Yaskawa iQpump Drive User Manual

iQpump Drive

User Manual

Document Number: TM.iQp.01

◆ Quick Reference for iQpump (P7U) <0033>

Parameter

Number

Factory Setting

User

Setting

Parameter

Number

Factory Setting

User

Setting

Parameter

Number

Factory Setting

User

Setting

Parameter

Number

Factory Setting

User

Setting

Parameter

Number

A1-00 0 C6-05 0 H4-04 8 n3-03 1.0 P2-12 15 RPM

A1-01 2 d1-01 00145 H4-05 50.0% n3-04 40 s P2-13 5.0 s

A1-03 0 d1-02 00145 H4-06 0.0% o1-01 6 P2-14 5.0 s

A1-04 0 d1-03 00145 H4-07 0 o1-02 1**

A1-05 0 d1-04 00145 H4-08 0 o1-05 3

b1-01 0 d1-17 0.00 to 6.00 Hz H5-01 1F o1-06 1**

b1-02 1 d2-01 100.0% H5-02 3 o1-07 2**

P2-15

P2-16

0.0 (system

units P1-02)

1.5 (system

units P1-02)

b1-03 0 d2-02 0.0% H5-03 0 o1-08 91** P2-17 2.0 s

b1-08 0 d2-03 0.0% H5-04 3 o2-01 1** P2-18 2.0 s

b1-11 0 s d3-01 0.0 Hz H5-05 1 o2-02 1 P2-19 0

b2-01 0.5 Hz d3-02 0.0 Hz H5-06 5 ms o2-03 0 P2-20 0.0 Hz

b2-02 50% d3-03 0.0 Hz H5-07 1 o2-04 kVA Dep. P3-01 0

b2-03 0.00 s d3-04 1.0 Hz H5-09 2.0 s o2-05 0 P3-02 59.0 Hz

b2-04 0.50 s

b2-09 0% L1-02 8.0 min o2-07 0 H

E1-01

240.0 V

486.0 V

L1-01 1 o2-06 1

P3-03

0.0 (system

units P1-02)

b3-01 2 E1-03 F L1-03 3 o2-08 1 P3-04 59.0 Hz

b3-02 120% E1-04 60.0 Hz L1-04 1 o2-10 0 H

b3-03 2.0 s

b3-05 0.2 s L2-01 2 o2-14 0 P3-06 5 s

E1-05

240.0 V

486.0 V

L1-05 0.20 s o2-12 0

b3-14 1 E1-06 60.0 Hz L2-02 kVA Dep o3-01 0

b4-01 0.0 s E1-07 3.0 Hz L2-03 kVA Dep o3-02 0

b4-02 0.0 s

b5-01 1 L2-05 Voltage Class Dep. P1-02 1

E1-08

17.2 Vac

33.6 Vac

L2-04 kVA Dep P1-01 0

P3-05

P3-07

P3-08

0.0 (system

units P1-02)

0.0 (system

units P1-02)

0.0 (system

units P1-02)

b5-02 2.00 E1-09 1.5 Hz L3-01 1 P1-03 00145 P3-09 35.0 Hz

b5-03 5.0 s E1-10 10.3 Vac L3-02 120%

b5-04 100.0% E1-11 0.0 Hz L3-04 1 P3-11 2 s

P1-04

0.0 (system

units P1-02)

b5-06 100.0% E1-12 0.0 Vac L3-05 1 P1-05 0 s

b5-07 0.0% E1-13 0.0 Vac L3-06 120% P1-06 35.0 Hz

b5-08 0.00 s E2-01 kVA Dep L4-01 0.0 Hz

b5-09 0 E2-03 kVA Dep L4-02 2.0 Hz

P1-07

0.0 (system

units P1-02)

b5-10 1.0 E2-04 2 L4-05 0 P1-08 5 s

b5-12 0 E2-05 kVA Dep L4-06 80%

b5-13 0% F6-01 1 L5-01 0

P1-09

155.0 (system units P1-02)

P3-10 35.0 Hz

P3-12

0.0 (system

units P1-02)

P3-13 0.0 Hz

P3-14

P4-01

0.0 (system

units P1-02)

0.0 (system

units P1-02)

b5-14 1.0 s F6-02 0 L5-02 0 P1-10 2 s P4-02 0.0 Hz

b5-17 0.0 s F6-03 1 L5-03 180.0 s

b8-01 0 F6-05 0 L6-01 0 P4-04 2.0 s

P1-11

0.0 (system

units P1-02)

P4-03 0.0 min

b8-04 kVA Dep. H1-01 24 L6-02 15% P1-12 60 s P4-05 0.0 Hz

b8-05 2 0 ms H1-02 14 L6-03 10.0 s

b8-06 0%

C1-01 25.0 s L8-02 95º C P1-14 0.0 A P4-08 0

H1-03

3: 2 - Wire 0: 3 - Wire

L8-01 0 P4-07 0

P1-13

0.0 (system

units P1-02)

P4-06 1.0 s

C1-02 25.0 s H1-04 80 L8-03 4 P1-15 0 P4-09 0.2 min

C1-03 10.0 s H1-05 84 L8-05 1 P2-01 0 P4-10 0

C1-04 10.0 s H2-01 40 L8-06 5.0% P2-02 0.0 P5-01 1

C1-05 50.0 s H2-02 41 L8-07 1 P2-03 10 s P5-02 0.0 Hz

C1-06 50.0 s H3-02 100.0% L8-09 1

C1-09 10.0 s H3-03 0.0% L8-10 0 P5-04 1

P2-04

0.0 (system

units P1-02)

P5-03 1

C1-11 0.0 Hz H3-08 2 L8-11 300 s P2-05 10 s T1-02 kVA Dep.

C2-01 0.20 s H3-09 B* L8-12 45º C P2-06 0 T1-04 kVA Dep.

