EF5200D |
(7WV2)OTHER |
EF5200(E) |
(7WV3)OTHER EF6600(E) (7WW3)OTHER |
EF5200 |
(7WV4)AUS EF6600E (7WW4)AUS |
EF6600DE |
(7WW2)OTHER EF5500TE (7WW8)CHN |
|
|
217WV–400E1
A2
EF5200D/EF5200(E)/EF6600DE/
EF6600(E)/EF5500TE
PARTS CATALOGUE E2001 by Yamaha Motor Co., Ltd.
1st Edition, Oct. 2001 All rights reserved.
Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd.
is expressly prohibited.
A3
A4
This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.
1.Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News.
It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News.
2.Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts
“LM” Local Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.)
3.Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below.
EXAMPLE CARBURETOR ASSY
.JET, PILOT
.NOZZLE, MAIN
4.Number of component for assembly
The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.
EXAMPLE
PART NO. |
DESCRIPTION |
Q’TY REMARKS |
|
|
|
2F5–83310–60 |
FRONT FLASHER LIGHT ASSY |
2 |
115–83311–60 |
.BULB (6V–18W) |
1 |
5. Applicable Starting Serial No. and Color Code
Engine Serial No.
Color |
Color Name |
Abbrevi- |
MODEL |
|
Code |
ation |
|||
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|||
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7WV2 |
|
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7WV3 |
|
|
|
|
|
|
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|
|
7WV4 |
|
|
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|
|
|
00NJ |
FARAWAY BLUE |
FWB |
7WW2 |
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7WW3 |
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7WW4 |
|
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|
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|
|
|
7WW8 |
|
|
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|
|
6.Note that the illustrations for reference in finding parts numbers, not to be used for assembling. When assembling, please use the applicable service manual.
7.The asterisk (*) before a reference number indicates modification items after the first edition.
A5
Engine Serial No.
This parts catalogue is related to the parts for the models in the list below.
MODEL CODE |
MODEL NAME |
DESTINAITION |
|
SPECIFICATION (OUT LINE) |
ENGINE SERIAL NO |
|
|
|
|
|
|
|
|
7WV2 |
EF5200D |
OTHER |
|
120/240V–60Hz |
7WV–200101 |
|
|
|
|
|
|
|
|
7WV3 |
EF5200 |
OTHER |
|
220V–50Hz |
7WV–300101 |
|
|
|
|
|
|
|
|
7WV3 |
EF5200 |
CHINA |
|
220V–50Hz |
7WV–320101 |
|
|
|
|
|
|
|
|
7WV3 |
EF5200E |
CHINA |
|
220V–50Hz |
7WV–330101 |
|
|
|
|
|
|
|
|
7WV3 |
EF5200E |
OTHER |
|
220V–50Hz |
7WV–360101 |
|
|
|
|
|
|
|
|
7WV3 |
EF5200 |
OTHER |
|
220V–60Hz |
7WV–370101 |
|
(PER,PHL,SAU) |
|
