ZOLL X Series User Manual

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X Series™ Service Manual

9650-001356-01 Rev. D

The issue date for the X Series Service Manual (REF 9650-001356-01 Rev. D) is November, 2013.

0123

ZOLL Medical Corporation

269 Mill Road Chelmsford, MA USA 01824-4105

ZOLL International Holding B.V.

Newtonweg 18 6662 PV ELST The Netherlands

If more than 3 years have elapsed since the issue date, contact ZOLL Medical Corporation to det ermine if additional product information updates are available.

Copyright © 2013 ZOLL Medical Corporation. All rights reserved. Recti linear Biphasic, SurePower, X Series, and ZOLL are trademarks or registered trademarks of ZOLL Medical Corporation in the United States and/or other countries.

Masimo and Rainbow are trademarks or registered trademarks of Masimo Corporation in the United States and/or other countries.

Preface

Overview................................................................................................................................1

Safety Considerations............................................................................................................2

Additional Reference Material................................................................................................2

Conventions...........................................................................................................................3

Service Policy Warranty.........................................................................................................3

Technical Service...................................................................................................................3

Technical Service for International Customers ......................................................................4

Chapter 1 Maintenance Tests

X Series Overview.................................................................................................................5

Before You Begin the Maintenance Tests ..................................................................... 6

Equipment You Need to Perform the Maintenance Tests ............................................. 7

Accessories You Need for the X Series Options Maintenance Tests ............................ 7

Maintenance Tests.................................................................................................................8

Physical Inspection of the Unit ......................................................................................8

Operational Tests .......................................................................................................... 9

Leads Test ................................................................................................................... 15

Heart Rate Display Test ...............................................................................................16

Heart Rate Alarm Test .................................................................................................17

Power Supply Test .......................................................................................................19

Leakage Current Test .................................................................................................. 21

Shock Test ...................................................................................................................22

Advisory Test ............................................................................................................... 25

Synchronized Cardioversion Test ................................................................................26

Pacer Test ................................................................................................................... 27

Printer Test ..................................................................................................................28

Treatment Report Test .................................................................................................29

SpO2 Test (for SpO SpO2, SpCO, and SpMet Test (for SpO

EtCO2 Calibration (required for annual calibration) ..................................................... 33

EtCO2 Calibration Check .............................................................................................34

EtCO2 Test .................................................................................................................. 35

IBP Test .......................................................................................................................36

NIBP Calibration Check ...............................................................................................37

NIBP Leak Test ............................................................................................................40

Deflation Test ...............................................................................................................41

feature without SpCO and SpMet) ............................................ 30

feature with SpCO, or SpCO and SpMet) .. 31

9650-001356-01 Rev. D ZOLL X Series Service Manual i

TABLE OF CONTENTS

Inflation Test ................................................................................................................42

NIBP Test .................................................................................................................... 43

Temperature Test ........................................................................................................ 44

Wi-Fi Test (Optional) ....................................................................................................45

Audio Recording Test (Optional) ................................................................................. 47

Ch a p t e r 2 Troubleshooting

Overview..............................................................................................................................49

X Series Error Messages.....................................................................................................49

Chapter 3 Disassembly Procedures

Overview..............................................................................................................................61

Required Equipment............................................................................................................61

Safety Precautions...............................................................................................................62

Modules ............................................................................................................................... 62

Removing the Handle..........................................................................................................63

Removing the Printer Module..............................................................................................64

Disassembling the Main Unit...............................................................................................66

Removing the Front Enclosure Module ...............................................................................70

Removing the Display Module.............................................................................................72

Removing the EtCO2 and NIBP Modules............................................................................ 76

Removing the Monitor Board and SpO2 Modules ...............................................................80

Removing the CP Carrier Module........................................................................................ 86

Removing the Defibrillator Boards and Capacitor Bank Modules........................................88

Removing the AUX Power Connector ................................................................................. 94

Removing the Dock Connector............................................................................................96

Ch a p t e r 4 Replacement Parts

Overview..............................................................................................................................99

Replacement Parts List ................................................................................................99

Pictures and Diagrams .............................................................................................. 104

Ch a p t e r 5 Functional Description

Overview............................................................................................................................121

Circuit Distribution ......................................................................................................121

Monitor Board ............................................................................................................ 121

Defibrillator Pacer Module ......................................................................................... 124

Printer ........................................................................................................................125

Lithium Ion Battery .....................................................................................................126

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Appendix A

Overview............................................................................................................................127

X Series Electrical Hardware Interconnect Diagram.......................................................... 128

X Series Signal and Power Interconnect Schematic .........................................................129

Appendix B

Overview............................................................................................................................131

NIBP Simulator Performance .....................................................................................131

Fluke Biomedical BP Pump/Bio-Tek Instruments BP Pump ...................................... 132

Fluke Biomedical BP Pump/Bio-Tek Instruments BP Pump2 .................................... 132

Fluke Biomedical BP Pump/Dynatech Nevada Inc. CuffLink ..................................... 133

Clinical Dynamics Smart Arm ....................................................................................133

Maintenance Test Checklist

Overview............................................................................................................................135

9650-001356-01 Rev. D ZOLL X Series Service Manual iii

TABLE OF CONTENTS

iv 9650-001356-01 Rev. D

Overview

Preface—Contains safety warnings and an overview of the manual’s contents. Be sure to review this section thoroughly before attempting to use or service the X Series unit.

Chapter 1—Maintenance Tests describes step-by-step procedures for various maintenance tests.

Chapter 2—Troubleshooting provides a listing of error messages to help the service technician detect faults and repair them.

Chapter 3—Disassembly Procedures describes step-by-step procedures for disassembling modules in the X Series unit.

Chapter 4—Replacement Parts List displays a complete list of ZOLL part numbers for field replaceable parts available for the X Series unit, allowing the service person to identify and order replacement parts from ZOLL.

Preface

The ZOLL® X Series™ Service Manual is intended for the trained biomedical technician whose responsibility is to identify malfunction s and/or make repairs at the subassembly level. The X Series Service Manual has five main sections and two appendixes.

Chapter 5—Functional Description provides technical descriptions for the X Series major subassembly modules.

Appendix A—X Series Electrical Hardware Interconnect Diagram and X Series Signal and Power Interconnect Schematic.

Appendix B—Contains simulators and settings that may be used to assess the performance of the NIBP module.

9650-001356-01 Rev. D ZOLL X Series Service Manual 1

PREFACE

Safety Considerations

The following section describes general warnings and safety considerations for operators and patients. Service technicians should review the safety considerations prior to servicing any equipment and read the manual carefully before attempting to disassemble the unit. Only qualified personnel should service the X Series unit.

Federal (U.S.A.) law restricts this unit for use by or on the order of a physician. Safety and effectiveness data submitted by ZOLL Medical Corporation to the Food and Drug

Administration (FDA) under section 510(K) of the Medical Device Act to obtain approval to market is based upon the use of ZOLL accessories such as disposable electrodes, patient cables and batteries. The use of external pacing/defibrillation electrodes and adapter units from sources other than ZOLL is not recommended. ZOLL makes no representations or warranties regarding the performance or effectiveness of its products when used in conjunction with pacing/defibrillation electrodes and adapter units from other sources. If unit failure is attributable to pacing/defibrill ation e lectrodes or adapter units not manufactured by ZOLL, this may void ZOLL's warranty.

Only qualified personnel should disassemble the X Series uni t.

WARNING! This unit can generate up to 2775 volts with sufficient current to cause lethal shocks.

All persons near the equipment must be warned to “STAND CLEAR” prior to dischargin g the defibrillator.

Do not discharge the unit’s internal defibrillator energy more than three times in one minute or damage to the unit may result.

Do not discharge a battery pack except in a ZOLL SurePower Do not use the X Series in the presence of flammable agents (such as gasoline), oxygen-rich

atmospheres, or flammable anesthetics. Using the unit near the site of a gasoline spill may cause an explosion.

Do not use the unit near or within puddles of water.

Additional Reference Material

In addition to this guide, there is a X Series Operator’s Guide which is a comprehensive reference work that describes all the user tasks needed to operate the X Series.

Charging Station.

2 9650-001356-01 Rev. D

Conventions

WARNING! Warning statements describe conditions or actions that can result in personal injury or death.

Caution Caution statements describe conditions or actions that can result in damage to the unit.

Note: Notes contain additional information on using the defibrillator.

Service Policy Warranty

In North America: Consult your purchasing agreement for terms and conditions associated with your warranty. Outside of North America, consult a ZOLL authorized representative.

In order to maintain this warranty, the instructions and procedures contained in this manual must be strictly followed. For additional information, please call the ZOLL Technical Service Department 1-800-348-9011 in North America.

Technical Service

If the ZOLL X Series unit requires service, contact the ZOLL Technical Service Department: Telephone: 1-978-421-9655; 1- 800-348-9011 Fax: 1-978-421-0010 Email: techsupport@zoll.com Have the following information available for the Te chnical Service representative:

• Unit serial number.

• Description of the problem.

• Department where equipment is used.

• Sample chart recorder strips or electronic log files documenting the problem, if applicable.

• Purchase Order to allow tracking of loan equipment.

• Purchase Order for a unit with an expired warranty.

If the unit needs to be sent to ZOLL Medical Corporation, obtain a service request number (SR#) from the T e chn ic al Service representative. Return the unit in its original container to:

ZOLL Medical Corporation 269 Mill Road Chelmsford, Massachusetts 01824-4105

Attn: Technical Service Department (SR#) Telephone: 1-800-348-9011; 1-978-421-9655 FAX: 978-421-0010

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PREFACE

Technical Service for International Customers

International customers should return the unit in its origin al co nt ain er to the neare s t aut hor ize d ZOLL Medical Corporation Service Center. To locate an authorized service center, contact the International Sales Department at ZOLL Medical at the above address.

4 9650-001356-01 Rev. D

X Series Overview

This chapter includes step-by-step procedures for various maintenance tests. At a minimum, a trained biomedical technician must perform a CO once per year. A CO calibration. It is necessary to perform maintenanc e tests after a module is repaired to ensure that the functions of the X Series unit work properly . Use the checklist at t he back of this document (ZOLL X Series Maintenance Tests Checklist) to record your results of the maintenance tests.

Because the X Series units must be maintaine d ready for immediate use, it is important for users to conduct the Operator’s Shift Checklist procedure at the beginning of every shift. This procedure can be completed in a few minutes and requires no additional test equipment. (See the ZOLL X Series Operator’s Guide for the Operator’s Shift Checklist.)

Chapter 1

Maintenance Test s

calibration and an NIBP calibration check

calibration check may be performed at any time to verify the CO2

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CHAPTER 1MAINTENANCE TESTS

This chapter describes the following maintenance tests:

• 1.0 Physical Inspection of the Unit

• 2.0 Operational TestsOperational Tests

• 3.0 Leads T e st

• 4.0 Heart Rate Display Test

• 5.0 Heart Rate Alarm Test

• 6.0 Power Supply Test

• 7.0 Leakage Current Test

• 8.0 Shock Test

• 9.0 Advisory Test

• 10.0 Synchronized Cardioversion Test

• 11.0 Pacer Test

• 12.0 Printer Test

• 13.0 Treatment Report Test

• 14.0 SpO2 Test (for SpO

• 15.0 SpO2, SpCO, and SpMet Test (for SpO

• 16.0 EtCO2 Calibration (required for annual calibration)

• 17.0 EtCO2 Calibration Check

• 18.0 EtCO2 Test

• 19.0 IBP Test

• 20.0 NIBP Calibration Check

• 21.0 NIBP Leak Test

• 22.0 Deflation Test

• 23.0 Inflation Test

• 24.0 NIBP Test

• 25.0 Temperature Test

• 26.0 Wi-Fi Test (Optional)

• 27.0 Audio Recording Test (Optional)

feature without SpCO and SpMet)

feature with SpCO, or SpCO and SpMet)

Before You Begin the Maintenance Tests

• Assemble the tools listed in following section, “Equipment You Need to Perform the

Maintenance Tests.”

