OVERALL CIRCUIT DIAGRAM
PARTS LISTThis document is printed on chlorine free (ECF) paper with soy ink.
PK 001654
1.412K-667 Printed in Japan ’01.05
PSR-550
IMPORTANT NOTICE
This manual has been provided for the use of authorized Yamaha Retailers and their service personnel. It has been assumed
that basic service procedures inherent to the industry, and more specifically Yamaha Products, are already known and
understood by the users, and have therefore not been restated.
WARNING :Failure to follow appropriate service and safety procedures when servicing this product may result in
personal injury, destruction of expensive components and failure of the product to perform as
specified. For these reasons, we advise all Yamaha product owners that all service required should
be performed by an authorized Yamaha Retailer or the appointed service representative.
IMPORTANT :This presentation or sale of this manual to any individual or firm does not constitute authoriza-tion,
certification, recognition of any applicable technical capabilities, or establish a principal-agent
relationship of any form.
The data provided is believ ed to be accurate and applicab le to the unit (s) indicated on the cov er. The research engineering,
and service departments of Yamaha are continually striving to improve Y amaha products. Modifications are , therefor , ine vitable
and changes in specification are subject to change without notice or obligation to retrofit. Should an y discrepancy appear to
exist, please contact the distributor’s Service Division.
WARNING :Static discharges can destroy expensive components. Discharge any static electricity your body
may have accumulated by grounding yourself to the ground bus in the unit (heavy gauge black wires
connect to this bus).
IMPORTANT :Turn the unit OFF during disassembly and par ts replacement. Recheck all work before you apply
power to the unit.
WARNING : CHEMICAL CONTENT NOTICE !
The solder used in the production of this product contains LEAD. In addition, other electrical/electronic and/or plastic
(where applicable) components may also contain traces of chemicals found by the California Health and Welfare Agency
(and possibly other entities) to cause cancer and/or birth defects or other reproductive harm.
DO NOT PLACE SOLDER, ELECTRICAL/ELECTRONIC OR PLASTIC COMPONENTS IN YOUR MOUTH FOR ANY
REASON WHAT SO EVER!
Avoid prolonged, unprotected contact betw een solder and your skin! When soldering, do not inhale solder fumes or expose
eyes to solder/flux vapor!
If you come in contact with solder or components located inside the enclosure of this product, wash your hands before
handling food.
■ WARNING
Components having special characteristics are marked Z and must be replaced with parts having specification equal to
those originally installed.
2
■ SPECIFICATIONS
PSR-550
Keyboards
• 61 standard-size keys (C1 — C6) with
touch response.
*The parts with “–” in “Part No.” are not available as spare parts.
*1 : Edge mark is adjusted to Pin 1 mark (
mark).
* 2 : Be sure to make a correct match when connecting MKS5 (CN1)
and DM (CN180).
Connecting the connectors in the wrong way around may cause
damage to the MKS5 circuit board.
7
8
X100
7MHz
CL1
5MHz
X200
33.8688MHz
X800
16MHz
28CA1-8819395
64M
IC230 44P
2,5,6,9,12,
15,16,19
HC74
TR
CN150
9 – 15
CN603
CN602
CN503
CN502
PITCH BEND
DATA DAIL
RE602
VR603
SI[0 – 10]
YAMAHA PSR-550
CN999
BACK LIGHT
Switch 2bit
IC700 16P
TO HOST
HOST SELECT
MIDI
IN
OUT
IF
LF501
VR800
12
9
IC370 20P
7
4
SW700
CN530
CN920
158
DC IN
(10-12V)
PHONES/OUTPUT
CN480
5/5
4/5
1/5
3/5
2/5
FOOT SWITCH
4-20,22
29-30,
52-54,
56-60,
62-64,
61-70
RESET
IC190
84
/IC
+5D
1-10,
14-21,
23-30,
32-42
1-3
8,9
2,12
1
2
3
2
5
6
9,12,15
16,19
3,4,7,8,13,
14,17,18
2-15,17-21,
18-21,24-28,
35-38
2-5,7-10,
18-21,
24-28,
35-38
32-35,47,48,50,
51,53,60,61
6
39-46
15
2
/IC
22
/IC
30
2-5,7-10,
18-21,24-27,
35-38,40-43
2-11,15-22,
24-31,34-44
CN510
MKS5
CN1
+5R
IC1 44P
CPU
MK-L
MK-H
CN3
CN2
CN4
IC100 112P
IC260 44P
IC200 168P
IC270 28P
IC310 42P
IC350 16P
IC800 64P
IC999 14P
IC700 20P
TR998
TR999
IC100 80P
IC200 60P
IC300 44P
IC330 32P
IC500 20P
IC600 16P
PSR-550
■ BLOCK DIAGRAM
■ DISASSEMBLY PROCEDURE
PSR-550
1.Lower Case Assembly
(Time required : About 5 min.)
