Cisco Systems 6509-NEB User Manual
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Catalyst 6509-NEBSwitch and CiscoOSR-7609

Router Upgrade Note

Note

Note

Product Number: WS-6509-NEB-UPGRD=

This publication describes how to upgrade your Catalyst 6509-NEBswitch or CiscoOSR-7609Router to use the Supervisor Engine 720 and the Supervisor Engine 32.

AC-Input Systems—Ifyour switch or router is using anAC-inputpower supply, you are required to install theWS-CAC-3000Wpower supply. The 3000 WAC-inputprovides a power output to power the fan tray.

DC-Input Systems—Ifyour switch or router is using aDC-inputpower supply, you are required to install theWS-CDC-2500WorPWR-4000-DCpower supply. You must provide a separate, direct connection to power the fan tray. Each input of the fan tray is rated 10 A @-40to-60VDC.

Caution It is important that you follow the steps in this document in the order they are presented.

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Cisco Systems, Inc., 170 West Tasman Drive, San Jose, CA 95134-1706USA

Copyright © 2004–2006Cisco Systems, Inc. All rights reserved.

Contents

Contents

This publication consists of the following sections:

Safety Overview, page 2

Parts List, page 3

Required Tools, page 3

Installation Guidelines, page 4

Shutting Down the System, page 4

Replacing the Panel Safety Cover, page 5

Replacing the Fan Tray, page 7

Replacing the Power Supply, page 10

Connecting Power to the Fan Tray, page 13

Replacing the Supervisor Engine, page 17

Powering Up the System, page 21

Verifying Installation, page 22

Related Documentation, page 23

Obtaining Documentation, page 23

Documentation Feedback, page 24

Cisco Product Security Overview, page 24

Obtaining Technical Assistance, page 25

Obtaining Additional Publications and Information, page 27

Safety Overview

Safety warnings appear throughout this publication in procedures that, if performed incorrectly, may harm you. A warning symbol precedes each warning statement.

Warning IMPORTANT SAFETY INSTRUCTIONS

This warning symbol means danger. You are in a situation that could cause bodily injury. Before you work on any equipment, be aware of the hazards involved with electrical circuitry and be familiar with standard practices for preventing accidents. Use the statement number provided at the end of each warning to locate its translation in the translated safety warnings that accompanied this device. Statement 1071

SAVE THESE INSTRUCTIONS

Warning Before performing any of the following procedures, ensure that power is removed from the DC circuit.

Statement 1003

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Parts List

Warning This unit might have more than one power supply connection. All connections must be removed tode-energizethe unit.Statement 1028

Warning Only trained and qualified personnel should be allowed to install, replace, or service this equipment.

Statement 1030

Warning Hazardous voltage or energy is present on the backplane when the system is operating. Use caution when servicing.Statement 1034

Warning This product requiresshort-circuit(overcurrent) protection, to be provided as part of the building installation. Install only in accordance with national and local wiring regulations.Statement 1045

Warning When installing or replacing the unit, the ground connection must always be made first and disconnected last.Statement 1046

Parts List

The following items are included in the upgrade kit:

One high speed fan tray

The high speed fan tray provides additional cooling for the Supervisor Engine 720 and the Supervisor Engine 32.

The high speed fan tray requires external power, either from the 3000 W AC-inputpower supply or from an external DC power source. The fan tray ships with power wires secured at each terminal block. Use these wires to connect the fan tray to the 3000 WAC-inputpower supply using the supplied cable, or remove them to connect to a DC power source.

One panel safety cover

The panel safety cover provides increased chassis airflow.

Two fan tray power cables (for AC-inputsystems)

The fan tray power cable provides a connection between the fan tray and the 3000 W AC-inputpower supply. Two cables are provided for systems with redundant power supplies.