|||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
7WV3 |
EF5200 |
SOUTH AFRICA |
|
220V–50Hz |
7WV–380101 |
|
|
|
|
|
|
|
|
7WV4 |
EF5200 |
AUSTRALIA |
|
240V–50Hz |
7WV–400101 |
|
|
|
|
|
|
|
|
7WW2 |
EF6600DE |
OTHER |
|
120/240V–60Hz |
7WW–200101 |
|
|
|
|
|
|
|
|
7WW3 |
EF6600 |
OTHER |
|
220V–50Hz |
7WW–300101 |
|
|
|
|
|
|
|
|
7WW3 |
EF6600 |
CHINA |
|
220V–50Hz |
7WW–320101 |
|
|
|
|
|
|
|
|
7WW3 |
EF6600E |
CHINA |
|
220V–50Hz |
7WW–330101 |
|
|
|
|
|
|
|
|
7WW3 |
EF6600E |
OTHER |
|
220V–50Hz |
7WW–370101 |
|
|
|
|
|
|
|
|
7WW3 |
EF6600E |
OTHER |
|
220V–60Hz |
7WW–380101 |
|
(PER,PHL,SAU) |
|
|||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
7WW3 |
EF6600E |
SOUTH AFRICA |
|
220V–50Hz |
7WW–390101 |
|
|
|
|
|
|
|
|
7WW4 |
EF6600E |
AUSTRALIA |
|
240V–50Hz |
7WW–400101 |
|
|
|
|
|
|
|
|
7WW8 |
EF5500TE |
CHINA |
|
230/400V–50Hz |
7WW–820101 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
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|
A6 |
|
|
CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B2 CRANKSHAFT. PISTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B3 GOVERNOR 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B4 GOVERNOR 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5 CAMSHAFT.VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7 AIR SHROUD. STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8 INTAKE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B9 INTAKE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B10 CARBURETOR 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B11 CARBURETOR 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B12 EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B13 CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B14 FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B15 FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C2 BATTERY TRAY (FOR EL. START MODEL) . . . . . . . . . . . . . C3 FRONT WHEEL (OPTIONAL PARTS) . . . . . . . . . . . . . . . . . . C4 T.C.I.MAGNETO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C5 STARTING MOTOR (FOR EL. START MODEL) . . . . . . . . . . C6 GENERATOR 1 (FOR EF5200D/5200(E)) . . . . . . . . . . . . . . . C7 GENERATOR 2 (FOR EF6600D/6600(E)) . . . . . . . . . . . . . . . C9 GENERATOR (FOR EF5500TE) . . . . . . . . . . . . . . . . . . . . . . . C11 CONTROL BOX 1 (220V–50/60Hz:CHN,OTHER,ZAF) . . . . C13 CONTROL BOX 2 (120/240V–60Hz:OTHER) . . . . . . . . . . . . C15 CONTROL BOX 3 (240V–50Hz:AUS) . . . . . . . . . . . . . . . . . . D3 CONTROL BOX 4 (220V–50/60Hz:OTHER,CHN,ZAF) . . . . D4 CONTROL BOX 5 (120/240V–60Hz:OTHER) . . . . . . . . . . . . D7
CONTROL BOX 6 (240V–50Hz:AUS) . . . . . . . . . . . . . . . . . . D10