• Keep an extra fully charged X Series battery available.

• Schedule an hour to conduct the entire maintenance test.

• Perform the tests in the order presented.

• Perform all the steps of each test procedure.

• Complete all the steps of the procedure before evaluating the test results.

6 9650-001356-01 Rev. D

Equipment You Need to Perform the Maintenance Tests

The equipment listed below is used in the maintenance procedures in this chapter. You can substitute an equivalent device; however, not all simulators and analyzers will produce the same results. Be sure to follow the manufacturer’s recommendations for conducting the maintenance tests.

• Fluke Impulse 7000DP Analyzer, with appropriate interface adapter (Fluke Biomedical

BP Pump/Dynatech Nevada Inc. part number 3010-0378)

• ECG simulator

• Fluke Index 2 SpO

• IBP/Temp simulator

• NIBP simulator

• 5% CO

• CO

• Stop watch

• Battery Current Test Fixture 9100-3055-TF

• Agilent E3633A Power Supply

• Agilent 34401 Digital Multi-meter

calibration gas cylinder with CO2 sample line (kit available from Scott Medical

Products, PN 4653ORF-BD)

sampling line airway adapter

simulator

X Series Overview

Accessories You Need for the X Series Options Maintenance Tests

• 3-lead, 5-lead and 12-lead ECG cables. (12-lead cable needed if 12-lead option is

installed.)

• Dual lumen NIBP hose

• IBP cable

• SpO

• EtCO

• Paddles

• Printer paper

• Battery

• Auxiliary power source

• USB thumb drive

• PC w/ Windows media player and speakers

cable and sensor

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CHAPTER 1MAINTENANCE TESTS

Maintenance Tests

1.0 Physical Inspection of the Unit

Observe this... Pass/Fail

Housing

1.1

Is the unit clean and undamaged?

1.2 Does the unit show signs of excessive wear?

1.3 Does the handle work properly?

1.4 Does the recorder drawer open and close properly?

1.5 Are input connectors clean and undamaged?

1.6 Are there any cracks in the housing?

1.7 Does the front panel have any damage or cracks?

1.8 Are there any loose housing parts?

1.9 Paddles (if applicable)

Do the adult and pedi plates have major scratches or show signs of damage?

1.10 Do the adult shoes slide on and off easily to expose the covered pedi plates?

1.11 Are the paddles clean (e.g., free of gel) and undamaged? (if applicable)

1.12 Cables

Are all cables free of cracks, cuts, exposed or broken wires?

1.13 Are all bend/strain reliefs undamaged and free of excessive cable wear?

oo oo oo oo oo oo oo

oo oo oo

oo oo

1.14 Battery

Is the X Series battery fully charged?

1.15 Is the battery seated in the battery well correctly?

1.16 Is battery housing free of cracks and damage?

1.17 Are connectors free of damage and excessive wear?

8 9650-001356-01 Rev. D

oo oo oo oo

2.0 Operational Tests

The X Series unit comes equipped with routine operational tests that can be performed periodically. With the exception of the Physical Inspection of the Unit test, these tests contain instructions within them that provide guidance during the tests.

The operational tests on the unit can be accessed by doing the following:

1. Turn on the X Series unit. Note: If the unit is in AED mode, press the Manual quick access key to go into manual

mode. Use the navigation keys to sel ect th e fou r di gits in the Manual Mode pass code. Press SAVE when you are finished. If the unit has not been config ured to enter a pass code, the message Exit to Manual Mode is displayed. Use the na vigation ke ys to select Yes.

2. Press the More ( ) then the Setup ( ) quick access keys.

3. Use the navigation keys to select Supervisor>Service>Device Tests. The operational tests

are displayed. Use the navigation keys to select one of the tests.

Note: You need a supervisor passcode to enter the Supervisor menu .

Maintenance Tests

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CHAPTER 1MAINTENANCE TESTS

2.1 Keypad Test

This test checks all the front panel buttons on the unit to make sure they are working correctly. Follow the instructions and use the navigation keys to move around the display and make

selections.

Note: To exit screen after test is complete, press the “Enter” button 3 times to display arrow.

2.2 LED Test

This test checks all the Light Emitting Diodes in the unit to make sure they are working correctly.

Follow the instructions and use the navigation keys to move around the display and make selections.

Note: The speed of the flash varies by color.

10 9650-001356-01 Rev. D

Maintenance Tests

2.3 LCD Test

This test checks the colors of the Liquid Crystal Display on the unit. Follow the instructions and use the navigation keys to move around the display and make

selections.

2.4 RFU Indicator Test

This test checks the Ready For Use Indicator on the unit to make sure it is working correctly. Follow the instructions shown on the display.

9650-001356-01 Rev. D ZOLL X Series Service Manual 11

CHAPTER 1MAINTENANCE TESTS

2.5 Audio Test

This test checks the audio tones on the unit to make sure they are working correctly. Follow the instructions and use the navigation keys to move around the display and make

selections.

2.6 Printer Test

This test checks the printer to make sure it is working correctly. Follow the instructions shown on the display.

12 9650-001356-01 Rev. D

2.7 Battery Test

This test checks the battery to make sure it is working correctly. Follow the instructions on the display.

Maintenance Tests

2.8 Fan Test

This test checks the fan in the unit to make sure it is working correctly. Follow the instructions and use the navigation keys to move around the display and make

selections.

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CHAPTER 1MAINTENANCE TESTS

2.9 USB Test (Optional)

Note: Before starting this test, contact the ZOLL Technical Service Department to obtain a

test file, or create a file (see instructions below). Once you have obtained a copy, save

it on a USB thumb drive. This test allows you to perform the USB test to make sure it is working correctly. Follow the instructions and use the navigation keys to move around the display and make

selections.

When these tests are completed, use the navigation keys to exit out of the Service menu.

Creating a Test File

1. Create a Text file using Microsoft Notepad.

2. Open new file in Notebook.

3. Click in the first line of the file and type “Thunderbolt Testfile".

4. Save file as Tbolt_usb.txt.

14 9650-001356-01 Rev. D

Maintenance Tests

3.0 Leads Test

Equipment 3-lead, 5-lead, and 12-lead cables, Fluke Impulse 7000DP Analyzer

Note: Test each cable separately.

Test Setup Connect the lead wires appropriate for each test to the Fluke Impulse 7000DP Analyzer or

equivalent, then connect the ECG cable to the X Series unit.

Do this... Observe this... Pass/Fail

3.1 Turn on the X Series unit.

Note: Make sure the lead is not displayed.

3.2 Disconnect one lead from the simulator.

3.3 Reconnect the lead. Repeat step 2 with the remaining leads.

3 .4 Repeat steps 2 and 3 for 5 lead and 12

lead cables.

No ECG LEAD FAULT message displayed.

The ECG LEAD F AULT message displays within 3 seconds (if configured).

Wa it for ECG LEAD FAULT message to clear from the display (if configured).

Note: If heart rate alarm sounds, on the X Series unit:

Press the More quick access key ( ) key to access the second set of quick access keys.

Press the Alarm quick access key (). Press the Alarm Cancel quick access key

().

9650-001356-01 Rev. D ZOLL X Series Service Manual 15

CHAPTER 1MAINTENANCE TESTS

4.0 Heart Rate Display Test

Equipment Fluke Impulse 7000DP Analyzer

ECG Cable (3-lead, 5-lead or 12-lead)

Test Setup Press Lead quick access key until II displays.

Connect the ECG leads to the ECG studs on Analyzer.

Do this... Observe this... Pass/Fail

4.1 Set the ECG Simulator to 120BPM. The Heart Rate displays as 120 +/- 4 bpm.

16 9650-001356-01 Rev. D

5.0 Heart Rate Alarm Test

I, II, III...

Equipment Fluke Impulse 7000DP Analyzer

Do this... Observe this... Pass/Fail

5.1

Press the Leads quick access key

() on the X Series unit and

select lead II.

5.2 On the X Series unit:

• Press the More quick

access key ( ) key to access the second set of quick access keys.

• Press the Alarm quick

access key ().

• Press the Limits softkey.

5.3 On the X Series unit, select HR/PR

Alarm in the Alarm Settings menu and use the navigation keys to do the following:

• Set the Upper Limit Enable

to ON.

• Set the Lower Limit

Enable to ON.

• Set the Lower limit to 35.

• Set the Upper limit to 150.

Use the navigation keys to exit the Alarm Settings menu.

5.4 On the X Series unit, press the

Alarm Cancel quick access key ().

5.5

Remove a lead wire from the

simulator

ECG

Maintenance Tests

II displays next to the Leads quick access key.

The Alarm Settings menu displays.

The red alarm suspension timer displays at the top of the screen next to the message area.

he ECG LEAD FAULT message

displays.

5.6

On the X Series unit, press .

5.7

Reattach ECG Lead wire to

ECG

simulator.

5.8 Set simulator to 30 BPM or lower.

5.9

On the X Series unit, press .

The Alarm Suspend key flashes The ECG LEAD FAULT message no

longer displays. Heart Rate Value is highlighted and

the alarm tone sounds. The HR/PR LOW ALARM message displays.

The Alarm Suspend key flashes.

The

red alarm suspension timer displays at the top of the screen next to the message area.

5.10 Set the simulator to 120 BPM.

5.11

On the X Series unit, press .

9650-001356-01 Rev. D ZOLL X Series Service Manual 17

Alarm is enabled. The alarm suspend key flashes. The alarm suspension timer disappears.

CHAPTER 1MAINTENANCE TESTS

Do this... Observe this... Pass/Fail

5.12 Set simulator to 160 BPM or higher.

5.13

On the X Series unit, press

the

Alarm Silence/Reset button ()

Heart Rate Value is highlighted and the alarm tone sounds. The HR/PR HIGH ALARM message displays.

Alarm is suspended for 90 seconds. The alarm suspension timer appears in black.

18 9650-001356-01 Rev. D

Maintenance Tests

6.0 Power Supply Test

Equipment Battery Current Test Fixture (P/N 9100-3055-TF), Power Supply, Digital Multi-meter.

Test Setup

1. Set the Power Supply to 12V VDC 10 A.

2. Turn off the Power Supply output.

3. Connect the positive (PS+) post of the Power Supply to t he p ositiv e (PS+) post (PS Red) of

the Battery Current Test Fixture.

4. Connect the negative (PS-) post of the Power Supply to the negative (PS-) post (PS Black) of

the Battery Current Test Fixture.

5. With the Battery Current Test Fixture out of the battery well, turn on the Power Supply

output.