C2-02 0.20 s H3-10 100.0% L8-15 1 P2-07 300 s

C4-01 1.00 H3-11 0.0% L8-18 1 P2-08 0

C4-02 200 ms H3-12 0.30 s L8-19 20.0%

C6-01 2 H3-13 0 n1-01 1

C6-02 kVA Dep H4-01 2 n1-02 1.00

C6-03 kVA Dep H4-02 100.0% n3-01 5%

P2-09

P2-10

0.0 (system

units P1-02)

0.0 (system

units P1-02)

C6-04 kVA Dep H4-03 0.0% n3-02 150% P2-11 0 RPM

* Factory setting changes to “B” when b5-01=1. ** Factory setting changes to “B” when b5-01=1 as follows: o1-06=1, o1-07=38, o1=08=24

Factory Setting

User

Setting

2 YAS K AWA TM.iQp.01 iQpump Drive User Manual

Table of Contents

Warnings and Cautions ............................................................. 7

Introduction ................................................................................ 9

Physical Installation................................................................. 11

iQpump Model Number and Enclosure Style ................................................ 12

Confirmations Upon Delivery ........................................................................ 13

Component Names ....................................................................................... 15

Exterior and Mounting Dimensions ............................................................... 17

Heat Loss Data ............................................................................................. 21

Checking and Controlling the Installation Site............................................... 22

Installation Orientation and Clearances ........................................................ 23

Removing and Attaching the Terminal Cover................................................ 24

Removing/Attaching the Digital Operator and Front Cover........................... 25

Electrical Installation ............................................................... 29

Terminal Block Configuration ........................................................................ 30

Wiring Main Circuit Terminals........................................................................ 31

Control Wiring ............................................................................................... 40

Digital Operator ........................................................................ 51

Digital Operator Display ................................................................................ 52

Digital Operator Keys.................................................................................... 53

Drive Mode Indicators ................................................................................... 54

Drive Main Menu........................................................................................... 55

Pump Quick Setup Menu (-QUICK-) <0032>................................................ 60

Programming Menu (-ADV-).......................................................................... 61

Example of Changing a Parameter............................................................... 63

YASKAWA TM.iQp.01 iQpump Drive User Manual 3

Start Up ..................................................................................... 65

Start Up ......................................................................................................... 66

iQpump Drive Start Up Procedures............................................................... 69

Pump System Start/Stop ............................................................................... 73

Pump Basics ................................................................................................. 75

Use Feedback Level to Start iQpump Controller........................................... 77

Low Feedback Level Alarm and Fault Setup ................................................ 79

High Feedback Level Alarm and Fault Setup................................................ 81

Feedback Loss Detection.............................................................................. 83

Basic Pump Protection.................................................................................. 84

Basic Programming ................................................................. 87

iQpump Basic Programming Parameters...................................................... 88

Pump Basic................................................................................................. 127

Pump Protection.......................................................................................... 130

T1 Auto-Tuning ........................................................................................... 134

Diagnostics & Troubleshooting ............................................ 135

Fault Detection............................................................................................ 136

iQpump Keypad Messages......................................................................... 141

Alarm Detection........................................................................................... 143

Operator Programming Errors (OPE).......................................................... 146

Auto-Tuning Faults...................................................................................... 147

Digital Operator COPY Function Faults ...................................................... 148

Troubleshooting .......................................................................................... 149

Main Circuit Test Procedure ........................................................................ 153

Drive Date Stamp Information ..................................................................... 157

Maintenance............................................................................ 159

Periodic Inspection...................................................................................... 160

Preventive Maintenance.............................................................................. 161

Heatsink Cooling Fan Replacement............................................................ 162

Removing and Mounting the Terminal Card................................................ 164

Parameters.............................................................................. 165

Parameter List............................................................................................. 166

Monitor List.................................................................................................. 190

Fault Trace List ........................................................................................... 193

Fault History List ......................................................................................... 194

4 YASKAWA TM.iQp.01 iQpump Drive User Manual

Capacity Related Parameters................................................ 197

Drive Capacity............................................................................................. 198

Parameters Affected by o2-04 .................................................................... 199

Capacity Related Parameter Values ........................................................... 200

Specifications ......................................................................... 203

Standard iQpump Drive Specifications........................................................ 204

Communication ...................................................................... 207

Using Modbus Communication ................................................................... 208

Modbus Function Code Details................................................................... 212

Modbus Data Tables ................................................................................... 214

Modbus Self-Diagnosis ............................................................................... 219

Peripheral Devices ................................................................. 221

Branch Circuit Short Circuit Protection........................................................ 222

Branch Circuit Overload Protection............................................................. 224

Peripheral Devices...................................................................................... 224

Third Party Serial Communication Converters

RS232-RS485 / USB - RS485 Converters.................................................. 225

PumpScada Software ................................................................................. 227

Energy Savings Estimation Software.......................................................... 227

EMC Compatibility.................................................................. 229

EMC Compatibility....................................................................................... 230

Electromagnetic Compatibility (EMC) ........................................................ 231

YASKAWA TM.iQp.01 iQpump Drive User Manual 5

6 YASKAWA TM.iQp.01 iQpump Drive User Manual

Warnings and Cautions

This Section provides warnings and cautions pertinent to this product, that if not heeded, may result in personal injury, fatality, or equipment damage. Yaskawa is not responsible for consequences of ignoring these instructions.

WARNING

YASKAWA manufactures component parts that can be used in a wide variety of industrial applications. The selection and application of YASKAWA products remain the responsibility of the equipment designer or end user. YASKAWA accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any YASKAWA product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All products designed to incorporate a component part manufactured by YASKAWA must be supplied to the end user with appropriate warnings and instructions as to that part’s safe use and operation. Any warnings provided by YASKAWA must be promptly provided to the end user. YASKAWA offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the YASKAWA manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. YASKAWA assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its products.

YASKAWA TM.iQp.01 iQpump Drive User Manual 7

WARNING

• Read and understand this manual before installing, operating, or servicing this Drive. All warnings, cautions, and instructions must be followed. All activity must be performed by qualified personnel. The iQpump drive must be installed according to this manual and local codes.

• Do not connect or disconnect wiring while the power is on. Do not remove covers or touch circuit boards while the power is on. Do not remove or insert the digital operator while power is on.

• Before servicing, disconnect all power to the equipment. The internal capacitor remains charged even after the power supply is turned off. Status indicator LEDs and Digital Operator display will be extinguished when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait at least five minutes after all indicators are OFF and measure DC bus voltage level to confirm safe level.

• Do not perform a withstand voltage test on any part of the unit. This equipment uses sensitive devices and may be damaged by high voltage.

