LZ2-B855E
Table of contents
Loading...Brother LZ2-B855E, MA4-B551, SU-877A, BAS-364, BAS-343E Owner's Manual
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PROGRAMMER
Please read this manual before using the machine.
Please keep this manual within easy reach for quick reference.
BAS-300F Series
KE-436B, 436C
INSTRUCTION MANUAL
Programmer 1
Thank you very much for purchasing the Brother Industrial Sewing Machine.
Please read this "Programmer Instruction Manual" and the separate volume "Instruction Manual"
carefully before using the machine.
Operation of this industrial sewing machine is usually carried out in front of moving parts such as the
needle and the needle thread take-up. These parts may cause personal injuries. Please follow the
operational and safety instructions by the experts/instructors and use this machine correctly.
2 Programmer
Contents
Contents
Chapter 1 Preparations of operation
Connection........................................................................................................................................................................8
Handling the programmer..................................................................................................................................................9
After use.....................................................................................................................................................................9
Turning power ON/OFF...................................................................................................................................................10
Turning power ON ....................................................................................................................................................10
Turning power OFF................................................................................................................................................... 11
Handling of floppy disk....................................................................................................................................................12
Protecting data in floppy disks..................................................................................................................................13
Setting a Floppy Disk to the Floppy Disk Drive.........................................................................................................13
Contents.......................................................................................................................................................................... 14
Notes for programming....................................................................................................................................................15
Chapter 2 Pr ogramming with Help Function
Please read before programming....................................................................................................................................18
Panel description and usage....................................................................................................................................18
Display screen..........................................................................................................................................................19
Programming flowchart.............................................................................................................................................20
Description of icons.........................................................................................................................................................22
Programming......................................................................................................................................................22
Displaying a pattern image.................................................................................................................................24
Checking the program setting and setting attribute.............................................................................................24
Editing data.........................................................................................................................................................24
Deleting data.......................................................................................................................................................24
Programming example....................................................................................................................................................25
Programming for each stitch.....................................................................................................................................25
Magnified input.........................................................................................................................................................27
Lines.........................................................................................................................................................................29
Curve........................................................................................................................................................................31
Double stitch.............................................................................................................................................................34
Feed .........................................................................................................................................................................36
Basting......................................................................................................................................................................38
Symmetrical pattern..................................................................................................................................................41
Splitting.....................................................................................................................................................................44
Zigzag stitch .............................................................................................................................................................46
Multiple stitch............................................................................................................................................................48
Example of modified program..........................................................................................................................................52
Resizing pattern........................................................................................................................................................52
Changing partially.....................................................................................................................................................54
Deleting the first stitch..............................................................................................................................................57
Changing the first stitch position...............................................................................................................................59
Adding sewing point before the first stitch................................................................................................................62
Adding escape point before the first stitch................................................................................................................65
Moving the escape point...........................................................................................................................................68
Deleting the escape point.........................................................................................................................................70
Moving the pattern in parallel 1.................................................................................................................................72
Moving the pattern in parallel 2.................................................................................................................................74
Deleting a part of the program during programming.................................................................................................77
Moving a part of continuous program in parallel.......................................................................................................78
Moving a part of continuous program in parallel partially..........................................................................................80
Canceling thread breakage at the last stitch.............................................................................................................82
Programmer 3
Contents
Programming .............................................................................................................................................................85
Creating a line.....................................................................................................................................................85
Creating a curve..................................................................................................................................................85
Creating a circle..................................................................................................................................................86
Creating an arc....................................................................................................................................................88
Creating a semicircle...........................................................................................................................................89
Creating a zigzag circle.......................................................................................................................................90
Creating a zigzag stitch.......................................................................................................................................91
Ending programming ...........................................................................................................................................93
Creating needle drop data...................................................................................................................................94
Creating feed data...............................................................................................................................................94
