This product complies with the requirements concerning electromagnetic compatibility (EMC)
stipulated in Council directive no. 89/336/EEC of 3rd may 1989, alteret at directive no.
92/31/EEC, on the approximation of the laws of the member states relating to electromagnetic compatibility.
CE approvals
We declare that the SuSix® transmitter and ultrasonic sensors comply with the values stipulated
in EN-61010-1 and EN 61326-1.
Ex approval
The SuSix® sensor is approved for mounting in explosive amospheres: Ex II G3.
Thank you for choosing the MJK SuSix® Turbidity and Suspended Solids
Transmitter. We have done our utmost to design and manufacture a quality
transmitter that satisfies your requirements.
The SuSix® Transmitter, consisting of a sensor, a converter and a display,
is easy to install, calibrate and put into service. However, read this manual
first to get familiar with the SuSix® Transmitter and all its features.
The equipment must be handled and operated as instructed by the
manufacturer, MJK Automation to ensure stable operation and accurate
measurements.
The SuSix® sensor is equipped with two light-emitting diodes (LEDs,
transmitters) and four emitter diodes (receivers). The readout is based on
several measurements utilizing all the diodes to compensate for errors like
dirt adhesion, worn diodes or scratches on the lenses.
SuSix® is available in two versions – a sensor with or without a dirt wiper
and a screw thread for submerged installation in tanks or a fitting for installation in tubes. The principles for use are identical for both versions.
You can always contact your local representative or the MJK hot lines for
advice and guidance:
Visit our web sites at www.mjk.com to learn more about MJK Automation,
our other products and the people behind them.
SuSix® is a registered trademark of MJK Automation A/S, Denmark.
MJK Automation is a Xylem Brand
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About this Manual
This manual is divided into a table of contents, ten chapters, five appendices, four fold-out pages and one index.
1. Introduction
Contains a presentation of the MJK SuSix® Turbidity and Suspended
Solids Transmitter, the structure of this manual and the operating principles.
2. Safety, Repair and Product Identification
Provide answers to issues regarding safety, mounting, repair,
restrictions and product identification.
3. Sensor Installation
Contains installation guidelines such as correct and wrong positioning
of the sensor in the liquid, min. and max. distances to walls and other
solid faces, and installation in tubes.
4. Sensor Calibration
Turbidity measurements require no calibration, but detailed calibration
procedures and flow charts for suspended solids calibration are available.
5. Converter
Describes the physical specifications and installation rules for the con-
verter such as power supply, in- and outputs, sensor/converter/
display configurations, etc.
6. System Configuration Examples
Illustrate how SuSix® Turbidity and Suspended Solids Transmitters can
be interconnected with for example MJK MagFlux® flow meters in reallife scenarios.
7. Startup
Describes important checks and basic settings to get started including
the display and keyboard user interface.
8. SuSix® Menus
Contains a comprehensive description of the SuSix® menus, options
and utilities.
9. Mechanical Dimensions
Lists the SuSix® Turbidity and Suspended Solids Transmitter dimen-
sions and specifications.
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10. Maintenance
Procedures for cleaning the sensor, the converter, replacing wipers and
functional test are described.
* * * * *
Appendix A. Pop-up Events / Error Messages
Lists possible pop-up messages, explains their meaning and offer
solutions to error conditions.
Appendix B. MJK-Field Link Software Upgrade
Describes in detail how to utilise the unique and intuitive MJK-Field Link
software program to upload new display and converter firmware
versions.
Appendix C. Front Panel Cut-out Drawing
A 1:1 scale drawing of the front panel outline and cut-out area for
installation and mounting purposes.
Appendix D. Log Files
An example log file illustrates the format and explains the entries.
Appendix E. Digital Input/Output Connections
Illustrates how the digital in- and outputs can be interconnected.
* * * * *
Main Menu Overview
A continuous presentation of the main menu structure
Converter Setup Menu Overview
A continuous presentation of the converter setup menu structure
Service Menu Overview
A continuous presentation of the service menu structure
Display Configuration Menu Overview
A continuous presentation of the display configuration menu structure
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Operating Principles
The SuSix® transmitter is an instrument for measuring turbidity and suspended solids. The transmitter consists of a sensor, a converter and a
display unit.
Operating principles
The SuSix® sensor uses a patented 6-channel, multi-beam, pulsed infrared light system providing a single sensor for both turbidity and suspended
solids measurement. The turbidity measurement complies with ISO standard 7027.
The advanced optical system is combined with a patented progressive algorithm using neural logic to generate a reliable high quality measurement.
All of the optical systems within the transmitter is fitted with automatic
self-diagnostics that ensure accurate measurements. The optical algorithm
compensates for errors due to fouling or aging of the optical array, and
an additional feature is a system that compensates for gas bubbles in the
sample media.