[430A]
[440A][440A]
[430A] :Bind Head Tapping Screw-P 3.0X12 MFZN2Y (EP600300)
[440A] :Bind Head Tapping Screw-P 3.0X25 MFZN2Y (VK228100)
Battery Cover Assembly
1-1.Remove the fourteen (14) screws marked [430A]
and the four (4) screws marked [440A]. The lo wer
case assembly can then be removed. (Fig. 1)
[430A][430A]
[430A]
Lower Case Assembly
(Fig.1)
[430A][430A]
2.Spring Terminal
(Time required : About 10 min.)
2-1.Remove the lower case assembly.
2-2.Remove the BAT connector assembly (red/black)
soldered to the spring terminal (+)/(-). (Fig. 2)
2-3.Remove the battery cover assembly. (Fig. 1)
2-4.Remove the spring terminal by releasing hooks
(2 locations for each). (Fig. 3)
BAT Connector
Assembly (Black)
Hook
Lower Case
Assembly
(Fig.2)
(See procedure 1)
BAT Connector
Assembly (Red)
Hook
Spring Terminal
3.DM Circuit Board, Shield Box U and L
(Time required : About 10 min.)
3-1.Remove the lower case assembly.
(See procedure 1)
3-2.Remove the two (2) screws marked [430B] and the
fourteen (14) screws marked [450]. The shield box
U and the DM circuit board can then be removed.
(Fig. 4)
3-3.Remove the three (3) screws marked [420A]. The
shield box L can then be removed. (Fig. 4)
4.Floppy Disk Drive Assembly
(Time required : About 10 min.)
4-1.Remove the lower case assembly.
(See procedure 1)
4-2.Remove the DM circuit board and the shield box
U and L. (See procedure 3)
4-3.Remove the four (4) screws marked [460]. The
floppy disk assembly can then be removed.
(Fig. 5)
5.AM Circuit Board
(Time required : About 15 min.)
5-1.Remove the lower case assembly.
5-2.Remove the DM circuit board and the shield box
U and L. (See procedure 3)
5-3.Remove the eleven (11) screws marked [420B].
The AM circuit board can then be remo ved.
(See procedure 1)
(Fig. 5)
(Fig.3)
9
PSR-550
Speaker
(Woofer)
[420H]
[450]
Shield Box L
[420A]
[L30]
[450]
DM
[420A]
[450]
[L30]
Speaker
(Woofer)
[420H]X2
AM
Speaker
(Tweeter)
[440B]
[430B][450][430B][30][30][440B]
Shield
Box U
[30] :Bind Head Tapping Screw-P3.0X8MFZN2Y(EP600280)
[420] : Bind Head Tapping Screw-P 3.0X8MFZN2Y(EP600280)
[430B] : Bind Head Tapping Screw-P3.0X12 MFZN2Y(EP600300)
[440B] : Bind Head Tapping Screw-P3.0X25 MFZN2Y(VK228100)
[450] : Bind Head Tapping Screw-B 3.0X8MFZN2Y(EP600250)
[L30] : Bind Head Tapping Screw-P4.0X8MFZN2BL (VB931600)
Keyboard
Assembly
MKS5
(Fig.4)
[420B][460][420B][420B]
AM
FDD
Speaker
(Tweeter)
10
[460]
[420B] : Bind Head Tapping Screw-P 3.0X8 MFZN2Y (EP600280)
[460] :Sems Pan Head Screw3.0X10 MFZN2Y (V5115200)
[420B]
(Fig.5)
PSR-550
6.PN 4/5 Circuit Board
(Time required : About 15 min.)