Creating basting data..........................................................................................................................................95
Creating split data...............................................................................................................................................95
Creating magnified data......................................................................................................................................96
Carrying out double stitch....................................................................................................................................97
Displaying the data image during programming..................................................................................................99
Checking the program setting and setting attribute...........................................................................................100
Editing the current data.....................................................................................................................................100
Deleting a part of data.......................................................................................................................................103
Setting low-speed sewing..................................................................................................................................104
Inputting the trigger (BAS-300 Series) ..............................................................................................................105
Creating a multiple stitch...................................................................................................................................106
Displaying a pattern image.......................................................................................................................................108
Checking the program setting and setting attribute ...........................................................................................109
Checking each stitch...............................................................................................................................................110
Checking a series of stitches automatically.............................................................................................................110
Skipping..................................................................................................................................................................110
Editing program........................................................................................................................................................113
Deleting data............................................................................................................................................................118
Chapter 3 Pr ogramming with Command Function
Please read before programming...................................................................................................................................120
Panel description and usage...................................................................................................................................120
Display screen ........................................................................................................................................................121
Programming flowchart...........................................................................................................................................121
Description of commands..............................................................................................................................................123
Moving needle point................................................................................................................................................123
Deleting data...........................................................................................................................................................123
Ending programming...............................................................................................................................................123
Creating program....................................................................................................................................................124
Editing data.............................................................................................................................................................125
Setting attribute.......................................................................................................................................................126
Other operations.....................................................................................................................................................126
Programming example...................................................................................................................................................127
Programming for each stitch ...................................................................................................................................127
Resizing input .........................................................................................................................................................128
Lines .......................................................................................................................................................................129
Curve ......................................................................................................................................................................130
Double stitch...........................................................................................................................................................132
Feed........................................................................................................................................................................133
4 Programmer
Contents
Basting....................................................................................................................................................................135
Symmetrical pattern................................................................................................................................................136
Splitting...................................................................................................................................................................138
Zigzag stitch ...........................................................................................................................................................139
Multiple stitch..........................................................................................................................................................140
Example of modified program........................................................................................................................................144
Resizing pattern......................................................................................................................................................144
Changing partially...................................................................................................................................................146
Deleting the first stitch............................................................................................................................................147
Changing the first stitch position.............................................................................................................................149
Adding sewing point before the first stitch..............................................................................................................150
Adding escape point before the first stitch..............................................................................................................152
Moving the escape point.........................................................................................................................................154
Deleting the escape point.......................................................................................................................................155
Moving the pattern in parallel 1...............................................................................................................................156
Moving the pattern in parallel 2...............................................................................................................................157
Deleting a part of the program during programming...............................................................................................159
Moving a part of continuous program in parallel.....................................................................................................159
Canceling thread breakage at the last stitch...........................................................................................................161
Programming.................................................................................................................................................................163
Creating a line ........................................................................................................................................................163
Creating a curve.....................................................................................................................................................164
Creating a circle (zigzag circle) by specifying 3 points............................................................................................165
Creating a circle (zigzag circle) by specifying the diameter....................................................................................167
Creating a circle (zigzag circle) by specifying the radius ........................................................................................ 168
Creating an arc.......................................................................................................................................................170
Creating a semicircle..............................................................................................................................................171
Creating a zigzag stitch..........................................................................................................................................172
