Alinco DR-435MKIII, DR-135 Service Manual

4.5 (4)

D R - 1 3 5 / 4 3 5 M k l l l

Service Manual

CONTENTS

SPECIFICATIONS

 

 

Mechanical Parts..............................

33

 

GENERAL...............................................

2

 

Packing Parts...................................

33

 

TRANSMITTER.......................................

2

 

ACCESSORIES...............................

33

 

RECEIVER.............................................

2

 

ACCESSORIES (SCREW SET)..........

33

 

 

 

 

TNC (EJ41U)....................................

, 34

CIRCUIT DISCRIPTION

3,4

 

TNC (EJ41U) Packing Parts............ .

35

1)

Receiver System DR-135..........................

DR-135 ADJUSTMENT

 

2)

Transmitter System DR-135.......................

4

 

3)

PLL Synthesizer Circuit DR-135..................

5

1)

Adjustment Spot..............................

36

4)

Receiver System DR-435......... ................

5,6

2)

VCO and RX Adjustment Specification..

37

5)

Transmitter System DR-435.......................

7

3)

TXAdjustment Specification..............

37

6)

PLL Synthesizer Circuit DR-435..................

7,8

4)

RX Test Specification........................

38

7)

CPU and Peripheral Circuit........................

8

5)

TX Test Specification........................

39

8)

Power Supply Circuit...............................

9

DR-435 ADJUSTMENT

 

9)

M38268MCA075GP (XA1130)....................

1 0 -1 2

40

 

 

 

1)

Adjustment Spot..............................

SEMICONDUCTOR DATA

 

2)

VCO and RX Adjustment Specification..

41

1)

NJM7808FA (XA0102)..............................

13

3)

TX Adjustment Specification..............

42

2)

TC4S66F (XA0115)..................................

13

4)

RX Test Specification........................

43

3)

AN8010M (XA0119).................................

13

5)

TX Test Specification........................

44

4)

BU4052BCF (XA0236)..............................

13

PC BOARD VIEW

 

5)

TC4W53FU(XA0348)...............................

14

 

6)

TA31136FN (XA0404)...............................

14

1)

CPU Unit Side ADR-135 (UP0536).....

45

7)

LA4425A (XA0410)..................................

15

2)

CPU Unit Side B DR-135 (UP0536).....

45

8)

BR24L32FJ (XA0604Z).............................

15

3)

CPU Unit Side ADR-435 (UP0543).....

46

9)

S-80845ALMP (XA0620)...........................

15

4)

CPU UnitSide B DR-435 (UP0543).....

46

10) L88MS05TLL (XA0675).............................

15

5)

MAIN Unit Side ADR-135 (UP0536)....

47

11) S-816A50AMC (XA0925)...........................

16

6)

MAIN Unit Side B DR-135 (UP0536)....

47

12) LM2904PWR (XA1103).............................

16

7)

MAIN Unit Side ADR-435 (UP0543)....

48

13) LM2902PWR (XA1106).............................

16

8)

MAIN Unit Side B DR-435 (UP0543)....

48

14) MB15E07SR(XA1107)..............................

17

9)

TNC Unit Side A(UP0402) (option).....

49

15) RA60H1317M1 (XA1108)..........................

18

10) TNC Unit Side A(UP0402) (option).....

49

16) S-AU82L(XA1142)...................................

19

SCHEMATIC DIAGRAM

 

17) Transistor, Diode and LED Outline Drawing...

2 0

 

18) LCD Connection (TTR3626UPFDHN).........

21

1)

CPU Unit DR-135.............................

50

 

 

 

2)

CPU Unit DR-435.............................

51

EXPLODED VIEW

 

3)

MAIN Unit DR-135...........................

52

1)

Top and FrontView..................................

2 2

4)

MAIN Unit DR-435...........................

53

2)

Bottom View...........................................

23

5)

TNC Unit (option).............................

54

3)

LCD Assembly........................................

24

BLOCK DIAGRAM

 

 

 

 

 

PARTS LIST

 

1)

DR-135..........................................

55

 

CPU Unit.................................................

25,26

2)

DR-435..........................................

56

 

MAIN Unit DR-135....................................

26-29

 

 

 

 

MAIN Unit DR-435....... ..... ......................

29-32

 

 

 

A UNCO . n c

SPECIFICATIONS

General

 

 

 

 

 

 

Frequency coverage

 

DR-135

 

DR-435

 

 

 

118.000 -

135.995MHz (AM RX )

350.000 - 511.995MHz ( RX )

TM klll

 

136.000 ~ 173.995MHz ( RX )

430.000 ~ 449.995MHz ( TX )

 

 

 

144.000 ~ 147.995MHz ( TX )

 

 

 

EMklll

 

144.000 - 145.995MHz ( RX,TX )

430.000 ~ 439.995MHz ( RX.TX)

Operating mode

 

FM

16K0F3E ( Wide mode)

8K50F3E ( Narrow mode )

Frequency resolution

 

5 , 8.33 , 10 , 12.5 , 15 , 20 , 25 , 30 , 50

kHz

Number of memory

 

 

1 0 0

 

 

Channels

 

 

 

 

 

 

 

50ohm unbalanced

 

Antenna impedance

 

 

Power requirement

 

13.8V DC + / -15% (11.7 - 15.8 V )

Ground method

 

 

Negative ground

 

Current drain

Receive

 

0.6 A ( m ax.)

0.4 A ( Squelched )

 

 

Transmit

 

Approx. 12.0 A max.

