Zoll R Series Service manual

Service Manual

R Series

April 2016 9650-0903-01 Rev. L

0123

ZOLL Medical Corporation

269 Mill Road Chelmsford, MA USA 01824-4105

ZOLL International Holding B.V.

Newtonweg 18 6662 PV ELST The Netherlands

ZOLL Medical Corporation in the United States and/or other countries. Masimo is a registered trademark of Masimo Corporation in the United States and/or other countries. All other trademarks are the property of their respective owners.

Warranty (U.S. Only)

(a) ZOLL Medical Corporation warrants to the original equipment purchaser that beginning on the date of installation, or thirty (30) days after the date of shipment from ZOLL Medical Corporation's facility, whichever first occurs, the equipment (other than accessories and electrodes) will be free from defects in material and workmanship under normal use and service for the period of one (1) year. During such period ZOLL Medical Corporation will, at no charge to the customer, either repair or replace (at ZOLL Medical Corporation's sole option) any part of the equipment found by ZOLL Medical Corporation to be defective in material or workmanship. If ZOLL Medical Corporation's inspection detects no defects in material or workmanship, ZOLL Medical Corporation's regular service charges shall apply. (b) ZOLL Medical Corporation sh all not be responsible for any equipment defect, the failure of the equipment to perform any functio n, or any other nonconformance of the equipment, caused by or attributable to: (i) any modification of the equipment by the customer, unless such modification is made with the prior written approval of ZOLL Medical Corporation; (ii) the use of the equipment with any associated or complementary equipment, (iii) installation or wiring of the equipment other than in accordance with ZOLL Medical Corporation's instructions. (c) This warranty does not cover items subject to normal wear and burnout during use, including but not limited to lamps, fuses, batteries, patient cables and accessories. (d) The foregoing warranty constitutes the exclusive remedy of the customer and the exclusive liability of ZOLL Medical Corporation for any breach of any warranty related to the equipment supplied hereunder. (e) Limitation of Liability: ZOLL shall not in any event be liable to Purchaser, nor shall Purchaser recover, for special, incidental or consequential damages resulting from any breach of warranty, failure of essential purpose, or under any other legal theory including but not limited to lost pr ofits, lost savings, downtime, goodwill, damage to or replacement of equipment and property, even if ZOLL has been advised of the possibility of such damages.

THE WARRANTY SET FORTH HEREIN IS EXCLUSIVE AND ZOLL MEDICAL CORPORATION EXPRESSLY DISCLAIMS ALL OTHER WARRANTIES WHETHER WRITTEN, ORAL, IMPLIED, OR STATUT ORY, INCLUDING BUT NOT LIMITED TO ANY WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.

For additional information, please call ZOLL Medical Corporation at 1-800-348-9011 (in Massachusetts 1-978-421-9655). International customers should call the nearest authorized ZOLL Medical Corporation service center.

Software License

Read this License agreement carefully before operating any of the R Series® products. Software incorporated into the system is protected by copyright laws and international copyright treaties as well as other intellectual property laws and treaties. This software is licensed, not sold. By taking

delivery of and using this system, the Purchaser signifies agreement to and acceptance of the following terms and conditions: Grant of License: In consideration of payment of the software license fee which is part of the price paid for this product ZOLL Medical Corporation grants the Purchaser a non-exclusive license, without right

to sublicense, to use the system software in object-code form only. Ownership of Software/Firmware: Title to, ownership of and all rights and interests in the system software and all copies thereof remain at all times vested in the manufacturer, and Licensors to ZOLL

Medical Corporation and they do not pass to Purchaser. Assignment: Purchaser agrees not to assign, sub-license or otherwise transfer or share its rights under the license without the express written permission of ZOLL Medical Corporation. Use Restrictions: As the Purchaser, you may physically transfer the products from one location to another provided that the software/firmware is not copied. You may not disclose, publish, translate, release

or distribute copies of the software/firmware to others. You may not modify, adapt, translate, reverse engineer, decompile, crosscompile, disassemble or create derivative works based on the software/ firmware.

No Implied License Possession or purchase of this device does not convey any express or implied license to use the device with replacement parts which would, alone, or in combination with this device, fall within the scope of

one or more of the patents relating to this device.