6. Set the Digital Multi-meter to measure DC I DC Amps.

7. Set the rear/front switch on the Digital Multi-meter to rear.

8. Connect the Digital Multi-meter (I+) terminal of the Battery Current Test Fixture to the red

terminal (I) on the back of the Digital Multi-meter.

9. Connect Digital Multi-meter (I-) terminal of the Battery Current Test Fixture to the black

terminal (LO) on the back of the Digital Multi-meter.

Do this... Observe this... Pass/Fail

6.1 Install the Battery Current Test

Fixture into battery well and wait about five seconds.

6.2 Make sure the X Series unit is

turned off.

6.3 Press the I Measure switch on the

Battery Current Test Fixture.

6.4 Turn on the X Series unit, and wait

about ten seconds until the power has stabilized.

Verify that the reading on the digital multi-meter is between

0.583mA-0.770mA.

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CHAPTER 1MAINTENANCE TESTS

Do this... Observe this... Pass/Fail

6.5 On the X Series unit, do the

following:

• Press the More ( ) then the

Setup ( ) quick access keys.

• Use the navigation keys to

select Supervisor>Display/ Configuration>Device Info and select Restore All Factory Defaults.

Note: You need a supervisor

passcode to enter the Supervisor menu. Also the unit will reboot during the of restoring factory defaults.

6.6 Press the I Measure switch on the

Battery Current Test Fixture.

Observe the current measurement on the DMM, and verify that the reading is between 0.47A-1.25A.

20 9650-001356-01 Rev. D

Maintenance Tests

7.0 Leakage Current Test

Equipment See the manufacturer’s instructions or supplied specifications for the leakage tester you use.

Setup See the manufacturer’s instructions or supplied specifications for the leakage tester you use.

Repeat leakage test with accessories: MFC, external paddles, internal paddles, and anterior/ posterior paddles. Perform these tests at the line-power voltage and frequency used in your installation.

Maximum Leakage Acceptance Limits

Patient Leakage Mains on Applied Part

Normal Single Fault Single Fault ECG 10 MFC 10

Earth Leakage 2500

 50  100   50  100 

Normal Single Fault

 5000 

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CHAPTER 1MAINTENANCE TESTS

I, II, III...

8.0 Shock Test

WARNING! Take the necessary precautions to guard against shock or injury before you start

conducting the defibrillator tests.

Keep hands and all other objects clear of the multi-function cable connections and defibrillator analyzer when discharging the defibrillator.

Before you discharge the defibrillator, warn everyone near the equipment to STAND CLEAR.

Equipment Fluke Impulse 7000 DP Analyzer (or equivalent), stop watch

Do This... Observe This... Pass/Fail

8.1 Turn on the Analyzer.

8.2 On the Analyzer, select the DEFIB function.

8.3 On the Analyzer, select ENERGY.

8.4 Connect the X Series MFC connector to the pads connection.

8.5 On the X Series unit, apply power to the unit using a battery or an AC adapter.

8.6 Connect the MFC cable to the X Series unit.

8.7 Turn on the X Series unit, and press the Leads quick access key

PADS.

8.8 On the X Series unit, set energy level to 5J by pressing the Energy Select DOWN arrow .

8.9 On the X Series unit, press the CHARGE button.

8.10 On the X Series unit, press the Shock button.

8.11 On the Analyzer, observe and record the energy measurement.

() to select

The unit charges to 5J, the red Shock button illuminates and a ready tone sounds.

Energy is delivered at 5J. Verify that the delivered energy is within 15% based on the values in the table “Delivered Energy at 200J Defibrillator Setting into a Range of Loads” on page 24.

8.12 On the X Series unit, set the energy level to 50J by pressing the Energy Select UP arrow.

8.13 On the X Series unit, press the CHARGE button.

22 9650-001356-01 Rev. D

The unit charges to 50J, the red Shock button illuminates and a ready tone sounds.

Maintenance Tests

Do This... Observe This... Pass/Fail

8.14 On the X Series unit, press the Shock button.

8.15 On the Analyzer, observe and record the energy measurement.

8.16 On the X Series unit, set energy level to 100J by pressing the Energy Select UP arrow.

8.17 On the X Series unit, press the CHARGE button.

8.18 On the X Series unit, press the Shock button.

8.19 On the Analyzer, observe and record the energy measurement.

8.20 On the X Series unit, set energy level to 200J by pressing the Energy Select UP arrow.

8.21 On the X Series unit, press the CHARGE button.

Energy is delivered at 50J. Verify that the delivered energy is within 15% based on the values in the table “Delivered Energy at 200J Defibrillator Setting into a Range of Loads” on page 24.

The unit charges to 100J, the Shock button illuminates and a ready tone sounds.

Energy is delivered at 100J. Verify that the delivered energy is within 15% based on the values in the table “Delivered Energy at 200J Defibrillator Setting into a Range of Loads” on page 24.

The unit charges to 200J, the red Shock button illuminates and a ready tone sounds.

8.22 On the X Series unit, press the Shock button.

8.23 On the Analyzer, observe and record the energy measurement.

8.24 On the X Series unit, press the CHARGE button.

8.25 When the X Series unit is charged, start the stop watch.

8.26 Turn off the X Series unit.

Energy is delivered at 200J. Verify that the delivered energy is within 15% based on the values in the table “Delivered Energy at 200J Defibrillator Setting into a Range of Loads” on page 24.

The unit charges to 200J, the red Shock button illuminates, and a ready tone sounds.

Verify that after 50 seconds the tone changes and within 10 seconds the unit does an internal discharge and displays DISARMED TIMEOUT.

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CHAPTER 1MAINTENANCE TESTS

Delivered Energy at 200J Defibrillator Setting into a Range of Loads

Selected

Energy

5 J 3 J5 J6 J6 J6 J6 J6 J±15%

50 J 35 J 54 J 59 J 61 J 62 J 61 J 59 J ±15% 100 J 71 J 109 J 119 J 122 J 125 J 123 J 119 J ±15% 200 J 142 J 230 J 2 49 J 253 J 269 J 261 J 260 J ±15%

25 50 75 100 125 150 175 Accuracy*

Note: For a complete listing of X Series Delivered Energy at Every Defib rillator Setting into a Range

of Loads

, see Appendix A in the X Series Operator’s Guide.

Load

24 9650-001356-01 Rev. D

9.0 Advisory Test

Equipment Fluke Impulse 7000 DP Analyzer (or equivalent), ECG simulator

Do This... Observe This... Pass/Fail

9.1 Connect the multifunction cable (MFC) to the Analyzer.

Maintenance Tests

9.2 Turn on the X Series unit and connect the pads.

9.3 On the Analyzer, select VF (ventricular fibrillation), then press the Analyze button.

9.4 On the X Series unit, press the CHARGE button to activate, then press the CHARGE button again.

9.5 On the X Series unit, press the Shock button. Verify that the shock count is

9.6 On the Analyzer, select NSR (normal sinus rhythm), then press the Analyze button.

The unit displays Pads on the top left of the screen.

The X Series unit displays:

ANALYZING SHOCK ADVISED

The unit charges to the selected energy level.

displayed at the top of the screen. The X Series unit displays:

ANALYZING NO SHOCK ADVISED

9650-001356-01 Rev. D ZOLL X Series Service Manual 25

CHAPTER 1MAINTENANCE TESTS

10.0 Synchronized Cardioversion Test

Equipment Fluke Impulse 7000DP Analyzer (or equivalent)

Test Setup Connect the cable to the defibrillator analyzer.

Select Sync mode on analyzer. Input 1mV ECG signal at 60 BPM.

Do this... Observe this... Pass/Fail

10.1 Verify that the X Series unit is turned

on and the

PADS lead is selected.

10.2 Press the SYNC softkey on the

defibrillator. Enter the synchronized cardioversion timing test mode on the defibrillator analyzer.

10.3 Select 200J.

10.4 Press the CHARGE button. When the

Shock button illuminates, press and hold it.

Sync appears on display. Sync markers display on the monitor.

The sync marker appears as an S over the ECG R-wave peaks on strip chart and display.

Observe that the R-wave to shock delay (sync delay) is less than 60 milliseconds on the analyzer display.

Defibrillator discharges.

26 9650-001356-01 Rev. D

11.0 Pacer Test

Equipment Fluke Impulse 7000 DP Analyzer (or equivalent)

Do This... Observe This... Pass/Fail

11.1 On the Analyzer, select the PACER function per test equipment instructions.

11.2 On the Analyzer, press F2 to select P ACER JACKS, then pr ess F5 (Done) to measure pulse.

11.3 Connect the MFC connector to the Analyzer.

11.4 On the X Series unit, apply power to the unit using a battery or an AC adapter.

11.5 On the X Series unit, press the PACER button.

Maintenance Tests

11.6 On the X Series unit, use the navigation keys to do the following:

•Set Rate to 30.

•Set Mode to Fixed.

•Set Output to 10.

•Select Start Pacer.

11.7 On the Impulse 7000 DP Analyzer, record the following:

•pulse rate

•pacer amplitude output

•pacer pulse width

11.8 On the X Series unit, use the navigation keys to do the following:

•Set Rate to 180.

•Set Output to 140.

11.9 On the Impulse 7000 DP Analyzer, record the following:

•Pacer Rate PPM (28.5ppm-31.5ppm)

•Pacer amplitude output (5mA-15mA)

•Pacer pulse width (38ms to 42ms) Note: If an ECG FAULT message

displays when leads are not attached, it is normal.

•Pacer Rate PPM (162ppm-198ppm)

•pulse rate

•pacer amplitude output

•pacer pulse width

11.10 Select Turn Pacer Off.

9650-001356-01 Rev. D ZOLL X Series Service Manual 27

•Pacer amplitude output (133mA-147mA)

•Pacer pulse width (38ms to 42ms)

CHAPTER 1MAINTENANCE TESTS

12.0 Printer Test

Equipment None

Do this... Observe this... Pass/Fail

12.1 On the X Series unit, verify that paper is installed.

12.2 Press the

the recorder.

Note: If the printer fails to start, check setup for printer=yes.

12.3 Press the Print quick access key

the recorder after approximately 10 seconds.

Print quick access key ( ) to start

() to stop

The printout on the strip chart is clear and dark.

28 9650-001356-01 Rev. D

13.0 Treatment Report Test

Equipment Fluke Impulse 7000 DP Analyzer (or equivalent)

Do this... Observe this... Pass/Fail

13.1 Connect the multifunction cable (MFC) to the Analyzer, and turn on the Analyzer.

Maintenance Tests

13.2 Turn on the X Series unit, and press the following quick access keys:

The Clear Log window displays.

LOG

b) c)

13.3 Select Yes. The unit displays a clearing

the log message.

13.4 Press the CHARGE button, select 200 joules, then press the CHARGE button again.

The unit starts to charge, a charging tone sounds, and the Shock button illuminates.

13.5 Press the Shock button. The unit discharges the shock.

13.6 Wait 20 seconds, press the Treatment quick access key( ), and select the first code

marker.

13.7 Wait 15 seconds and turn off the unit, then wait 2 minutes and turn on the unit.

13.8 On the X Series unit, press the following quick access keys:

The Treatment Summary window displays.

LOG

b) c)

13.9 Highlight the second event and press Select. Verify that a green check mark

displays next to the file.

13.10 Select Print Treatment Summary. Verify that the recorder prints

out the defib event and the code marker snapshot.

