unbalances (
is pressed, as well as the actual unbalance values a window is also displayed indicating the
).
NOTE: The innovative IC software has been designed to reduce the amount of weight used to correct the
unbalance, leaving a residual unbalance on the wheel within the set tolerances.
The tolerance used by the machine is obtained from a tolerance of a reference wheel, modifi ed in order to make the vibration generated by the reference wheel comparable with that in use.
This is obtained according to the coded theory of the ISO standards.
In general, a wheel balanced using IC has a higher residual unbalance than a wheel balanced at
best using the conventional method, but, although generating a tolerable vibration from the vehicle,
it has the advantage of considerably reducing the counterweights used.
5.5.4 -
► LT AUTOMATIC
If set to ON, the wheel bulges are automatically calculated; the calculated value can however be modifi ed by pressing
the button
.
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►
5.5.5 - TYRE TRAIN
This function allows balancing the four wheels of a vehicle, plus the spare wheel if necessary, and obtaining the
information on how to fi t these wheels on the vehicle in such a way that the vibrations due to residual eccentricity of
each wheel is reduced to a minimum. The ‘TYRE TRAIN’ function can be enabled and disabled from the MENU (
MENU ACCESS DIAGRAM ). For best use of this function proceed as follows:
Prepare numbered stickers to identify the wheels.1.
Press the button 2.
to start the procedure.
Mount the fi rst wheel and correctly position the radial and lateral eccentricity measurement sonars.3.
Balance the wheel and identify it with number 14. .
Repeat steps 3 and 4 for the remaining three wheels, plus the spare wheel if necessary, each time identifying the 5.
wheel with a progressive number from 2 to 5.
Each time the spindle is opened, the wheel balancer highlights the best fi tting solution for the wheels balanced 6.
up to that moment. The centre of the screen shows an outline of the vehicle
with the four tyres plus the
spare; each time you spin a wheel, the number of the wheel to be fi tted in each position on the vehicle is indicated (front/rear axles and right/left).
The procedure can be reset at any time by pressing the button7.
.
If the spindle is opened incorrectly, the balancing sequence is interrupted and, consequently, the end result will be
incorrect.
To obtain an overview of the wheel balancing values, press the vehicle outline symbol.8.
A window appears:
The following buttons are enabled:
: to return to the measurement screen
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: prints the balancing certifi cate
(option)
5.5.6 - WEIGHT STATISTICS
►
If enabled, it allows saving the weights used to balance the wheels ( 6.6.3 WEIGHT STATISTICS SCREEN );
this function can be disabled by setting it to “OFF”.
5.6 - SPECIAL FUNCTIONS►
5.6.1- PRESETTING THE CUSTOMER AND USER NAME
►
The machine can be customized by presetting:
a) The name appearing on the initial screen (screen-saver).
b) The name of 4 different machine users ( USER NAME).
5.6.
►2 - WHEEL BALANCING MACHINE SELF-TEST
An automatic self-diagnostic cycle is provided for easier trouble-shooting. At the end of the self-diagnostic cycle,
several parameters are displayed which are useful for the Technical Service Department in order to identify machine
faults.
returns to previous menu
returns to the measurement screen
enables the wheel balancer check functions for the Technical Service
CHECKING THE ENCODER
When the spindle is rotated:
- the angular position “POS” should vary from 0 to 128;
- the wording “UP” should appear when rotated clockwise and “DOWN” when rotated in the opposite direction.
Status of the pneumatic chuck
Encoder check
Check for correct
operation of the distance gauge; the number
increases when the
gauge is pulled out.
Check of the width sonar: the number decreases when a
surface is approached to the sonar.
locking pedal
Check for correct operation
of the diameter gauge; the
number increases when the
gauge is rotated outwards.
Check of the side eccentricity
sonar: the number decreases
when a surface is approached
to the sonar.
Check of the radial eccentricity
sonar: the number decreases
when a surface is approached
to the sonar.
