BCM & BLCM
combi ovens INSTALLATION - OPERATION - MAINTENANCE
BLODGETT OVEN COMPANY
www.blodgett.com
44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone: (802) 658-6600 Fax: (802)864-0183
PN 60740 Rev U (5/15)
© 2015 - G.S. Blodgett Corporation
Your Service Agency’s Address:
Model
Serial number
Oven installed by
Installation checked by
IMPORTANT
WARNING: Improper installation, adjustment, alternation, service or maintenance can cause property damage, injury or death. Read the instllation, operation and maintenance instructions thoroughly before installing or servicing this equipment.
INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS MUST BE POSTED IN A PROMINENT LOCATION. This information may be obtained by contacting your local gas supplier.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
The information contained in this manual is important for the proper installation, use, and maintenance of this oven. Adherence to these procedures and instructions will result in satisfactory baking results and long, trouble free service. Please read this manual carefully and retain it for future reference.
ERRORS: Descriptive, typographic or pictorial errors are subject to correction. Specifications are subject to change without notice.
TABLE OF CONTENTS
INSTALLATION
Utility Connections - Standards and Codes.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 The Blodgett Combi-Oven/Steamer.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Description of the Combi-Oven/Steamer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Utility Specifications.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Oven Assembly to Stand. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Oven Location and Leveling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Plumbing Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Electrical Connection and Ventilation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Gas Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Gas Hose Restraint.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Final Check Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
OPERATION
Safety Information for Gas Ovens. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Manual Control Description.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Manual Cooking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Programmed Cooking.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Cooking Tips. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
MAINTENANCE
Cleaning & Preventative Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Installation
Utility Connections - Standards and Codes
THE INSTALLATION INSTRUCTIONS CONTAINED HEREIN ARE FOR THE USE OF QUALIFIED INSTALLATION AND SERVICE PERSONNEL ONLY. INSTALLATION OR SERVICE BY OTHER THAN QUALIFIED PERSONNEL MAY RESULT IN DAMAGE TO THE OVEN AND/OR INJURY TO THE OPERATOR.
Qualified installation personnel are individuals, a firm, a corporation, or a company which either in person or through a representative are engaged in, and responsible for:
•the installation or replacement of gas piping and the connection, installation, repair or servicing of equipment.
•the installation of electrical wiring from the electric meter, main control box or service outlet to the electric appliance.
Qualified installation personnel must be experienced in such work, familiar with all precautions required, and have complied with all requirements of state or local authorities having jurisdiction.
U.S. and Canadian installations
The installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1, as applicable.
Installation must conform with local codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70-Latest Edition and/or Canadian National Electric Code C22.1 as applicable.
Appliance is to be installed with backflow prevention in accordance with applicable federal, province and local codes.
Australia and general export installations
Instllation must conform with Local and National installation standards. Local installation codes and/or requirements may vary. If you have any questions regarding the proper installation and/or operation of your Blodgett oven, please contact your local distributor. If you do not have a local distributor, please call the Blodgett Oven Company at 0011-802-658-6600.
2
Installation
The Blodgett Combi-Oven/Steamer offers a completely new method of cooking. With the Oven/Steamer you have the choice of two cooking processes: Steam and Hot Air, either...
•Separately
•Combined, or
•In Sequence
And for easy operation you can choose from three modes: In the Steam mode you can:
steam |
reheat |
reconstitute |
stew |
thaw |
simmer |
blanche |
preserve |
braise |
poach |
|
|
In the Hot Air mode you can: |
|
|
roast |
bake |
grill |
gratinate |
broil |
|
In the Combination Steam and Hot Air mode you can:
defrost |
roast |
rethermalize |
reheat |
bake |
forced steam |
There are four additional specialized modes to help you make the most of your time:
Retherm - for perfect reheating
Proofing - Proof and bake all in the same oven
Preheat - in this mode the oven will preheat to 575ºF (300ºC) for 15 minutes. The oven will then automatically lower to 480ºF (249ºC) to protect the advanced electronic components.
Cool Down - allows the oven cavity to cool down rapidly with the door opened
The Blodgett Combi-Oven/Steamer
You can also use two or three functions in sequence during one cooking process. We call this:
•combi-steaming
•combi-roasting
•combi-baking
The combination of circulating hot air and steam in the space saving, high performance Combi-Oven/Steamer leads to improvements in the following areas:
•increased productivity in the kitchen
•a reduction in capital expenditures for multiple equipment replacement
•a wider range of menu choices
•a simplified cleaning process
The work process is simplified since products are prepared on or in steam table pans and trays. Food can be cooked, stored, and transported with the same pans.
Small amounts of product can be processed efficiently; pre-cooked and convenience foods can be reheated within minutes. Many frozen foods can be processed without pre-thawing. This flexibility in preparation reduces the need for kettles and steam tables since there is no need for large amounts of food to be kept warm for long periods of time.
Today the improvement of food quality is more important than ever. Vegetables are cooked in the Blodgett CombiOven/Steamer without water at the optimal temperature of just under 212ºF (100ºC), maintaining valuable vitamins, minerals, nutrients and trace elements. Cooking meat in the Combi results in less shrinkage and a firmer, juicier product. The Blodgett Combi-Oven/Steamer is being used more and more for baking. Steam and Hot Air modes make it a general purpose baking appliance.
3
Installation
Description of the Combi-Oven/Steamer
ABOUT THE OVEN/STEAMER
Blodgett Combi-Oven/Steamers are quality produced using high-grade stainless steel with first class workmanship.