CONTROL BOX 7 (230/400V–50Hz:CHN) . . . . . . . . . . . . . . D12
EMBLEM.LABEL 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D14
INDEX
NUMERICAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M1
FIG. 1 CYLINDER
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
7WE–11111–00 |
HEAD, CYLINDER 1 |
|
|
7WG–11111–00 |
HEAD, CYLINDER 1 |
|
2 |
7WE–11181–00 |
GASKET, CYLINDER HEAD 1 |
|
|
7WG–11181–00 |
GASKET, CYLINDER HEAD 1 |
|
3 |
95817–10070 |
BOLT, FLANGE |
|
4 |
99530–14016 |
PIN, DOWEL |
|
5 |
95627–08618 |
BOLT, STUD |
|
6 |
94702–00331 |
PLUG, SPARK (NGK BPR4ES) |
|
7 |
7WG–11190–00 |
COVER, CYLINDER HEAD 1 |
|
8 |
JN6–11193–00 |
GASKET, HEAD COVER 1 |
|
9 |
95827–06030 |
BOLT, FLANGE |
|
10 |
7RH–11166–00 |
PIPE, BREATHER 1 |
|
11 |
95607–08700 |
BOLT, STUD |
B2
5200 |
6600 |
5500 |
1 |
|
|
|
1 |
1 |
1 |
|
|
|
1 |
1 |
4 |
4 |
4 |
2 |
2 |
2 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
4 |
4 |
4 |
1 |
1 |
1 |
2 |
2 |
2 |
|
|
|
REMARKS
FIG. 2 CRANKSHAFT. PISTON
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
7WR–11400–00 |
CRANKSHAFT ASSY |
|
|
7WR–11400–10 |
CRANKSHAFT ASSY |
|
2 |
JN6–11631–00–A0 |
PISTON (STD) |
|
|
7RH–11631–00–A0 |
PISTON (STD) |
|
|
JN6–11635–00 |
PISTON (0.25MM O/S) |
|
|
7RH–11635–00 |
PISTON (0.25MM O/S) |
|
|
JN6–11636–00 |
PISTON (0.50MM O/S) |
|
|
7RH–11636–00 |
PISTON (0.50MM O/S) |
|
3 |
JN6–11610–00 |
PISTON RING SET (STD) |
|
|
7RH–11603–00 |
PISTON RING SET (STD) |
|
|
JN6–11610–10 |
PISTON RING SET (0.25MM O/S) |
|
|
7RH–11604–00 |
PISTON RING SET (0.25MM O/S) |
|
|
JN6–11610–20 |
PISTON RING SET (0.50MM O/S) |
|
|
7RH–11605–00 |
PISTON RING SET (0.50MM O/S) |
|
4 |
447–11633–00 |
PIN, PISTON |
|
|
583–11633–00 |
PIN, PISTON |
|
5 |
93450–21053 |
CIRCLIP |
|
6 |
JN6–11650–00 |
CONNECTING ROD ASSY |
|
7 |
JN6–11654–00 |
.BOLT, CONNECTING ROD |
|
8 |
7WG–11454–00 |
WEIGHT 1 |
B3
5200 |
6600 |
5500 |
1 |
|
|
|
1 |
1 |
1 |
|
|
|
1 |
1 |
1 |
|
|
|
1 |
1 |
1 |
|
|
|
1 |
1 |
1 |
|
|
|
1 |
1 |
1 |
|
|
|
1 |
1 |
1 |
|
|
|
1 |
1 |
1 |
|
|
|
1 |
1 |
2 |
2 |
2 |
1 |
1 |
1 |
2 |
2 |
2 |
1 |
1 |
1 |
|
|
|
REMARKS
AP
AP
AP
AP
AP
AP
AP
AP
FIG. 3 GOVERNOR 1
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
7RH–11970–00 |
FLYWEIGHT SHAFT ASSY. |
|
2 |
7RH–11913–00 |
.WEIGHT |
|
3 |
7FK–11914–00 |
.SHAFT, WEIGHT |
|
4 |
90201–065K7 |
WASHER, PLATE |
|
5 |
93440–06107 |
CIRCLIP |
|
6 |
90201–067L0 |
WASHER, PLATE |
|
7 |
7KY–11917–00 |
COLLAR |
|
8 |
7RH–11922–00 |
FORK, GOVERNOR |
|
9 |
90201–08092 |
WASHER, PLATE |
|
10 |
90468–12006 |
CLIP |
|
11 |
7RH–11901–00 |
GOVERNOR ASSY |
|
12 |
97027–06030 |
BOLT |
|
13 |
92907–06600 |
WASHER, PLATE |
|
14 |
90173–06017 |
NUT, SQUARE |
|
15 |
7RH–11928–00 |
ROD, LINK |
|
16 |