TABLE OF CONTENTS

Preface

Safety Considerations...................................................................................................................................................i

Additional Reference Material ............................... ... ... ... .... ... ... ... .... ... ... ... ... .... ... ... ... .... ... ... .........................................ii

Conventions..................................................................................................................................................................ii

Service Policy Warranty..............................................................................................................................................iii

Technical Service.........................................................................................................................................................iii

Technical Service Outside of the United States........................................................................................................iv

Ch a p t er 1 Maintenance Tests

Overview.................................................................................................................................................................... 1-1

Before You Begin the Maintenance Tests............................................................................................................... 1-2

Equipment You Need to Perform the Maintenance Tests...................................................................................... 1-2

Physical Inspection of the Unit ............................................................................................................................. 1-4

Front Panel Button Test ....................................................................................................................................... 1-6

3 and 5 Leads Test .............................................................................................................................................. 1-8

Power Supply Test (Optional) .............................................................................................................................. 1-9

Leakage Current Test ........................................................................................................................................ 1-14

Paddles Test ...................................................................................................................................................... 1-15

Heart Rate Display Test ..................................................................................................................................... 1-16

Calibrating Pulses on Strip Chart Test ............................................................................................................... 1-17

Notch Filter Test ................................................................................................................................................ 1-18

Heart Rate Alarm Test ....................................................................................................................................... 1-19

Defibrillator Self Test ......................................................................................................................................... 1-21

Synchronized Cardioversion Test ......................... ....................................... ...................................................... 1-23

Synchronized Cardioversion for Remote ECG Monitoring Test (Optional)........................................................ 1- 24

Shock Test ......................................................................................................................................................... 1-25

Summary Report Test ........................................................................................................................................ 1-27

Advisory Message Test (Manual/Advisory Units) .... ... .... ... ....................................... ... ... ... .... ... ......................... 1-28

Pacer Test ......................................................................................................................................................... 1-29

SpO2 Monitor Test (for SpO2 Option) ............................................................................................................... 1-31

EtCO2 Monitor Test (for EtCO2 Option) ............................................................................................................ 1-33

Barometric Pressure Calibration Check .............................................................................................................. 1-34

CO2 Accuracy Check (for EtCO2 Option) .......................................................................................................... 1-35

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NIBP Volume Leak Test ..................................................................................................................................... 1-37

NIBP Transducer Calibration Test ...................................................................................................................... 1-39

NIBP Monitor Test .............................................................................................................................................. 1-41

Ch a p t e r 2 Troubleshooting

Overview.................................................................................................................................................................... 2-1

ZOLL R Series Error Messages............................................................................................................................... 2-1

Ch a p te r 3 Disassembly Procedures

Required Equipment................................................................................................................................................. 3-1

Safety Precautions.................................................................................................................................................... 3-2

Removing the Cable Caddy ............................ ......................................................................................................... 3-3

Removing the Handle............................................................................................................................................... 3-6

Removing the Recorder, 3-

AC Charger and Battery Well....... ... ... .... ...................................... .... ... ... ... ... .... ... ... ... .... ... ... ... .................................. 3-7

Removing the Front Panel Assembly ................................................................................................................... 3-12

Front Panel Disassembly................... .... ... ... ... .... ... ... ... ... ....................................... ... .... ... ... ... ................................ 3-14

Removing the Side Panels........... ... ... .... ... ... .......................................................................................................... 3-16

Removing the Connector Panel and Bezel..................................................................... ... ... .... ... ... ... ................... 3-18

Removing the ECG Input Connector..................................................................................................................... 3-20

Removing the NIBP Assembly............................................................................................................................... 3-21

Removing the System Brick Assembly ................................................................................................................ 3-23

Disassembly of the System Brick Assembly ....................................................................................................... 3-28

Discharging Capacitor............................................................................................................................................ 3-34

Removing the Communication Module ............................................................................................................... 3-35

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TABLE OF CONTENTS

Ch a p te r 4 Replacement Parts

List of Replacement Parts........................................................................................................................................ 4-2

Diagrams...................................................................................................................................................................4-11

Disassembling the System Brick Assembly ........................................................................................................ 4-41

Ch a p t e r 5 Functional Description

AC Charger.......... ... .... ... ... ... ... .... ... ....................................... ... ... ... .... ... ... .................................................................. 5-1

SurePower Battery.................................................................................................................................................... 5-1

Parameter Power Supply (SpO2, EtCO2, NIBP)..................................................................................................... 5-2

Digital System Board................................................................................................................................................ 5-2

Analog System Board................................ ... ... .... ... ... ... ... .... ... ... ... .... ... ... ... ... .... ........................................................ 5-3

Pace/Defib Core Engine ........................................................................................................................................... 5-4

