Acu-rite DRO 300, DRO 203 User Manual

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Acu-rite DRO 300, DRO 203 User Manual

DRO 203

DRO 300

Operating Instructions

Digital Readout

English (en) 03/2018

Contents

Contents

 

1

Fundamentals..................................................................................................................................

13

2

Safety...............................................................................................................................................

21

3

Transport and storage....................................................................................................................

27

4

Mounting.........................................................................................................................................

31

5

Installation.......................................................................................................................................

37

6

Fundamentals of positioning........................................................................................................

43

7

Basic operation...............................................................................................................................

51

8

Commissioning...............................................................................................................................

65

9

Milling specific operations............................................................................................................

95

10

Turning specific operations.........................................................................................................

119

11

Programming................................................................................................................................

131

12

Measured value output................................................................................................................

139

13

Operating the IOB 610.................................................................................................................

143

14

Settings..........................................................................................................................................

165

15

Service and maintenance............................................................................................................

179

16

What to do if.................................................................................................................................

183

17

Removal and disposal..................................................................................................................

185

18

Specifications................................................................................................................................

187

2

ACU-RITE | DRO 203, DRO 300 | Operating Instructions | 03/2018

Contents

..................................................................................................................................1 Fundamentals

13

 

 

 

1.1

About these instructions.....................................................................................................................

14

 

 

 

1.2

Information on the product................................................................................................................

14

 

 

 

1.3

Notes on reading the documentation...............................................................................................

15

 

 

 

1.4

Storage and distribution of the documentation...............................................................................

16

 

 

 

1.5

Target group for the instructions.......................................................................................................

16

 

 

 

1.6

Notes in this documentation..............................................................................................................

17

 

 

 

1.7

Symbols and fonts used for marking text........................................................................................

19

...............................................................................................................................................2 Safety

 

21

 

 

 

2.1

Overview...............................................................................................................................................

22

 

 

 

2.2

General safety precautions.................................................................................................................

22

 

 

 

2.3

Intended use.........................................................................................................................................

22

 

 

 

2.4

Improper use........................................................................................................................................

22

 

 

 

2.5

Personnel qualification........................................................................................................................

23

 

 

 

2.6

Obligations of the operating company..............................................................................................

24

 

 

 

2.7

General safety precautions.................................................................................................................

24

 

2.7.1

Symbols in the instructions.....................................................................................................

25

 

2.7.2

Symbols on the product..........................................................................................................

25

 

2.7.3

Electrical safety instructions....................................................................................................

26

....................................................................................................................3 Transport and storage

27

 

 

 

3.1

Overview...............................................................................................................................................

28

 

 

 

3.2

Unpacking.............................................................................................................................................

28

 

 

 

3.3

Items supplied and accessories..........................................................................................................

28

 

 

 

3.4

In case of damage in transit...............................................................................................................

29

 

 

 

3.5

Repackaging and storage....................................................................................................................

30

ACU-RITE | DRO 203, DRO 300 | Operating Instructions | 03/2018

3

Contents

.........................................................................................................................................4 Mounting

31

 

 

 

4.1

Overview...............................................................................................................................................

32

 

 

 

4.2

Assembly...............................................................................................................................................

32

 

 

 

4.3

Mounting on Single-Pos stand...........................................................................................................

33

 

 

 

4.4

Mounting on Multi-Pos holder...........................................................................................................

34

 

 

 

4.5

Mounting in a mounting frame..........................................................................................................

35

 

 

 

4.6

Mounting a cover.................................................................................................................................

36

 

 

 

.......................................................................................................................................5 Installation

37

 

 

 

5.1

Overview...............................................................................................................................................

38

 

 

 

5.2

General information.............................................................................................................................

38

 

 

 

5.3

Product overview.................................................................................................................................

39

 

 

 

5.4

Connecting the encoders....................................................................................................................

40

 

 

 

5.5

Connecting an accessory....................................................................................................................