 

Operating temperature

 

-10 °C

~

60°C

 

Frequency stability

 

+- 2.5 ppm

 

Dimensions

 

 

142 ( w ) x 4 0 ( h ) x

1 7 4 ( d ) mm

 

 

 

 

 

( 142 x 40 x 188 mm for projection included )

Weight

 

 

Approx. 1.0 Kg

 

Transmitter

50 W

 

35 W

 

Output power

Hi

 

 

 

 

Mid

20 W

 

20 W

 

 

 

Low

Approx. 5 W

Approx. 5 W

 

Modulation system

 

Variable reactance frequency modulation

Maximum

Frequency

+- 5kHz ( Wide mode )

+ / - 2.5kHz ( Narrow mode )

deviation

 

 

 

 

 

 

Spurious emission

 

 

-6 0 dB

 

Adjacent channel power

 

- 60 dB

 

Noise and hum ratio

 

- 40 dB ( W ide mode )

- 34 dB ( Narrow mode )

Microphone impedance

 

2 kohm

 

Receiver

 

 

 

 

 

 

Sensitivity

 

 

-1 4 dBu for 12 dB SINAD

 

Receiver circuit

 

 

Double conversion super-heterodyne

Intermediate frequency

1st 21.7 MHz 2nd 450kHz

1st 30.85 MHz

2nd 455kHz

Squelch sensitivity

 

-1 8 dBu

 

Adjacent channel selectivity

 

- 65 dB ( Wide mode )

- 55 dB ( Narrow mode )

Inter-modulation

rejection

 

60 dB

 

 

ratio

 

 

 

 

 

 

Spurious and image rejection

 

70 dB

 

 

ratio

 

 

 

 

 

 

2.0 W ( 8ohm , 1 0 % T H D )

 

Audio output power

 

 

! NOTE : All specifications are subject to change without notice or obligation.

2

CIRCUIT DESCRIPTION

1) Receiver System D R -135

The receiver system is a double super-heterodyne system with a 21.7MHz first IF and a 450kHz second IF.

1. Front End

The received signal at any frequency in the 136.000MHz to 173.995MHz range is passed through the low-pass filter (L116, L115, L114, L113, C204, C203, C202, C216 and C215) and tuning circuit (L105, L104 and D105, D104), and amplified by the RF amplifier (Q107). The signal from Q107 is then passed through the tuning circuit (L103, L102, and variable capacitor D103, D102) and converted into21.7MHz by the mixer (Q106). The tuning circuit, which consists of L105, L104, variable capacitor D105 and D104, L103, L102, variable capacitor D103 and D102, is controlled by the tracking voltage from the VCO. The local signal from the VCO is passed through the buffer (Q145), and supplied tothe source ofthe mixer (Q106). The radio uses the lower side ofthe super-heterodyne system.

2. IF Circuit

The mixer mixes the received signal with the local signal to obtain the sum of and difference between them. The crystal filter (XF102, XF101) selects 217 MHz frequency from the results and eliminates the signal of the unwanted frequencies. The first IF amplifier (Q105) then amplifies the signal of the selected frequency.

3. Demodulation Circuit

After the signal is amplified by the first IF amplifier (Q105), it is input to pin 16 ofthe demodulator IC (IC108). The second local signal of21.25MHz (shared with PLL IC reference oscillation), which is oscillated the external oscillator X102 (VCTCXO), is input through pin 1 of IC108. Then, these two signals are mixed by the internal mixer in IC108 and the result is converted into the second IF signal with a frequency of 450kHz. The second IF signal is output from pin 3 of IC108 to the ceramic filter (FL102 or FL101), where the unwanted frequency band of that signal is eliminated, and the resulting signal is sent back to the IC108 through pin 5. The second IF signal input via pin 5 is demodulated by the internal limiter amplifier and quadrature detection circuit in IC 108, and output as an audio signal through pin 9.

4. Audio Circuit

The audio signal from pin 9 of IC 108 is amplified by the audio amplifier (IC120:A), and switched by the signal switch IC (IC111) and then input it to the de-emphasis circuit.

And is compensated to the audio frequency characteristics in the de-emphasis circuit (R203, R207, R213, R209, C191, C218, C217) and amplified by the AF amplifier (IC120:B). The signal is then input to volume (VR1). The adjusted signal is sent to the audio power amplifier (1C117) through the pin 1 to drive the speaker.

3

5. Squelch Circuit

6.AIR Band Reception (T version only)

7. WIDE/NARROW Switching circuit

The detected output which is outputted from pin 9 of IC108 is inputted to pin 8 of IC108 after it was been amplified IC120:Aand it is outputted from pin 7 after the noise component was been,eliminated from the composed band pass filter in the built in amplifier ofthe IC, then the signal is rectified bythe internal diodein IC108 to convert into DC component. The adjusted voltage level at VR101 is delivered to the comparator of the CPU.

The voltage is led to pin 2 of CPU and compared with the setting voltage. The squelch will open ifthe input voltage is lower than the setting voltage. During open squelch, pin 30 (SQC) of the CPU becomes “L" level, AF control signal is begin controlled and sounds is outputted from speaker.