6-1.Remove the lower case assembly.
(See procedure 1)
6-2.Remove the DM circuit board and the shild box U
and L. (See procedure 3)
[420D][420D]
[420D]
[420E][420D]
[420] : Bind Head Tapping Screw-P 3.0X8 MFZN2Y (EP600280)
PN 2/5
7.PN 1/5 Circuit Board
(Time required : About 20 min.)
7-1.Remove the lower case assembly.
7-2.Remove the DM circuit board and the shield box
U and L. (See procedure 3)
7-3.Remove the floppy disk drive assembly. (See
procedure 4)
7-4.Remove the AM circuit board. (See procedure 5)
7-5.
Remove the PN 4/5 circuit board. (See procedure 6)
7-6.Remove the twenty-five (25) screws marked
[420D]. The PN 1/5 circuit board can then be
removed. (Fig. 6)
(See procedure 1)
6-3.Remove the AM circuit board. (See procedure 5)
6-4.Remove the volume knob from the control panel
side. (Fig. 7)
6-5.Remove the three (3) screws marked [420C]. The
PN 4/5 circuit board can then be removed. (Fig. 6)
[420G]
PN 1/5PN 5/5
[420D]
(Fig.6)
PN 4/5
[420C][420D]
Wheel Assembly
PN 5/5
9.PN 3/5 Circuit Board
(Time required : About 5 min.)
9-1.Remove the lower case assembly .
9-2.Remove the two (2) screws marked [420F]. The
PN 3/5 circuit board can then be removed with the
wheel assembly. (Fig. 6)
10.PN 5/5 Circuit Board
(Time required : About 5 min.)
10-1.
10-2.Remove the two (2) screws marked [420G]. The
Remove the lower case assembly. (See procedure 1)
PN 5/5 circuit board can then be removed. (Fig. 6)
PN 3/5
[420F]
(See procedure 1)
8.PN 2/5 Circuit Board
(Time required : About 15 min.)
8-1.Remove the lower case assembly.
8-2.Remove the DM circuit board and the shield box
U and L. (See procedure 3)
8-3.Remove the AM circuit board. (See procedure 5)
8-4.Remove the encoder knob from the control panel
side. (Fig. 8)
8-5.Remove the three (3) screws marked [420E]. The
PN 2/5 circuit board can then be removed. (Fig. 6)
(See procedure 1)
Volume Knob
(Fig.7)
Encoder Knob
(Fig.8)
11
PSR-550
11.Keyboard Assembly
(Time required : About 10 min.)
11-1.Remove the lower case assembly.
(See procedure 1)
11-2.Remove the two (2) screws marked [440B]. The
keyboard assembly can then be removed. (Fig. 4)
12.Speakers (Time required : About 10 min.)
12-1.Remove the lo wer case assemb ly.
12-2.Remove the right and left (woofer) speakers by
removing four (4) screws marked [L30] from each
speaker. (Fig. 4)
12-3.Remove the right and left (tweeter) speakers by
removing two (2) screws marked [420H] from each
speaker. (Fig. 4)
(See procedure 1)
13.LCD and Back Light Assembly
(Time required : About 20 min.)
13-1.Remove the lo wer case assemb ly.
13-2.Remove the DM circuit board and the shield box
U and L. (See procedure 3)
13-3.Remove the floppy disk drive assembly.