40

 

 

 

5.6

Connecting a USB device...................................................................................................................

41

 

 

 

5.7

Connecting the line voltage................................................................................................................

42

 

 

 

........................................................................................................6 Fundamentals of positioning

43

 

 

 

6.1

Overview...............................................................................................................................................

44

 

 

 

6.2

Datums..................................................................................................................................................

44

 

 

 

6.3

Actual position, nominal position, and Distance-To-Go..................................................................

44

 

 

 

6.4

Absolute workpiece positions............................................................................................................

45

 

 

 

6.5

Incremental workpiece positions.......................................................................................................

46

 

 

 

6.6

Zero angle reference axis....................................................................................................................

47

 

 

 

6.7

Reading head position........................................................................................................................

48

 

 

 

6.8

Encoder reference marks.....................................................................................................................

49

 

 

 

4

ACU-RITE | DRO 203, DRO 300 | Operating Instructions | 03/2018

Contents

...............................................................................................................................7 Basic operation

51

 

 

 

7.1

Overview...............................................................................................................................................

52

 

 

 

7.2

Front panel and keys...........................................................................................................................

52

 

 

 

7.3

Switch-on/Switch-off...........................................................................................................................

53

 

7.3.1

Switch-on..................................................................................................................................

53

 

7.3.2

Switch-off.................................................................................................................................

53

 

 

 

7.4

User interface.......................................................................................................................................

54

 

7.4.1

Display layout...........................................................................................................................

54

 

7.4.2

Soft keys..................................................................................................................................

55

 

7.4.3

Graphic positioning aid............................................................................................................

56

 

7.4.4

Operating modes.....................................................................................................................

56

 

7.4.5

Stopwatch................................................................................................................................

57

 

7.4.6

Calculator..................................................................................................................................

57

 

7.4.7

Help..........................................................................................................................................

58

 

7.4.8

Data input forms......................................................................................................................

59

 

7.4.9

Reference mark evaluation......................................................................................................

59

 

7.4.10

Selecting a specific reference mark........................................................................................

61

 

7.4.11

Error messages........................................................................................................................

61

 

7.4.12

Setup menus............................................................................................................................

61

 

 

 

7.5

User Management.................................................................................................................................

62

 

7.5.1

Supervisor Login......................................................................................................................

62

 

7.5.2

User Job Settings....................................................................................................................

62

ACU-RITE | DRO 203, DRO 300 | Operating Instructions | 03/2018

5

Contents

...............................................................................................................................8 Commissioning

65

 

 

 

8.1

Overview...............................................................................................................................................

66

 

 

 

8.2

Installation Guide..................................................................................................................................

67

 

 

 

8.3

Installation Setup..................................................................................................................................

68

 

8.3.1

File management.....................................................................................................................

68

 

8.3.2

Encoder Setup.........................................................................................................................

74

 

8.3.3

Display Configuration...............................................................................................................

76

 

8.3.4

Readout Settings......................................................................................................................

77

 

8.3.5

Diagnostics...............................................................................................................................

78

 

8.3.6

Display Color Scheme..............................................................................................................

78

 

8.3.7

Factory defaults.......................................................................................................................

79

 

8.3.8

Error Compensation.................................................................................................................

79

 

8.3.9

Backlash compensation...........................................................................................................

84

 

8.3.10

Spindle settings........................................................................................................................

84

 

8.3.11

Switching outputs....................................................................................................................

84

 

8.3.12

CSS settings.............................................................................................................................

85

 

 

 

8.4

Job Setup..............................................................................................................................................

85

 

8.4.1

Units.........................................................................................................................................

85

 

8.4.2

Scale Factor.............................................................................................................................

86

 

8.4.3

Edge Finder..............................................................................................................................

87

 

8.4.4

Diameter Axes.........................................................................................................................

87

 

8.4.5

Measured Value Output...........................................................................................................

88

 

8.4.6

Graphic positioning aid............................................................................................................

88

 

8.4.7

Status Bar Settings..................................................................................................................