Front Panel Controls .......................... .... ... ....................................... ... ... ... ... .... ........................................................ 5-4

Peripherals ................................................................................................................................................................ 5-4

Accessories............................................................................................................................................................... 5-5

Power Management Support Functions................................................................................................................. 5-5

WiFi ............................................................................................................................................................................ 5-6

Appendix

Interconnect Diagram for the R Series Biphasic Unit ................................................................ ...........................A-2

Delivered Energy at Every Defibrillator

Setting into a Range of Loads.................................................................................................................................A-3

Sync Connector Diagrams.......................................................................................................................................A-4

Maintenance Test Checklist.....................................................................................................................................A-5

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Preface

ZOLL® Medical Corporation’ s R Seri es® Service Manual is intended for the service tech nician whose responsibilit y is to maintain and inspect the R Series defibrillators. The ZOLL R Series Service Manual has five main sections and one appendix.

Preface—Contains safety warnings and an overview of the manual’s contents. Be sure to review this section thoroughly before attempting to use or service the R Series unit.

Chapter 1—Maintenance Tests explains how to check the defibrillator’s performance using a series of recommended checkout procedures to be conducted every 12 months.

Chapter 2—Troubleshooting provides a listing of the procedures and error messages to help the service technician detect faults and repair them. Chapter 3—Disassembly Procedures describes step-by-step procedures for removing assemblies and subassemblies from the R Series unit Chapter 4—Replacement Parts List displays a complete list of ZOLL part numbers for field replaceable parts available for the R Series unit, allowing

the service person to identify and order replacement parts from ZOLL.

Chapter 5—Functional Description provides technical descriptions for the R Series major subassembly modules. Appendix—R Series interconnect diagram; table for delivered energy loads; maintenance checklists.

Safety Considerations

The following section describes general warnings and safety considerations for operators and patients. Service technicians should review the safety considerations prior to servicing any equipment and read the manual carefully before attempting to disassemble the unit. Only qualified personnel should service the R Series unit.

Federal (U.S.A.) law restricts this unit for use by or on the order of a physician. Safety and effectiveness data submitted by ZOLL Medical Corporation to the Food and Drug Administration (FDA) under section 510(K) of the Medical

Device Act to obtain approval to market is based upon the use of ZOLL accessories such as disposable electrodes, patient cables and batteries. The use of external pacing/defibrillation electrodes and adapter units from sources other than ZOLL is not recommended. ZOLL makes no representations or warranties regarding the performa nce or ef fectivenes s of its product s when used in conjunction with pacing/d efibrillation elect rodes and adapter units fro m other sources. If unit failure is attributable to pacing/defibrillation electrodes or adapter units not manufactured by ZOLL, this may void ZOLL's warranty.

Only qualified personnel should disassemble the R Series unit.

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WARNING! This unit can generate up to 2,850 volts with sufficient current to cause lethal shocks.

All persons near the equipment must be warned to STAND CLEAR prior to discharging the defibrillator. Do not discharge the unit’s internal energy more than three times in one minute or damage to the unit may result.

Do not discharge a battery pack except in a ZOLL SurePower

Battery Charger Station.

Do not use the R Series in the presence of flammable agents (such as gasoline), oxygen-rich atmospheres, or flammable anesthetics. Using the unit near the site of a gasoline spill may cause an explosion.

Do not use the unit near or within puddles of water.

Additional Reference Material

In addition to this guide, there are several other components to the ZOLL R Series documentation. They include:

• ZOLL R Series Operator’s Guide - describes all the user tasks needed to operate the R S eries.

• ZOLL R Series Configuratio n Guide - describes the R Series features and functions whose operation can be customized by authorized users.

• ZOLL R Series Operator’s Guide - Pulse Oximetry (SpO

• ZOLL R Series Operator’s Guide - Non-Invasive Blood Pressure (NIBP) Insert - describes all the user tasks needed to operate the R Series NIBP

option.

• ZOLL R Series Operator’s Guide - End Tidal Carbon Dioxide (EtCO

option.

) Insert - describes all the user tasks needed to operate the R Series Pulse Oximetry option.

) Insert - describes all the user tasks needed to operate the R Series EtCO2

Conventions

WARNING! Warning statements describe conditions or actions that can result in personal injury or death.

Caution Caution statements describe conditions or actions that can result in damage to the unit.

Note: Notes contain additional information on using the defibrillator.

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R Series Service Manual

Service Policy Warranty

In North America: Consult your purchasing agreement for terms and conditions associated with your warran ty. Outside of North America, consult ZOLL authorized representative.