When the frequency is within 118.000 - 135.995MHz, Q113 automatically turns on, pin 5 of IC 121 becomes “H” level and the condition becomes in AM detection mode.

The receiver signal passed through the duplexer is let to the antenna switch (D107, D101). After passing through the band-pass filter, the signal is amplified by RF amplifier Q112. Secondly the signal is mixed with the signal from the first local oscillator in the first-mixer Q106, then converted into the first IF. Its unwanted signal is let to pin 16 of IC108. Then converted into the second IF.And is demodulated byAM decoder of Q118, and is output from Q108 as theAF signal.

The second IF 450kHz signal which passes through filter FL101 (wide) and FL102 (narrow) during narrow, changes its width using the width control switching D116 and D115.

2)Transmitter System D R -135

1.Modulator Circuit

The audio signal is converted to an electrical signal by the microphone, and input it to the microphone amplifier (Q6). Amplified signal which passes through mic-mute control IC109 is adjusted to an appropriate mic-volume by means of mic-gain adjust VR106.

IC114:D and C consists of two operational amplifiers; one amplifier (pin 12,13 and 14) is composed of pre-emphasis and IDC circuit and the other (pin 8, 9 and 10) is composed of a splatter filter. The maximum frequency deviation is obtained by VR107. And input to the signal switch (IC113) (9600 bps packet signal input switch) and input to the cathode of the variable capacitor of the VCO, to change the electric capacity in the oscillation circuit. This produces the frequency modulation.

2. Power Amplifier Circuit

The transmitted signal is oscillated by the VCO, amplified by the younger amplifier (Q115), and inputtothe final power module (IC110). The signal is then amplified by the final power module (IC110) and led to the antenna switch (D110) and low-pass filter (L113, L114, L115, L116, C215, C216, C202, C203 and C204), where unwanted high harmonic waves are reduced as needed, and the resulting signal is supplied to the antenna.

3. APC Circuit

Part of the transmission power from the low-pass filter is detected by D111, converted to DC. The detection voltage is passed through the APC circuit (IC114:A, 1C114:B), then it controls the APC voltage supplied to final power module IC110to fix the transmission power.

4

3) PLL Synthesizer Circuit D R -135

1.PLL

The dividing ratio is obtained by sending data from CPU (IC1) to pin 10 and sending clock pulses to pin 9 of the PLL IC (IC116). The oscillated signal from the VCO is amplified by the buffer (Q134 and Q135) and input to pin 8 of IC116. Each programmable divider in IC116 divides the frequency of the input signal by N according to the frequency data, to generate a comparison frequency of 5 or 6.25 kHz.

2.Reference Frequency Circuit

3.Phase Comparator Circuit

4.PLL Loop Filter Circuit

5.VCO Circuit

The reference frequency appropriate for the channel steps is obtained by dividing the 21.25 MHz reference oscillation (X102) by 4250 or 3400, according to the data from the CPU (IC1). When the resulting frequency is 5 kHz, channel step of 5, 10, 15, 20, 25, 30 and 50 kHz are used. When it is 6.25 kHz, the 12.5 kHz channel step is used.

The PLL (IC116) uses the reference frequency, 5 or 6.25 kHz. The phase comparator in the IC116 compares the phase of the frequency from the VCO with that of the comparison frequency, 5 or 6.25 kHz, which is obtained by the internal divider in IC116.

If a phase difference is found in the phase comparison between the reference frequency and the VCO output frequency, the charge pump output (pin 5) of IC116 generates a pulse signal, which is converted DC voltage by the PLL loop filter and input to the input to the variable capacitor of the VCO unit for oscillation frequency control.

A Colpitts oscillation circuit driven by Q131 directly oscillates the desired frequency. The frequency control voltage determine in the CPU (IC1) and PLL circuit is inputto the variable capacitor (D122 and D123). This change the oscillation frequency, which is amplified by the VCO buffer (Q134, Q145) and output from the VCO area.

6. VCO Shift Circuit

During transmission ortheAIR band Reception (118 ~ 136 MHz), the VCO shift circuit turns ON Q138, change control the capacitance of L123 and safely oscillates the VCO by means of Hsignal from pin 42 of IC1.

4) Receiver System DR435

The receiver system is a double super-heterodyne system with a 30.85MHz first IF and a 455kHz second IF.

1. Front End

The received signal at any frequency in the 430.000MHz to 439.995MHz range is passed through the low-pass filter ( L115, L114, L116, C204, C203, C202, C216 and C215) and amplified by the RF amplifier (Q107). The signal from Q107 is then passed through the BPF circuit (L103, L102) and converted into 30.85MHz by the mixer (Q106). The local signal from the VCO is passed through the buffer (Q134, Q145), and supplied to the source of the mixer (Q106). The radio uses the lower side of the super-heterodyne system.

5

2.IF Circuit

3.Demodulation Circuit

4. Audio Circuit

5. Squelch Circuit

6. WIDE/NARROW Switching circuit

The mixermixes the received signal with the local signal toobtain the sum of and difference between them. The crystal filter (XF101) selects 30.85 MHzfrequency from the results and eliminates the signal of the unwanted frequencies. The first IF amplifier (Q105) then amplifies the signal of the selected frequency.