Creating a multiple stitch........................................................................................................................................173
Creating double stitch.............................................................................................................................................175
Parallel stitch..........................................................................................................................................................176
Offset......................................................................................................................................................................177
Creating feed data..................................................................................................................................................178
Creating split data...................................................................................................................................................179
Creating magnified data..........................................................................................................................................179
Low-speed sewing..................................................................................................................................................180
Setting the option output.........................................................................................................................................181
Ending programming..............................................................................................................................................181
Editing data ...................................................................................................................................................................182
Moving symmetrically to the Y axis.........................................................................................................................182
Moving symmetrically to the X axis.........................................................................................................................182
Moving symmetrically to a point..............................................................................................................................183
Rotating a pattern clockwise (counterclockwise).................................................................................................... 184
Copying a pattern rotated clockwise (counterclockwise)........................................................................................185
Resizing..................................................................................................................................................................186
Copying a pattern resized.......................................................................................................................................187
Repeated copying...................................................................................................................................................188
Copying symmetrically to a point............................................................................................................................189
Copying to the X axis..............................................................................................................................................189
Copying to the Y axis..............................................................................................................................................190
Copying in the reverse direction .............................................................................................................................190
Moving in parallel....................................................................................................................................................191
Displaying image........................................................................................................................................................... 192
Deleting data.................................................................................................................................................................193
Deleting a part of data ............................................................................................................................................193
Deleting program data............................................................................................................................................193
Programmer 5
Contents
Chapter 4 Extended Option Output (BAS- 300 Series)
Function of extended option output.........................................................................................................................196
Operating the extended option output.....................................................................................................................196
Items which can be set in the extended option output.............................................................................................197
Setting the extended option output........................................................................................................................... 198
Setting enabling conditions ......................................................................................................................................199
Reading the extended option output data.................................................................................................................200
Writing the extended option output data...................................................................................................................201
Deleting the extended option output data.................................................................................................................202
Table of condition number..............................................................................................................................................203
Machine operation mode.........................................................................................................................................203
Standard input.........................................................................................................................................................203
Standard output ......................................................................................................................................................204
Extended option external input................................................................................................................................204
Extended option output...........................................................................................................................................205
Table of extended option input................................................................................................................................206
Table of extended option output..............................................................................................................................207
Example of extended option output.........................................................................................................................208
Chapter 5 Reading/Writing Data
Reading data............................................................................................................................................................212
Reading additional data............................................................................................................................................214
Writing data to a floppy disk.....................................................................................................................................216
Deleting data in a floppy disk ...................................................................................................................................218
Formatting a floppy disk...........................................................................................................................................220
Reading other types of data.....................................................................................................................................221
Chapter 6 Preference
Setting preference....................................................................................................................................................224
6 Programmer
Contents
Chapter 1
Preparations of operation
8 Programmer
Chapter 1 Preparations of operation
Connection
Connection of the programmer cable to the machine is described here.
Check that the machine power is OFF before connecting the cable.
1. Connect the cable to the connector on the left side of the operation panel.
Programmer 9
Chapter 1 Preparations of operation
Handling the programmer
After use
Wind the cable for storage as shown in the figure.
Display panel
Displays messages during programming.
Operation panel
Press here for operation.
10 Programmer
Chapter 1 Preparations of operation
Turning power ON/OFF
Turning power ON
1. Switch ON the machine.
2. Press the foot switch pedal to lift the work clamp.
3. Set the pattern sheet.
Fix the pattern sheet with adhesive tape on the feed plate to prevent displacement.
4. Press the foot switch pedal to lower the work clamp.
5. Moving the needle closer to the pattern sheet by turning the pulley allows easier programming.
6. Press on the programmer.
The needle moves to the home position.
Foot switch pedal
Pattern sheet
2-3 mm
Programmer 11
Chapter 1 Preparations of operation
Turning power OFF
1. Write the programmer data into a floppy disk.
Refer to "Writing data to a floppy disk" (page 216.).
If the data is not need to be saved, delete it.
Refer to "Deleting data in a floppy disk" (page 218.).
2. Press on the programmer.
The panel turns off.
3. Press the foot switch pedal to lift the work clamp.
4. Remove the pattern sheet.
5. Press the foot switch pedal to lower the work clamp.
6. Switch OFF the machine.
Foot switch pedal
12 Programmer
Chapter 1 Preparations of operation
Handling of floppy disk
Do not force open the shutter for direct contact
with t he magnetic area.
Do not bring disks near magnetic matters
such as magnetic screwdriver or the back
side of the programmer.
Do not store floppy disks in an extremely high
or low ambient temperature.
Do not use floppy disks under high humidity.
