American Power Conversion 30RAN035 User Manual

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Supplemental Installation Information for APC Chillers

This document contains reference information needed to connect APC equipment to APC chillers.

All water and electrical connections must be performed by a qualified contractor in accordance with local and national codes.

Warning

Model Cross Reference Information

APC MODEL NUMBER

CARRIER MODEL NUMBER

 

 

ACCH050

30RAN015

 

 

ACCH084

30RAN025

 

 

ACCH120

30RAN035

 

 

ACCH167

30RAN050

 

 

Typical Piping — Chiller to Cooling Distribution Unit (CDU)

 

 

 

CHILLER

RC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CDU

Components inside dashed lines are included with the chiller, InfraStruXure InRow RC, and CDU. All other items (valves, piping, etc.) are customer-supplied.

Note

 

Pressure reducing/fill valve

 

Pressure gauges/petcocks

 

Air separator and vent*

 

Heat exchanger

 

Flex connections

 

Flow switch

 

Isolation valves

 

Balance valve/drain plug

 

Strainer/blow-downvalve

 

Storage tank**

 

Expansion tank

 

3-wayvalve

 

Dual pump

 

Bypass line

 

Electric heater

 

Flow meter

Air vent connection port

* Install at the highest point in the system.

**To provide the coldest possible water to the load, install the optional storage tank on the leaving side of the chiller

2

Supplemental Installation Information for APC Chillers

Typical Piping — Single Chiller

CHILLER

CRACs

Components inside dashed lines are included with the chiller and CRACs. All other items (valves, piping, etc.) are customer-supplied.

Note

 

Pressure reducing/fill valve

 

Electric heater

 

Air separator and vent*

 

Air vent connection port

 

Flex connections

 

Pressure gauges/petcocks

 

Isolation valves

 

Heat exchanger

 

Strainer/blow-downvalve

 

Flow switch

 

Expansion tank

 

Balance valve/drain plug

 

Dual pump

 

Storage tank — optional**

* Install at the highest point in the system.

**To provide the coldest possible water to the load, install the optional storage tank on the leaving side of the chiller

Supplemental Installation Information for APC Chillers

3

Typical Piping — Redundant Chillers

CHILLER 1

CHILLER 2

CRACs

Components inside dashed lines are included with the chillers and CRACs. All other items (valves, piping, etc.) are customer-supplied.

Note

 

Storage tank — optional*

 

Expansion tank****

 

Isolation valves

 

Heat exchanger

 

Flex connections

 

Pressure gauges/petcocks

 

Check valves

 

Air vent connection port

 

Chilled water temperature sensor**

 

Dual pump

 

Strainer/blow-downvalve

 

Electric heater

 

Pressure reducing/fill valve

 

Balance valve/drain plug

 

Air separator and vent***

 

Flow switch

*To provide the coldest possible water to the load, install the optional storage tank on the leaving side of the chiller

**Chilled water temperature sensor should be wired to both chillers.

***Install at the highest point in the system.

****When applied in redundant chillers, disconnect the expansion tank and install a single expansion tank in the common header.

4

Supplemental Installation Information for APC Chillers

Dual Power Feature (Optional)

The optional dual power feature provides a separate power connection point for the pumps and controls. If the circuit is connected to an Uninterruptible Power Supply (UPS), the power connection keeps the pumps running to recirculate cooling water in the event of a power failure.

Upon loss of power, all compressors and fans shut down. At the same time, the dual-powerrelay closes, putting the unit in heat mode, allowing the controller to keep the pumps running and also removes any call for cooling.

On power restoration, the dual power relay opens. The unit returns to cooling mode and stages up compressors as required.

See the electrical schematics included in this packet containing electrical data on the power feeds for the pumps and chiller.