After the signal is amplified by the first IF amplifier (Q105), it is input to pin16 of the demodulator IC (IC108). The second local signal of 30.395MHz (Crystal oscillator) is inputthrough pin 1 of IC108. Then, these two signals are mixed by the internal mixer in IC108 and the result is converted into the second IF signal with a frequency of 455kHz. The second IF signal is output from pin 3 of IC108 to the ceramic filter (FL101 or FL102), where the unwanted frequency band of that signal is eliminated, and the resulting signal is sent back to the IC108 through pin 5.

The second IF signal input via pin 5 is demodulated by the internal limiter amplifier and quadrature detection circuit in IC 108, and output as an audio signal through pin 9.

The audio signal from pin 9 of IC 108 is amplified by the audio amplifier (IC120:A), and switched bythe signal switch IC (IC111) and then input it to the de-emphasis circuit.

And is compensated to the audio frequency characteristics in the de-emphasis circuit (R203, R207, R213, R209, C191, C218, C217) and amplified bytheAF amplifier (IC120:B). The signal is then input to volume (VR1). The adjusted signal is sent to the audio power amplifier (IC117) through the pin 1 to drivethe speaker.

The detected output which is outputted from pin 9 of IC108 is inputted to pin 8 of IC108 after it was been amplified !C120:Aand it is outputted from pin 7 afterthe noise component was been eliminated from the composed band pass filter in the built in amplifier of the IC, then the signal is rectified bythe internal diode in IC108to convert into DC component. The adjusted voltage level at VR101 is delivered tothe comparator of the CPU.

The voltage is led to pin 2 of CPU and compared with the setting voltage. The squelch will open ifthe input voltage is lowerthan the setting voltage. During open squelch, pin 30 (SQC) of the CPU becomes “L” level, AF control signal is begin controlled and sounds is outputted from speaker.

The second IF 455kHz signal which passes through filter FL101 (wide) and FL102 (narrow) during narrow, changes its width using the width control switching D116 and D115.

6

5)Transmitter System DR435

1.Modulator Circuit

The audio signal is converted to an electrical signal by the microphone, and input it to the microphone amplifier (Q6). Amplified signal which passes through mic-mute control IC109 is adjusted to an appropriate mic-volume by means of mic-gain adjust VR106.

IC114:D and C consists of two operational amplifiers; one amplifier (pin 12,13 and 14) is composed of pre-emphasis and IDC circuit and the other (pin 8, 9 and 10) is composed of a splatter filter. The maximum frequency deviation is obtained by VR107. And input to the signal switch (IC113) (9600 bps packet signal input switch) and input to the cathode of the variable capacitor of the VCO, to change the electric capacity in the oscillation circuit. This produces the frequency modulation.

2. Power Amplifier Circuit

The transmitted signal is oscillated by the VCO, amplified by the drive amplifier (Q138) and younger amplifier (Q115), and input to the final power module (IC110). The signal is then amplified by the final power module (IC110) and led to the antenna switch (D110) and low-pass filter (L116, L114, L115, C215, C216, C202, C203 and C204), where unwanted high harmonic waves are reduced as needed, and the resulting signal is supplied to the antenna.

3. APC Circuit

Part of the transmission power from the low-pass filter is detected by D111, converted to DC. The detection voltage is passed through the APC circuit (IC114:A, IC114:B), then it controls the APC voltage supplied to the final power module IC110 tofix the transmission power.

6)PLL Synthesizer Circuit DR435

1.PLL

The dividing ratio is obtained by sending data from CPU (IC1) to pin 10 and sending clock pulses to pin 9 of the PLL IC (IC116). The oscillated signal from the VCO is amplified by the buffer (Q134 and Q135) and input to pin 8 of IC116. Each programmable divider in IC116 divides the frequency of the input signal by N according to the frequency data, to generate a comparison frequency of 5 or 6.25 kHz.

2.Reference Frequency Circuit

3.Phase Comparator Circuit

4.PLL Loop Filter Circuit

The reference frequency appropriate for the channel steps is obtained by dividing the 21.25 MHz reference oscillation (X102) by 4250 or 3400, according to the data from the CPU (IC1). When the resulting frequency is 5 kHz, channel step of 5, 10, 15, 20, 25, 30 and 50 kHz are used. When it is 6.25 kHz, the 12.5 kHz channel step is used.

The PLL (IC116) uses the reference frequency, 5 or 6.25 kHz. The phase comparator in the 1C116 compares the phase of the frequency from the VCO with that of the comparison frequency, 5 or 6.25 kHz, which is obtained bythe internal divider in IC116.

If a phase difference is found in the phase comparison between the reference frequency and the VCO output frequency, the charge pump output (pin 5) of IC116 generates a pulse signal, which is converted DC voltage by the PLL loop filter and input to the input to the variable capacitor ofthe VCO unit foroscillation frequency control.

7

5. VCO Circuit

A Colpitts oscillation circuit driven by Q131 directly oscillates the desired frequency. The frequency control voltage determine in the CPU (IC1) and PLL circuit is inputto the variable capacitor (D122 and D123). This change the oscillation frequency, which is amplified by the VCO buffer (Q134, Q145) and outputfrom the VCO unit

7)CPU and Peripheral Circuits

1.LCD Display Circuit

The CPU turns ON the LCD via segment and common terminals with 1/4 the duty and 1/3 the bias, at the frame frequency is 64 Hz.