89

 

8.4.8

Stopwatch................................................................................................................................

89

 

8.4.9

Skew Compensation for Mill applications...............................................................................

90

 

8.4.10

Remote Switch........................................................................................................................

91

 

8.4.11

DRO View Settings..................................................................................................................

92

 

8.4.12

Display Settings.......................................................................................................................

93

 

8.4.13

System Information..................................................................................................................

94

 

8.4.14

Language..................................................................................................................................

94

6

ACU-RITE | DRO 203, DRO 300 | Operating Instructions | 03/2018

Contents

............................................................................................................9 Milling specific operations

95

 

 

 

9.1

Overview...............................................................................................................................................

96

 

 

 

9.2

1/2 soft key...........................................................................................................................................

96

 

 

 

9.3

Tool Table..............................................................................................................................................

97

 

9.3.1

Soft keys..................................................................................................................................

97

 

9.3.2

Importing and exporting...........................................................................................................

97

 

9.3.3

Tool compensation...................................................................................................................

98

 

9.3.4

Entering tool data....................................................................................................................

99

 

9.3.5

Selecting a tool......................................................................................................................

100

 

 

 

9.4

Setting a datum.................................................................................................................................

100

 

9.4.1

Setting a workpiece datum without using the probing function............................................

101

 

9.4.2

Probing with a tool................................................................................................................

101

 

9.4.3

Probing with an edge finder..................................................................................................

105

 

 

 

9.5

Presetting a target position..............................................................................................................

108

 

9.5.1

Absolute distance preset.......................................................................................................

109

 

9.5.2

Incremental distance preset..................................................................................................

111

 

 

 

9.6

Features...............................................................................................................................................

112

 

9.6.1

Circle and linear patterns.......................................................................................................

113

 

 

 

9.7

Z/W coupling......................................................................................................................................

118

 

 

 

 

ACU-RITE | DRO 203, DRO 300 | Operating Instructions | 03/2018

7

Contents

.........................................................................................................10 Turning specific operations

119

 

 

 

10.1

Overview.............................................................................................................................................

120

 

 

 

10.2

Tool display icon................................................................................................................................

120

 

 

 

10.3

Tool table.............................................................................................................................................

120

 

10.3.1

Importing and exporting .........................................................................................................

120

 

10.3.2

Setting tool offsets ................................................................................................................

120

 

10.3.3

Selecting a tool ......................................................................................................................

122

 

 

 

10.4

Setting a datum.................................................................................................................................

123

 

10.4.1 Setting a datum manually......................................................................................................

123

 

10.4.2 Setting a datum using the Lock Axis function.......................................................................

124

 

 

 

10.5

Taper Calculator..................................................................................................................................

124

 

 

 

 

10.6

Presets

.................................................................................................................................................

126

 

 

 

10.7

Diameter and radius measurements................................................................................................

127

 

 

 

10.8

Vectoring.............................................................................................................................................

128

 

 

 

10.9

Z coupling...........................................................................................................................................

128

 

 

 

 

................................................................................................................................11 Programming

131

 

 

 

11.1

Overview.............................................................................................................................................

132

 

 

 

11.2

Creating a new Program...................................................................................................................

132

 

 

 

11.3

Creating features in a program........................................................................................................

133

 

11.3.1 Creating a Tool step...............................................................................................................

133

 

11.3.2 Creating a Datum step..........................................................................................................

133

 

11.3.3 Creating a Preset step...........................................................................................................

133

 

11.3.4 Creating a Position step.........................................................................................................

134

 

11.3.5 Creating a Circle Pattern step................................................................................................

134

 

11.3.6 Creating a Linear Pattern step...............................................................................................

134

 

 

 

11.4

Editing steps.......................................................................................................................................

135

 

 

 

11.5

Editing a Program..............................................................................................................................

136

 

 

 

11.6

Opening the graphical view..............................................................................................................

136

 

 

 

11.7

Running a program............................................................................................................................