13.11 Turn off the X Series unit.

9650-001356-01 Rev. D ZOLL X Series Service Manual 29

CHAPTER 1MAINTENANCE TESTS

14.0 SpO2 Test (for SpO2 feature without SpCO and SpMet)

Note: Perform this test if your unit has SpO2 only. See the following procedure to test units

with SpO

, SpCO, and SpMet.

Equipment Fluke Index 2 SpO

Test Setup Disconnect any ECG cable or IBP probes from the X Series unit.

Do This... Observe This... Pass/Fail

14.1

Power on the X Series unit without the sensor attached.

14.2

Connect the

14.3

Set the simulator to 70% Attach the

14.4

Set the simulator to 80%

Simulator (or equivalent), Masimo® Rainbow® SpO2 finger probe

SpO

Verify that the SpO2 numeric

displays INITIALIZING, then goes blank.

SpO

sensor to the X Series unit. Verify that SpO2 numeric

displays SEARCHING.

SpO

sensor to the simulator.

SpO

and 60 PPM.

Verify that after a brief period of initialization, the

displays an 67% and 73%.

Verify that the displayed pulse rate reads 60 +/- 3 bpm.

Verify that after a brief period of initialization, the

displays an 77% and 83%.

Verify that the displayed pulse rate reads 60 +/- 3 bpm.

SpO

numeric

value between

SpO

numeric

value between

14.5

Set the simulator to 90%

14.6

Disconnect the

30 9650-001356-01 Rev. D

SpO

simulator.

and 60 PPM.

Verify that after a brief period of initialization, the

displays an 87% and 93%.

Verify that the displayed pulse rate reads 60 +/- 3 bpm.

SpO

value between

numeric

Maintenance Tests

15.0 S pO2, SpCO, and SpMet Test (for Sp O

feature with SpCO, or SpCO and SpMet)

Note: Use this test if your unit has SpO2 and SpCO, or SpO2, SpCO and SpMet. If you do n ot

have the SpMet feature on the unit, disregard the SpMet values in the test below.

Equipment Fluke Index 2 SpO

Simulator (or equivalent), Masimo Rainbow 3 ft BioTek Test Sensor

(Masimo P/N 3379) or Masimo Rainbow 3 ft Direct Connect Optical Test Sensor

Test Setup Disconnect any ECG cable or IBP probes from the X Series unit.

Do This... Observe This... Pass/Fail/N/A

15.1 Power on the X Series unit without the

SpO

sensor attached.

15.2

Connect the Series unit.

15.3

Set the simulator to 75% BPM. Attach the simulator.

SpO

sensor to the X

SpO

and 50

sensor to the

Verify that the displays INITIALIZING, then

goes blank. Verify that SpO2 numeric

displays SEARCHING. Verify that after a brief period of

initialization, The

SpO

value between 72.1% and

78%. The

SpCO numeric displays an

SpO

numeric displays an

SpCO value between 13.5 and

21.5.

SpMet numeric displays an

The

SpMet value between 5.5 and

9.5. Verify that the displayed pulse

rate reads between 44.5 and 55.5 BPM.

numeric

ooo

15.4

Set the simulator to 75% BPM.

SpO

and 230

Verify that after a brief period of initialization,

SpO

The

SpO

78%. The

numeric displays an

value between 72.1% and

SpCO numeric displays an

SpCO value between 12.8 and

20.8. The

SpMet numeric displays an

SpMet value between 5.2 and

9.2. Verify that the displayed pulse

rate reads between 222.7 and 236 BPM.

9650-001356-01 Rev. D ZOLL X Series Service Manual 31

ooo

CHAPTER 1MAINTENANCE TESTS

Do This... Observe This... Pass/Fail/N/A

15.5

Set the simulator to 95% BPM.

15.6

Set the simulator to 95% BPM.

SpO

and 230

and 50

Verify that after a brief period of initialization, The

SpO

numeric displays an

SpO

value between 91.3% and

98.8%.

SpCO numeric displays an

The

SpCO value between -.5 and 7.5.

The

SpMet numeric displays an

SpMet value between -.5 and 3.5.

Verify that the displayed pulse rate reads between 222.7 and 236 BPM.

Verify that after a brief period of initialization, The

SpO

numeric displays an

SpO

value between 91.3% and

98.8%. The

SpCO numeric displays an

SpCO value between -.5 and 7.5.

The

SpMet numeric displays an

SpMet value between -.5 and 3.5.

Verify that the displayed pulse rate reads between 44.5 and 55.5 BPM.

ooo

15.7

Disconnect the

SpO

simulator.

32 9650-001356-01 Rev. D

16.0 EtCO2 Calibration (required for annual calibration)

Maintenance Tests

Equipment 5% CO

Products, PN 4653ORF-BD)

16.1

16.2

16.3

16.4

16.5

1 6.6 Continue to apply the calibration gas until the

calibration gas cylinder with CO2 sample line (kit available from Scott Medical

Do This... Observe This... Pass/Fail

Turn on the X Series unit. On the X Series unit, select

Supervisor>Service>Diagnostic>CO Calibration to enter the CO

Calibration

control panel. Connect the X Series unit to the 5% CO2

calibration gas cylinder using the sample line included with the calibration kit.

From the CO2 Calibration Menu, select Calibration.

Activate the calibration gas flow by pressing the top valve on the calibration gas canister.

status in the CO displays: CALIBRATION GAS CAN BE

REMOVED.

Calibration control panel

• When the calibration is complete, the

status in the CO displays: CALIBRATION DONE-OK

Calibration control panel

The calibration date will be updated upon exiting the CO

Te st control panel.

9650-001356-01 Rev. D ZOLL X Series Service Manual 33

CHAPTER 1MAINTENANCE TESTS

17.0 EtCO2 Calibration Check

Equipment 5% CO

Products, PN 4653ORF-BD) Note: If you have previously run the CO2 Calibration procedure, start at step 3.

17.1

17.2

17.3

17.4

17.5

calibration gas cylinder with CO2 sample line (kit available from Scott Medical

Do This... Observe This... Pass/Fail

On the X Series unit, select

Supervisor>Service>Diagnostic>CO Calibration to enter the CO

Calibration

control panel. Connect the X Series unit to the 5% CO2

calibration gas cylinder using the sample line included with the calibration kit.

From the CO2 Calibration control panel, select Verify Calibration.

Activate the calibration gas flow by pressing the top valve on the calibration gas canister.

Continue to apply the calibration gas until the status in the CO

Calibration control

panel displays: CALIBRATION GAS CAN BE REMOVED.

17.6

Verify that the unit displays:

VERIFICATION DONE - OK.

17.7

Verify that the measured gas reading is between 4.8 and 5.2 (Vol%).

17.8

Exit out of calibration by pressing the Back arrow key ( ) three times or pressing the Display/Home button ().

34 9650-001356-01 Rev. D

18.0 EtCO2 Test

Maintenance Tests

Equipment CO

18.1 On the X Series unit, install the airway

18.2

18.3 On X Series unit, gently blow into the

sampling line airway adapter

Do this... Observe this... Pass/Fail

adapter set and sampling line in the connector at the side of the unit.

Press the

activate the CO

quick access key () to

trace.

airway adapter set while observing the

The CO

The CO2 waveform changes on the display.

trace is on the display.

display.

9650-001356-01 Rev. D ZOLL X Series Service Manual 35

CHAPTER 1MAINTENANCE TESTS

19.0 IBP Test

Tools Needed IBP Simulator (with accuracy better than +/- 1 mmHg), or equivalent

Setup Connect the test cables to IBP patient simulator.

Do This... Observe This... Pass/Fail

1 9 . 1 Connect the IBP patient simulator to the X

Series P1 channel.

1 9.2 Set the IBP patient simulator to 0 mmHg.

19.3 On the X Series unit, press > IBP.

19.4 On the X Series unit, Press > P1->0<-. Display of 0/0(+/-2) in the P1 box at the bottom of the display (P1 is zeroed).

The waveform for channel 1 is present.

19.5 Exit th e menu to see the waveform.

19.6 Set the IBP patient simulator to 200

mmHg (or as close to 200 mmHg as your simulator allows).

1 9.7 Repeat steps 1 through 5 of this procedure

for P2 and P3 channels.

19.8 Disconnect IBP cable.

Display of 200/200(+/-5) in the P1 box at the bottom of the display as xxx/yyy where yyy=diastolic (P1 diastolic pressure is 200 (+/-5)).

36 9650-001356-01 Rev. D

Maintenance Tests

20.0 NIBP Calibration Check

Equipment NIBP Simulator, dual lumen hose w/ NIBP test fixture cuff (9100-3072-TF) or equivalent

Note: If ECG simulator is connected to the device, either disconnect ECG simulator or

disable the Smart Cuff feature in the Supervisor Menu.

Setup Attached the hose connected to the T-fitting of the NIBP test fixture cuff to t he pressure port o f

the NIBP simulator. Set simulator to Static Pressure.

Do This... Observe This... Pass/Fail

20.1 Turn on the X Series uni t.

Note: If the unit is in AED mode, press the Manual quick access key to go into manual mode.

20.2 Connect a dual lumen hose from the NIBP simulator to the NIBP port of the X Series.

20.3 On the X Series unit, do the following to enter the NIBP Test control panel:

• Press the More ( ) then the Setup

( ) quick access keys.

• Use the navigation keys to select

Supervisor>Service>Device Tests>NIBP Test.

Note: You need a supervisor passcode to

enter the Supervisor menu.

20.4 From the X Series NIBP Test control panel, use the navigation keys to select:

• Close Valve

• Turn Pump On

20.5 Monitor the pressure reported by the external pressure standard.

20.6 Once the pressure reaches the target pressure of 50 +/- 5 mmHg, use the navigation keys to select Turn Pump Off.

20.7 Allow the system to stabilize for at least 10 seconds.

20.8 Verify that the primary transducer agrees with the reading on the NIBP simulator.

Reading should be within 3mmHg.

20.9 Verify that the safety transducer agrees with the reading on the NIBP simulator.

9650-001356-01 Rev. D ZOLL X Series Service Manual 37

Reading should be within 4mmHg.

CHAPTER 1MAINTENANCE TESTS

Do This... Observe This... Pass/Fail

20.10 From the NIBP Test control panel, select Open Valve to release the pressure.

20.11 From the X Series NIBP Test control panel, use the navigation keys to select:

• Close Valve

• Turn Pump On

20.12 Monitor the pressure reported by the external pressure standard.

20.13 Once the pressure reaches the target pressure of 150 +/- 5 mmHg, use the navigation keys to select Turn Pump Off.

20.14 Allow the system to stabilize for at least 10 seconds.

20.15 Verify that the primary transducer agrees with the reading on the NIBP simulator.

20.16 Verify that the safety transducer agrees with the reading on the NIBP simulator.

20.17 From the NIBP Test control panel, select Open Valve to release the pressure.

20.18 From the X Series NIBP T est control panel, use the navigation keys to select:

• Close Valve

• Turn Pump On

20.19 Monitor the pressure reported by the external pressure standard.

20.20 Once the pressure reaches the target pressure of 250 +/- 5 mmHg, use the navigation keys to select Turn Pump Off.

20.21 Allow the system to stabilize for at least 10 seconds.

20.22 Verify that the primary transducer agrees with the reading on the NIBP simulator.

Reading should be within 3mmHg.