In the event of failure or faulty operation of the wheel balancing machine, notify the Technical Service of all the
parameters displayed.
7 - ERRORS
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ERRORS CAUSES CONTROLS
BlackThe wheel balancer does not switch on.1. Verify correct connection to the mains.
2. Verify and eventually replace the fuses on the power card.
3. Verify monitor function.
4. Replace the computer board.
Err. 1No rotation signal.1. Verify belt tautness.
2. Check in self-diagnostics that the encoder functions properly.
3. Replace the phase pick-up board.
4.
Replace the computer board.
Err. 2Speed too low during detection.
During unbalance measurement rotation,
wheel speed is less than 42 rpm.
Err
. 3Unbalance too high.1. Verify wheel dimension settings.
Err. 4Rotation in opposite direction.
Err. 5Guard open
Err. 6Spindle open. The [START] button has
Err. 7 /
Err. 8
Err. 9NOVRAM parameter write error.Replace the computer board.
Err. 11Speed too high error.
After pressing [START], the wheel
starts turning in the opposite direction
(anticlockwise).
The [STAR
without fi rst closing the guard.
been pressed without fi rst having closed the
spindle
During unbalance measurement rotation,
wheel speed is more than 270 rpm.
T] pushbutton was pressed
1. Make sure that a vehicle wheel is mounted on the wheel balancer.
2. Verify belt tautness.
3. Check in self-diagnostics that the encoder functions properly
4. Detach the measuring head connector from the board and do a
spin (if no error is detected, replace the measuring heads)
5. Replace the computer board.
2. Check detection unit connections.
3. Perform machine calibration.
4. Mount a wheel with more or less known unbalance (less than 100
grammes) and verify the response of the machine.
5. Replace the computer board.
1. Check in self-diagnostics that the encoder functions properly
2. Check the bearing/spring of the phase generator
1. Reset the error by pressing pushbutton [7]=End.
2. Close the guard.
3. Verify the function of the protection uSwitch.
4. Press the [START] pushbutton.
1
. Reset the error by pressing the button [7]=End
2. Close the spindle
3. Press the [START] button
2. Shut down the machine.
3. Wait for a minimum time of ~ 1 Min.
4. Re-start the machine and verify correct operation.
5. Replace the computer board.
1. Check if there is any damage or dirt on the timing disc.
2. Check in self-diagnostics that the encoder functions properly.
3. Replace the computer board.
6 - ERRORS
Err.14/
Err.15/
Err.16/
Err.17/
Err.18/
Err.19
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Unbalance measurement error.1. Check in self-diagnostics that the encoder functions properly
2. Check detection unit connections.
erify machine earth/ground connection.
3. V
4. Mount a wheel with more or less known unbalance (less than 100
grammes) and verify the response of the machine.
5. Replace the computer board.
Err. 20The wheel comes to a halt before complet-
ing positioning correctly.
Err. 22Maximum number of spins possible for
the unbalance measurement has been
exceeded.
Err. 30
Err.40/
Err.41/
Err.42/
Err.43
Err.45/
Err.46/
Err.47/
Err.48
Err.50/
Err.51/
Err.52/
Err.53
Err.54Sonar readout error.
Err.55Sonar readout error.
Err.56Lateral Sonar readout error.
Err.57Lateral Sonar readout error.
Err.58Radial and lateral Sonar readout error.
Clock errorReplace the computer board.
Eccentricity graph plotting procedure error.Perform a new eccentricity measurement.
Eccentricity graph value display readout
error.
Eccentricity graph current value cursor plotting procedure error.
Sonar value readout impossible.
Sonar values are insuffi cient for correct
measurement of eccentricity.
Lateral Sonar value readout impossible.
Lateral Sonar values are insuffi cient for cor-
rect measurement of lateral eccentricity.
Radial and lateral Sonar value readout
impossible.