137

 

 

 

8

ACU-RITE | DRO 203, DRO 300 | Operating Instructions | 03/2018

Contents

12

................................................................................................................Measured value output

139

 

 

 

 

 

12.1

Overview.............................................................................................................................................

140

 

 

 

 

 

12.2

Data output using an edge finder....................................................................................................

140

 

 

 

13

Operating the IOB 610.................................................................................................................

143

 

 

 

 

 

 

13.1

Setup

...................................................................................................................................................

144

 

 

 

 

 

13.2

Switching functions...........................................................................................................................

144

 

 

13.2.1

Switching inputs .....................................................................................................................

144

 

 

13.2.2 .................................................................................................................

Switching Outputs

144

 

 

 

 

 

13.3

Spindle Speed control.......................................................................................................................

147

 

 

13.3.1 ...................................................................................................................

Installation Setup

148

 

 

13.3.2 ..............................................................................................Spindle Speed control settings

150

 

 

13.3.3 ...........................................................................................Spindle Speed control operation

151

 

 

 

 

 

13.4

Constant surface speed control........................................................................................................

155

 

 

13.4.1 ...................................................................................................................

Installation Setup

156

 

 

13.4.2 ..............................................................................................................

CSS control settings

157

 

 

13.4.3 ........................................................................................................................

CSS operation

159

 

 

 

 

 

13.5

DAC output.........................................................................................................................................

160

 

 

13.5.1 Connecting the IOB to the inverter of a lathe.......................................................................

161

 

 

 

 

 

13.6

Diagnostics..........................................................................................................................................

162

 

 

 

 

 

ACU-RITE | DRO 203, DRO 300 | Operating Instructions | 03/2018

9

Contents

..........................................................................................................................................14 Settings

 

165

 

 

 

14.1

Overview.............................................................................................................................................

166

 

 

 

14.2

Factory default settings.....................................................................................................................

166

 

 

 

14.3

Job Setup............................................................................................................................................

166

 

14.3.1

Units.......................................................................................................................................

166

 

14.3.2

Scale Factor...........................................................................................................................

167

 

14.3.3

Edge Finder............................................................................................................................

167

 

14.3.4

Diameter Axes.......................................................................................................................

167

 

14.3.5

Measured Value Output.........................................................................................................

167

 

14.3.6

Graphic Pos Aid.....................................................................................................................

167

 

14.3.7

Status Bar Settings................................................................................................................

168

 

14.3.8

Stopwatch..............................................................................................................................

168

 

14.3.9

Skew Compensation (milling applications only).....................................................................

168

 

14.3.10

Remote Switch......................................................................................................................

169

 

14.3.11

DRO View Settings................................................................................................................

169

 

14.3.12

Display Settings.....................................................................................................................

170

 

14.3.13

Vectoring................................................................................................................................

170

 

14.3.14

Language................................................................................................................................

170

 

 

 

14.4

Installation Setup...............................................................................................................................

171

 

14.4.1

File Management...................................................................................................................

171

 

14.4.2

Encoder Setup.......................................................................................................................

171

 

14.4.3

Display Configuration.............................................................................................................

172

 

14.4.4

Readout Settings....................................................................................................................

173

 

14.4.5

Diagnostics.............................................................................................................................

173

 

14.4.6

Display Color Scheme............................................................................................................

173

 

14.4.7

Factory Defaults.....................................................................................................................

173

 

14.4.8

Error Compensation...............................................................................................................

173

 

14.4.9

Backlash compensation.........................................................................................................

173

 

14.4.10

Spindle Settings.....................................................................................................................

174

 

14.4.11

CSS Settings..........................................................................................................................

176

 

14.4.12

Switching Outputs.................................................................................................................

177

............................................................................................................15 Service and maintenance

179

 

 

 

15.1

Overview.............................................................................................................................................

180

 

 

 

15.2

Cleaning...............................................................................................................................................

180

 

 

 

15.3

Maintenance schedule.......................................................................................................................