• The iQpump drive is not suitable for circuits capable of delivering more than 100,000 RMS symmetrical amperes. Install adequate branch short circuit protection per applicable codes. Refer to the specification. Failure to do so may result in equipment damage and/or personal injury.

• Do not connect unapproved LC or RC interference suppression filters, capacitors, or overvoltage protection devices to the output of the Drive. These devices may generate peak currents that exceed iQpump drive specifications.

• To avoid unnecessary fault displays caused by contactors or output switches placed between iQpump drive and motor, auxiliary contacts must be properly integrated into the control logic circuit.

• YASKAWA is not responsible for any modification of the product made by the user; doing so will void the warranty. This product must not be modified.

• Verify that the rated voltage of the iQpump drive matches the voltage of the incoming power supply before applying power.

• To meet CE directives, proper line filters and proper installation are required.

• Some drawings in this manual may be shown with protective covers or shields removed, to describe details. These must be replaced before operation.

• Observe electrostatic discharge procedures when handling circuit cards to prevent ESD damage.

• The equipment may start unexpectedly upon application of power. Clear all personnel from the drive, motor, and machine area before applying power. Secure covers, couplings, shaft keys, and machine loads before energizing the Drive.

• Please do not connect or operate any equipment with visible damage or missing parts. The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in this manual.

◆ Intended Use

Drives are intended for installation in electrical systems or machinery.

For use in the European Union, the installation in machinery and systems must conform to the following product standards of the Low Voltage Directive:

• EN 50178, 1997-10, Equipping of Power Systems with Electronic Devices

• EN 60201-1, 1997-12 Machine Safety and Equipping with Electrical Devices

• Part 1: General Requirements (IEC 60204-1:1997)

• EN 61010, 1997-11 Safety Requirements for Information Technology Equipment

• (IEC 950:1991 + A1:1992 + A2:1993 + A3:1995 + A4:1996, modified)

◆ Other

The iQpump (P7U) Drive is suitable for use on a circuit capable of delivering not more than 100,000 RMS symmetrical amperes, 240 Vac maximum (240 V Class) and 480 Vac maximum (480 V Class).

8 YASKAWA TM.iQp.01 iQpump Drive User Manual

Introduction

This Section describes the applicability of the Manual.

The iQpump (P7U) is a Pulse Width Modulated Drive for 3-Phase AC induction motors. This type of Drive is also known as an Adjustable Frequency Drive, Variable Frequency Drive, AC Drive, AFD, ASD, VFD, and Inverter.

The iQpump (P7U) is a variable torque AC drive, designed specifically for Simplex and Multiplex pumping applications. The pump applications include Booster Systems, Submersible Deep Well, Fluid Storage Tanks, Metering Pumps, Commercial and Residential Irrigation Systems.

The iQpump (P7U) sets a new benchmark for size, cost, performance, ease-of-use benefits, comprehensive pump and motor protection features, and quality. The iQpump (P7U) includes numerous built-in features such as H/O/A Operation, Selectable Pump Control Engineering Units, PI Control, Pump Basic Control, Pump Protection, MultiPump Control (Lead/Lag), and Pump Messaging Terminology.

The LCD keypad/operator is equipped with Hand/Off/Auto functions, copy feature, and 5 lines of display with 16 characters per line.

Built-in PI and pump specific functions and parameters allow the operator to setup specific control values for a wide range of applications. The iQpump (P7U) will optimize the pump performance by automatically adjusting the pump controller based on operating conditions of the pump; such as, process variable changes and pump protection requirements. The P Group programming parameters are dedicated for pumping applications and provide for ease of setup.

The iQpump (P7U) drive offers energy savings by controlling the flow rate and the number of operating pumps on the system. The iQpump (P7U) can be configured using the most popular system control configurations including Simplex, Duplex, and Triplex pumps systems. The iQpump (P7U) is the master controller with the ability to add additional pumps on-line by controlling the digital I/O to each individual motor starter.

The iQpump (P7U) has an optional feature to replace the motors starters with additional drives for a more precise pump control system.

This manual is applicable to the iQpump (P7U) Drives defined by models CIMR-P7U-107. This manual is subject to change as product improvements occur. The latest version of the manual can be obtained from the Yaskawa. The date shown on the rear cover is changed when revisions are made.

This manual may describe trademarked equipment, which is the property of other companies. These trademarks are the property of the registered owner companies and may include the following:

• Modbus

Other Documents and Manuals are available to support special use or installation of this product. These documents may be provided with the product or upon request. Contact Yaskawa Electric America, Inc. as required. Documents may include the following:

• TM.iQp.02 Programming Manual

• TM.iQp.11 Modbus Manual

• PumpScada Software and Manual included on CD ROM with product

• Option Instructions included on CD ROM with product

YASKAWA TM.iQp.01 iQpump Drive User Manual 9

, trademark of Schneider Automation, Inc.

Conventions Used in this Manual

Software Versions

Yaskawa recognizes the need to continuously improve product quality. This drive may receive feature enhancements in the form of software or hardware changes. New functions may be added to the drive. When a new feature or function is added, the

software version <####> will be placed next to the feature or function.

EXAMPLE: This example shows that settings 2,3,4,5,6 are added to parameter A1-00 for drive software version <3020>

A1-00 Language Selection Select Language

Select the language displayed on the digital operator according to the following table:

QQQQ

Setting Description

0 English (factory default) 1 Japanese

2 Deutsche <3020>

3 Francais <3020> 4 Italiano <3020>

5 Espanol <3020>

6 Portugues <3020>

In the example above, the version note <3020> indicates that five additional languages have been added with drive software version 3020. Check the drive nameplate to determine the drive software version.

EXAMPLE:Namplate with PRG software number:

The “PRG:” number on the drive nameplate reflects the software version. The software version normally increases to a higher number with newer versions. Please consult the factory for details.

Figure 0.1

3020

Drive Software

version

Nameplate

10 YASKAWA TM.iQp.01 iQpump Drive User Manual

Physical Installation

This chapter describes the requirements for receiving and installing the iQpump drive.