In order to maintain this warranty, the instructions and procedures contained in this manual must be strictly followed. For additional information, please call the ZOLL Technical Service Department 1-800-348-9011 in North America.

Technical Service

If the ZOLL R Series unit requires service, contact the ZOLL Technical Service Department: Telephone: 1-978-421-9655; 1-800-348-9011 Fax 1-978-421-0010 Email: techsupport@zoll.com Have the following information available for the Technical Service representative:

• Unit serial number

• Description of the problem

• Department where equipment is used

• Purchase Order to allow tracking of loan equipment

• Purchase Order for a unit with an expired warranty

• Sample chart recorder strips documenting the problem, if applicable

• Full disclosure file from the unit, if applicable (.FUL extension)

• Ready code file from the unit, if applicable (.DCK extension)

• Activity log file from the unit, if applicable (.RAL extension)

If the unit needs to be sent to ZOLL Medical Corporation, obtain a Service Request number from the Technical Service representative. Return the unit in its original container to:

ZOLL Medical Corporation 269 Mill Road Chelmsford, Massachusetts 01824-4105

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R Series Service Manual

Attn: Technical Service Department, SR# XXXXXX Telephone: 1-800-348-9011; 1-978-421-9655 FAX: 978-421-0010

Technical Service Outside of the United States

Customers outside of the United States sh ould return the u nit in its original co ntainer to the nearest authorized ZOLL Medical Corporation Se rvice Center. To locate an authorized service center, contact the International Sales Department at ZOLL Medical at the above address.

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R Series Service Manual

Chapter 1

Maintenance Tests

Overview

The R Series has two checkout procedures: the R Series Operator’s Guide defibrillator testing checklist and the extensive 12-month maintenance test checkout procedures.

Because the R Series units must be maintained ready for immediate use, regular readiness testing is required. It can either be performed manually or automatically. Refer to the R Series Operator’s Guide for details.

A qualified biomedical technician must perform a more thorough maintenance test checkout every 12 months to ensure that the functions of the R Series unit work properly. This chapter describes the step by step procedures for performing the 12 month maintenance test checkout. Use the checklist at the back of this document (ZOLL R Series Maintenance Test Checklist) to record your results of the maintenance tests.

This chapter describes the following maintenance tests:

• 1.0 Physical Inspection of the Unit

• 2.0 Front Panel Button Test

• 3.0 3 and 5 Leads Test

• 4.0 Power Supply Test (Optional)

• 5.0 Leakage Current Test

• 6.0 Paddles Test

• 7.0 Heart Rate Display Test

• 8.0 Calibrating Pulses on Strip Chart Test

• 9.0 Notch Filter Test

• 10.0 Heart Rate Alarm Test

• 11.0 Defibrillator Self Test

• 12.0 Synchronized Cardioversion Test

• 13.0 Synchronized Cardioversion for Remote ECG Monitoring Test (Optional)

• 14.0 Shock Test

• 15.0 Summary Report Test

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R Series Service Manual

• 16.0 Advisory Message Test (Manual/Advisory Units)

• 17.0 Pacer Test

• 18.0 SpO2 Monitor Test (for SpO2 Option)

• 19.0 EtCO2 Monitor Test (for EtCO2 Option)

• 20.0 Barometric Pressure Calibration Check

• 21.0 CO2 Accuracy Check (for EtCO2 Option)

• 22.0 NIBP Volume Leak Test

• 23.0 NIBP Transducer Calibration Test

• 24.0 NIBP Monitor Test

Before You Begin the Maintenance Tests

• Assemble the tools or specialized testing equipment listed in the “Equipment You Need to Perform the Maintenance Tests” section shown below.

• Keep an extra fully charged ZOLL SurePower defibrillator battery available.

• Schedule an hour to conduct the entire maintenance test.

• Photocopy the checklist at the back of this document and use the copy to record your results. As you conduct each step of a procedure, mark the Pass/

Fail/NA check boxes on your checklist and then save it for your maintenance file.

• Perform the tests in the order presented.

• Perform all the steps of each test procedure.

• Complete all the steps of the procedure before evaluating the test results.

Equipment You Need to Perform the Maintenance Tests

This section lists equipment that we use to perform the maintenance tests that we describe in this chapter. You can substitute an equivalent device for a listed device; however, not all simulators and analyzers will produce the same results. Be sure to follow the manufacturer’s recommendations for conducting the maintenance tests.