180

 

 

 

15.4

Resuming operation...........................................................................................................................

181

 

 

 

15.5

Resetting to the factory defaults......................................................................................................

181

10

 

ACU-RITE | DRO 203, DRO 300 | Operating Instructions | 03/2018

Contents

.................................................................................................................................16 What to do if

183

 

 

 

16.1

Overview.............................................................................................................................................

184

 

 

 

16.2

Malfunctions.......................................................................................................................................

184

 

 

 

16.3

Troubleshooting..................................................................................................................................

184

 

 

 

..................................................................................................................17 Removal and disposal

185

 

 

 

17.1

Overview.............................................................................................................................................

186

 

 

 

17.2

Removal...............................................................................................................................................

186

 

 

 

17.3

Disposal...............................................................................................................................................

186

 

 

 

................................................................................................................................18 Specifications

187

 

 

 

18.1

Product specifications........................................................................................................................

188

 

 

 

18.2

Product dimensions and mating dimensions.................................................................................

189

 

 

 

ACU-RITE | DRO 203, DRO 300 | Operating Instructions | 03/2018

11

1

Fundamentals

1

Fundamentals | About these instructions

 

 

1.1About these instructions

These instructions provide all the information and safety precautions needed for the safe operation of the product.

1.2Information on the product

Product designation

Part number

 

 

DRO 203

1197250-xx

3 axes

 

 

 

DRO 303

1197251-xx

3 axes with IOB 610/KT 130 connection

 

 

 

DRO 304

1197251-xx

4 axes with IOB 610/KT 130 connection

 

The ID label is provided on the back of the product.

Example:

1

DRO xxx

3

 

2

ID

1234567-xx

 

SN 12 345 678 x

 

 

 

 

 

 

www.acu-rite.com

1Product designation

2Part number

3Index

Validity of the documentation

Before using the documentation and the product, you need to verify that the documentation matches the product.

Compare the part number and the index indicated in the documentation with the corresponding data given on the ID label of the product

If the part numbers and indexes match, the documentation is valid

If the part numbers and indexes do not match so that the documentation is not valid, you will find the current documentation for the product at www.acu-rite.com.

14

ACU-RITE | DRO 203, DRO 300 | Operating Instructions | 03/2018

Fundamentals | Notes on reading the documentation

1

 

 

1.3Notes on reading the documentation

The table below lists the components of the documentation in the order of priority for reading.

WARNING

Fatal accidents, personal injury or property damage caused by noncompliance with the documentation!

Failure to comply with the documentation may result in fatal accidents, personal injury or property damage.

Read the documentation carefully from beginning to end

Keep the documentation for future reference

Documentation

Description

 

 

Addendum

An addendum supplements or supersedes

 

the corresponding contents of the Operating

 

Instructions and, if applicable, of the Installa-

 

tion Instructions. If this document is included in

 

the shipment, read it first before you proceed.

 

All other contents of the documentation retain

 

their validity.

 

 

Installation

The Installation Instructions contain all the infor-

Instructions

mation and safety precautions needed for the

 

proper mounting and installation of the product.

 

They are an excerpt from the Operating Instruc-

 

tions and are included in every shipment. This

 

document has the second highest priority for

 

reading.

 

 

Operating

The Operating Instructions contain all the infor-

Instructions

mation and safety precautions needed for the

 

proper operation of the product according to

 

its intended use. This document has the third

 

highest priority for reading. This documentation

 

can be downloaded from the download area

 

at www.acu-rite.com. The Operating Instruc-

 

tions must be printed prior to commissioning

 

the product.

 

 

Documentation of connected

These documents are not included in delivery.

measuring devices and other

They are shipped with the respective measuring

peripherals

devices and peripherals.

Would you like any changes, or have you found any errors?