Reading should be within 4mmHg.

Reading should be within 3mmHg.

20.23 Verify that the safety transducer agrees with the reading on the NIBP simulator.

20.24 From the NIBP Test control panel, select Open Valve to release the pressure.

38 9650-001356-01 Rev. D

Reading should be within 4mmHg.

Maintenance Tests

Do This... Observe This... Pass/Fail

2 0. 25 Once complete, use the navigation keys to

select Update NIBP Cal Check Date to save the date of the most recent calibration check. Note: This will reset the date. Nothing displays on the screen.

20.26

Press twice and select Diagnostic>NIBP>Calibration Info. Verify that the last NIBP Cal date is today’s date.

20.27 Exit out of the Supervisor menu.

9650-001356-01 Rev. D ZOLL X Series Service Manual 39

CHAPTER 1MAINTENANCE TESTS

21.0 NIBP Leak Test

Equipment Dual lumen NIBP hose, stop watch, NIBP simulator

Do This... Observe This... Pass/Fail

21.1 Turn on the X Series unit.

Note: If the unit is in AED mode, press the Manual quick access key to go into manual mode.

21 . 2 Connect a dual lumen hose from the NIBP

simulator to the NIBP port of the X Series.

21.3 On the X Series unit, do the following to enter the NIBP Test control panel:

• Press the More ( ) then the Setup

( ) quick access keys.

• Use the navigation keys to select

Supervisor>Service>Device Tests>NIBP Test.

Note: You need a supervisor passcode to

enter the Supervisor menu.

21.4 From the X Series NIBP Test control panel, use the navigation keys to select:

• Close Valve

• Turn Pump On

21.5 Monitor the pressure reported by the external pressure standard.

21.6 Once the pressure reaches the target pressure of 250 +/- 5 mmHg, use the navigation keys to select Turn Pump Off.

21.7 Allow the system to stabilize for at least 10 seconds.

21.8 Select Mark P1 to mark the starting pressure. Wait 15 seconds, then select Mark P2.

21.9 From the NIBP T est control panel, select Open Valve to release the pressure.

21.10 Calculate the leak rate: L = P1 - P2. Reading should be=<5 mmHg

21.11 From the NIBP Test control panel, select Clear.

40 9650-001356-01 Rev. D

22.0 Deflation Test

Equipment Dual lumen NIBP hose, stop watch, NIBP simulator

Do This... Observe This... Pass/Fail

2 2.1 From the X Series NIBP Test control

panel, use the navigation keys to select:

• Close Valve

• Turn Pump On

2 2.2 Monitor the pressure reported by the

NIBP Test control panel or the external pressure standard, and select Turn Pump Off as soon as the pressure reaches the target pressure of 265 +/- 5 mmHg.

22.3 Allow the system to stabilize for 5 seconds.

22.4 Use the navig ation keys to select Open Valve and immediately start the timer.

Maintenance Tests

22.5 Stop the timer as soon as pressure drops below 15 mmHg.

The pressure should drop within 10 seconds.

9650-001356-01 Rev. D ZOLL X Series Service Manual 41

CHAPTER 1MAINTENANCE TESTS

23.0 Inflation Test

Equipment Dual lumen NIBP hose, stop watch, NIBP simulator

Do This... Observe This... Pass/Fail

23.1 Verify that the pressure reported by the NIBP Test control panel or the external pressure standard system is less than 5 mmHg.

23.2 From the NIBP Test panel, use the navigation keys to select Close Valve.

23.3 Select Turn Pump On and immediately start the timer.

2 3.4 Stop the timer as soon as pressure exceeds

210 mmHg.

23.5 Select Turn Pump Off, then Open Valve.

23.6 Exit th e Service Menu and turn off the unit.

Verify the time is less than 7 seconds.

42 9650-001356-01 Rev. D

24.0 NIBP Test

The primary purpose of an NIBP simulator is to reproduce a pressure profile similar to a live patient to be used for testing repeatability and functionality of the system. There are many different NIBP simulators, and manufacturers use different methods to develop their algorithm, which can cause varying readings from different simulators. In order to test for repeatability, you should first establish the offset of your simulator. The offset is a value that is produced on the NIBP monitor that is shifted from the simulator’s setting. This value must be established based on the a statistical sample of monitors and readings.

Note: Refer to Appendix B for information on simulators and settings that you may use to

assess the performance of the NIBP module.

Equipment Dual lumen NIBP hose, NIBP simulator

Do This... Observe This... Pass/Fail

24.1 On the X Series unit, ensure the patient mode is set to Adult.

24.2 Set the simulator to the 80/50 simulator preset.

Maintenance Tests

24.3 Take a manual reading. Confirm that the NIBP measurement

reported is within +/- 10 mmHg of the expected simulator performance.

24.4 S et the sim ulator to the 120/80 simulator preset.

24.5 Take a manual reading. Confirm that the NIBP measurement

reported is within +/- 10 mmHg of the expected simulator performance.

2 4. 6 Set the simulator to the 200/150 simulator

preset.

24.7 Take a manual reading. Confirm that the NIBP measurement

reported is within +/- 10 mmHg of the expected simulator performance.

24.8 Disconnect hose.

9650-001356-01 Rev. D ZOLL X Series Service Manual 43

CHAPTER 1MAINTENANCE TESTS

25.0 Temperature Test

Equipment IBP Temperature Simulator (or equivalent)

Do this... Observe This... Pass/Fail

25.1 Connect the temperature simulator to the X Series T1 channel.

25.2 On the IBP Temp Simulator, Select 98.6 Degree F (36 Degree C) or a setting as close as possible as your simulator allows.

25 . 3 Repeat steps 1 and 2 of this procedure for the

T2 channel.

25.4 Disconnect cable.

The displayed temperature value is within 0.2 F or 0.1 C of the simulator setting.

44 9650-001356-01 Rev. D

26.0 Wi-Fi Test (Optional)

Equipment Dual-Band Router (2.4GHz and 5.0GHz)

Setup Set the router network name for each of the frequency bands.

• SSID= (your network name, i.e. WATS24, WATS50)

• Authentication= (your authentication mode, i.e. WPA-PSK, WPA2-PSK, Enterprise)

• Security Key= (enter your security key, i.e. 123456789)

Do This... Observe This... Pass/Fail

Maintenance Tests

26. 1 Turn on the X Series unit. Verify that the amber wireless icon

appears at the top of the display screen within one minute.

26.2 O n the X Series unit , do the following to test at 2.4GHz:

• Press the More ( ) then the Setup

( ) quick access keys.

• Use the navigation keys to select

Supervisor>Communications.

• Use the navigation keys to enable

Wi-Fi, then select Configure.

• Highlight Add, then in the Add AP

Profile window, select DHCP setting,

and enter the desired settings for Profile Name (i.e. Test24), SSID (i.e. WATS24), Authentication, and Security Key .

• Press the Display/Home ( ) key to

exit the menu.

26.3 On the main display screen, do the following:

• Use the Display/Home ( ) key and

then the navigation keys to highlight the wireless icon.

• Use the navigation keys to highlight

Wi-Fi Access Point and select the profile name you created in step 2.

26.4

Press to exit the menu.

9650-001356-01 Rev. D ZOLL X Series Service Manual 45

Verify that the Access Point name is in the Selected Access Point field

Verify that the wireless icon turns green.

oo oo

CHAPTER 1MAINTENANCE TESTS

Do This... Observe This... Pass/Fail

26.5 O n the X Series unit , do the following to test at 5.0GHz:

• Press the More ( ) then the Setup

( ) quick access keys.

• Use the navigation keys to select

Supervisor>Communications.

• Use the navigation keys to enable

Wi-Fi, then select Configure.

• Highlight Add, then in the Add AP

Profile window, select DHCP setting,

and enter the desired settings for Profile Name (i.e. Test50), SSID (i.e. WATS50), Authentication, and Security Key .

• Press the Display/Home ( ) key to

exit the menu.

26.6 On the main display screen, do the following:

• Use the Display/Home ( ) key and

then the navigation keys to highlight the wireless icon.

• Use the navigation keys to highlight

Wi-Fi Access Point and select the profile name you created in step 2.

Verify that the Access Point name is in the Selected Access Point field

26.7

Press to exit the menu.

26.8 On the main display screen, do the following:

• Press the More ( ) then the Setup

( ) quick access keys.

• Use the navigation keys to select

Supervisor>Communications.

• Use the navigation keys to enable

Wi-Fi, then select Configure.

• Highlight the Access Point Names

from step 2 and step 5, then select Delete.

26.9 Turn off the unit.

Verify that the wireless icon turns green.

Verify that the wireless icon changes to amber.

46 9650-001356-01 Rev. D

27.0 Audio Recording Test (Optional)

Equipment USB2.0 Thumb Driive (1-4GB)

PC w/ Windows media player and speakers

Do This... Observe This... Pass/Fail

27.1 Power unit on , press the LOG softkey,

then press the TRASH icon softkey. Highlight YES, and press enter to clear the log.

Maintenance Tests

27.2 Turn the unit Off, and then back On. V erify “Self-T est Passed” message

is displayed.

27.3 Wait 15 seconds after the “Self-Test

Passed” message disappears, and speak loud and clear into the unit’s microphone: “Test, one two three”

27.4 Press the LOG softkey to access the log,

and then press the USB icon softkey to access USB

27.5 Insert USB thumb drive onto USB port . Verify the USB symbol to display

at the top of a screen.

27.6 Highlight TRANSFER ALL CASES and

press Enter.

27.7 Remove USB thumb drive from the unit,

then highlight OK and press Enter, then press HOME softkey to exit the Log Transfer Menu.

27.8 Insert USB thumb drive onto PC, and

then navigate to USB thumb drive via Windows Explorer.

Wa it for fi le transfer to USB thumb drive to complete.

27.9 Right click on the recently .OGG file and

select Play (Windows media player will play this audio file).

27.10 Close the Windows media player.

27. 11 Using Windows Explorer, highlight all

files at USB thumb drive. Right click on the highlight and select Delete

Click YES to confirm all files on USB thumb drive to be deleted.

27.12 Remove USB thumb drive.

9650-001356-01 Rev. D ZOLL X Series Service Manual 47

Verify if the words that you spoke (Tes t, One Two Three), are clearly heard in the playback.

Verify file has been removed.

(This page intentionally left blank.)

1–48 www.zoll.com 9650-001356-01 Rev. D

Overview

This chapter contains a list of error messages that users may see if the unit is not operating properly.

If the errors you encounter are not listed below, call ZOLL Medical Corporation’s Technical Service Department for further assistance. (See “Technical Service” on page 3 for contact information.)

X Series Error Messages

The following is a list of the X Series error messages that may appear on your display. The “Technical Action” column describes what you as a technician can do to correct the situation.

Chapter 2

T roubleshooting

9650-001356-01 Rev. D X Series Service Manual 49

CHAPTER 2TROUBLESHOOTING

Error Message Explanation Technical Action

ALARM SILENCE SHORT Alarm Silence/Reset key is

stuck.

BLUETOOTH PHONE UNAVAILABLE

The X Series unit was unable to establish a Wide Area Network connection. None of the Bluetooth phones paired with the device were detected.