Do not use or store floppy disks in a dusty
place.
Do not store floppy disks under direct
sunlight.
Do not bend the disk. Do not put things on the
disk.
Avoid contact with solvent or drink.
Do not remove the disk out of the drive during
the access lamp is lit.
Programmer 13
Chapter 1 Preparations of operation
Protecting data in floppy disks
Write-protection is available for a floppy disk to prevent undesired data deletion.
A write-protected disk is read-only. It is recommended to provide write-protection for disks which
contain important data.
To do so, slide the write-protect notch to open the slot as shown below.
Setting a Floppy Disk to the Floppy Disk Drive
Insert a floppy disk straight into the slot. The label side of the dis k must face the front.
Press the eject switch to remove the disk out of the drive.
Do not press the eject switch during the access lamp is lit. This may lead to data corruption.
Slide the notch in this direction to
prevent data loss or overwriting.
Slide the notch in this direction to write data.
Eject switch
A
ccess lamp
14 Programmer
Chapter 1 Preparations of operation
Contents
This manual consists of the following chapters.
Chapter 1 Preparations of operation
Describes the basic precautions.
Chapter 2 Programming with Help Function
Describes the procedure to create programs using icons.
It is recommended for persons
who are used to icon input.
who use this machine for the first time.
who sometimes create programs.
Chapter 3 Programming with Command Function
Describes the procedure to create programs using command functions.
It is recommended for persons
who is specially responsible for program creation.
who have created programs for BAS-300 series.
Chapter 4 Extended Option Output (BAS-300 Series)
Describes on setting the extended option output.
Chapter 5 Reading/Writing Data
Describes the procedure to read from/write into floppy disks.
Chapter 6 Preference
Describes the setting procedure of the operation conditions.
Programmer 15
Chapter 1 Preparations of operation
Notes for programming
Pattern sheet
Use thin plotting paper or prepare copies of pattern sheet.
The pattern sheet is designed in the original scale. Adjust the size to magnification (2, 5, or
10) for magnified input.
Stitch length
BAS-300 Series 0.3-12.7 mm
KE-436B, 436C 0.3- 10.0 mm
Stitch count
Maximum available count is 20,000.
Available types of floppy disk
Data type (*1) Stitch count for memory Data resolution Disk Format Write
BAS-300E Data
(BAS-300F
KE-436B, 436C)
20,000 stitches/ pattern
100 patterns
To tal: Up to 360,000 stitches
0.05 mm/pulse
(*4)
Available
TFD embroidery data
(*2) (DST, DSB, DSZ)
50,000 stitches/pattern 0.1 mm/pulse
2HD DOS/V 1.44M
Not
available
Formar BAS-300A
data
4,000 stitches/pattern
10 patterns
Total: Up to 40,000 stitches
0.1 mm/pulse Available
Formar BAS-300 data
2,000 stitches/pattern
10 patterns
Total: Up to 20,000 stitches
0.2 mm/pulse
2DD (*3)
Formatted
automatically.
Not
available
(*1) As shown in the table, four types of data are available for writing. Data written into 2HD and
2DD disks are automatically converted to BAS-300E and former BAS-300A data respectively.
(*2) TFD data is converted to BAS-300E data by the programmer and becomes available for sewing.
(*3) Restrictions for 2DD floppy disks.
The use of following functions added to t he E seri es a re rest rict ed t o maintai n t he compati bil it y
with former BAS-300A data.
(*4) The machine resolution limit for KE-436B and 436C are 0.1mm/pulse.
Restricted functions A Series (2DD) E, F Series (2HD) KE Series (2HD) Commands
Resolution 0.1mm/pulse 0.05mm/pulse 0.1 mm/pulse
Low-speed sewing
2 options:
400 and 1200 rpm
4 options:
400, 600, 800, 1200
rpm
4 options:
400, 600, 800, 1200
rpm
Split function in
sewing
No Yes Yes
Stoppage of split
with the needle at
the lower end
No Yes Yes
Extended option
output
No Yes No
16 Programmer
Chapter 1 Preparations of operation
Chapter 2
Programming with Help Function
18 Programmer
Chapter 2 Programming with Help Function
Please read before programming
When the lamp on the button is lit, small pictures appear on t he display. These pictures represent
different functions. They are called 'icons'. This chapter describes the method of programming with
icons.