(See procedure 4)
13-4.Remove the AM circuit board. (See procedure 5)
13-5.Remove the PN 1/5 circuit board.
13-6.The LCD can then be removed with the back light
assembly. (Fig. 9)
Back Light Assembly
LCDRubber Connector
(See procedure 1)
(See procedure 6)
[140]
Black Key
White Key
DFA
White Key
CEGB
[140] : Bind Head Tapping Screw-P 3.0X16 MFZN2Y (EP600310)
Black Key
(Fig.11)
[140]
White Key C’
15.Assembling the Keyboard Assembly
15-1Install the white keys CEGB from the lower notes,
and then install the DFA keys and C' key.
Afterwards install the black keys from the higher
notes, and tighten the twenty-one (21) screws
marked [140]. (Fig. 11)
15-2Install the rubber contacts in the assembly while
pressing the keys as shown in Figure 12. Check
that the rubber contact has been firmly placed into
position in the area indicated by the arrow in Figure 13.
When fitting the rubber contacts, raise both ends
of the frame so that keys do not push the rubber
contact up.
15-3Install the MK-L and MK-H circuit boards in the
assembly so that the hooks B hold it as shown in
Figure 14.
Rubber Contact
(Fig.9)
14.Disassembling the Keyboard Assemb ly
14-1Remove the keyboard assembly .
14-2Remove the two (2) screws marked [30]. The
MKS5 circuit board can then be removed. (Fig. 4)
14-3Remove the MK-L and MK-H circuit boards while
pressing the fifteen (15) hooks A inward, and then
remove the rubber contact. (Fig. 10)
14-4Remove the twenty-one (21) screws marked [140],
then remove the black keys from the lower notes.
Afterwards, remove the white keys DFA and C'
and then remove the white keys CEGB from the
higher notes. At this time, lift the keys from the
front and slide them towards you. the keys can then
Port 3/External interrupt input/Capture edge input
Port 3/External interrupt input
Port 2/Asynchronous serial interface serial data input/Serial interface serial data input
Port 2/Asynchronous serial interface serial data output/Serial interface serial data output
Port 2/Asynchronous serial interface serial clock input/Serial interface serial clock
PCM1716E (XU829A00) DAC (Digital to Analog Converter) ............................................................... 13
PSR-550
● µPD789022GB-A15-8E (XZ560100) CPU
● PCM1716E (XU829A00) DAC (Digital to Analog Converter)
PIN
NAME
NO.
1
LRCK
2
DATA
3
BCK
4
CLKO
5
6
XTO
7
DGND
8
VDD
9
Vcc2R
10
AGND2R
11
EXTR
12
13
VOUTR
14
AGND1
XTI
NC
I/O
FUNCTION
I
I
I
O
I
O
-
-
-
-
O
-
O
-
Data input
Bit clock
Clock input
Clock input
Clock out
Digital ground
Digital power supply (+5 V)
Analog power supply (+5 V)
Analog ground
Rch, analog output
Rch, analog voltage output
Analog ground
PIN
NO.
15
16
17
18
19
20
21
22
23
24
25
26
27
28
MKS5 : IC1
DM : IC270
NC
I/O
O
O
O
FUNCTION
-
-
-
I
I
I
I
I
I
I
Analog power supply (+5 V)
Lch, analog voltage output
Lch, analog output
Analog ground
Analog power supply (+5 V)
Zero data flag
Reset
Chip select
Mode control select
(H: Software, L: Hardware)
Mute control
Mode control data/ De-emphasis select1
Mode control BCK/De-emphasis select2
Mode control Latch/input format select
13
NAME
Vcc1
VOUTL
EXTL
AGND2L
Vcc2L
/ZERO
/RST
/CS/IWO
MODE
/MUTE
MD/DM0
MC/DM1
ML/IIS
PSR-550
● HD6437042AF90F (XZ787100) CPU
PIN
NO.