We recommend the use of the following equipment when performing R Series Maintenance Tests

• ZOLL Medical Electrode Adapter from Fluke Biomedical (DNI part number 3010-0378).

• Fluke Impulse 4000 Defibrillator Analyzer with 1.06 software or higher.

• Fluke Biomedical International Safety Analyzer.

• 2 red miniature alligator to miniature alligator leads.

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• 2 black miniature alligator to miniature alligator test leads.

• DC power supply (15 Amp minimum).

• 0.1resistor (¼W or greater).

• 1000 1% ¼W resistor.

• Fluke 75 multimeter or equivalent.

• Fluke Biomedical

• SpO

• Fluke BP Pump 2 NIBP simulator (if NIBP option is installed).

• CAPNOSTAT 5 Mainstream cable with airway adapter (if EtCO

• Stop watch.

• Paddles.

• Printer paper.

• Battery.

• AC line cord.

• 3 lead adapter (part # 8009-0762-XX) or 3 lead ECG cable, and 5 lead ECG cable.

• Gas Regulator (if EtCO2 option is installed).

• Calibration Gas (if EtCO2 option is installed).

cable and sensor (if option is installed).

Index 2PFE SpO2 Simulator or equivalent (if option is installed).

option is installed).

R Series Service Manual

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1.0 Physical Inspection of the Unit

Tools Needed: None. Test Setup: None.

Observe this... Pass/Fail/NA

1.1 Housing Is the unit clean and undamaged?

1.2 Does the unit show signs of excessive wear?

1.3 Is the handle undamaged?

1.4 Does the recorder door open and close properly?

1.5 Are input connectors clean and undamaged?

1.6 Are there any cracks in the housing?

1.7 Do the front panel or keypad buttons have any damage or cracks?

1.8 Are there any loose housing parts?

1.9 Do the paddle latches work properly?

1.10 Paddles Do the adult and pedi plates have major scratches or show signs of damage?

1.11 Do the adult shoes slide on and off easily to expose the covered pedi plates?

1.12 Are the paddles clean (e.g., free of gel) and undamaged? (if applicable)

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1.13 Cables Are all cables free of cracks, cuts, exposed or broken wires?

1.14 Are all bend/strain reliefs undamaged and free of excessive cable wear?

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Observe this... Pass/Fail/NA

1.15 Battery Place battery in battery well.

R Series Service Manual

1.16 Is the battery seated in the battery well correctly?

Record your results on the Maintenance Test Checklist.

ooo

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2.0 Front Panel Button Test

Tools Needed: Fluke Impluse 4000. Test Setup:

1. Install strip chart paper into the printer compartment.

2. Install a fully charged battery in the unit or connect the A/C power cord to the unit and then plug the cord into an electrical outlet.

3. Connect the OneStep

(or equivalent).

Do this... Observe this... Pass/Fail/NA

cable and ECG cable (3 lead adapte r (part #8009-0762-XX), 3 lead cable, or 5 lead cable) to the Fluke Biomedical 4000 Analyzer

2.1 Turn the selector switch to MONITOR. (for AED

units, turn the selector switch to ON and select Manual mode.)

2.2 Press the LEAD button; three times for the 3

lead cable and seven times for the 5 lead cable.

2.3 Set the Impulse 4000 to NSR of 120 BPM.

Press the LEAD button until Lead II displays. To check the size of the ECG waveform, press the SIZE button.

2.4 Press the ALARM SUSPEND button. Bell changes from disabled to enabled. If the alarm sounds, press the ALARM

2.5 Press the RECORDER button. The strip chart paper moves out of the unit from the printer compartment.

2.6 Open the printer door.

Press RECORDER button.

Listen for 4 beep tones. PADS and MONITOR display on the monitor. NOTE: PADS is a factory default setting.

Each time you press the LEAD button, a different lead number appears under the LEAD heading on the display.

PADS, I, II, III will display if a 3 lead ECG cable is connected or no ECG cable is connected.

PADS, I, II, III, AVR, AVL, AVF, V1 will display if a 5 lead ECG cable is connected.

As you press the SIZE button five times (0.5, 1.0, 1.5, 2.0, 3.0), note that the size of the ECG waveform appropriately changes on the display.

SUSPEND button to turn it off. The alarm will only be suspended for 90 seconds at this point. Press and hold the ALARM SUSPEND button for 3 seconds to disable alarms.

Check that the correct time, date, ECG lead annotation and waveform are recorded on the paper. (Set Time and Date, if necessary.)