90506–04458 |
SPRING, TENSION |
|
17 |
73A–11941–00 |
STAY |
|
18 |
73A–11931–00 |
LEVER |
|
19 |
98507–06035 |
SCREW, PAN HEAD |
|
20 |
90501–10264 |
SPRING, COMPRESSION |
|
21 |
7VX–11925–00 |
SPRING, GOVERNOR |
|
22 |
95807–06012 |
BOLT, FLANGE |
B4
5200 |
6600 |
5500 |
1
3
3
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
REMARKS
FIG. 4 GOVERNOR 2
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
7RH–11970–00 |
FLYWEIGHT SHAFT ASSY. |
|
2 |
7RH–11913–00 |
.WEIGHT |
|
3 |
7FK–11914–00 |
.SHAFT, WEIGHT |
|
4 |
90201–065K7 |
WASHER, PLATE |
|
5 |
93440–06107 |
CIRCLIP |
|
6 |
90201–067L0 |
WASHER, PLATE |
|
7 |
7KY–11917–00 |
COLLAR |
|
8 |
7RH–11922–00 |
FORK, GOVERNOR |
|
9 |
90201–08092 |
WASHER, PLATE |
|
10 |
90468–12006 |
CLIP |
|
11 |
7RH–11901–00 |
GOVERNOR ASSY |
|
12 |
97027–06030 |
BOLT |
|
13 |
92907–06600 |
WASHER, PLATE |
|
14 |
90173–06017 |
NUT, SQUARE |
|
15 |
7RH–11928–00 |
ROD, LINK |
|
16 |
90506–04458 |
SPRING, TENSION |
|
17 |
73A–11941–00 |
STAY |
|
18 |
73A–11931–00 |
LEVER |
|
19 |
98507–06035 |
SCREW, PAN HEAD |
|
20 |
90501–10264 |
SPRING, COMPRESSION |
|
21 |
7VX–11925–00 |
SPRING, GOVERNOR |
|
22 |
95807–06012 |
BOLT, FLANGE |
|
23 |
7RH–11998–00 |
BRACKET 1 |
|
24 |
95807–08016 |
BOLT, FLANGE |
|
25 |
7X6–11960–00 |
DIAPHRAGM ASSY |
|
26 |
95707–08500 |
NUT, FLANGE |
|
27 |
7RH–13545–10 |
HOSE 1 |
B5
5200 |
6600 |
5500 |
|
1 |
1 |
|
3 |
3 |
|
3 |
3 |
|
1 |
1 |
|
1 |
1 |
|
1 |
1 |
|
1 |
1 |
|
1 |
1 |
|
2 |
2 |
|
1 |
1 |
|
1 |
1 |
|
1 |
1 |
|
1 |
1 |
|
1 |
1 |
|
1 |
1 |
|
1 |
1 |
|
1 |
1 |
|
1 |
1 |
|
1 |
1 |
|
1 |
1 |
|
1 |
1 |
|
1 |
1 |
|
1 |
1 |
|
2 |
2 |
|
1 |
1 |
|
1 |
1 |
|
1 |
1 |
|
|
|
REMARKS
FOR EL. START MODEL FOR EL. START MODEL FOR EL. START MODEL FOR EL. START MODEL FOR EL. START MODEL
FIG. 4 GOVERNOR 2
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|||
|
|
||
28 7RH–13545–00 |
HOSE 1 |
B6
5200 |
6600 |
5500 |
1 1
REMARKS
FOR EL. START MODEL
FIG. 5 CAMSHAFT.VALVE
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
7WG–12170–00 |
CAMSHAFT ASSY 1 |
|
2 |
7WG–12287–00 |
.SPRING, DECOMPRESSION |
|
3 |
JN6–12111–01 |
VALVE, INTAKE |
|
4 |
7RH–12121–00 |
VALVE, EXHAUST |
|
5 |
JN6–12153–00 |
LIFTER, VALVE |
|
6 |
90501–264A9 |
SPRING, COMPRESSION |
|
7 |
J38–12117–01 |
RETAINER, VALVE SPRING |
|
8 |
J38–12118–00 |
COTTER, VALVE |
|
9 |
JN6–12151–00 |
ARM, VALVE ROCKER |
|
10 |
22F–12159–00 |
SCREW, VALVE ADJUSTING |
|
11 |
90170–05302 |
NUT |
|
12 |
J38–12156–00 |
SHAFT, ROCKER 2 |
|
13 |
JN6–12154–00 |
ROD, VALVE PUSH |
|
14 |
4G0–12119–00 |
SEAL, VALVE STEM |
B7
5200 |
6600 |
5500 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
1 |
1 |
1 |
2 |
2 |
2 |
1 |
1 |
1 |
|
|
|
REMARKS
FIG. 6 AIR SHROUD. STARTER