We are continuously striving to improve our documentation for you. Please help us by sending your requests to the following e-mail address:

userdoc@acu-rite.de

ACU-RITE | DRO 203, DRO 300 | Operating Instructions | 03/2018

15

1

Fundamentals | Storage and distribution of the documentation

 

 

1.4Storage and distribution of the documentation

The instructions must be kept in the immediate vicinity of the workplace and must be available to all personnel at all times. The operating company must inform the personnel where these instructions are kept. If the instructions have become illegible, the operating company must obtain a replacement from the manufacturer.

If the product is given or resold to any other party, the following documents must be passed on to the new owner:

Addendum, if supplied

Installation Instructions

Operating Instructions

1.5Target group for the instructions

These instructions must be read and observed by every person who performs any of the following tasks:

Mounting

Installation

Commissioning

Setup, programming and operation

Service, cleaning and maintenance

Troubleshooting

Removal and disposal

16

ACU-RITE | DRO 203, DRO 300 | Operating Instructions | 03/2018

Fundamentals | Notes in this documentation

1

 

 

1.6Notes in this documentation

Safety precautions

Comply with all safety precautions indicated in these instructions and in your machine tool builder's documentation!

Precautionary statements warn of hazards in handling the product and provide information on their prevention. Precautionary statements are classified by hazard severity and divided into the following groups:

DANGER

Danger indicates hazards for persons. If you do not follow the avoidance instructions, the hazard will result in death or severe injury.

WARNING

Warning indicates hazards for persons. If you do not follow the avoidance instructions, the hazard could result in death or serious injury.

CAUTION

Caution indicates hazards for persons. If you do not follow the avoidance instructions, the hazard could result in minor or moderate injury.

NOTICE

Notice indicates danger to material or data. If you do not follow the avoidance instructions, the hazard could result in things other than personal injury, like property damage.

ACU-RITE | DRO 203, DRO 300 | Operating Instructions | 03/2018

17

1

Fundamentals | Notes in this documentation

 

 

Informational notes

Observe the informational notes provided in these instructions to ensure reliable and efficient operation of the product.

In these instructions, you will find the following informational notes:

The information symbol indicates a tip.

A tip provides important additional or supplementary information.

The gear symbol indicates that the function described depends on the machine, e.g.

Your machine must feature a certain software or hardware option

The behavior of the function depends on the configurable machine settings

The book symbol represents a cross reference to external documentation, e.g. the documentation of your machine tool builder or other supplier.

18

ACU-RITE | DRO 203, DRO 300 | Operating Instructions | 03/2018

Fundamentals | Symbols and fonts used for marking text

1

 

 

1.7Symbols and fonts used for marking text

In these instructions the following symbols and fonts are used for marking text:

Format

Meaning

 

 

 

 

 

 

...

Identifies an action and the result of this action

...

Example:

 

 

 

 

 

 

 

 

Press the enter key

 

 

 

 

 

The parameters are saved and the Job Setup menu is

 

 

 

 

 

displayed

 

 

 

 

 

 

 

 

...

Identifies an item of a list

 

 

 

 

...

Example:

 

 

 

 

 

 

Installation Setup

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Job Setup

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Bold

Identifies menus, screens, displays, keys, and soft keys

 

 

 

Example:

 

 

 

 

 

Press the Setup soft key

 

 

 

 

 

The Configuration Menu is displayed.

ACU-RITE | DRO 203, DRO 300 | Operating Instructions | 03/2018

19

2

Safety

2

Safety | Overview

 

 

2.1Overview

This chapter provides important safety information needed for the proper mounting, installation and operation of the product.

2.2General safety precautions

General accepted safety precautions, in particular the applicable precautions relating to the handling of live electrical equipment, must be followed when operating the system. Failure to observe these safety precautions may result in personal injury or damage to the product.

It is understood that safety rules within individual companies vary. If a conflict exists between the material contained in these instructions and the rules of a company using this system, the more stringent rules take precedence.

2.3Intended use

The products of the DRO 203 and DRO 300 series are advanced digital readouts for use on manually operated machine tools. In combination with linear and angle encoders,digital readouts of the DRO 203 and DRO 300 series display the position of the tool in more than one axis and provide further functions for operating the machine tool.