1. Make sure that the wheel to be balanced is at least 10” in diameter.
2. Verify the correct setting of wheel dimensions on screen.
3. Verify belt tautness.
4. For wheels less than 12” in diameter wheels: disenable the eccentricity measurement procedure.
1. Check that a vehicle wheel has been mounted on the wheel
balancer.
2. Check belt tautness.
3. Check in self-diagnostics that the encoder functions properly
4. Replace the computer board.
Perform a new eccentricity measurement.
Perform a new eccentricity measurement.
1. Position the eccentricity measurement sonar correctly before
performing the measurement.
2. Check eccentricity sonar connections.
3. Check the power supplies on the power board.
4. Replace the eccentricity measurement sonar.
5. Make sure that the wheel does not halt before completing at least
4/5 revolutions after the fi rst braking impulse.
6. Verify belt tautness.
7. Replace the computer board.
1. Position the eccentricity measurement sonar correctly before
performing the measurement.
2. Make sure that the wheel does not halt before completing at least
4/5 revolutions after the fi rst braking impulse.
3. Verify belt tautness.
4. Mount a wheel of medium dimensions (14”x5 ¾”) and perform an
eccentricity measurement . If in these conditions error 55 no longer
occurs, this means that the wheel inertia causing the problem is
such as to half the wheel before having acquired the minimum
number of values necessary for reliable eccentricity measurement.
1. Position the eccentricity measurement lateral sonar correctly
before performing the measurement.
2. Check eccentricity lateral sonar connections.
3. Check the power supplies on the power board.
4. Replace the eccentricity lateral sonar.
5. Make sure that the wheel does not stop before completing at least
4/5 revolutions after the fi rst braking impulse.
6. Verify belt tautness.
7. Replace the computer board.
1. Position the eccentricity lateral sonar correctly before performing
the measurement.
2. Make sure that the wheel does not stop before completing at least
4/5 revolutions after the fi rst braking impulse.
3. Verify belt tautness.
4. Mount a wheel of medium dimensions (14”x5 ¾”) and perform
an eccentricity measurement . If in these conditions error 57
no longer occurs, this means that the wheel inertia causing the
problem is such as to half the wheel before having acquired the
minimum number of values necessary for reliable lateral eccentricity measurement.
1. Check points Err. 54
2. Check points Err. 56
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Err.59Radial and lateral Sonar readout error.
Lateral and radial Sonar values are insuffi -
cient for correct measurement of radial and
lateral eccentricity.
Err.65Printer timeout1. Check that a printer is present.
Err.66Printer buffer error1. Reset the printer.
Err. 70Error - lift down: the lift does not go up after
pressing the button indicated in Fig. 1.
Err. 71Error - lift up: the lift does not go down
after locking the wheel or after pressing the
button indicated in Fig. 3.
1. Check points Err. 55
2. Check points Err. 57
2. Check the code of the processor card.
3.
Check the printer <-> processor card connection.
4. Run the printer test function.
2. Repeat the print function.
1. Check proper functioning of the lift position microswitch
2. If the spindle is closed, check that the mounted wheel has been
lifted with the lift. if not, manually dismount the wheel and follow
the instructions from step 1
1. Check proper functioning of the lift position microswitch
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7 - ROUTINE MAINTENANCE
7.1 ►- SCHEDULED MAINTENANCE
Switch off the machine from the mains before carrying out any operation.
7.2 - REPLACING FUSES►
Remove the weight holder shelf to gain access to the power supply board where the 4 fuses are located (
Exploded Drawings). If fuses require replacement, use ones of the same current rating. If the fault persists, contact
Technical Service.
7.3 - CLEANING THE TOUCH SCREEN►
Use a soft cloth and NON-ABRASIVE commercial glass/plastic cleaning spray or ethanol or natural detergents.
DO NOT USE:
Organic solvents type nitro thinner ▪
Turpentine ▪
Petrol ▪
Trichloroethylene ▪
Acetone ▪
NONE OF THE OTHER MACHINE PARTS REQUIRE MAINTENANCE.
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