CHECK RECORDER message appears on the monitor.

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R Series Service Manual

Do this... Observe this... Pass/Fail/NA

2.7 Close the printer door.

Press RECORDER button.

2.8 Press RECORDER button. Strip chart paper stops flowing out of printer compartment.

2.9 Connect A/C current and install a fully charged

battery. Turn the unit off.

2.10 Remove the battery. Observe that the battery LED alternates between green and amber.

2.1 1 Replace the battery and turn the selector switch

to MONITOR (for AED units, turn to ON.)

2.12 Press the ANALYZE button (if available). The SELECT DEFIB MODE message appears on the monitor. (For manual

2.13 Move the selector switch to DEFIB (for AED

units leave in the ON position.) Select 2J. Press the CHARGE button.

2.14 Press and hold the ENERGY SELECT down

arrow.

2.15 Press and release the ENERGY SELECT up

arrow 18 times.

Strip chart paper flows out of printer compartment. Verify that the CHECK RECORDER message no longer displays.

The AC Power LED should be illuminated. The battery LED will be green or amber. NOTE: If the battery LED alternates between green and amber, no battery is

installed or there is a battery charging fault.

Note that the battery indicator is green or amber.

devices.) The display shows that the unit is charging. The SHOCK button lights when the

unit is charged. Ready tone for DEFIB sounds.

Unit discharges internally and selected energy decrements to 1J.

Verify the following settings: 2, 3, 4, 5, 6, 7, 8, 9, 10, 15, 20, 30, 50, 75, 100, 120, 150, 200J.

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2.16 Press the CHARGE button. Note the display shows the unit charged up to 200J and the SHOCK button

lights.

2.17 Press the SHOCK button. The unit discharges and the SHOCK button is no longer lit. A 15 second strip

chart automatically prints, displaying the number of joules delivered (if configured to print post shock).

2.18 (AED UNITS ONLY) Turn selector switch to the

OFF position.Wait a minimum of 10 seconds and turn selector switch back to the ON position.

9650-0903-01 Rev. L 1-7

Verify on the front panel that the green AED LED is illuminated.

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R Series Service Manual

Do this... Observe this... Pass/Fail/NA

2.19 Press the MANUAL MODE softkey, then select

the CONFIRM softkey.

2.20 Turn selector switch to the OFF position. Verify the unit turns off.

Record your results on the Maintenance Test Checklist.

Verify the green AED LED turns off.

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3.0 3 and 5 Leads Test

Tools Needed: Impulse 4000,3 lead adapter (part # 8009-0762-XX) or 3 lead cable, and 5 lead cable. If applicable, test each cable separately. Test Setup:

1. The R Series unit must be configured to display ECG LEAD OFF message.

2. Connect the lead wires appropriate to each test to the Fluke Biomedical 4000 or equivalent.

Do this... Observe this... Pass/Fail/NA

3.1 Turn the selector switch to MONITOR (for AED

units turn to ON.) Select leads.

3.2 Disconnect one lead from the Impulse 4000. The ECG LEAD OFF message displays within 3 seconds (if configured).

3.3 Reconnect the lead. Repeat step 3.2 with the

remaining leads.

3.4 If applicable, repeat 3.2 and 3.3 for the

remaining cable(s).

Record your results on the Maintenance Test Checklist.

ECG LEAD OFF message is not displayed.

Wait for ECG LEAD OFF message to clear from the display (if configured).

NOTE: If heart rate alarm sounds, press and hold the ALARM SUSPEND button for 3 seconds to disable the alarms.

ooo

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4.0 Power Supply Test (Optional)

Note: Tests in this section will produce battery errors due to the use of a power supply in place of a SurePower Battery. Tools Needed:

• 2 red miniature alligator to miniature alligator leads.

• 2 black miniature alligator to miniature alligator test leads.

• DC power supply (15 Amp minimum).

• 0.1resistor (¼W or greater).

• 1000 1% ¼W resistor.

• Fluke 75 multimeter or equivalent.

Test Setup:

1. Disconnect the AC line cord from the unit.

2. Make sure the unit and power supply are turned off.

3. Connect one end of the black lead to the “-” terminal in the battery well.

4. Connect the other end of the black lead to the “-” terminal of the power supply.

5. Connect the red lead to “+” terminal socket of the battery well. Use the middle pin with the plasti c guard around it. Connect t he other end of the red lead

to the “+” terminal of the power supply.