Supplemental Installation Information for APC Chillers

5

Power Requirements

 

 

 

Main Power Supply

 

 

Dual Power Supply for Pumps and

 

 

 

 

 

 

 

 

 

Controls

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

APC Model

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pump

ACVolts

PH

Hz

VoltsMax

VoltsMin

MCA

 

MOCP

FLA

ACVolts

PH

Hz

 

VoltsMax

VoltsMin

MCA

MOCP

FLA

No

 

 

LRA

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ACCH050G-

460

3

60

506

414

37.3

 

60

33.3

 

 

 

 

 

 

 

 

 

 

AKA-D03S

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ACCH084G-

460

3

60

506

414

54.0

 

70

50.9

 

 

 

 

 

 

 

 

 

 

AKA-D03S

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ACCH120G-

460

3

60

506

414

79.5

 

100

75.5

 

 

 

 

 

 

 

 

 

 

AKA-D05S

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ACCH167G-

460

3

60

506

414

101.8

 

110

98.7

 

 

 

 

 

 

 

 

 

 

AKA-D05S

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ACCH050G-

460

3

60

506

414

33.6

 

50

29.6

460

3

60

 

506

414

15.0

15

5.7

28.5

ADA-D03S

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ACCH084G-

460

3

60

506

414

50.3

 

70

47.2

460

3

60

 

506

414

15.0

15

5.7

28.5

ADA-D03S

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ACCH120G-

460

3

60

506

414

73.2

 

90

69.2

460

3

60

 

506

414

15.0

15

8.3

65.0

ADA-D05S

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ACCH167G-

460

3

60

506

414

95.5

 

110

92.4

460

3

60

 

506

414

15.0

15

8.3

65.0

ADA-D05S

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ACCH050G-

208/

3

60

253

187

77.5

 

125

69.3

 

 

 

 

 

 

 

 

 

 

ABA-D03S

230

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ACCH084G-

208/

3

60

253

187

110.6

 

150

104.4

 

 

 

 

 

 

 

 

 

 

ABA-D03S

230

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ACCH120G-

208/

3

60

253

187

167.3

 

200

159.1

 

 

 

 

 

 

 

 

 

 

ABA-D05S

230

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ACCH167G-

208/

3

60

253

187

208.6

 

225

198.3

 

 

 

 

 

 

 

 

 

 

ABA-D05S

230

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ACCH050G-

208/

3

60

253

187

69.3

 

110

59.1

208/230

3

60

 

253

187

15.0

15

10.2

60.0

AAA-D03S

230

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ACCH084G-

208/

3

60

253

187

102.4

 

125

94.2

208/230

3

60

 

253

187

15.0

15

10.2

60.0

AAA-D03S

230

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ACCH120G-

208/

3

60

253

187

153.4

 

200

143.2

208/230

3

60

 

253

187

17.4

30

15.9

138.8

AAA-D05S

230

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ACCH167G-

208/

3

60

253

187

194.6

 

225

186.4

208/230

3

60

 

253

187

17.4

30

15.9

138.8

AAA-D05S

230

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

Supplemental Installation Information for APC Chillers

APC Worldwide Customer Support

Customer support for this or any other APC product is available at no charge in any of the following ways:

Visit the APC Web site to access documents in the APC Knowledge Base and to submit customer support requests.

www.apc.com (Corporate Headquarters)

Connect to localized APC Web sites for specific countries, each of which provides customer support information.

www.apc.com/support/

Global support searching APC Knowledge Base and using e-support.

Contact an APC Customer Support center by telephone or e-mail.

Regional centers:

Direct InfraStruXure Customer Support Line

(1)(877)537-0607

(toll free)

APC headquarters U.S., Canada

(1)(800)800-4272

(toll free)

Latin America

(1)(401)789-5735

(USA)

Europe, Middle East, Africa

(353)(91)702000 (Ireland)

Japan

(0) 35434-2021

 

Australia, New Zealand, South Pacific area

(61) (2) 9955 9366 (Australia)

Local, country-specificcenters: go towww.apc.com/support/contact for contact information.

Contact the APC representative or other distributor from whom you purchased yourAPC product for information on how to obtain local customer support.

Entire contents copyright 2006 American Power Conversion Corporation. All rights reserved. Reproduction in whole or in part without permission is prohibited. APC, the APC logo, and InfraStruXure are trademarks of American Power Conversion Corporation. All other trademarks, product names, and corporate names are the property of their respective owners and are used for informational purposes only.

990-2921

*990-2921*

04/2006