1.1 iQpump Model Number and Enclosure Style . . . . . . . . . . . . . . . . 12

1.2 Confirmations Upon Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1.3 Component Names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

1.4 Exterior and Mounting Dimensions . . . . . . . . . . . . . . . . . . . . . . . . 17

1.5 Heat Loss Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

1.6 Checking and Controlling the Installation Site . . . . . . . . . . . . . . . 22

1.7 Installation Orientation and Clearances . . . . . . . . . . . . . . . . . . . . 23

1.8 Removing and Attaching the Terminal Cover . . . . . . . . . . . . . . . . 24

1.9 Removing/Attaching the Digital Operator and Front Cover. . . . . 25

YASKAWA TM.iQp.01 iQpump Drive User Manual 11

1.1 iQpump Model Number and Enclosure Style

Table 1.1 iQpump Model Numbers and Enclosure Style

Input

Vol tag e

3-Phase

208-240 VAC

208-230 VAC

480 VAC

iQpump

Model-Number

Enclosure Style

CIMR-P7U❑-107

20P4 NEMA Type 1 (IP20) 3.6 0.5/0.75

20P7 NEMA Type 1 (IP20) 4.6 1

21P5 NEMA Type 1 (IP20) 7.8 1.5/2

22P2 NEMA Type 1 (IP20) 10.8 3

23P7 NEMA Type 1 (IP20) 16.8 5

25P5 NEMA Type 1 (IP20) 23.0 7.5

27P5 NEMA Type 1 (IP20) 31.0 7.5/10

2011 NEMA Type 1 (IP20) 46.2 15

2015 NEMA Type 1 (IP20) 59.4 20

2018 NEMA Type 1 (IP20) 74.8 25

2022 NEMA Type 1 (IP20) 88.0 30

2030 NEMA Type 1 (IP20) 115.0 40

2037 Open Chassis (IP00) 162.0 50/60

2045 Open Chassis (IP00) 192.0 60/75

2055 Open Chassis (IP00) 215.0 75

2075 Open Chassis (IP00) 312.0 100/125

2090 Open Chassis (IP00) 360.0 125/150

2110 Open Chassis (IP00) 415.0 150

40P4 NEMA Type 1 (IP20) 1.8 0.5/0.75

40P7 NEMA Type 1 (IP20) 2.1 1

41P5 NEMA Type 1 (IP20) 3.7 1.5/2

42P2 NEMA Type 1 (IP20) 5.3 3

43P7 NEMA Type 1 (IP20) 7.6 5

45P5 NEMA Type 1 (IP20) 12.5 7.5

47P5 NEMA Type 1 (IP20) 17.0 10

49P0 NEMA Type 1 (IP20) 21.0 15

4011 NEMA Type 1 (IP20) 27.0 20

4015 NEMA Type 1 (IP20) 34.0 25

4018 NEMA Type 1 (IP20) 40.0 30

4024 NEMA Type 1 (IP20) 52.0 40

4030 NEMA Type 1 (IP20) 67.2 50

4037 NEMA Type 1 (IP20) 77.0 60

4045 NEMA Type 1 (IP20) 96.0 75

4055 NEMA Type 1 (IP20) 125.0 100

4075 Open Chassis (IP00) 156.0 125

4090 Open Chassis (IP00) 180.0 150

4110 Open Chassis (IP00) 240.0 200

4160 Open Chassis (IP00) 304.0 250

4185 Open Chassis (IP00) 414.0 300/350

4220 Open Chassis (IP00) 515.0 400/450

4300 Open Chassis (IP00) 675.0 500+

Rated

Output

Current

Nominal

12 YASKAWA TM.iQp.01 iQpump Drive User Manual

1.2 Confirmations Upon Delivery

◆ Receiving Checks

Check the following items as soon as the iQpump drive is received.

Table 1.2 Receiving Checks

Item Method

Has the correct model of iQpump drive been delivered?

Is the iQpump drive damaged in any way?

Are any screws or other components loose? Use a screwdriver or other tool to check for tightness.

If there are any irregularities in the above items, contact the shipping company, the distributor or representative who sold the iQpump drive, or a Yaskawa office immediately.

The iQpump drive is thoroughly tested at the factory. Any damages or shortages evident when the equipment is received must be reported immediately to the commercial carrier that transported the material. Shipping damage is not covered by the Yaskawa warranty. After unpacking and inspecting for damage, verify that internal wire connections have not come loose during shipment by spot checking wire terminations with a screwdriver or the appropriate tool.

iQpump drive storage must be in a clean and dry location. Maintain the factory packaging and provide covering as needed to protect the iQpump from construction site dirt, water, debris and traffic prior to and during construction.

Check the model number on the nameplate on the right side of the iQpump drive. Reconcile with packing slip and/or order information.

Inspect the entire exterior of the iQpump drive to see if there are any dents, scratches or other damage resulting from shipping.

◆ Nameplate Information

A nameplate is attached to the right side of each iQpump drive. The following nameplate is an example for a standard iQpump drive.

■

ormal

■ P7 iQpump

Drive Model Number

Input Power Rating

Output Power Rating

Serial Number

UL File Number

Drive Model Number

Input Power Rating

Output Power Rating

Serial Number

UL File Number

MODEL:

INPUT: AC3PH 200-240V 50/60Hz 53A

OUTPUT: O/N: S/N:

FILE: E131457 TYPE 1 ENCLOSURE IP20

YEA ITEM#: CIMR-P7U20111A-107

MODEL:

INPUT: AC3PH 200-240V 50/60Hz 53A

OUTPUT: O/N: S/N:

FILE: E131457 TYPE 1 ENCLOSURE IP20

CIMR-P7U2011

AC3PH 0-240V 0-120Hz 46.2A 18kVA

1W06Z7123450001 PRG:1021

CIMR-P7U2011

AC3PH 0-240V 0-120Hz 46.2A 18kVA

1W06Z7123450001 PRG:0032

SPEC: 20111A

MASS: 7.0kg

SPEC: 20111A-U890107

MASS: 7.0kg

Drive Spec Numbe

Weight

Drive Spec Numbe

Weight

Note: The iQpump Drive Model Number and iQpump Drive Spec Number are required to completely identify an iQpump Drive.