6. Set the power supply voltage to 7V.

Caution Be sure to connect the power supply properly to the R Series battery well terminals or damage to the unit may result. Do NOT raise the

power supply voltage above 15V.

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

Battery Well

15 Amp Supply



Red

Black

Do this... Observe this... Pass/Fail

4.1 Turn the selector switch to MONITOR (for AED

units turn to ON.)

4.2 Turn th e un i t off.

4.3 Adjust the power supply voltage to 10.8V and

turn the selector switch to MONITOR.

4.4 Low Battery Test

Set voltage to 10.5V.

4.5 Set voltage to 10.2V. REPLACE BATTERY message displays within 30 seconds.

4.6 Turn th e un i t off.

Record your results on the Maintenance Test Checklist.

The unit should not turn on.

The unit should turn on. No LOW BATTERY message displays.

LOW BATTERY message disp lays within 30 seconds.

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R Series Service Manual

15 Amp Supply



DMM



Battery Well

Red

Black

Test Setup:

1. Remove red lead from power supply and connect to 0.1

Connect other end of resistor to “+” terminal of power supply using a second red lead.

resistor.

3. Connect multimeter across the resistor.

4. Set voltage scale (if DVM is not autoranging) to 220 mV.

Do this... Observe this... Pass/Fail/NA

4.7 System Current Test

Set power supply to 10.8V.

4.8 Turn the selector switch to MONITOR. Voltage across resistor should be 145 mV or less (<1.2A of ON current).

NOTE: Without optional parameters.

All devices with SpO

4.9 Turn unit off.

Record your results on the Maintenance Test Checklist.

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, EtCO2 or NIBP <160mV

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Test Setup for Off Current Test:

R Series Service Manual

1. Remove 0.1

2. Connect DMM across resistor.

3. Set voltage scale to DCV.

4. Measure voltage across resistor.

4.10 Off Current Test

Record your results on the Maintenance Test Checklist.

 resistor and replace with 1K.

Do this... Observe this... Pass/Fail

Voltage should be less than 270 mV (<270 A of current).

Measure across resistor with unit turned off.

Charger Test

Tools Needed: 2-Post Battery Fixture (9100-0575-TF), DVM, 2 Test Leads, Impulse 4000, Stopwatch.

Test Setup: Set DVM to read DC Volts. Connect Postive lead to positive post of the R Series charger load fixture. Connect negative lead to negative post of the R Series charger load fixture. Verify the unit is plugged into AC Power.

Do this... Observe this... Pass/Fail

4.1 1 Set front panel switch to DEFIB or ON, (for BLS

units, press MANUAL MODE, then press

CONFIRM).

4.12 Install Charger T est Fixture.

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R Series Service Manual

Do this... Observe this... Pass/Fail

4.13 Observe the voltage. Verify the charger voltage is 11.97V-12.43V.

4.14 On the Test Fixture set the switch to 20 Ohms. Verify the charger voltage is 9.50V-11.87V.

4.15 On the Test Fixture set the switch to 27 Ohms. Verify the charger voltage is 11.97V-12.43V.

4.16 Remove the charger load Test Fixture.

4.17 Connect the universal cable to the Impulse

4000.

4.18 Press the ENERGY SELECT UP ARROW

button until 200J is displayed.

4.19 Press the CHARGE button and start timing with

a stopwatch. Stop timing when the SHOCK button illuminates.

4.20 Press the ENERGY DOWN ARROW button. Verify the unit internally discharged.

Record your results on the Maintenance Test Checklist.

Verify 200J is displayed.

Verify charge time is between 3-10 seconds.

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5.0 Leakage Current Test

Tools Needed: See the manufacturer’s instructions or supplied specifications for the leakage tester you use. Test Setup: See the manufacturer’s instructions or supplied specifications for the leakage tester you use. Repeat leakage test with applicable accessories:

OneStep Cable, external paddles, internal paddles, and anterior/posterior paddles.

Maximum Leakage Acceptance Limits

Normal Condition Single Fault Condition* Lead ECG 10 50 Hands Free Electrodes and Paddles (MFE) 10 100 Earth 500 1000

*Single fault considered AC mains on applied part.

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6.0 Paddles Test

Tools Needed: None. Test Setup: If applicable, connect the OneStep cable to the paddles and place the paddles in paddle wells.

Do this... Observe this... Pass/Fail/NA

6.1 Turn the selector switch to DEFIB (for AED

units, turn the selector switch to ON, and select Manual Mode.) Press and hold the ENERGY DOWN button on the sternum paddle.