2. Dimmer Circuit

The dimmer circuit makes the output of pin 13 of CPU (JC1) into “H” level at set mode, so that Q9 and Q3 will turn ON to make the lamp control resistor R84 short and make its illumination bright. But on the other hand, ifthe dimmer circuit makes pin 13 Into “L” level, Q9 and Q3 will turn OFF, R84's illumination will become dimmer as its hang on voltage falls down in the working LED (D11, D2, D5, D3 and D6).

3. Reset and Backup

When the powerfrom the DC cable increases from Circuits 0 Vto 2.5 Vor more, “H" level reset signal is output from the reset IC (IC4) to pin 33 of the CPU (IC1), causing the CPU to reset. The reset signal , however, waits at 100, and dose not enter the CPU until the CPU clock (X1) has stabilized.

4. S (Signal) Meter Circuit

The DC potential of IF IC is inputto pin 1 ofthe CPU (IC1), converted from an analog to a digital signal, and displayed as the S-meter signal on the LCD.

5. DTMF Encoder

The CPU (IC1) is equipped with an internal DTMF encoder. The DTMF signal is output from pin 10, through R35, R34 and R261 (for level adjustment), and then through the microphone amplifier (IC114:A), and is sent to the variable capacitor ofthe VCOfor modulation. At the same time, the monitoring tone passes through the AF circuit and is output from the speaker.

6. Tone Encoder

The CPU (IC1) is equipped with an internal tone encoder. The tone signal (67.0 to 250.3 Hz) is output from pin 9 of CPU to the variable capacitor (D122 and D123) of the VCO for modulation.

7. DCS Encoder

The CPU (IC1) is equipped with an internal DCS code encoder. The code (023 to 754) is output from pin 9 of CPU to the voltage control pin of VCTCXO (X102) of the PLL reference oscillator. When DCS is ON, DCS MUTE circuit (Q126-ON, Q133-ON, Q132-OFF) works. The modulation activates in X102 side only.

8. CTCSS, DCS Decoder

The voice band of the AF output signal from pin 1 of IC120:A is cut by sharp active filter IC104:A, B and C (VCVS) and amplified, then led to pin 4 of CPU. The input signal is compared with the programmed tone frequency code in the CPU. The squelch will open when they match. During DCS, Q108 is ON, C419 is working and cut off frequency is lowered.

8

8) Power Supply Circuit

When power supply is ON, there is a "L" signal being inputted to pin 39 (PSW) of CPU which enables the CPU to work. Then, “H” signal is outputted from pin 41 (C5C) of CPU and drives ON the power supply switch control Q8 and Q7 which turns the 5VS ON. 5VS turns ON the PLL IC (1C116), main power supply switch Q127 and Q122, AF POWER IC117 and the 8V ofAVR (IC115). During reception, pin 29 (R5)of CPU outputs “H” level, Q124 is ON, and the reception circuits supplied by 8 V. While during transmission, pin 28 (T5) of CPU outputs “L” ievei which is reverse by Q11 so that the output in Q128 will be “H” level, Q123 is ON, and the transmission circuit is supplied by 8 V. Or, in the case when the condition of PLL is UNLOCK, “H” level is outputted from pin 14 of PLL IC, UNLOCK switch Q129 is ON, transmission switch Q128 is OFF which makes the transmission to stop.

1. ACC External Power Supply Terminal

When optional power supply cord EDC-37 etc. is connected to the external power supply terminal JK101, with ACC power supply ON, switch Q101 will turn ON, 5 V of AVR IC101 pin 2 (STB) becomes “L” which makes CSVto turn ON. With this, it can turn the power supply of the radio ON.

9

P67/AN7

P66/AN6

P65/AN5

P64/AN4

P63/SCLK22/AN3 P62/SCLK21/ AN2 P61/S0UT2/AN1 P60/SIN2/AN0 P57/ADT/DA2 P56/DA1 P55/CNTR1 P54/CNTR0 P53/RTP1 P52/RTP0 P51/PWM1 P50/PWM0 P47/SRDYT P46/SCLK1

P45/TXÜ

P44/RXD

P43/s¿/T0UT

P42/INT2

P41/JNT1

P40

P77

CO C/0Go

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(XA1130) M38268MCL075GP 9)

No.