Figure 1.1 iQpump (P7U) Drive Nameplate

YASKAWA TM.iQp.01 iQpump Drive User Manual 13

1.2 Confirmations Upon Delivery

TERMS

◆ Drive Model Numbers

The model number on the nameplate indicates the design specification, voltage, and rating of the iQpump drive in alphanumeric codes.

CIMR – P7 U 2 0 11*

AC Drive

iQpump Family

No.

Spec

UL Specification

Rating

No.

Voltage

3-phase, 208-240 VAC

3-phase, 480 VAC

* YEA Item #: CIMR-P7U20111A-107

Figure 1.2 iQpump Drive Model Number Structure

◆ Drive Enclosure and Revision Code

The iQpump drive SPEC number on the nameplate indicates the voltage, iQpump drive rating, enclosure type, and the revision code of the iQpump drive in alphanumeric codes.

011 1 A U890107

TERMS

No.

2 4

Open Chassis Type (IEC IP00)

Protected so that parts of the human body cannot reach electrically charged parts from the front when the iQpump drive is mounted in a control panel, also called (protected chassis).

Voltage

3-phase, 208 - 240 VAC

3-phase, 480 VAC

Rating

Figure 1.3 SPEC Number Structure

VAU Number

Hardware Revision

No.

0 Open chassis (IEC IP00)

Enclosure Type

NEMA Type 1 (IEC IP20)

TERMS

NEMA Type 1 (IEC IP20)

The iQpump drive is shielded from the exterior, and can thus be mounted to the interior wall of a building (not necessarily enclosed in a control panel). The protective structure conforms to the standards of NEMA Type 1 in the USA. All protective covers (Fig 1.4) must be installed to conform with IEC IP20 and NEMA Type 1 requirements

14 YASKAWA TM.iQp.01 iQpump Drive User Manual

1.3 Component Names

◆ Models CIMR-P7U20P4 through 2018 (25HP @ 208V/240V) and 40P4 through 4018 (30HP @ 480V)

The external appearance, component names, and terminal arrangement of the iQpump drive are shown in Figure 1.4 and Figure 1.5.

Top protective cover

Front cover

Digital Operator

Terminal cover

Figure 1.4 iQpump Drive Appearance

Mounting hole

Diecast Heat Sink

Nameplate

Bottom protective cover

Figure 1.5 Terminal Arrangement (Terminal Cover Removed)

YASKAWA TM.iQp.01 iQpump Drive User Manual 15

1.3 Component Names

◆ Models CIMR-P7U2022 through 2110 (30HP and above @ 208V/240V) and 4030 through 4300 (40HP and above @ 480V)

The external appearance, component names, and terminal arrangement of the iQpump drive are shown in Figure 1.6 and Figure 1.7.

Mounting holes

Drive cover

Cooling fan

Front cover

Digital Operator

Terminal cover

Figure 1.6 iQpump Drive Appearance

Cooling fan

Nameplate

Control circuit

terminals

Main circuit

terminals

Ground terminal

Figure 1.7 Terminal Arrangement (Terminal Cover Removed)

Charge indicator

Ground terminal

16 YASKAWA TM.iQp.01 iQpump Drive User Manual

1.4 Exterior and Mounting Dimensions

Dimensions: iQpump (P7U) (NEMA 1) 208 V/240 V (3.6–74.8 AMPS) 480 V (1.8–40.0 AMPS)

FRONT VIEW

MOUNTING HOLES

RATED INPUT

208V

240V

480V

CIMR-P7U  -107

FOR "A" SIZE SCREW

MODEL

20P41

20P71

21P51

22P21

23P71

27P51

20111

20151

20181

20P41

20P71

21P51

22P21

23P71

25P51

27P51

20111

20151

20181

40P41

40P71 2.1

41P51

42P21

43P71

45P51

49P01

40111

40151

RATED

OUTPUT

CURRENT

(AMPS)

10.8

31.0

46.2

59.4

74.8 13.19 8.50 14.96 9.45 .30

10.8

16.8

23.0

31.0

46.2

59.4

74.8

3.7

5.3

7.6

12.5

21.0

27.0

34.0

40.040181

3.6

4.6

7.8

3.6

4.6

7.8

1.8

NOMINAL

1/2 3/4

7.5-10

1/2 3/4

1/2 3/4-

7.5

1017.047P51

H1 W1

10.47

11.22

13.19

10.47

11.22

13.19

13.19 8.50 14.96 9.45 .30 1/4.47 8.27

10.47

11.22 7.32 7.8711.81 .28

11.22

13.19

13.19 8.50

FOR REFERENCE ONLY UNLESS PROPERLY ENDORSED.

IN ORDER TO ACHIEVE ADEQUATE COO LING THE DRIVE MUST BE POSITIONED TO ALLO W A MINIMUM OF FREE AIR SPACE OF 1.2 I NCHES ON SIDES AND 5 INCHES TOP AND BOTTOM

MOUNTING

4.96

4.9610.47

7.32

8.50

4.96

7.32

8.50

4.96

7.32

8.50 9.45

SIDE VIEW

11.02 5.51

11.02

11.81

12.20

13.78

11.02

11.81

12.20

13.78

11.02

11.02 5.51

11.02

11.81 7.87

13.78

AIR

DIMENSIONS IN INCHES

WHH2

5.51

7.87

9.45

5.51

7.87

9.45

5.51

9.4513.78

.28

.28.285.5111.0216.8

.28

.47

.30

.28

.47

.30

.28

.28 7.87 1/4 4.63 6.21 3.07 1.38 13.2

.28 7.87 1/4 4.63

.28

.30

.47

.30

.47

1.38 DIA.

(2) HOLES SIZE "J"

.87 DIA.