CELLULAR CONNECT FAILURE

The X Series unit was unable to establish a Wide Area Network connection. A cellular modem or Bluetooth cellular phone connection was attempted, but failed.

Replace the front panel.

To correct the problem, verify the following:

• The Bluetooth device is

paired with the X Series unit.

• The phone is on and

near enough to the device to permit communication.

• The phone is configured

to allow data connection requests (if the phone has such a configuration setting).

To correct the problem, verify the following:

• The cellular provider

information, particularly the call number, is correctly configured.

• The cellular device has

an active plan.

• There is adequate

cellular network signal coverage in the area.

• (For phones) The phone

is configured to allow data connection requests (if the phone has such a configuration setting).

• (For modems) The

cellular modem is a supported device and is securely connected to the X Series unit.

If all the configurations are correct, retry the operation.

50 9650-001356-01 Rev. D

X Series Error Messages

Error Message Explanation Technical Action

CHECK COMM CONFIGURATION

CO2 BAROMETRIC OUT OF RANGE

A configuration error prevented successful communication.

Altitude is too high for module.

To correct the problem, verify the following:

• The reports

configuration contains valid values for the Server, Port, Customer ID, and Password fields.

• (Cellular modem) You

are using a valid cell provider configuration (including call number) and the provider name is specified as the USB cell modem provider.

• (Bluetooth DUN phone)

A valid cell provider configuration (including call number) is present and the provider name is associated with the DUN phone pairing.

Bring device into specified altitude range. If problem persists, replace the CO

module.

CO2 CAL FAILURE Calibration failed. Retry calibration or

continue with old calibration. Replace the CO

module.

CO2 CAL REMINDER Calibration reminder. Calibrate the CO

module

soon.

CO2 CAL REQUIRED Calibration due. Calibrate the CO

module.

CO2 CHECK FLOW Exhaust port blocked. Check for exhaust port

occlusion. If problem persists, replace the CO

module.

CO2 COM ERROR CODE Communication failure. Check communication

cables. If problem persists, replace the CO

CO2 DEVICE FAILURE Malfunction or device failure. Replace the CO

module.

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CHAPTER 2TROUBLESHOOTING

Error Message Explanation Technical Action

CO2 GAS INPUT OCCLUSION

CO2 inlet blocked.

Replace FilterLine problem persists, check for CO

inlet occlusion. If

. If

problem still persists,

module.

module soon.

module.

CO2 MAINTENANCE REMINDER

CO2 MAINTENANCE

replace the CO

Periodic maintenance

Replace CO

reminder. Periodic Maintenance due. Replace CO

REQUIRED CO2 NO FILTERLINE No filterline is detected. If FilterLine is connected

and problem persists, replace FilterLine. If problem still persists,

DEFIB CAP LEAKAGE Capacitor bank cannot hold

a charge.

replace the CO Replace the capacitor bank

module.

DEFIB CHARGE ERROR Over voltage was detected. If problem persists, replace

the defibrillator board module.

DEFIB CHARGE TIMEOUT FAIL

The battery did not produce enough current to charge capacitor.

DEFIB DEVICE FAILURE One of the following issues

occurred:

• Device could not charge

up the self-test energy.

• Discharge circuit failed to

discharge voltage within specified time duration.

• Device failed to deliver

correct self-test energy.

DEFIB DISCHARGE TEMP Device is in a hot

environment or the discharge circuit is always on.

DEFIB FATAL CHARGE

Charging error. Replace the defibrillator

ERROR

Charge the battery. If voltages are okay (from battery and aux), replace the defibrillator board module.

Check communication cables. If problem persists, replace defibrillator board module.

Move device to cooler area. If problem persists, replace the defib board module.

board module.

52 9650-001356-01 Rev. D

X Series Error Messages

Error Message Explanation Technical Action

DEFIB FIRE FAILURE High impedance or low

impedance (short).

DEFIB LOW BATTERY Battery is too low to charge

defibrillator.

DEFIB NO ENERGY DELIVERED

DEFIB PAC ER DEVICE FAILURE

High impedance. No defib energy was delivered.

One of the following issues occurred:

• Error was detected on the

defib/pacer board.

• Interface self-test

communication failed.

• Pacer interface self-test

failed.

• Communication with

pacer hardware failed after startup.

Replace pads. If problem persists, check internal connections. If problem still persists, replace the defibrillator board module.

Charge the battery. Check battery contacts and clean if necessary.

Replace pads. If problem persists, check internal connections. If problem still persists, replace the defibrillator board module.

Check communication cables. If problem persists, replace the defibrillator board module.

DEFIB PHASE FAILURE Phase I or phase II

waveform dropout.

DEFIB USING DEFAULT

Calibration data lost. Replace the defibrillator

CALIBRATION ECG DEVICE FAILURE ECG software detected a

problem with the ECG data that is most likely a hardware issue.

FP DEFIB CHARGE

Keys are stuck. Replace the front panel.

SHORT FP DEFIB ENERGY DOWN

SHORT FP DEFIB ENERGY UP

SHORT

Defib energy Select Down (Decrease) key is stuck.

Defib energy Select Up (Increase) key is stuck.

FP DEFIB FIRE SHORT A key or a front panel button

is stuck.

Replace the defibrillator board module.

board module. Replace the main board.

Replace the front panel.

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CHAPTER 2TROUBLESHOOTING

Error Message Explanation Technical Action

HW SHUTDOWN Voltage threshold exceeded

the minimum working threshold of the device. There is no warning.

IBP DEVICE FAILURE IBP software detected a

problem with the IBP data that is most likely a hardware issue.

IBP PROBE1/PROBE2/ PROBE3 SHORTED

An A/D value was detected that indicated the probe was shorted.

IBP PROBE1/PROBE2/ PROBE3 CIRCUIT FAILURE

An unsupported probe was inserted or there is a circuit problem.

NAMESERVICE FAILURE The reports server hostname

could not be resolved via DNS.

Charge the battery.

Replace the main board.

Replace the problematic IBP probe. If the problem persists, replace the right side panel.

Unplug the problematic probe, power cycle. If problem persists, replace main board.

To correct the problem, verify the following:

• The server DNS name is

entered correctly and completely in the reports configuration.

• The DNS server(s) are

correctly configured (if using a Wi-Fi profile where static IP information was configured).

• The DHCP server on the

Wi-Fi network provides valid and correct DNS information in its response (if using a Wi-Fi profile with DHCP).

If using any form of cellular connectivity, retry the operation.

NAV PAD DOWN SHORT Down/Counterclockwise

Replace the front panel.

Navigation key is stuck. NAV PAD SELECT SHORT Select key is stuck. Replace the front panel. NAV PAD UP SHORT Up/Clockwise Navigation

Replace the front panel.

key is stuck.

54 9650-001356-01 Rev. D

X Series Error Messages

Error Message Explanation Technical Action

NIBP AIR LEAK Major air leak or could not

reach target pressure.

Attempt to identify problems with the hose and/or cuff by doing the following:

• Check the hose

connection to the device. Make sure that the hose is tightly screwed onto the NIBP connector.

• Ensure that the cuff is

appropriately wrapped and is not too loose.

• Inspect the cuff and

hose for leaks. Inspect the O-ring on the NIBP hose connector. Consider replacing the cuff and/or hose.

If the problem persists, perform the following procedure: “NIBP Leak Test” on page 40: Inspect internal NIBP tubing for leaks.

NIBP ARTIFA CT Unable to determine blood

pressure. Check

connections; restrict patient

movement. NIBP COMMUNICATION

FAILURE

There is a communication

problem with the NIBP

module.

NIBP EQUIPMENT CHECK Device is unable to obtain a

reading.

NIBP KINKED HOSE The cuff inflation was too

rapid. There may be kinked

tubing or another air

obstruction.

Attempt to identify and eliminate the source of artifact. If problem persists, replace the NIBP module.

Ensure that the J32 connection is secure. If error persists, replace the NIBP module.

Check the hose and cuff connections. If problem persists, perform one or more of the following procedures in Chapter 1:

• NIBP Leak Test

• NIBP Deflation Test

• NIBP Inflation Test

Check the external NIBP hose for kinks. If problem persists, check the routing of the NIBP tubing inside the device.

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CHAPTER 2TROUBLESHOOTING

Error Message Explanation Technical Action

NIBP LOW VOLTAGE Insufficient voltage is

supplied to the NIBP

module.

NIBP MAX PRESSURE

Pressure limit exceeded. If problem persists, do the EXCEEDED

NIBP MONITORING FAILURE

One of the following issues

occurred:

• A failure was reported by

the NIBP module.

• The two transducers are

not aligned. They are either not calibrated, there is a transducer failure, or there is a kinked tube.

• A calibration problem was

reported by the NIBP module.

Check the module voltage in the NIBP Test screen. Inspect the unit or water ingress. If evidence of water ingress is found, allow the water to evaporate while periodically checking the module voltage. If problem persists, replace the NIBP module.

following:

• Check the calibration via

the “NIBP Calibration Check” on page 37.

• Check the routing of the

NIBP tubing inside the device for kinks or obstructions.

If the NIBP module is out of calibration, replace the NIBP module.

If problem persists, replace the NIBP module.

NIBP NEONATAL DETECTED

Device thinks a neonate cuff

is connected. If no neonate

cuff is connected, tubing

may be damaged or kinked.

Verify that neonate cuff is not connected. If problem persists, check the routing of the NIBP tubing inside the device.

NIBP TEMP OUT OF RANGE

NIBP WEAK PULSE Too few pulses are detected

Module temperature is out of

its specified operating range.

during the reading attempt.

Move the device to a cooler or warmer environment.

Tighten the cu ff and ensure appropriate placement.

56 9650-001356-01 Rev. D

X Series Error Messages

Error Message Explanation Technical Action

PACER CURRENT FAULT Lack of pacer current. Replace the defibrillator

board module.

PACER DEVICE FAILURE Generation of pacer pulse

failed. PRINTER OFFLINE Printer module is off-line. If it remains off line, try

PRINTER OUT OF PAPER If there is paper in the

device, probably a paper

sensor problem. PRINTER PLATEN OPEN If printer door is closed,

probably a problem with the

micro switch. PS DEFIB CHARGE

SHORT PS DEFIB ENERGY DOWN Paddle set keys are stuck. Replace the paddle set or

PS DEFIB ENERGY DOWN SHORT

One of the paddle set keys

are stuck.

Paddle set energy down

select button is stuck.

Replace the defibrillator board module.

checking the connectors or power to the printer. If problem persists, replace the printer module.

Replace the printer module.

Replace the paddle set or MFC.

MFC. Replace the paddles.

PS DEFIB ENERGY UP Paddle set keys are stuck. Replace the paddle set or

MFC.

PS DEFIB FIRE SHORT Paddle set keys are stuck. Replace the paddle set or

MFC.

PS DEFIB RECORDER SHORT

QUICK ACCESS SW 1(to SW 7) SHORT

SCREEN CYCLE SHORT Display/home key is stuck. Replace the front panel.

One of the paddle set keys

are stuck.

One of the quick access

keys (key 1 to key 7) is

stuck.

Replace the paddle set or MFC.

Replace the front panel.

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CHAPTER 2TROUBLESHOOTING

Error Message Explanation Technical Action

SERVER AUTHENTICATION FAILED

The reports server rejected

the conncetion request from

the X Series device.