1
TIOC4/DACK0/PE14
2
PE15
3
VSS
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
VCC
22
23
VSS
/RAS/PB2
24
/CASL/PB3
25
/CASH/PB4
26
27
VSS
28
/RDWR / PB5
29
A18//BACK/PB6
30
A19//BREQ/PB7
31
A20/PB8
32
A21/PB9
33
VSS
34
/WDTOVF
35
/WRH/PA13
36
VCC
37
/WRL
38
VSS
39
/CS1
40
/CS0
41
/IRQ3/TCLKD/PA9
42
TCLKC//IRQ2 /PA8
43
/CS3
44
/CS2
45
/IRQ1/PA5/SCK1
46
47
TXD1/PA4
48
RXD1
49
/IRQ0/PA2
50
TXD0
51
RXD0
52
D15
53
D14
54
D13
55
VSS
D12
56
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
/RD
I/OFUNCTIONNAME
I/O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
I/O
I/O
I/O
I/O
I/O
I/O
O
O
O
O
O
O
O
O
I/O
I/O
O
O
I/O
O
I/O
O
I/O
I/O
I/O
I/O
MTU I/O / DMA acknowledge / Port E
Port E
I
I
I
I
I
I
I
I
I
I
Ground
Address bus
Power supply
Address bus
Ground
Row address strobe / Port B
Column address strobe (low) / Port B
Column address strobe (high) / Port B
Ground
DRAM read / write / Port B
Address bus / Bus acknowledge / Port B
Address bus / Bus request / Port B
Address bus/ Port B
Ground
Read
Watch dog timer overflow
High write / Port A
Power supply
Low write
Ground
Chip select
Chip select
Interrupt request / Timer clock/ Port A
Timer clock / Interrupt request / Port A
Chip select
Chip select
Interrupt request / Port A / Serial clock
Data transmission / Port A
Data reception
Interrupt request / Port A
Data transmission
Data reception
Power on reset
Port E / DMA request
Port E / DMA acknowledge
Port E
I
Ground
I
I
Port F / Analog input
I
I
I
I
Analog ground
I
I
Port F / Analog input
I
Power supply
I
Ground
I
Port E
Power supply
I
Port E
Ground
I
Port E
Manual reset / Port E
I
14
PSR-550
1ICNIInitial clear85CMA3OProgram address bus
2RFCLKIIPLL Clock86CMA8OProgram address bus
3TM2IPLL Control87CMA2OProgram address bus
4AVDD_PLLPower supply88CRDOread signal
5AVSS_PLLGround89CMA1OProgram address bus
6MODE0ISWX dual mode90CUBOhigh byte effective signal
7VCC7Power supply91VCC91Power supply
8GND8Ground92GHND92Ground
9XINIcrystal oscillator93CS1OCS signal
10XOUTOcrystal oscillator94CMA0OProgram address bus
11MODE1ISWX separate mode95CLBOlow byte effective signal
12TEST0ITEST pin96CMA12OProgram address bus
13TESTONITEST pin97CMA11OProgram address bus
14AN0-P40IA/D converter98CMA10OProgram address bus
15AN1-P41IA/D converter99CMA9OProgram address bus
16AN2-P42IA/D converter100GND100Ground
17AN3-P43IA/D converter101CWEOwrite signal
18AVDD_ANPower supply102CMA16OProgram address bus
19AVSS_ANGround103CMA15OProgram address bus
20TXD0Ofor MIDI or TO-HOST104CMA14OProgram address bus
21TXD1Ofor MIDI105CMA13OProgram address bus
22EXCLKICrystal oscillator106CMD8I/OProgram memory Data bus
23SMD11I/OWave memory data bus107CMD7I/OProgram memory Data bus
24SMD4I/OWave memory data bus108CMD9I/OProgram memory Data bus
25SMD3I/OWave memory data bus109CMD6I/OProgram memory Data bus
26SMD12I/OWave memory data bus110CMD10I/OProgram memory Data bus
27SMD10I/OWave memory data bus111CMD5I/OProgram memory Data bus
28SMD5I/OWave memory data bus112CMD11I/OProgram memory Data bus