Required Tools

These tools are required to perform the installation:

Number 1 Phillips-headscrewdriver

Number 2 Phillips-headscrewdriver

Flat-bladescrewdriver (forDC-inputsystems)

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Installation Guidelines

Installation Guidelines

Follow these guidelines when upgrading the chassis:

If your switch or router is using an AC-inputpower supply, you are required to install theWS-CAC-3000Wpower supply. The 3000 WAC-inputprovides a power output to power the fan tray.

If your switch or router is using a DC-inputpower supply, you are required to install theWS-CDC-2500WorPWR-4000-DCpower supply. You must provide a separate, direct connection to power the fan tray. Each input of the fan tray is rated 10 A @-40to-60VDC.

Observe the following cautions:

Caution It is important that you follow the steps in this document in the order they are presented.

Caution Always use an ESD wrist strap when handling modules or coming into contact with internal components.

Caution Use both hands to install and remove power supplies. Each Catalyst 6500 seriesAC-inputpower supply weighs between 22 pounds (9.9 kg) and 28 pounds (12.6 kg).

Caution Do not exert too much pressure on the ejector levers. They will bend and be damaged.

Caution In a system with dual power supplies, connect each power supply to a separate input source. In case of a power source failure, the second source will most likely still be available.

Shutting Down the System

To perform the upgrade, you must shut down the system.

Before you shut down the system, you should first upload the current configuration to a server. This saves time when bringing the module back online. You can recover the configuration by downloading it from the server to the nonvolatile memory of the supervisor engine. For more information, refer to the “Working with Configuration Files” chapter in the Catalyst 6500 Series Software Configuration Guide.

To properly shut down the system, follow these steps:

Step 1 Upload the current configuration to a server. On any modules running Cisco IOS, save the running configuration.

Warning Before working on a system that has an on/off switch, turn OFF the power and unplug the power cord.

Statement 1

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Replacing the Panel Safety Cover

Warning This unit might have more than one power supply connection. All connections must be removed tode-energizethe unit.Statement 1028

Step 2 Depending on how your system is powered, perform one of the two sets of substeps below.

AC-InputSystems

a.Turn the power switch to the Off (0) position on each power supply. Turning the power switch off also disengages a pawl that unlocks the power supply from the chassis.

b.Disconnect the power cord from the power source.

c.Loosen the screw on the cable retention device, and disconnect the power cord from the power supply being removed.

Note The AC power cord for the 4000 W power supply is hard wired and cannot be removed from the supply.

Warning Before performing any of the following procedures, ensure that power is removed from the DC circuit.

Statement 1003

DC-InputSystems

a.Verify that power is off to the DC circuit for each power supply. As an added safety precaution, you should secure the source DC circuit breaker switch in the OFF position with electrical tape.

b.Turn the power switch to the Off (0) position on each power supply. Turning the power switch off also disengages a pawl that unlocks the power supply from the chassis.

Replacing the Panel Safety Cover

This section describes how to remove and install the panel safety cover for the Catalyst 6509-NEBswitch and CiscoOSR-7609Router. A number 1Phillips-headscrewdriver is required to perform this procedure.

Caution Always use an ESD wrist strap when handling modules or coming into contact with internal components.

Warning Hazardous voltage or energy is present on the backplane when the system is operating. Use caution when servicing.Statement 1034

To remove the panel safety cover, perform these steps:

Step 1 Use a number 1Phillips-headscrewdriver to remove the 8 panel screws, 4 each located along the top and bottom of the chassis. (SeeFigure 1.) Set the screws aside.

Step 2 Grasp the panel handle and pull the panel away from the chassis.

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Replacing the Panel Safety Cover

Figure 1 Removing the Panel Safety Cover

Panel handle

105072

Step 3 On the new panel safety cover, grasp the panel handle and press the panel into place, starting at the bottom of the chassis and working up. Be careful not to damage the EMI gasket.

Step 4 Use a number 1Phillips-headscrewdriver to install the 8 panel screws, 4 each located along the top and bottom of the chassis. (SeeFigure 2.)

Step 5 Proceed to the “Replacing the Fan Tray” section on page 7 to replace the fan tray.

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