SERVER UNREACHABLE Although a WAN connection

was established, the reports

server connection could not

be established or the

connection was lost during a

transfer. SERVICE ERROR

<CODE>

While communicating with

the remote server , there was

an error.

To correct the problem, verify the following:

• The customer ID and

password are correctly entered in the reports configuration. (The password is case sensitive.)

• The reports

configuration has the correct server hostname and port.

• The communications

processor (CP) software is up to date.

Retry the operation.

SNAPSHOT SHORT Snapshot key is stuck. Replace the front panel. SPO2 COM ERROR CODE Communication error. Check communication

cables. If problem persists,

SPO2 DEVICE FAILURE Communication failure or

device malfunction.

replace the SpO Check the SpO

communication cables. If

module.

problem persists, replace

SPO2 SENSOR FAILURE Defective sensor or sensor

the SpO Replace the SpO

module.

sensor.

error. SPO2 UNKNOWN

Recovery error . Replace the SpO

sensor.

RECOVERY NUM SW SHUTDOWN

WARNING

Indication that the battery

has reached the software

Charge the battery.

shutdown capacity. TEMP1 (or TEMP2)

CIRCUIT FAILURE

The software detected an

out-of-range A/D converter.

Remove probe then power cycle. If problem persists, replace the main board.

58 9650-001356-01 Rev. D

X Series Error Messages

Error Message Explanation Technical Action

TEMP DEVICE FAILURE Temp software detected a

problem with the

temperature data that is

most likely a hardware issue. TEMP PROBE1 (or

PROBE2) SHORTED

An A/D value was detected

that indicated the probe was

shorted.

TRANSMISSION FAILED The communication

operation failed. This

message displays until a

new operation is started.

Replace the main board.

Replace the temperature probe or adapter cable. If problem persists, replace the right side panel.

To correct the problem, verify the following:

• Wireless communication

is enabled on the X Series unit.

• The Wi-Fi settings are

correct in the Communications setup menu.

• The ZOLL server is

configured correctly.

• Your cellular device is

configured correctly.

• The X Series unit is

within range of the wireless server.

WAN CONNECTION UNAVAILABLE

The X Series unit was

unable to establish a WAN

connection.

To correct the problem, verify the following:

• Wireless communication

is enabled on the X Series unit.

• The expected means of

coummunication is enabled (for instance, if using a cell modem, make sure the USB cell modem is set to Enabled).

• (Bluetooth) It is paired

with the X Series unit.

• (Wi-Fi) The correct Wi-Fi

access point profile is selected.

• (Cellular modem) It is

properly connected to the X Series unit and that the USB icon on the display is illuminated.

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CHAPTER 2TROUBLESHOOTING

60 9650-001356-01 Rev. D

Overview

This chapter provides instructions on how to disassemble and reassemble the X Series unit, and includes the following sections:

• Required Equipment

• Safety Precautions

• Modules

• Handle Disassembly

• Printer Disassembly

• Main Unit Disassembly

• Front Enclosure Disassembly

• Display Disassembly

• NIBP and EtCO

• Monitor Board and SpO

• CP Carrier Disassembly

• Defibrillator Board and Capacitor Bank Disassembly

• AUX Power Connector Disassembly

• Dock Connector Disassembly

Chapter 3

Disassembly Procedures

Disassembly

Required Equipment

• No. 1 Phillips screwdriver with torque capability

• No. 2 Phillips screwdriver with torque capability

• Wooden stick (Available from H.A. Stiles: 1-800-447-8537)

• Needle nose pliers

• 6 mm socket wrench

• 26 mm socket wrench

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CHAPTER 3DISASSEMBLY PROCEDURES

• Kapton tape

• 3M copper adhesive tape, or equivalent

• Large diagonal cutters

Safety Precautions

WARNING! SHOCK HAZARD!

Caution TAKE THE NECESSARY PRECAUTIONS TO GUARD AGAINST SHOCK OR INJURY

BEFORE YOU CONDUCT DEFIBRILLATOR TESTS OR REPAIRS.

• Only properly trained technicians should service the unit.

• The unit can contain deadly voltages even if the unit is turned off.

• Make sure to discharge the unit before working with it.

• Make sure you take the necessary precautions when working with static sensitive units. For

example, you must wear a conductive wrist strap (which touches your skin) connected to a grounding mat and to the earth ground. Y ou must remove the wrist strap when you discharge high voltage or when you are working on energized equipment.

Modules

The X Series unit contains the following ten (10) modules or assemblies:

• Printer

• Front Enclosure

• Display

• NIBP

• EtCO

• Monitor Board

• Capacitor Bank

• Defibrillator Board

• SpO

• CP Carrier Module

(Oridion®)

These modules can be purchased as replacement parts from the ZOLL Technical Support Department. See Chapter 4, "Replacement Parts" for information on ordering replacement parts.

62 9650-001356-01 Rev. D

Removing the Handle

Tools Required

• #1 Phillips screwdriver with torque capability

• Wooden stick

Setup

• This procedure should be conducted on a static mat.

• Wear a wrist strap to ground during the procedure.

To reinstall the handle assembly, reverse the steps.

Handle Disassembly

1 Using a wooden stick, lift the

screw covers off the handle in two locations.

Removing the Handle

2 Remove four (4) screws (2 on

each handle) and remove the handle.

Note: During reassembly, torque screws to 8 in-lbs.

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CHAPTER 3DISASSEMBLY PROCEDURES

Removing the Printer Module

Tools Required

• #1 Phillips screwdriver with torque capability

Setup

• This procedure should be conducted on a static mat.

• Wear a wrist strap to ground during the procedure.

To reinstall the printer module, reverse the steps.

Printer Disassembly

1 Place the unit on the mat in a

horizontal position.

2 Open the printer housing and

remove the printer paper.

3 Place the unit screen down

and remove the three (3) screws outside the printer module in the illustrated areas.

Note: During reassembly, torque screws to 6 in-lbs.

64 9650-001356-01 Rev. D

4 Slowly slide the printer from

the unit, being careful not to strain the cables.

5 Disconnect the two 2 cable

connectors from the printer module, and pull cables out of slot.

Removing the Printer Module

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CHAPTER 3DISASSEMBLY PROCEDURES

Disassembling the Main Unit

Tool Required

• # 1 Phillips screwdriver with torque capability

• Wooden stick

• Kapton tape

Setup

• This procedure should be conducted on a static mat.

• Wear a wrist strap to ground during the procedure.

• Complete these procedures in the following order before performing this procedure:

1. “Removing the Handle” on page 63

2. “Removing the Printer Module” on page 64

To reassemble the main unit, reverse the steps.

Main Unit Disassembly

1 Place tape on both sides of

the unit. (This will temporary hold the sections of the unit together).

2 Gently place unit screen so

the display is facing down.

66 9650-001356-01 Rev. D

3 Remove ten (10) screws: four

(4) on the top, four (4) on the bottom, and two (2) in the middle in the illustrated areas. Take care to keep the two parts of the unit together.

Note: During reassembly, torque screws to 6 in-lbs.

4 While holding the two parts of

the unit together, place the unit vertically on the mat (feet down).

Disassembling the Main Unit

5 Separate the top part of the

unit by creating a small gap, and remove any screws that are in the way.

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CHAPTER 3DISASSEMBLY PROCEDURES

6 Disconnect the battery

communication cable (yellow, orange, brown, red) connector from the monitor board.

7 Disconnect the monitor/

defibrillator flex cable and MFC cable connectors from the monitor board.

Note: Be careful to pull the connector straight out. Rocking the connector or disconnecting it at an angle may result in bent pins.

8 Disconnect the three power

cable connectors (battery (black), AUX (white), and defibrillator (red)).

68 9650-001356-01 Rev. D

9 Press the tabs on either side

of the two printer cables to disconnect them.

10 Use a wooden stick to

release the tabs on either side of brown flex connector between the dock connector and the monitor board.

Disassembling the Main Unit

Note: Release one side at a time.

11 Separate the two parts of the

unit.

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CHAPTER 3DISASSEMBLY PROCEDURES

Removing the Front Enclosure Module

Tools Required

• #2 Phillips screwdriver with torque capability

• Wooden stick

Setup

• This procedure should be conducted on a static mat.

• Wear a wrist strap to ground during the procedure.

• Complete these procedures in the following order before performing this procedure:

1. “Removing the Handle” on page 63

2. “Removing the Printer Module” on page 64

3. “Disassembling the Main Unit” on page 66

To reinstall the front enclosure module, reverse the steps.

Front Enclosure Disassembly

1 Remove tape from both sides

of the unit.

2 Separate front enclosure

assembly.

3 Pivot top up with cables still

connected.

70 9650-001356-01 Rev. D

4 Remove grounding screw as

shown in the illustration.

Note: During reassembly, torque screw to 6 in-lbs.

5 Disconnect the front panel

multi-wire power/speaker cable in the area illustrated.

Removing the Front Enclosure Module

6 Remove the ZIF (Zero

Insertion Force) flex cable using a wooden stick.

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CHAPTER 3DISASSEMBLY PROCEDURES

Removing the Display Module

Tools Required

• #1 Phillips screwdriver with torque capability

• 3M copper adhesive tape

• 6mm socket wrench

• Mid-Frame LCD Cable Routing Assembly Fixture, 9100-3028-AF (Optional)

Setup

• This procedure should be conducted on a static mat.

• Wear a wrist strap to ground during the procedure.

• Complete these procedures in the following order before performing this procedure:

1. “Removing the Handle” on page 63

2. “Removing the Printer Module” on page 64

3. “Disassembling the Main Unit” on page 66

4. “Removing the Front Enclosure Module” on page 70

To reinstall the display module, reverse the steps.

Display Disassembly

1 Remove the grounding screw

and washer for EtCO area illustrated.

in the

72 9650-001356-01 Rev. D

2 Using the 6mm socket

wrench, remove the hex standoff located underneath the screw you just removed.

Note: During reassembly, torque to 6 in-lbs.

3 Place the back of the unit

down on the mat so that the display screen is facing up.

4 Remove the six (6) screws

from the front of the casting in the areas illustrated.

Note: During reassembly, torque screws to 6 in-lbs.

Removing the Display Module

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CHAPTER 3DISASSEMBLY PROCEDURES

5 Lift the casting up while

pushing down on the rubber boot that runs around the edge of the LCD screen.

6 Remove the copper tape from

the casting.

Note: During reassembly, apply new copper tape for grounding.

If casting is being replaced, scuff the underside of the casting where the tape is being applied, with a fiberglass brush.

Wipe area with lint free wipe and alcohol.

74 9650-001356-01 Rev. D

7 Disconnect the LCD display

cable connectors from the back of the LCD screen to release it.

Note: During reassembly,

make sure that when taping the LED cable assembly to the spider frame, that the cable is clear from the display frame as shown. (The use mid-frame assembly fixture 9100-3028-AF is optional.)

Removing the Display Module

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CHAPTER 3DISASSEMBLY PROCEDURES

Removing the EtCO2 and NIBP Modules

Tool Required

• # 1 Phillips screwdriver with torque capability

• Wooden stick

• Large diagonal cutters

• Metal Pick

Setup

• This procedure should be conducted on a static mat.

• Wear a wrist strap to ground during the procedure.