Terminal

Signal

I/O

Description

1

P67/AN7

SMT

I

S-meter input

2

P66/AN6

SQL

I

Noise level input for squelch

3

P65/AN5

BAT

I

Battery voltage input

4

P64/AN4

TIN

I

CTCSS tone input / DCS code input

5

P63/SCLK22/AN3

BP1

I

Band plan 1

6

P62/SCLK21/AN2

BP2

I

Band plan 2

7

P61/SOUT2/AN1

DCSW

0

DCS signal mute

8

P60/S1N2/AN0

RE2

I

Rotary encoder input

9

P57/ADT/DA2

TOUT

0

CTCSS tone output / DCS tone output

10

P56/DA1

DOUT

0

DTMF output

11

P55/CNTR1

SCL

0

Serial clock for EEPROM

12

P54/CNTR0

TBST

0

Tone burst output

13

P53/RTP1

BP4

I/O

Band plan 4 / lamp dimmer HI / LOW switch

14

P52/RTP0

MUTE

I/O

Microphone mute / Security alarm SW

15

P51/PWM1

CLK

o

Serial clock output for PLL, scramble

16

P50/PWM0

DATA

I/O

Serial data output for PLL scramble / PLL unlock signal input

17

P47/SRDY1

TSTB

I/O

Trunking board detection / Strobe signal to trunking board

18

P46/SCLK1

STB

o

Strobe for PLL IC

19

P45/TXD

UTX

o

UARTdata transmission output

20

P44/RXD

RTX

I

UARTdata reception output

21

P43/cp/TOUT

BEEP

I/O

Beep tone / Band plan 3

22

P42/INT2

SEC

I

Security voltage input

23

P41/INT1

RE1

I

Rotary encoder input

24

P40

DSQ

I

Digital squelch input

25

P77

PTT

I

PTT input

26

P76

SSTB

0

Strobe signal to scramble IC / Security mode

27

P75

W/N

0

Wide Narrow SW

28

P74

T5

o

TX power ON / OFF output

29

P73

R5

0

RX power ON / OFF output

30

P72

SQC

0

SQL ON / OFF

31

P71

C/S

0

Digital scramble ON / OFF

32

P70/INT0

BU

I

Backup signal detection input

33

RESET

RESET

I

Reset input

34

XCIN

Xcin

-

-

35

XCOUT

Xcout

-

-

36

XIN

Xin

-

Main clock input

37

XOUT

Xout

-

Main clock output

38

VSS

GND

-

CPU GND

39

P27

PSW

I

Power switch input

40

P26

SDA

o

Serial data for EEPROM

41

P25

CSC

0

C5V power ON / OFF output

42

P24

AIR

0

Air band SW / Tx middle power

43

P23

LOW

0

Tx low power

44

P22

EXP

0

Trunking / Packet data SW

45

P21

SW6

I

Key sw 6 (SQL)

46

P20

SW5

I

Key sw 5 (CALL)

47

P17

SW4

I

Key sw 4 (TSQ)

48

P16

SW3

I

Key sw 3 (MHz)

49

P15/SEG39

SW2

I

Key sw 2 (V/M)

50

P14/SEG38

SW1

I

Key sw 1 (FUNC)

11

No.

Terminal

Signal

I/O

Description

51

P13/SEG37

DOWN

I

Mic down input

52

P12/SEG36

DUD

I

Digital unit detect

53

P11/SEG35

SCR

I

Scramble IC ready signal / PTT input for 9600bps

54

P10/SEG34

UP

I

Mic up input

55

P07/SEG33

S33

0

 

56

P06/SEG32

S32

0

 

57

P05/SEG31

S31

0

 

58

P04/SEG30

S30

0

 

59

P03ÍSEG2Q

S29

o

 

60

P02/SEG28

S28

0

 

61

P01/SEG27

S27

0

 

62

P00/SEG26

S26

0

 

63

P37/SEG25

S25

0

 

64

P36/SEG24

S24

0

 

65

P35/SEG23

S23

0

 

66

P34/SEG22

S22

0

 

67

P33/SEG21

S21

0

 

68

P32/SEG20

S20

o

 

69

P31/SEG19

S19

o

 

70

P30/SEG18

S18

0

 

71

SEG17

S17

0

LCD segment signal

72

SEG16

S16

0

 

73

SEG15

S15

0

 

74

SEG14

S14

0

 

75

SEG13

S13

0

 

76

SEG12

S12

0

 

77

SEG11

S11

0

 

78

SEG10

S10

0

 

79

SEG9

S9

0

 

80

SEG8

S8

o

 

81

SEG7

S7

0

 

82

SEG6

S6

0

 

83

SEG5

S5

0

 

84

SEG4

S4

0

 

85

SEG3

S3

0

 

86

SEG2

S2

0

 

87

SEG1

S1

0

 

88

SEGO

SO

0

 

89

VCC

VDD

-

CPU power terminal

90

VREF

Vref

-

AD converter power supply

91

AVSS

Avss

-

AD converter GND

92

COM3

COM3

0

LCD COM3 output

93

COM2

COM2

0

LCD COM2 output

94

COM1

COM1

0

LCD COM1 output

95

COMO

COMO

0

LCD COMO output

96

VL3

VL3

-

LCD power supply

97

VL2

VL2

-

LCD power supply

98

C2

I

-

-

99

C1

C1

-

-

100

VL1

VL1

I

LCD power supply

12

SEMICONDUCTOR DATA

1) NJM7808FA (XA0102)

8V (1A) Voltage Regulator

1. INPUT

2. COMMON

3. OUTPUT

1 2 3

2) TC4S66F (XA0115)

Bilateral Switch

5 4

B ______ a

1. IN/OUT

 

C 9

 

2. OUT/IN

 

 

3. VSS

 

 

 

b

b

b

4. CONT

5. VDD

1

2

3

 

3) AN8010M (XA0119)

10V (50mA) Voltage Regulator

■<

 

*

1. OUTPUT

O

 

*

2. COMMON

U

u

u

3. INPUT

 

1

2

3

 

4) BU4052BF (XA0236)

Analog Multiplexer / De-multiplexer

5

a

 

 

 

 

r p

CONT

Function (IN-OUT)

 

 

 

a

 

 

L

Disconnect (Hi Z)

 

 

H

Connect (290ohm typ.)