The products of the DRO 203 and DRO 300 series:

must only be used in commercial applications and in an industrial environment

must be mounted on a suitable stand or holder to ensure the correct and intended operation of the product

are intended for indoor use in an environment in which the contamination caused by humidity, dirt, oil and lubricants complies with the requirements of the specifications

The products of the DRO 203 and DRO 300 series support the use of a wide variety of peripheral devices from different manufacturers. HEIDENHAIN cannot make any statements on the intended use of

these devices. The information on their intended use, which is provided in the associated documentations, must be observed.

2.4Improper use

When the product is used it must be ensured that no hazard to persons can result. If any such hazard exists, appropriate measures must be taken by the operating company.

In particular, the product must not be used in the following applications:

Use and storage outside the specifications

Outdoor use

Use in potentially explosive atmospheres

Use of the product as part of a safety function

22

ACU-RITE | DRO 203, DRO 300 | Operating Instructions | 03/2018

Safety | Personnel qualification

2

 

 

2.5Personnel qualification

The personnel for mounting, installation, operation, service, maintenance and removal must be appropriately qualified for this work and must have obtained sufficient information from the documentation supplied with the product and with the connected peripherals.

The personnel required for the individual activities to be performed on the product are indicated in the respective sections of these instructions.

The personnel groups that are responsible for mounting, installation, operation, maintenance and removal have different qualifications and tasks, which are specified as follows.

Operator

The operator uses and operates the product within the framework specified for the intended use. He is informed by the operating company about the special tasks and the potential hazards resulting from incorrect behavior.

Qualified personnel

The qualified personnel are trained by the operating company to perform advanced operation and parameterization. The qualified personnel have the required technical training, knowledge and experience and know the applicable regulations, and are thus capable of performing the assigned work regarding the application concerned and of proactively identifying and avoiding potential risks.

Electrical specialist

The electrical specialist has the required technical training, knowledge and experience and knows the applicable standards and regulations, and is thus capable of performing work on electrical systems and of proactively identifying and avoiding potential risks. Electrical specialists have been specially trained for the environment they work in.

Electrical specialists must comply with the provisions of the applicable legal regulations on accident prevention.

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2

Safety | Obligations of the operating company

 

 

2.6Obligations of the operating company

The operating company owns or leases the product and the peripherals. It is responsible that the intended use is complied with at all times.

The operating company must:

Assign the different tasks to be performed on the product to appropriate, qualified, and authorized personnel

Verifiably train personnel in the tasks they are allowed to perform and how to perform them

Provide all materials and means necessary in order for personnel to complete the assigned tasks

Ensure that the product is operated only when in perfect technical condition

Ensure that the product is protected from unauthorized use

2.7General safety precautions

The safety of any system incorporating the use of this product is the responsibility of the assembler or installer of the system.

The product supports the use of a wide variety of peripheral devices from different manufacturers. HEIDENHAIN cannot make any statements on the specific safety precautions to be taken for

these devices. The safety precautions provided in the respective documentations must be observed. If no such information has been supplied, it must be obtained from the manufacturers concerned.

The specific safety precautions required for the individual activities to be performed on the product are indicated in the respective sections of these instructions.

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ACU-RITE | DRO 203, DRO 300 | Operating Instructions | 03/2018

Safety | General safety precautions

2

 

 

2.7.1Symbols in the instructions

The following safety symbols are used in this manual:

Symbol Meaning

Identifies information that warns of personal injury

Identifies electrostatic sensitive devices (ESD)

ESD wristband for personal grounding

2.7.2Symbols on the product

The following symbols are used to identify the product:

Symbol Meaning

Observe the safety precautions regarding electricity and power connection before you connect the product

Earth (ground) terminal as per IEC 60417 - 5017. Observe the information on installation.