Sensor with wiper Effect of wiper
Physical fouling of the sensor head can be eliminated by an optional sensor wiper system (see pictures above).
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2. Safety, Repair and Product Identification
Safety instructions
• Read this manual carefully.
• Pay attention to the environment on the installation site.
• Wear necessary protective equipment and follow all current safety
regulations.
• SuSix® can invoke a start signal for dangerous machinery. Always
ensure that connected machinery and other equipment are effectively
put out of service (that is to remove the main fuses and lock main and
security switches in off-position) before commencing configuration,
fault finding, servicing, maintenance work, etc.
• WARNING: There is a risk of lethal, electrical shock from the "Mains
supply" terminals "N" and "L". Be careful not to touch these terminals
while the SuSix® is being serviced.
• WARNING: Incorrect installation or use can lead to body injury and/or
material damage!
Physical Mounting
The SuSix® converter/display unit must not be mounted in explosion
hazardous areas!
SuSix® may only be installed and commissioned by authorized MJK personnel, and all national and local regulations must be complied with.
Repair
Repair must only be made by authorized MJK personnel or by a service
representative approved by MJK.
Product Identification
A delivery will usually consist of a SuSix® sensor and a SuSix® converter
with or without a display unit.
Check that the item(s) delivered corresponds to the ordered item(s). The
part number is printed on an identification label sticked onto the converter
shipping box and on a label on the converter itself.
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3. Sensor Installation
Important!
To ensure safe and optimal functionality of the SuSix® transmitter,
the instructions below must be followed closely.
• The sensor must be mounted in a location where it is possible to per-
form a representative suspended solids measurement.
• If the suspended solids transmitter is mounted in open air, protect it
against the influence of the elements using for example a rain roof.
• Fittings and mountings must be capable of carrying the transmitter’s
weight (approx. 5 kg), and vibrations from for example pumps and
other equipment must be avoided.
• The system should be installed to facilitate access to the suspended
solids transmitter operator panel and sensor without risking personal
injury during normal operation, maintenance, cleaning of sensor, etc.
• The suspended solids transmitter must be connected to a mains outlet
that complies with national and local regulations.
• All cables must be installed, connected and mounted to minimize me-
chanical impact and electrical influence from other installations.
• The sensor cable’s maximum tensile load is adjusted to the sensor
weight.
• The sensor is a mechanical instrument. Be careful not to damage the
sensor windows. The accuracy will deteriorate, if the optics is subject
to heavy pollution, or if a steel brush is used for cleaning.
• All fuses are located on the suspended solid transmitter’s motherboard.
WARNING!
The suspended solids transmitter must not be powered until the
transmitter is correctly mounted and connected!
WARNING!
Connections to the suspended solids transmitter must not be
disconnected while the transmitter is powered.
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Motion in the liquid
The liquid has to remain in motion and mixed. It is possible to achieve this
by constantly circulating the liquid, or by installing the sensor at a place
with a constant flow.
Faulty measurement due to stagnant liquid
As soon as the liquid becomes stagnant, and the suspended solids start
for sedimentation, the sensor does not recognize the suspended solids
anymore. For calibration in a sample bucket it is necessary to stir gently
the liquid, or to constantly move the sensor in order to achieve reliable
measuring results. Observe that you keep the minimum distances from the
bucket walls.
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Mounting / position
The flow direction should be parallel to the sensor surface. This prevents
turbulences at the sensor head.
Correct installation
In case of low suspended solids concentration, whirls and turbulences can
falsify the measuring result.
Incorrect installation!
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Mechanical installation of a submerged sensor
Preparation
Select an easy-to-get-to position for a measuring point which can produce
a valid and representative measuring value.
Position of submerged sensor
The following three steps are of vital importance for getting optimal measuring values.
1. The sensor (the optics) must be submerged at least 5 mm in the liquid.
2. The sensor to wall distance must be at least 250 mm.
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3. The distance from the sensor head (the optics) to solid faces (for exam-
ple bottom and walls) must be at least 30 - 80 mm (depending on the
liquid’s concentration).
Mechanial installation of sensor in a tube (in-line)
Mounting guidelines
1. The optical windows row have to be arranged lengthwise to the me-
dium flow direction (1).
2. Keep the minimal insertion depth >5 mm (2).
3. Control the minimum distance to the opposite wall. Must be >30 …80
mm depending on the concentration (3).
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✔
✘
✔
✘
4. Make sure that the sensor is mounted within ± 45 degrees from the
horizontal plane (see below).
- 45 degrees
0
+ 45 degrees
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5. An in-line welding stud must be welded to the tube at an angle of 90
degrees in all directions (see below).
90 degrees
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6. This drawing below illustrates a SuSix® sensor installed in an in-line
clamp fitting with parts and dimensions.