Ü b

 

 

1

2

3

 

 

Vin

[4-1

1"i

&s

I

YO \T_

 

 

 

le] VDD

Y2 [ T

Y2 YO X2

1 X 2

Y COMMON [ T

Y

 

XI

7 ^ XI

IN/OUT

 

 

 

Y3 | T

Y3

X

 

j3 ] X COMMON

IN/OUT

 

 

 

INHIBIT

A

B COMMON

ON SWITCH

L

L

L

XO YO

L

H

L

X1 Y1

Y1 [ T

Y1

XO

I 2]

XO

INHIBIT [ T

INM

X3

J j]

X3

VEE | T

VEE B

A

10]

A

L

L

H X Y

X2Y2

L

H

. H

X3 Y3

H

*

*

NONE

vss [T

T ] B

Don’t care

13

5) TC4W53FU (XA0348)

Multiplexer / De-multiplexer

8 7 6 5

P P P P

1 2 3 4

1. COMMON

 

 

 

2. INH

Control input

ON channel

3. VEE

INH

A

4. VSS

 

L

L

ch 0

5. A

L

H

ch 1

6. ch 1

H

*

NONE

7. ch 0

8. VDD

Don’t’t care

 

6) TA31136FN (XA0404)

Narrow Band FM IF IC

15

14

13

12

11

10

9

1.0SCIN

9. AF OUT

 

 

 

 

 

 

 

 

n

m

 

 

h

n

2. OSC OUT

10. QUAD

 

 

 

3.

MIX OUT

11. IF OUT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4. Vcc

12.

RSSI

 

 

 

 

 

 

 

5.

IF IN

13.

N-DET

 

 

 

 

 

 

 

6.

DEC

14.

N-REC

 

 

 

 

 

 

 

7. FILOUT

15.

GND

 

 

 

 

 

 

 

8.

FILIN

16.

MIX IN

1 2 3 4 5 6

7 8

 

 

 

 

14

7) LA4425A (XA0410)

5W Audio Power Amplifier

 

1.

Input

LA4425

2.

Small signal GND

3. Large signal GND

* * *

4.

Output

 

5. Vcc

1 2 3 4 5

8 ) BR24L32FJ (XA0604Z)

32K-Bit EEPROM

8

7

6

5

2. A1

n

R

R

R

3.A2

 

 

 

 

L32

 

 

4. Vss

 

 

5. SDA

o * * * * *

6. SCL

r

m

 

 

7. WP

3

4

8. Vcc

1 2

 

9) S-80845ALMP (XA0620)

4.5V Voltage Detector

5

 

4

1.

GND

f l .

 

f l

2. Vin

B 6 6 *

3. Vout

4.

NC

b

b

b

5.

NC

 

 

1

2

3

 

 

Test Circuit

Name

Function

A0...A2

User Configurable Chip Select

Vss

Ground

SDA

Serial Address / Data / I/O

SCL

Serial Clock

WP

Write Protect Input

Vcc

+2.5 ~ 6.0V Power Supply

10) L88MS05TLL (XA0675)

5V (500mA) Voltage Regulator with On/Off Function

1.Vin

2.STB

3.GND

4.Cn

5.Vout

GND

15

11) S-816A50AMC (XA0925)

External Transistor Type 5V Voltage Regulator with On/Off Function

5

 

4

 

 

n

 

n

1.

EXT

B A Z *

2.

Vss

3.

ON/OFF

 

 

 

4.

Vin

Ö

d

d

5.

Vout

1

2

3

 

 

12) LM2904PWR (XA1103)

Dual Operational Amplifiers

8 7 6 5

 

 

1.

OutputA

• *

 

2.

Inverting InputA

o

3.

Non-inverting InputA

*

4. GND

 

CNJ

5.

Non-inverting Input B

 

6.

Inverting Input B

o

I

7.

Output B

w

n

8. Vcc

 

 

1 2 3

 

 

13) LM2902PWR (XA1106)

Quad Operational Amplifiers

1413121110 9

8

1.

OutputA

 

 

 

 

 

 

2.

Inverting InputA

 

 

 

3.

Non-inverting InputA

 

 

 

4.

Vcc

 

 

 

5.

Non-inverting Input B

 

 

 

6.

Inverting Input B

 

 

 

7.

Output B

 

 

 

8.

Output C

 

 

 

9.

Inverting Input C

2 3 4 5

6

7

10.

Non-inverting Input C

11. GND

 

 

 

12.

Non-inverting Input D

 

 

 

13.

Inverting Input D

 

 

 

14.

Output D

16

14) MB15E07SR (XA1107)

PLL Synthesizer

16 15 14 13 12 11 10 9

1.0SCIN

9.

Clock

2.

N. C.

10.

Data

3.

Vp

11. LE

4.

Vcc

12.

PS

5.

Do

13.

N. C.

6. GND

14.

LD / fout

7.

Xfin

15.

N. C.

8. fin

16.

N. C.

1 2 3 4 5 6 7

OSC IN

Reference

Binary 14-bit

Sff FC LDS CS

Oscillator

reference counter

 

 

 

4-bit

latch

 

 

14-bit latch

 

 

 

 

PS

In te rm itte n t

 

 

 

mods c o n tro l

 

 

 

 

(power save)

 

 

 

 

 

19-bit shift register

LE

1 - b i t

 

 

 

co n tro l la tc h

 

 

 

 

7-bit latch

11-b it

latch

Data

 

 

 

 

 

 

 

Binaly 7-bit

Binary

11-bit

Clock

 

swallow

programmable

 

counter

counter

 

 

 

 

 

 

fp

Xfin

Prescaler

 

 

 

fin

32/33

Sff

 

 

64/65

 

 

VCC

GND

fr

Phase comparator

Lock detector

LD/fr/fp selector

Charge pump

LD/fout

Vp

Do

 

 

 

 

( Vcc = 2.7 to 5.0V, Ta = -40°C to +85oC )

 

Parameter

 

Symbo

Condition

Min.