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
7WG–12621–10 |
CASE, FAN |
|
2 |
95807–06012 |
BOLT, FLANGE |
|
3 |
7RH–12651–01 |
AIR SHROUD, CYLINDER 1 |
|
4 |
7RH–15710–00 |
STARTER ASSY |
|
5 |
7RH–15711–00 |
.CASE, STARTER |
|
6 |
7RH–15714–00 |
.DRUM, SHEAVE |
|
7 |
7RH–15713–00 |
.SPRING, STARTER |
|
8 |
7RH–15741–00 |
.PAWL, DRIVE |
|
9 |
7RH–15716–00 |
.PLATE, DRIVE |
|
10 |
7RH–15715–00 |
.SPRING, FRICTION |
|
11 |
JK4–15743–00 |
.SPRING, RETURN |
|
12 |
7NJ–15793–00 |
.SCREW |
|
13 |
7RH–15751–00 |
.WIRE, STARTER |
|
14 |
7RH–15755–00 |
.HANDLE, STARTER |
|
15 |
95807–06008 |
BOLT, FLANGE |
|
16 |
7RH–15723–00 |
PULLEY, STARTER |
B8
5200 |
6600 |
5500 |
1 |
1 |
1 |
5 |
5 |
5 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
4 |
4 |
4 |
1 |
1 |
1 |
|
|
|
REMARKS
FIG. 7 INTAKE 1
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
7RH–14283–00 |
COVER, CARBURETOR 1 |
|
2 |
90480–13016 |
GROMMET |
|
3 |
7RH–13557–00 |
GASKET |
|
4 |
7RH–13596–00 |
JOINT, CARBURETOR 2 |
|
|
7RH–13596–10 |
JOINT, CARBURETOR 2 |
|
5 |
7RH–13557–00 |
GASKET |
|
6 |
7RH–13567–00 |
GASKET |
|
7 |
7RH–14411–01 |
CASE, AIR CLEANER 1 |
|
8 |
7RH–14412–01 |
CAP, CLEANER CASE 1 |
|
9 |
7RH–14468–00 |
PLATE,ELEMENT FITTING |
|
10 |
7RH–14451–00 |
ELEMENT, AIR CLEANER |
|
11 |
7RH–14429–00 |
SCREW |
|
12 |
7LV–14477–00 |
PLATE |
|
13 |
95707–08500 |
NUT, FLANGE |
|
14 |
95807–06016 |
BOLT, FLANGE |
|
15 |
90445–08743 |
HOSE (L120) |
B9
5200 |
6600 |
5500 |
1
1
1
1
1
2
1
1
1
1
1
2
1
2
1
1
REMARKS
FOR EL. START MODEL FOR EL. START MODEL FOR EL. START MODEL FOR EL. START MODEL
FOR EL. START MODEL
FIG. 8 INTAKE 2
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
7G5–87188–00 |
BINDER |
|
2 |
7RH–14283–00 |
COVER, CARBURETOR 1 |
|
3 |
90480–13016 |
GROMMET |
|
4 |
7RH–13557–00 |
GASKET |
|
5 |
7RH–13596–00 |
JOINT, CARBURETOR 2 |
|
|
7RH–13596–10 |
JOINT, CARBURETOR 2 |
|
6 |
7RH–13557–00 |
GASKET |
|
7 |
7RH–13567–00 |
GASKET |
|
8 |
7RH–14411–01 |
CASE, AIR CLEANER 1 |
|
9 |
7RH–14412–01 |
CAP, CLEANER CASE 1 |
|
10 |
7RH–14468–00 |
PLATE,ELEMENT FITTING |
|
11 |
7RH–14451–00 |
ELEMENT, AIR CLEANER |
|
12 |
7RH–14429–00 |
SCREW |
|
13 |
7LV–14477–00 |
PLATE |
|
14 |
95707–08500 |
NUT, FLANGE |
|
15 |
95807–06016 |
BOLT, FLANGE |
|
16 |
7LV–13546–00 |
HOSE 2 |
|
17 |
90445–08741 |
HOSE (L45) |
|
18 |
90413–05013 |
WAY 3 |
B10
5200 |
6600 |
5500 |
|
1 |
1 |
|
1 |
1 |
|
1 |
1 |
|
1 |
1 |
|
1 |
1 |
|
1 |
|
|
2 |
2 |
|
1 |
1 |
|
1 |
1 |
|
1 |
1 |
|
1 |
1 |
|
1 |
1 |
|
2 |
2 |
|
1 |
1 |
|
2 |
2 |
|
1 |
1 |
|
1 |
1 |
|
1 |
1 |
|
1 |
1 |
|
|
|
REMARKS
FOR EL. START MODEL FOR EL. START MODEL FOR EL. START MODEL FOR EL. START MODEL
FOR EL. START MODEL FOR EL. START MODEL FOR EL. START MODEL