BOTTOM VIEW

D1 BADCE

1.54

6.30

7.87

8.27

6.30

7.09

7.87

8.27

6.30

7.09

7.87

8.27

1.54

2.32

2.58

3.07

1.54

2.32

2.58

3.07

1.54

2.32

2.58

3.07

#10

1/4

#10

1/4

#10

1/4

---

3.35

---

3.35

---

3.35

---

3.35

---

4.63

5.11

4.63

5.11

5.12

5.79

5.12.47 3.945.798.27

---

3.35

---

3.35

---

3.35

---

4.14

---

4.14

4.63

5.11

4.63

5.11

5.12

5.79

5.12

5.79

3.35

---

3.35

---

3.35

---

4.14

---

4.14

---

4.14

---

5.11

5.1111.22 7.32 7.8711.81 .28

4.63

5.11

5.79

5.12 6.65

5.79

5.12

1.97

4.73

1.97

4.73

1.97

4.73

1.97

4.73

5.52#10 1.104.14 1.977.09 8.8

3.07

6.21

3.07

6.65

3.94

6.65

4.73

1.97

4.73

1.97

4.73

1.97

4.73

1.97

5.52

1.97

5.52

3.07

6.21

3.07

6.65

3.94

6.65

3.94

4.73

1.97

4.73

1.97

4.73

1.97

5.52

1.97

5.52

1.97

5.52

1.97

6.21

3.07 1.38 13.2

6.21

3.07

3.94

6.65

3.94

1.10

1.38

1.73

1.73 24.2

1.10

1.38

1.73

1.10

1.10 6.6

1.10

1.38 13.2

1.732222

1.73

APPROX. WEIGHT

(LBS.)

6.6

13.2

15.4

24.2

6.6

8.8

13.2

15.4

24.2

6.6

8.8

Figure 1.8 Exterior and Mounting Dimensions

YASKAWA TM.iQp.01 iQpump Drive User Manual 17

1.4 Exterior and Mounting Dimensions

Dimensions: iQpump (P7U) (NEMA 1) 208 V/240 V (88.0–115 AMPS) 480 V (52.0–125 AMPS)

APPROX.

CURRENT

WEIGHT

(LBS.)

Figure 1.9 Exterior and Mounting Dimensions

18 YASKAWA TM.iQp.01 iQpump Drive User Manual

1.4 Exterior and Mounting Dimensions

Dimensions: iQpump (P7U) (Protected Chassis) 208–230 V (162–415 AMPS) 480 V (156–304 AMPS)

FRONT VIEW

MOUNTING HO LES FOR "A" SIZE SCREW

AIR

FOR REFERENCE ONLY UNLESS PROPERLY ENDORSED.

IN ORDER TO ACHIEVE ADEQUATE COOLING THE DRIVE MUST BE POSITIONED TO ALLOW A MINIMUM OF FREE AIR SPACE OF 1.2 INCHES ON SIDES AND 5 INCHES TOP AND BOTTOM

RATED INPUT

208V

230V

480V

MODEL

CIMR-P7U

20370

20450

20550

20750

20900

21100

20370

20450

20750

20900

40900

41100

41600

RATED OUTPUT CURRENT

(AMPS)

162

215

312

360

415

162

192

312

360

15640750

180

240

304

AIR

NOM.

MOUNTING

H1 W1

22.64

22.6460

27.56

32.28

125

33.66

150

22.64 23.629.84 14.76 .49 1253.9411.812.46 3/8

50-60

22.64 23.629.84 14.76 .49 1395.1212.992.46 3/8

100-125

27.56 28.5412.80 17.72 .49 1915.1213.782.46 3/8

32.28 33.4614.57 19.69 .59 2385.1214.172.56 3/8

150

125

27.56

150

32.28

200

33.66

250

DIMENSIONS IN INCHES

HWH2W2D

9.84

12.80

14.57

17.52

12.80

14.57

17.52

23.62

28.54

33.46

34.84

28.54

33.46

36.06

14.76

.49

14.76

.49

17.72

.49

19.69

.59 2.56

22.64 .59

17.72

.49

17.72

.49 196

19.69

.59

22.64

.59

2.46

12.99192

13.78

2.46

2.4617.72 .4912.8027.56 28.54100

13.78

14.17

2.56

14.96

13.78

2.46

13.78

2.46 3/8

14.17

2.56

14.96

2.56

11.81

D1 A

3.94

5.12

5.51

5.12

5.51

APPROX. WEIGHT

(LBS.)

125

3/8

139

3/8

189

3/8

191

3/8

238

3/8

330

3/8

194

3/8

224

3/8

352

3/8

Figure 1.10 Exterior and Mounting Dimensions

YASKAWA TM.iQp.01 iQpump Drive User Manual 19

1.4 Exterior and Mounting Dimensions

Dimensions: iQpump (P7U) (Protected Chassis)

MOUNTING HOLES FOR "A" SIZE SCREWS

AIR

RATED INPUT

480V

CIMR-P7U

CURRENT

(AMPS)

41441850

42200

43000 58.07

300-350

675

RATED

OUTPUT

MODEL

FOR REFERENCE ONLY UNLESS PROPERLY ENDORSED.

IN ORDER TO ACHIEVE ADEQUATE COOLING THE DRIVE MUST BE POSITIONED TO ALLOW A MINIMUM OF FREE AIR OF 1.2 INCHES ON SIDES AND 5 INCHES TOP AND BOTTOM

NOM.

500

MOUNTING

H1 W1

50.00

50.00400-450

56.70

HWH2W2D

51.38

10.63

14.37

51.38

27.95

36.06

.79

DIMENSIONS IN INCHES

16.34

3.35

16.34515

3.35

16.34

3.66

D1 A

4.94

AIR

APPROX. WEIGHT

(LBS.)

3/8

572

3/8

616

3/8

891

Figure 1.11 Exterior and Mounting Dimensions

20 YASKAWA TM.iQp.01 iQpump Drive User Manual

1.5 Heat Loss Data

Table 1.3 200V Class Heat Loss Data

Drive

TYPE

CIMR-P7U-107

20P4 1.4 3.6 19 39 58 Self

20P7 1.8 4.6 26 42 68 Self

21P5 3.0 7.8 48 50 98 Self

22P2 4.1 10.8 68 59 127 Self

23P7 6.4 16.8 110 74 184 Fan

25P5 8.8 23 164 84 248 Fan

27P5 12 31 219 113 332 Fan

2011 18 46.2 357 168 524 Fan

2015 23 59.4 416 182 597 Fan

2018 29 74.8 472 208 680 Fan

2022 34 88 583 252 835 Fan

2030 44 115 883 333 1217 Fan

2037 62 162 1010 421 1430 Fan

2045 73 192 1228 499 1727 Fan

2055 82 215 1588 619 2206 Fan

2075 120 312 1956 844 2800 Fan

2090 140 360 2194 964 3157 Fan

2110 160 415 2733 1234 3967 Fan

(Inverter) Capacity

(kVA)