Panel description and usage
The following panel keys are used in Help mode.
Press this key to start/end
a program.
Refer to "Turning power
OFF" (Page 11).
Press this key to return to
the previous step or when
a setting is canceled.
Press this key to return to
the corresponding submenu.
Messages and program
description are displayed here.
Press this key and turn on the
key lamp for programm ing
with the help function.
Press this key to check setting.
Press these keys to go to
the following steps or to
select ON/OFF setting.
Press these keys to go to
the following steps or to
move the needle.
Press these keys to input
numerical values.
This key may be used
similarly as
.
Programmer 19
Chapter 2 Programming with Help Function
Display screen
When is pressed, the following screen is displayed.
If the screen is not displayed, press
.
Displays the image of program data.
(Refer to page 108.)
Creates program data.
(Refer to page 85.)
Checks the program data or changes the setting.
(Refer to page 109.)
Edits the program data.
(Refer to page 113.)
Carries out the preference setting
of the programming machine.
Reads/writes data in a floppy disk.
(Refer to page 212.)
Deletes the created/edited
program data.
Displays the available keys.
20 Programmer
Chapter 2 Programming with Help Function
Programming flowchart
Programming
Select and press .
Position the sewing start position and press .
Select an icon for programming. (Refer to page 85.)
Combine straight lines, curves and other figures to make patterns on the pattern sheet. After
completing each pattern, press or key to return to the submenu.
The data is available until deletion.
The program outline may be checked or corrected during editing.
Input end code. (Refer to page 93.)
Programmer 21
Chapter 2 Programming with Help Function
Editing program (Refer to page 113.)
Select and press .
Select an icon for editing.
Press aft er editing.
Checking and setting (Refer to page 109.)
Select and press .
Move to the needle position for setting.
Press and carry out setting.
22 Programmer
Chapter 2 Programming with Help Function
Description of icons
Programming
Creating a line
Creating a curve
Creating a circle
Creating a circle by specifying 3 points on the circumference
Creating a circle of the specified diameter in the clockwise direction
Creating a circle of the specified diameter in the counterclockwise direction
Creating a circle of the specified radius in the clockwise direction
Creating a circle of the specified radius in the counterclockwise direction
Creating an arc
Creating a semicircle
Creating a semicircle of the specified diameter in the clockwise direction
Creating a semicircle of the specified diameter in the counterclockwise direction
Creating a zigzag circle
Creating a zigzag circle by specifying 3 points on the circumference
Creating a zigzag circle of the specified diameter in the clockwise direction
Creating a zigzag circle of the specified diameter in the counterclockwise direction
Creating a zigzag circle of the specified radius in the clockwise direction
Creating a zigzag circle of the specified radius in the counterclockwise direction
Carrying out zigzag stitch
Carrying out zigzag stitch on the sewing path
Carrying out zigzag stitch on the left side of the sewing path
Carrying out zigzag stitch on the right side of the sewing path
Ending progr amming
Creating needle drop data
Programmer 23
Chapter 2 Programming with Help Function
Creating feed data
Creating basting data
Creating split data
Creating magnified data
Inputting data (×2)
Inputting data (×5)
Inputting data (×10)
Carrying out double stitch
Creating double stitch data in the reverse direction to the left side of the sewing path
Creating double stitch data in the reverse direction to the right side of the sewing path
Creating double stitch data in the same direction to the left side of the sewing path
Creating double stitch data in the same direction to the right side of the sewing path
Offsetting double stitch data to the left side of the sewing path
Offsetting double stitch data to the right side of the sewing path
Displaying the data image during editing
Checking the program setting and setting attribute
Editing the current data