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2

Safety | General safety precautions

 

 

2.7.3Electrical safety instructions

WARNING

Hazard of contact with live parts when opening the product.

This may result in electric shock, burns or death.

Never open the housing

Only the manufacturer is permitted to access the inside of the product

WARNING

Hazard of dangerous amount of electricity passing through the human body upon direct or indirect contact with live electrical parts.

This may result in electric shock, burns or death.

Work on the electrical system and live electrical components is to be performed only by trained specialists

For power connection and all interface connections, use only cables and connectors that comply with applicable standards

Have the manufacturer exchange defective electrical components immediately

Regularly inspect all connected cables and all connections on the product. Defects, such as loose connections or scorched cables, must be removed immediately

NOTICE

Damage to internal parts of the product!

Opening the product will result in forfeiture of warranty and guarantee.

Never open the housing

Only the product manufacturer is permitted to access the inside of the product

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ACU-RITE | DRO 203, DRO 300 | Operating Instructions | 03/2018

3

Transport and

storage

3

Transport and storage | Overview

3.1Overview

This chapter contains all of the information necessary for the transportation and storage of the product and provides an overview of the items supplied and the available accessories for the product.

3.2Unpacking

Open the top lid of the box

Remove the packaging materials

Unpack the contents

Check the delivery for completeness

Check the delivery for damage

3.3Items supplied and accessories

Items supplied

The following items are included in the shipment:

Product

Power cord (in 1197250-0x, 1197251-0x)

Installation instructions

Addendum (optional)

Further information: "Notes on reading the documentation", Page 15

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Transport and storage | Items supplied and accessories

3

Accessories

The following items are optionally available and can be ordered from HEIDENHAIN as additional accessories:

Accessories

Part number

 

 

Single-Pos stand

1197273-01

For rigid mounting, inclination angle 20°

 

 

 

Multi-Pos holder

1197273-02

For fastening on an arm, continuously tiltable

 

and swivelable

 

 

 

Mounting frame

1197274-01

For mounting to a panel

 

 

 

Cover

1197275-01

For protection from dirt and debris

 

 

 

KT 130 edge finder

283273-xx

For probing a workpiece (for setting reference

 

points). Compatible with DRO 300 products

 

only.

 

 

 

IOB 610

1197271-01

For switching input and output functions.

 

Compatible with DRO 300 products only.

 

 

 

Y-cable

1226398-01

For connecting a KT 130 edge finder and an IOB

 

610. Compatible with DRO 300 products only.

 

 

 

Connecting cable

1226509-xx

For connecting a KT 130 edge finder or an IOB

 

610. Compatible with DRO 300 products only.

3.4In case of damage in transit

Have the shipping agent confirm the damage

Keep the packaging materials for inspection

Notify the sender of the damage

Contact the distributor or machine manufacturer for replacement parts

In case of damage in transit:

Keep the packaging materials for inspection

Contact HEIDENHAIN or the machine manufacturer

This applies also if damage occurred to requested replacement parts during transit.

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3

Transport and storage | Repackaging and storage

3.5Repackaging and storage

Repackage and store the product carefully in accordance with the conditions stated below.

Repackaging

Repackaging should correspond to the original packaging as closely as possible.

Attach all mounting parts and dust protection caps to the product or repackage them in the same way they were originally shipped from the factory.

Repackage the product such that it is protected from impact and vibration during transit

Repackage the product such that it is protected from the ingress of dust or humidity

Place all accessories that were included in the shipment in the original packaging

Further information: "Items supplied and accessories", Page 28

Include the Addendum (if it was included in the items supplied), the Installation

Instructions and the Operating Instructions

Further information: "Storage and distribution of the documentation", Page 16

If you return the product for repair to a service agency:

Ship the product without accessories, without measuring devices and without peripherals

Storage of the product

Package the product as described above

Observe the specified ambient conditions

Inspect the product for damage after any transport or longer storage times

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ACU-RITE | DRO 203, DRO 300 | Operating Instructions | 03/2018

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