Typ.

Max.

Unit

 

 

1

 

 

 

 

 

 

 

 

Power supply voltage

 

Vcc

-

2.7

3.75

5.0

V

Power supply current

 

Icc

2500MHz

 

8.0

 

mA

 

Vcc=A/p=3.75V

 

 

LPF supply voltage

 

Vp

Vcc

 

5.5

V

 

-

-

Local oscillator input ievel

Vfin

100MHz to 300MHz

-6

 

+2

dBm

300MHz to 2500MHz

-15

 

+2

Local

oscillator

input

 

 

 

fin

-

100

 

2500

MHz

frequency

 

 

 

 

 

 

 

 

 

Xin input level

 

Vxin

-

0.5

 

Vcc

Vp-p

Xin input frequency

 

Fxin

-

3

 

F 40

MHz

15) RA60H1317M1 (XA1108)

144 ~ 146MHz 60W RF Power Module

OUTLINE DRAWING

BLOCK DIAGRAM

©

RF Input

(Pin)

^

(D

Gate Voltage

(VGG),

Power Control

(3) Drain Voltage

(VDD),

Battery

(4)

RF Output

(Pout)

 

(D

RF Ground

(Case)

 

ABSOLUTE MAXIMUM RATING ( Tc = 25 °C, unless otherwise noted )

Symbol

Parameter

Conditions

Ratings

Unit

VDD

Drain Voltage

VGG < 5V, ZG = ZL = 50ohm

17

V

VGG

Gate Voltage

VDD < 12.5V, Pin=50mW

5.5

V

IDD

Drain Current

ZG = ZL = 50ohm

15

A

Pin

Input Power

f = 1 35 - 175 MHz, Pin=50mW

100

mW

Pout

Output Power

ZG = ZL = 50ohm

80

W

Tease (OP)

Operation Case Temperature

 

-30 to +110

°C

Tstg

Storage Temprature

 

-40 to +110

°C

ELECTRICAL CHARACTERISTICS (Tc = 25 °C, unless otherwise noted )

Symbol

Parameter

f

Frequency Range

Pout

Output Power

v T

Total Efficiency

2fo

2na Harmonic

Pin

Input VSWR

IGG

Gate Current

-

Stability

 

-

Load VSWR

Tolerance

Conditions

VDD = 12.5V

VGG = 5V

Pin = 50mW

VDD=10.0-15.2V, Pin=25-70mW,

Pout<70W (VGG control), Load

VSWR=3:1

VDD=15.2V, Pin=50mW, Pout=60W

(VGG control),

Load VSWR=8:1

Ratings

 

Unit

Min Typ

Max

 

135

175

MHz

60

 

W

45

 

%

 

-50

dBc

 

3:1

-

1

 

mA

No parasitic

 

 

oscillation

 

-

No degradation or destroy

18

16) S-AU82L (XA1142)

430 ~ 450MHz 60W RF Power Module

BLOCK DIAGRAM

(D RF Input (Pin)

(2) Gate Voltage (VGG), Power Control

(D Drain Voltage (VDD), Battery

(4) RF Output (Pout)

(D RF Ground (Frange)

ABSOLUTE MAXIMUM RATING ( Tc = 25°C, unless otherwise noted )

Symbol

Parameter

VDD

Drain Voltage

VGG

Gate Voltage

IDD

Drain Current

Pin

input Power

Pout

Output Power

Tease (OP)

Operation Case Temperature

Tstg

Storage Temprature

Conditions

VGG < 5V, Pi = 50mW, Po < 60W

VDD < 12.5V, Pin=50mW

VDD < 12.5V, VGG < 5V

12.5V < VDD < 16.5V, VGG = 5V, Pi = 50mW

Ratings Unit

16.5V

5.5

V

15

A

100

MW

80

W

-30 to +100

°C

-40 to +100

°C

ELECTRICAL CHARACTERISTICS ( Tc = 25 °C, unless otherwise noted )

Symbol

Parameter

f

Frequency Range

Pout

Output Power

n T

Total Efficiency

2fo

2na Harmonic

Pin

Input VSWR

IGG

Gate Current

-

Stability

 

-

Load VSWR

Tolerance

Conditions

Min

Ratings

Unit

Typ Max

 

 

 

400

470

MHz

VDD = 12.5V

60

 

W

VGG = 5V

40

 

%

Pin = 50mW

 

-30

dBc

ZL = 50ohm

 

3.0

-

VDD=10.5-16.5V, VGG=0-5V, Pin=50mW,

 

1

mA

All sprious output

 

Pout<60W (VGG control), Load VSWR=3:1

than 60dB bellow

-

ALL PHASE

desired signal

 

VDD=10.5-16.5V, VGG=0-5V, Pin=50mW,

No degradation

 

Pout=60W (VGG control), Load

 

 

 

VSWR=20:1 ALL PHASE

 

 

 

19

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