29SMD2I/OWave memory data bus113CMD4I/OProgram memory Data bus
30SMD13I/OWave memory data bus114CMD12I/OProgram memory Data bus
31SMD9I/OWave memory data bus115CMD3I/OProgram memory Data bus
32SMD6I/OWave memory data bus116CMD13I/OProgram memory Data bus
33SMD1I/OWave memory data bus117CMD2I/OProgram memory Data bus
34SMD14I/OWave memory data bus118CMD14I/OProgram memory Data bus
35VCC35Power supply119VCC119Power supply
36GND36Ground120GND115Ground
37SMD8I/OWave memory data bus121CMD1I/OProgram memory Data bus
38SMD7I/OWave memory data bus122CMD15I/OProgram memory Data bus
39SMD0I/OWave memory data bus123CMD0I/OProgram memory Data bus
40SMD15I/OWave memory data bus124CMA21OProgram address bus
41SOEOread signal125PDT15I/OSWX access data bus
42SWEOwrite signal126PDT14I/OSWX access data bus
43SRASORAS signal127PDT13I/OSWX access data bus
44SCASOCAS signal128PDT12I/OSWX access data bus
45REFRESHOREFRESH signal129PDT11I/OSWX access data bus
46CS0OCS signal130PDT10I/OSWX access data bus
47SMA0OMemory address bus131PDT9I/OSWX access data bus
48SMA16OMemory address bus132PDT8I/OSWX access data bus
49VCC49Power supply133VCC133Power supply
50GND50Ground134GND134Ground
51SMA1OMemory address bus135PDT7I/OSWX access data bus
52SMA15OMemory address bus136PDT6I/OSWX access data bus
53SMA2OMemory address bus137PDT5I/OSWX access data bus
54SMA14OMemory address bus138PDT4I/OSWX access data bus
55SMA3OMemory address bus139PDT3I/OSWX access data bus
56SMA13OMemory address bus140PDT2I/OSWX access data bus
57SMA4OMemory address bus141PDT1I/OSWX access data bus
58SMA12OMemory address bus142PDT0I/OSWX access data bus
59SMA5OMemory address bus143VCA143Power supply
60GND60Ground144GND144Ground
61VCC61Power supply145PAD2ISWX access address bus
62SMA11OMemory address bus146PAD1ISWX access address bus
63SMA6OMemory address bus147PAD0ISWX access address bus
64SMA10OMemory address bus148VCC148Power supply
65SMA7OMemory address bus149GND149Ground
66SMA9OMemory address bus150PCSIChip select
67SMA17OMemory address bus151PWRIwrite enable
68SMA8OMemory address bus152PRDIread enable
69SMA18OMemory address bus153RXD0Ifor Midi or TO-HOST
70SMA19OMemory address bus154RXD1Ifor Midi or Key scan
71SMA20OMemory address bus155SCLKIIEXT Clock
72SMA21OMemory address bus156ADINIA/D converter
73SMA22OMemory address bus157ADLROA/D converter LR clock
74SMA23OMemory address bus158DO0ODAC
75CMA20OProgram address bus159DO1ODAC
76CMA19OProgram address bus160SYSCLKO1/2 clock
77VCC77Power supply161VCC161Power supply
78GND78OGround162GND162Ground
79CMA18OProgram address bus163WCLKOfor DAC LR clock
80CMA17OProgram address bus164QCLKO1/12 clock
81CMA5OProgram address bus165BCLKOIIS-DAC clock
82CMA6OProgram address bus166SYIISynch signal
83CMA4OProgram address bus167IRQ0IInterrupt request
84CMA7OProgram address bus168NMIIInterrupt request
PIN
NO.
NAME I/O FUNCTION
PIN
NO.
NAME I/O FUNCTION
● HG73C205AFD (XU947C00) SWX00B (Tone Generator)
DM : IC200
15
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