Rated

Output

Current

(A)

Cooling Fin Side

(W)

Internal

Unit Side (W)

Tot al

Watt Loss

(W)

Table 1.4 400V Class Heat Loss Data

Drive

TYPE

CIMR-P7U-107

40P4 1.4 1.8 14 39 53 Self

40P7 1.6 2.1 17 41 58 Self

41P5 2.8 3.7 36 48 84 Self

42P2 4.0 5.3 59 56 115 Fan

43P7 5.8 7.6 80 68 140 Fan

44P0 6.6 8.7 90 70 160 Fan

45P5 9.5 12.5 127 81 209 Fan

47P5 13 17 193 114 307 Fan

49P0 16 21 232 158 390 Fan

4011 21 27 232 158 390 Fan

4015 26 34 296 169 465 Fan

4018 30 40 389 201 590 Fan

4022 38 50.4 420 233 653 Fan

4024 40 52 691 297 989 Fan

4030 51 67.2 691 297 989 Fan

4037 59 77 801 332 1133 Fan

4045 73 96 901 386 1287 Fan

4055 95 125 1204 478 1682 Fan

4075 120 156 1285 562 1847 Fan

4090 140 180 1614 673 2287 Fan

4110 180 240 1889 847 2736 Fan

4132 200 260 2388 1005 3393 Fan

4160 230 304 2636 1144 3936 Fan

4185 315 414 2791 1328 3964 Fan

4220 390 515 3797 1712 5509 Fan

4300 510 675 5838 2482 8319 Fan

(Inverter) Capacity

(kVA)

Rated

Output

Current

(A)

Cooling Fin Side

(W)

Internal

Unit Side (W)

Tot al

Watt Loss

(W)

Cooling Method

YASKAWA TM.iQp.01 iQpump Drive User Manual 21

1.6 Checking and Controlling the Installation Site

Install the iQpump drive as described below and maintain optimum conditions.

WARNING

The iQpump drive heatsink temperature may exceed 158°F (70°C). Therefore, mount the iQpump drive to a surface suitable for high temperature.

◆ Installation Site

Locate the iQpump drive as close as possible to the motor. Install the iQpump drive under the following conditions in UL Pollution Degree 1 & 2 environments. This excludes wet locations where surfaces may become conductive due to moisture and contaminant loading.

Table 1.5 Installation Site Specifications

Typ e Ambient Operating Temperature Humidity Plenum Rated

NEMA Type 1 14°F-to 104°F (-10-to 40°C) 95%-RH-or-less-(no-condensation) Yes

Open Chassis 14°F-to 113°F (-10 to +45°C) 95%-RH-or-less-(no-condensation) No

Protective covers are attached to the top and bottom of the iQpump drive. It is recommended to remove the protective covers before operating a CIMR-P7U2030/4055-107 iQpump drive and smaller in a panel to obtain the 113°F (45°C) ambient operating temperature.

Observe the following precautions when installing the iQpump drive:

• in a clean location which is free from oil mist and dust.

• in an environment where metal shavings, oil, water, or other foreign materials will not get into the iQpump drive enclosure.

• in a location free from radioactive materials.

• in a location free from harmful gasses and liquids.

• in a location free from excessive vibration.

• in a location free from chlorides.

• in a location away from direct sunlight.

• on a non-combustible surface.

◆ Controlling the Ambient Temperature

To enhance the reliability of operation, the iQpump drive should be installed in an environment free from extreme temperature variations. If the iQpump drive is installed in an enclosure, use a cooling fan or air conditioner to maintain the internal air temperature below 113° (45°C).

◆ Protecting the iQpump Drive from Foreign Matter

During iQpump drive installation and project construction it is possible to have foreign matter, such as metal shavings or wire clippings, fall inside the iQpump drive. To prevent foreign matter from falling into the iQpump drive, place a temporary cover over the iQpump drive.

Always remove the temporary cover from the iQpump drive before Start-Up. Otherwise, ventilation will be reduced, causing the iQpump drive to overheat.

22 YASKAWA TM.iQp.01 iQpump Drive User Manual

1.7 Installation Orientation and Clearances

Install the iQpump drive vertically so as not to reduce the cooling efficiency. When installing the iQpump drive, always provide the following installation clearances to allow normal heat dissipation. For 3HP, 208V/240V (CIMR-P7U22P2-107 and below) or 2HP, 480V (CIMR-P7U41P-107 and below), ensure that the heatsink is against a closed surface to avoid diverting cooling air around the heatsink.

4.75 in (120 mm. minimum)

1.2 in

(30.5 MM.) min.

1.2 in

(30.5 mm. minimum)

4.75 in (50 mm. minimum)

Horizontal Clearance

1.2 in

(30.5 mm. minimum)

4.75 in (120 mm. minimum) Air

Vertical Clearance

IMPORTANT

Figure 1.12 iQpump Drive Installation Orientation and Clearance

• The same clearance is required horizontally and vertically for both Open Chassis (IP00) and NEMA Type 1 iQpump drives.

1. Always remove the top and bottom protection covers before installing a CIMR-P7U2018/4018-107 and smaller iQpump drive in a panel. Always provide enough clearance for lifting eye bolts and the main circuit wiring when installing a CIMR-P7U2022/4030-107 and larger iQpump drive in a panel.

YASKAWA TM.iQp.01 iQpump Drive User Manual 23

1.8 Removing and Attaching the Terminal Cover

Remove the terminal cover to connect cables to the control circuit and main circuit terminals.

WARNING

Prior to removing any protective cover or wiring any part of the iQpump drive, remove all power sources, including main input power and control circuit power. Wait a minimum of 5 minutes after power removal, before removing any cover. The charge lamp located within the iQpump drive should be off prior to working inside. Even if the charge lamp is off, one must measure the AC input, output, and DC Bus potential to insure safe levels prior to resuming work. Failure to adhere to this warning may result in personal injury or death.