Moving a pattern in parallel by feeding
Moving a pattern in parallel by sewing with the specified pitch
Moving a pattern in parallel
Moving a part of pattern in parallel
Repeated copying
Copying a pattern symmetrically to the Y axis
Copying a pattern symmetrically to the X axis
Copying a pattern symmetrically to a point
Copying a pattern turnover
24 Programmer
Chapter 2 Programming with Help Function
Deleting a part of the program
Setting low-speed sewing
Inputting the trigger (BAS-300 series)
Starting a multiple stitch
Displaying a pattern image
Checking the program setting and setting attribute
Editing data
Moving a pattern in parallel
Moving a pattern symmetrically to the Y axis
Moving a pattern symmetrically to the X axis
Moving a pattern symmetrically to a point
Resizing a pattern
Copying a resized pattern
Rotating a pattern clockwise
Copying a pattern rotated clockwise
Rotating a pattern counterclockwise
Copying a pattern rotated counterclockwise
Setting the extended option output (BAS-300 Series)
Deleting data
Programmer 25
Chapter 2 Programming with Help Function
Programming example
Frequently used programming method is explained here. Refer to "Programming" (page 85) for
function and operation of each icon.
Programming for each stitch
Program each stitch according to the pattern. The example in
the left is used for explanation.
Programming
1. Press .
The work clamp moves to the home position and
the programmer screen is displayed.
2. Select with and press .
3. Move the work clamp with
. Press
when the needle point is at point A of the
pattern.
The first stitch (point A) is programmed.
4. Select with and press .
5. Move the work clamp with
. Press
when the needle point is at point B of the
pattern.
6. Repeat step 5 and create the program to point
C.
26 Programmer
Chapter 2 Programming with Help Function
7. When point C is programmed, press .
Inputting the end code
1. Select with and press .
2. Select the end code type with
and
press
.
"111" is selected in the example. Press and the
work clamp returns to the first stitch(point A).
3. Press .
The work clamp returns to the home position.
Saving
1. Select with and press .
2. Select
with and press .
3. Input the data number and press
.
4. Press
.
Ending program
1. Press .
Programmer 27
Chapter 2 Programming with Help Function
Magnified input
To program a detailed pattern for each stitch, use a magnified
input. The example in the left is used for explanation of
programming the pattern to the magn ification of 5.
Programming
1. Press .
The work clamp moves to the home position and
the programmer screen is displayed.
2. Select with and press .
3. Move the work clamp with
. Press
when the needle point is at point A of the
pattern.
The first stitch (point A) is programmed.
4. Select with and press .
5. Select
and press .
6. Move the work clamp with
. Press
when the needle point is at point B of the pattern.
7. Repeat step 6 and create the program to point
D.
8. When point D is programmed, press
twice.
28 Programmer
Chapter 2 Programming with Help Function
Inputting the end code
1. Select with and press .
2. Select the end code type with
and press
.
"111" is selected in the example. Press and the
work clamp returns to the first stitch (point A).
3. Press .
The work clamp returns to the home position.
Saving
1. Select
with and press .
2. Select
with and press .
3. Input the data number and press
.
4. Press
.
Ending program
1. Press .
Programmer 29
Chapter 2 Programming with Help Function
Lines
The pattern with lines is programmed.
The example in the left is used for explanation of
programming.
Programming
1. Press .
The work clamp moves to the home position and
the programmer screen is displayed.
2. Select with and press .
3. Move the work clamp with
. Press
when the needle point is at point A of the pattern.
The first stitch (point A) is programmed.
4. Select with and press .
5. Input the stitch length and press
.
3.0 mm is input in the example.
Input 030 to make the stitch length to 3.0 mm.
6. Move the work clamp with . Press
when the needle point is at point B of the
pattern.
7. Repeat step 6 and create the program to point
E.
8. When point E is programmed, press
twice.
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