The multiple speed fan, which is guarded against accidental finger contact, is driven by a quiet and powerful motor. The condenser draws out excess steam from the appliance. Condensation and waste water, which result during steaming and cleaning, are continuously drained.
The use of high quality insulation impedes excessive heat radiation and saves energy.
The BCM/BLCM makes it possible to enjoy all of the advantages of a high quality steamer at the flick of a switch.
Fresh steam enters the oven cavity without pressure and is circulated at high speed. This process enables quick and gentle cooking and ensures high quality food while providing convenient working methods. The steam generator is completely automatic and protected from running dry.
OVEN/STEAMER OPERATION
The practical oven door, with a viewing window, has a wide swing radius and handle which can be operated easily, even with wet or greasy hands.
Ease of operation is guaranteed through the simple to use control. With graphical symbols and storage for 50 product recipes the BCM/BLCM is easy for even inexperienced kitchen staff to operate.
Cleaning is kept to a minimum thanks to the automatic Combi Wash system.
4
Installation
Utility Specifications
|
plumbing specifications |
WATER |
|
Water pressure |
36.26 PSI (250 kPa, 2.5 bar) during Combi Wash |
|
21.76 PSI (150 kPa, 1.5 bar) when Combi Wash is not active |
|
40(min)-50(max) PSI supply pressure |
Water connection |
3/4” garden hose cold water |
Water quality requirements |
TDS: 40-125 ppm |
|
Hardness: 35-100 ppm |
|
Chlorides: <25 ppm |
|
Silica: <13 ppm |
|
Chlorine: <0.2 ppm |
|
Chloramine: <0.2 ppm |
|
pH: 7.0-8.5 |
DRAINAGE |
|
Drain type |
Atmospheric Vented Drain |
Drain connection |
2.00” (50.8mm) Copper |
Maximum water drain temperature |
140ºF (60ºC) |
RATINGS - GAS OVENS
Model |
Gas Type |
Input |
Voltage |
Phase |
Amps |
BLCM-61G |
Natural |
58,000 BTU |
115 |
1 |
9 |
|
Propane |
58,000 BTU |
115 |
1 |
9 |
BLCM-101G |
Natural |
87,000 BTU |
115 |
1 |
9 |
|
Propane |
87,000 BTU |
115 |
1 |
9 |
BLCM-102G |
Natural |
95,500 BTU |
115 |
1 |
9 |
|
Propane |
95,500 BTU |
115 |
1 |
9 |
BLCM-62G |
Natural |
81,800 BTU |
115 |
1 |
9 |
|
Propane |
81,800 BTU |
115 |
1 |
9 |
BLCM-202G |
Natural |
190,000 BTU |
115 |
1 |
17 |
|
Propane |
190,000 BTU |
115 |
1 |
17 |
5
Installation
Utility Specifications
ELECTRICAL RATINGS
Model |
Voltage |
kW |
Hz |
Phase |
Max Load (amps) |
|
|
|
2.7/3.3/3.6 |
50/60 |
1NAC |
15 |
|
|
208/230/240 |
2.7/3.3/3.6 |
50/60 |
2AC |
15 |
|
BLCM-23E |
|
5.4/6.6/7.2 |
50/60 |
3AC |
30 |
|
Mini Combi |
400/415 |
6.6/7.2 |
50/60 |
2NAC |
15 |
|
|
5.4/5.8 |
50/60 |
2AC |
15 |
||
|
|
|||||
|
440/480 |
5.4/6.5 |
50/60 |
2AC |
15 |
|
|
208 |
4.6 |
50/60 |
1 |
23 |
|
BLCM-6E |
240 |
6.1 |
50/60 |
1 |
26 |
|
Mini Combi |
208 |
6.9 |
50/60 |
3 |
20 |
|
|
240 |
9.2 |
50/60 |
3 |
23 |
|
|
208/230/240 |
10.4/12.7/13.8 |
50/60 |
3AC |
34 |
|
BLCM-10E |
10.4/12.7/13.8 |
50/60 |
3NAC |
34 |
||
|
||||||
|
12.7/13.8 |
50/60 |
3NAC |
20 |
||
Mini Combi |
400/415 |
|||||
12.7/13.8 |
50/60 |
3AC |
20 |
|||
|
|
|||||
|
440/480 |
10.4/12.4 |
50/60 |
3AC |
18 |
|
BCM-61E |
208 |
9 |
60 |
3 |
25 |
|
240 |
9 |
60 |
3 |
22 |
||
BLCM-61E |
||||||
480 |
9 |
60 |
3 |
11 |
||
|
||||||
BCM-101E |
208 |
18 |
60 |
3 |
50 |
|
240 |
18 |
60 |
3 |
44 |
||
BLCM-101E |
||||||
480 |
18 |
60 |
3 |
22 |
||
|
||||||
BCM-102E |
208 |
27 |
60 |
3 |
75 |
|
240 |
27 |
60 |
3 |
65 |
||
BLCM-102E |
||||||
480 |
27 |
60 |
3 |
33 |
||
|
||||||
BCM-62E |
208 |
21 |
60 |
3 |
59 |
|
240 |
21 |
60 |
3 |
51 |
||
BLCM-62E |
||||||
480 |
21 |
60 |
3 |
26 |
||
|
||||||
BCM-202E |
208 |
60 |
60 |
3 |
167 |
|
240 |
60 |
60 |
3 |
145 |
||
BLCM-202E |
||||||
480 |
60 |
60 |
3 |
73 |
||
|
6