• Complete these procedures in the following order before performing this procedure:

1. “Removing the Handle” on page 63

2. “Removing the Printer Module” on page 64

3. “Disassembling the Main Unit” on page 66

4. “Removing the Front Enclosure Module” on page 70

To assemble the EtCO2 and/or NIBP modules, reverse the steps.

EtCO2 and/or NIBP Disassembly

1 Unplug the power connector

by press on the tab and puling straight out.

76 9650-001356-01 Rev. D

2 Remove four (4) screws

around the EtCO2 unit.

Note: During reassembly, torque screws to 6 in-lbs.

3 Disconnect the EtCO2 sensor

from side panel by using a metal pick and releasing the clips on both sides.

Removing the EtCO2 and NIBP Modules

4 Disconnect the exhaust tube

connector from the air vent at area shown.

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CHAPTER 3DISASSEMBLY PROCEDURES

5 Remove EtCO2 module by

lifting assembly out. If necessary disconnect NIBP hoses to make it easier to pull connector through.

6 Cut the tie wrap holding the

ferrite bead.

7 Remove three (3) screws

from NIBP unit.

Note: During reassembly, torque screws to 6 in-lbs.

78 9650-001356-01 Rev. D

8 Disconnect the 5 NIBP tubes.

9 Disconnect the 2 red

connectors, then remove the 4 screws (top 2 screws have washers) securing the NIBP MOD G board. Lift NIBP MOD G board and pump out.

Note: During reassembly, align connector on bottom of NIBP board to monitor board. Torque screws to 6 in-lbs.

Removing the EtCO2 and NIBP Modules

Note: During reassembly, put the hose on left side of fan through the middle slot, and the hose on the right through in the bottom slot.

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CHAPTER 3DISASSEMBLY PROCEDURES

Removing the Monitor Board and SpO2 Modules

Tool Required

• # 1 Phillips screwdriver with torque capability

• Wooden stick

Setup

• This procedure should be conducted on a static mat.

• Wear a wrist strap to ground during the procedure.

• Complete these procedures in the following order before performing this procedure:

1. “Removing the Handle” on page 63

2. “Removing the Printer Module” on page 64

3. “Disassembling the Main Unit” on page 66

4. “Removing the Display Module” on page 72

5. “Removing the EtCO2 and NIBP Modules” on page 76

To reinstall the monitor board and/or SpO2 modules, reverse the steps.

Monitor Board and/or SpO2 Disassembly

1 Remove 4 screws on the right

side of the unit in the illustrated areas.

Note: During reassembly, torque screws to 6 in-lbs.

80 9650-001356-01 Rev. D

2 Disconnect the SpO2 ground

cable.

3 Remove 4 screws on the left

side in the illustrated areas.

Note: During reassembly, torque screws to 6 in-lbs.

Removing the Monitor Board and SpO2 Modules

4 Turn the unit over. 5 Remove 3 screws on the left

side of the unit in the illustrated areas.

6 Turn the unit over.

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CHAPTER 3DISASSEMBLY PROCEDURES

7 Disconnect ECG flex cable

ZIF connector from the left side.

8 Disconnect the SpO2

connector.

9 Remove the left side of the

unit.

82 9650-001356-01 Rev. D

10 Disconnect the IBP

connector.

11 Disconnect the USB ZIF

connector.

Removing the Monitor Board and SpO2 Modules

12 Turn the unit over. 13 Remove the 3 screws on the

right side of the unit in the illustrated areas.

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CHAPTER 3DISASSEMBLY PROCEDURES

14 Turn the unit over. 15 Remove the right side panel

of the unit.

16 Disconnect the LCD cable.

17 Remove 7 screws securing

monitor board, then lift board out.

84 9650-001356-01 Rev. D

Removing the CP Carrier Module

Tools Required

• #1 Phillips screwdriver with torque capability

Setup

• This procedure should be conducted on a static mat.

• Wear a wrist strap to ground during the procedure.

• Complete these procedures in the following order before performing this procedure:

1. “Removing the Handle” on page 63

2. “Removing the Printer Module” on page 64

3. “Disassembling the Main Unit” on page 66

4. “Removing the Display Module” on page 72

5. “Removing the EtCO2 and NIBP Modules” on page 76

6. “Removing the Monitor Board and SpO2 Modules” on page 80

Removing the CP Carrier Module

CP Module Disassembly

1 Remove the shield by pulling

it upwards over the CP carrier board.

Note: During reassembly, be sure to route antenna wires through slot (red circle) in the shield. Secure the shield to the board by aligning with slots on the board.

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CHAPTER 3DISASSEMBLY PROCEDURES

2 Remove the 9-pin GPS and 2

antenna cables (gray cable J7 and black cable J6) from the CP carrier board.

3 Turn board over, and remove

the 4 screws securing the CP board to the monitor board.

Note: During reassembly, torque screws to 6 in-lbs.

4 Only lift the CP carrier board

(not the metal heat spreader) upwards at location J60 on the monitor board.

Note: During reassembly, align connectors on board.

86 9650-001356-01 Rev. D

18 Disconnect the top flex cable

connectors from SPO2 module, then remove cable

and ferrite.

19 Remove the screw from the

flex cable, then disconnect flex cable from the connectors in two locations.

Note: During reassembly, torque screws to 4 in-lbs.

Removing the CP Carrier Module

20 Remove 4 screws from the

module and remove it.

SpO

Note: During reassembly, torque screws to 4 in-lbs.

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CHAPTER 3DISASSEMBLY PROCEDURES

Removing the Defibrillator Boards and Capacitor Bank Modules

Tools Required

• #1 Phillips screwdriver with torque capability

• #2 Phillips screwdriver with torque capability

• 26 mm open end wrench

• Large diagonal cutters

• 5k Ohm, 25 watt, resistor

Setup

• This procedure should be conducted on a static mat.

• Wear a wrist strap to ground during the procedure.

• Complete these procedures in the following order before performing this procedure:

1. “Removing the Handle” on page 63

2. “Removing the Printer Module” on page 64

3. “Disassembling the Main Unit” on page 66

To reinstall the defibrillator boards and/or capacitor bank modules, reverse the steps.

Defibrillator Boards and Capacitor Bank Disassembly

1 Lay back end of separated

unit down with opened side facing up.

2 Pull the black snap rivet

straight out.

88 9650-001356-01 Rev. D

Removing the Defibrillator Boards and Capacitor Bank Modules

3 Disconnect the defib-system

flex cable from the processor board by pulling straight up from board.

4 Remove screw in the middle

of the plastic isolator (located on top of the processor board) in the area illustrated.

Note: During reassembly, torque screw to 6 in-lbs.

5 Remove the plastic isolator

shield.

9650-001356-01 Rev. D X Series Service Manual 89

CHAPTER 3DISASSEMBLY PROCEDURES

WARNING! This unit may contain lethal voltages. You MUST completely discharge the high voltage capacitor

before removing from unit. DO NOT SHORT THE TRERMINAL ENDS OF THE CAPACITOR.

6 Discharge the capacitor by

bleeding out the excess voltage using a resistor with values of approximately 5k Ohms, (25 watts for 10-20 seconds). Counting from the right connect, apply the resistor across the second and forth via as shown in picture. Measure the voltage of the capacitor on the same two vias to verify that the capacitor is discharged.

7 Remove the four (4) screws

from the processor board in the areas illustrated.

Note: During reassembly, torque screws to 6 in-lbs.

90 9650-001356-01 Rev. D

Removing the Defibrillator Boards and Capacitor Bank Modules

8 Lift up the processor board

and disconnect the brown flex cable (there are two connections).

9 Lift out the processor board.

10 Remove the black capacitor

cable by pressing the tab to release.

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CHAPTER 3DISASSEMBLY PROCEDURES

11 Cut the tie wrap securing the

Power Monitor to Pace cable (black and red coupled wire) and disconnect the cable (via the red connector) in illustrated area.

12 Remove four (4) screws from

the frame support in the areas illustrated.

Note: During reassembly, torque screws to 6 in-lbs.

13 Lift up on the ECG assembly

and remove red and white MFE cable (via the white connector) from the ECG board. Remove ECG assembly.

92 9650-001356-01 Rev. D

Removing the Defibrillator Boards and Capacitor Bank Modules

14 Remove the 5 screws

securing the ECG board to bracket, and then separate the board from the bracket.

Note: During reassembly, torque screws to 6 in-lbs.

15 Remove the Bridge/Pace to

ECG cable from the ECG board in the two areas illustrated.

Note: During reassembly, match the designator on the flex cable and the ECG board.

16 Remove two (2) screws

securing the capacitor to housing, then lift capacitor out.

Note: During reassembly, torque screws to 6 in-lbs.

9650-001356-01 Rev. D X Series Service Manual 93

CHAPTER 3DISASSEMBLY PROCEDURES

Removing the AUX Power Connector

Tools Required

• Socket, 9100-3060-AF

• Large diagonal cutters

Setup

• This procedure should be conducted on a static mat.

• Wear a wrist strap to ground during the procedure.

• Complete these procedures in the following order before performing this procedure:

1. “Removing the Handle” on page 63

2. “Removing the Printer Module” on page 64

3. “Disassembling the Main Unit” on page 66

4. “Removing the Defibrillator Board s and Cap aci to r Ban k Mo du les” on page 88

AUX Power Connector

1 Disconnect AUX Power

Connector cable from harness.

2 Using socket, 9100-3060-AF,

remove lock nut that is securing the connector to the housing.

Note: During reassembly, apply a drop of loctite before secure the lock nut.

94 9650-001356-01 Rev. D

ZOLL X Series User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of Contents

Overview

Preface

Safety Considerations

Additional Reference Material

Conventions

Service Policy Warranty

Technical Service

Technical Service for International Customers

X Series Overview

Maintenance Test s

Before You Begin the Maintenance Tests

Equipment You Need to Perform the Maintenance Tests

Accessories You Need for the X Series Options Maintenance Tests

Maintenance Tests

1.0 Physical Inspection of the Unit

2.0 Operational Tests

3.0 Leads Test

4.0 Heart Rate Display Test

5.0 Heart Rate Alarm Test

6.0 Power Supply Test

7.0 Leakage Current Test

8.0 Shock Test

9.0 Advisory Test

10.0 Synchronized Cardioversion Test

11.0 Pacer Test

12.0 Printer Test

13.0 Treatment Report Test

14.0 SpO2 Test (for SpO2 feature without SpCO and SpMet)

16.0 EtCO2 Calibration (required for annual calibration)

17.0 EtCO2 Calibration Check

18.0 EtCO2 Test

19.0 IBP Test

20.0 NIBP Calibration Check

21.0 NIBP Leak Test

22.0 Deflation Test

23.0 Inflation Test

24.0 NIBP Test

25.0 Temperature Test

26.0 Wi-Fi Test (Optional)

27.0 Audio Recording Test (Optional)

Overview

X Series Error Messages

T roubleshooting

Overview

Disassembly Procedures

Required Equipment

Safety Precautions

Modules

Removing the Handle

Removing the Printer Module

Disassembling the Main Unit

Removing the Front Enclosure Module

Removing the Display Module

Removing the EtCO2 and NIBP Modules

Removing the Monitor Board and SpO2 Modules

Removing the CP Carrier Module

Removing the Defibrillator Boards and Capacitor Bank Modules

Removing the AUX Power Connector