6.2 Press and release the ENERGY UP button on the sternum paddle for each setting.

6.3 Press and release the RECORDER button on the sternum paddle.

6.4 Press and release the RECORDER button again.

6.5 Select 30J using the paddle ENERGY button. Press the CHARGE button on the Apex paddle.

6.6 Press and release the APEX SHOCK button. No discharge.

6.7 Press and release the STERNUM SHOCK button.

6.8 Press and hold both paddles SHOCK buttons. The unit discharges. The 30J TEST OK message displays and the red LED

Record your results on the Maintenance Test Checklist.

The energy selection decreases to 1J.

Verify the energy levels increment through the following: 1-10, 15, 20, 30, 50, 75, 100, 120, 150, 200J.

The recorder turns on.

Verify the recorder turns off.

The unit charges to 30J, then the red LED charge indicator illuminates and the charge tone sounds. (Note that the front panel shock button does not illuminate).

No discharge.

turns off. The recorder runs.

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7.0 Heart Rate Display Test

Tools Needed:

• Impulse 4000

• ECG Cable (3 or 5 leads).

Test Setup:

1. Turn the selector switch to MONITOR (for AED units turn to ON.) Press LEAD button until “I” displays.

2. Connect the ECG leads to the Fluke Biomedical 4000 or equivalent.

3. Connect the ECG cable to the unit.

Do this... Observe this... Pass/Fail/NA

R Series Service Manual

7.1 Set the Impulse 4000 to 120BPM. The Heart Rate displays as 120 +/- 2 bpm.

Record your results on the Maintenance Test Checklist.

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8.0 Calibrating Pulses on Strip Chart Test

Tools Needed: None. Test Setup: None

8.1 Press the RECORDER button.

8.2 Press and hold SIZE button to activate the

Record your results on the Maintenance Test Checklist.

Do this... Observe this... Pass/Fail/NA

calibration signal.

The strip chart displays a signal of 300 ppm with an amplitude of 10 mm +/- 1 mm. The signal also appears on the video display. (You can verify that the rate is 300ppm by measuring 5mm from the left edge of one pulse to the left edge of the following pulse.)

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9.0 Notch Filter Test

Tools Needed: Impulse 4000 (or equivalent). Test Setup:

1. Connect the ECG cable to the Impulse 4000.

2. Connect the ECG cable to the unit.

Do this... Observe this... Pass/Fail/NA

9.1 Turn the selector switch to MONITOR mode (for AED units turn to ON.)

9.2 Select lead I, size 3x. Select 60Hz sine wave (or 50 Hz for a 50Hz

unit) on the Fluke 4000.

R Series Service Manual

9.3 Press RECORDER button. Verify that the waveform amplitude on the strip chart is less than 1.5 mm.

9.4 Turn th e un i t off.

Record your results on the Maintenance Test Checklist.

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10.0 Heart Rate Alarm Test

Tools Needed:Impulse 4000.

Do this... Observe this... Pass Fail/NA

10.1 Turn the selector switch to MONITOR mode( for AED units turn to ON.)

Connect the ECG leads to the Impulse 4000. Set the simulator to 120 BPM and the defibrillator to lead II.

10.2 Press ALARMS softkey. The alarm menu displays.

10.3 Press NEXT PARAM softkey until ECG HR displays.

10.4 Press CHANGE VALUE softkey.

10.5 Press INC> softkey for state. Cursor scrolls through ENABLE, AUTO and DISABLE.

10.6 Press DEC< softkey for state. Cursor scrolls through ENABLE, DISABLE, AND A UTO.

10.7 Press INC> softkey until ENABLE displays. ENABLE displays.

10.8 Press ENTER softkey.

10.9 Press NEXT FIELD softkey to select the heart rate limit.

10.10 Press CHANGE VALUE softkey and press INC> or DEC< to set low heart rate limit to 30.

10.11 Press ENTER softkey.

10.12 Press NEXT FIELD softkey to select the high heart rate limit.

10.13 Press CHANGE VALUE and press INC< or DEC> softkey and set high heart rate limit to

150.

10.14 Press ENTER softkey, then press RETURN softkey.

10.15 Press ALARM SUSPEND button. No alarm sounds.

Lead II waveform displayed on monitor. NSR ECG at 120 BPM +/- 2 displayed.

Cursor scrolls through parameters.

Cursor scrolls to Low field.

Cursor scrolls to High field.

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+ 518 hidden pages

Zoll R Series Service manual

Specifications and Main Features

Frequently Asked Questions

User Manual