◆ Removing the Terminal Cover

■ Models CIMR-P7U20P4 through 2018 (0.5HP to 25HP @ 208V/240V) and 40P4 through 4018

(0.5HP to 30HP @ 480V)

Loosen the screw at the bottom of the terminal cover, press in on the sides of the terminal cover in the directions of arrows 1, and then lift up on the terminal in the direction of arrow 2. Refer to Figure 1.13.

■ Models CIMR-P7U2022 through 2110 (30HP to 150HP @ 208V/240V) and 4030 through 4300

(40HP to 500HP @ 480V)

Loosen the screws on the left and right at the top of the terminal cover, pull down the terminal cover in the direction of arrow 1 and then lift up on the terminal cover in the direction of arrow 2. Refer to Figure 1.14.

Figure 1.1

Figure 1.13 Removing the Terminal Cover Figure 1.14 Removing the Terminal Cover

◆ Attaching the Terminal Cover

After wiring the terminal block, attach the terminal cover by reversing the removal procedure.

For Models CIMR-P7U2018/4018-107 and smaller, insert the tab on the top of the terminal cover into the groove on the iQpump drive and press in on the bottom of the terminal cover until it snaps into place.

For iQpump drives CIMR-P7U2022/4030-107 and larger, insert the tab on the top of the terminal cover into the groove on the iQpump drive, and secure the terminal cover by lifting it up toward the top of the iQpump drive.

24 YASKAWA TM.iQp.01 iQpump Drive User Manual

1.9 Removing/Attaching the Digital Operator and Front Cover

◆ Models CIMR-P7U20P4 through 2018 (0.5HP to 25HP @ 208V/240V) and 40P4 through 4018 (0.5HP to 30HP @ 480V)

For Models CIMR-P7U2018/4018-107 and smaller, remove the terminal cover and then use the following procedures to remove the Digital Operator and front cover.

■ Removing the Digital Operator

Press on the side of the Digital Operator in the direction of arrow 1 to unlock, then lift the Digital Operator in the direction of arrow 2 to remove it as shown in Figure 1.15.

Figure 1.15 Removing the Digital Operator

■ Removing the Front Cover

Press the left and right sides of the front cover in the direction of arrows 1 and lift the bottom of cover in the direction of arrow 2 to remove it as shown in Figure 1.16.

Figure 1.16 Removing the Front Cover

■ Attaching the Front Cover

Mount the front cover to the iQpump drive by performing the steps to remove the front cover in reverse order.

1. Do not mount the front cover with the Digital Operator attached to the front cover; this may cause the Digital Operator to malfunction

due to imperfect contact.

2. Insert the tab of the upper part of the front cover into the groove of the iQpump drive and press the lower part of the front cover onto

the iQpump drive until the front cover snaps into place.

YASKAWA TM.iQp.01 iQpump Drive User Manual 25

1.9 Removing/Attaching the Digital Operator and Front Cover

◆ Models CIMR-P7U2022 through 2110 (30HP to 150HP @ 208V/240V) and 4030 through 4300 (40HP to 500HP @ 480V)

For Models CIMR-P7U2022/4030-107 and larger, remove the terminal cover and then use the following procedures to remove the Digital Operator and front cover.

■ Removing the Digital Operator

Use the same procedure for Models CIMR-P7U2018/4018-107 and smaller.

■ Removing the Front Cover

Loosen all screws on the front cover. Lift up at the location labeled 1 at the top of the control circuit terminal card and move in the direction of arrow 2.

Figure 1.17 Removing the Front Cover

■ Attaching the Front Cover

Attach the front cover by reversing the procedure to remove it.

1. Confirm that the Digital Operator is not mounted on the front cover. Contact faults can occur if the cover is attached while the Digital

Operator is mounted to it.

2. Insert the tab on the top of the front cover into the slot on the iQpump drive and press in on the cover until it snaps into place on the

iQpump drive.

■ Attaching the Digital Operator

After attaching the front cover, mount the Digital Operator onto the iQpump drive using the following procedure.

1. Hook the Digital Operator at A (two locations) on the front cover by moving in the direction of arrow 1 as shown in the following

illustration.

2. Press the Digital Operator in the direction of arrow 2 until it snaps in place at B (two locations).

Figure 1.18 Mounting the Digital Operator

26 YASKAWA TM.iQp.01 iQpump Drive User Manual

IMPORTANT

1.9 Removing/Attaching the Digital Operator and Front Cover

• Do not remove or attach the Digital Operator or mount or remove the front cover using methods other than those described above, damage to the Digital Operator or iQpump drive may occur.

• Never attach the front cover to the iQpump drive with the Digital Operator attached to the front cover. Damage to the Digital Operator may occur. Always attach the front cover to the iQpump drive first, and then attach the Digital Operator to the front cover.

YASKAWA TM.iQp.01 iQpump Drive User Manual 27

1.9 Removing/Attaching the Digital Operator and Front Cover

THIS PAGE INTENTIONALLY LEFT BLANK.

28 YASKAWA TM.iQp.01 iQpump Drive User Manual

Electrical Installation

This chapter describes wiring terminals, main circuit terminal connections, main circuit terminal wiring specifications, control circuit terminals, and control circuit wiring specifications.

2.1 Terminal Block Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

2.2 Wiring Main Circuit Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

2.3 Control Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

YASKAWA TM.iQp.01 iQpump Drive User Manual 29

2.1 Terminal Block Configuration

The wiring terminals are shown in Figure 2.1.

AC MP

-V

Control circuit terminals

SCS+A2

SN M6

S4SPS7 M4

E(G) E(G)

AC MA

AMS6

R- M5

R+RP

MCMB

M3S2 S-

Main circuit terminals

Charge indicator

Ground terminal

Control circuit terminals

Main circuit terminals

Models CIMR-_ _ _2018 (25 HP, 208V)/ 4018 (30 HP, 480V) and smaller

AC MP

-V

R- M5FMR+RP

SCS+A2

SN M6

E(G) E(G)

AC MA

AMS6

S4SPS7 M4

MCMB

M3S2 S-

Ground terminal

Charge indicator



Ground terminal

Models CIMR-_ _ _2022 (30 HP, 208V)/ 4030 (40 HP, 480V) and larger

Figure 2.1 iQpump Drive Terminal Configuration

30 YASKAWA TM.iQp.01 iQpump Drive User Manual

+ 205 hidden pages