MJK, 206310-12 SuSix® sensor
GPA, ZFP 040-R040
PP- d40 x 1½” inner RG
1½” welding stud, 1½” outer thread RG
122 mm
EN 5.10 SuSix Manual 1406
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19
1½”
nippel
Min. Ø100 mm
90 degrees
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Installation / Removal using Insertion Fitting 155210
Warnings : Max. operating pressure is 6 bar (720 N).
Max. residual pressure when changing sensor is 1 bar (120 N).
The sensor guide (2) is not a safety component
The inser tion fitting is not fully assembled from the factory
Be careful when dealing with corroding and toxic substances
Be careful when dealing with lines under pressure
Required Tools and Materials
• 5 mm hex key
• LOCTITE® 577 sealant
4
2
3
T
6
1
5
AB
7
Measure position Service position
Preparing the Insertion Fitting before welding to tube
The nuts on the ball valve housing (see A and B arrows) have not been
tightened and secured with a sealant from the factory. This allows the
customer to rotate, position and secure the ball valve as required on the
installation site.
1. Loosen/remove the A and B nuts, and rotate the ball valve to its final
position.
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2. Apply Loctite 577 around the male threads (skipping the leader),
tighten the A and B nuts, and allow the sealant to cure for about 72
hours (3 days) to achieve full strenght.
3. Weld the Insertion Fitting to the tube (see also pages 17 - 19).
Installation of the Sensor
1. Set the sensor guide handle (7) in "Service" position.
2. Open the air relief valve on the underside (1) with a 5 mm hex key.
3. Carefully insert the sensor into the insertion fitting's built-in gasket
(inside 6) and lead the other end into the sensor guide (2).
4. Close the air relief valve on the underside (1) with a 5 mm hex key.
5. Make sure that the residual, in-line pressure is max. 1 bar !
6. Support the sensor end piece (3) and slowly open the ball valve (4).
Note: Rebounds may occur at this point !
7. Release (pull out) the safety lock (5), and at the same time pull the sensor guide handle (7).
8. When the end piece (3) touches the insertion fitting body (6), the sensor
guide handle (7) has reached its "Measure" position, and the safety
lock (5) engages (falls into place) with audible click.
9. Make sure that the safety lock (5) has been engaged (in locked position).
Removal of the Sensor
1. Make sure that the residual, in-line pressure is max. 1 bar !
2. Release (pull out) the safety lock (5), and at the same time push the
sensor guide handle (7) forwards to extract the sensor from the insertion fitting body (6).
Note: Rebounds may occur at this point !
3. The sensor guide handle (7) is in "Service" position, when the safety
lock (5) engages with a click.
4. Close the ball valve (4).
5. Open the air relief valve (1).
6. Support the sensor end piece (3), and carefully lift the sensor out of the
sensor guide (2).
7. Close the air relief valve (1).
8. Remove the sensor.
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4. Sensor Calibration
Turbidity
The SuSix® sensor is factory calibrated for turbidity measurements. No
further calibration is required.
Suspended Solids
Calibration is required prior to using the SuSix® for suspended solids
measurements.
Important!
Suspended solids calibration must be carried out at fixed
intervals.
If a distinct change in composition and/or colour of the process appears,
the SuSix® must be re-calibrated immediately.
Note: Representative measuring values can only be expected if the
calibration point is obtained at a sludge concentration of more
than 50% of the application’s nominal range.
Calibration may be 1-point, 2-point or 3-point as required. Normally a
1-point calibration will be sufficient.
Zero-point calibration is not required!
Calibration Procedures
1. Take out the SuSix® sensor and clean it according to the directions in
the section about cleaning the sensor during maintenance.
2. Extract a sample from the actual process.
The necessary volume must be at least 10 litres. The sample is analyzed at a laboratory, and the content of suspended solids can be
determined. This value must be kept as it is required later on.
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3. Dip the SuSix® sensor in the sample stirring continuously, or leave it in
the fluid in which the suspended solids measurement is going to take
place.
Ensure sure that the extracted sample does not sediment (deposit) by
stirring continuously.
Important!
If the signal from the suspended solids sensor changes very
slowly on the display, make sure that the signal attenuation is not
set too high. Check likewise in the “Averaging” menu that the
response time is not set too high.
4. Proceed to “Sensor Calibration” in the “Converter Setup” menu (see
below).
Note that the options "Sensor Calibration", "Cleaning" and "Solid
curve" will be marked with an "NA" (not applicable), if they cannot be
selected (for example if wrong units have been chosen).
Sensor Calibration
Averaging
Units
mA output
Cleaning
Solid curve
High Alarm
Low Alarm
Sensor error
Status
Factory settings
Service menu
Back Select OK
6. Press “Start” to start loading of the actual sample’s values.
During this process a bar graph is displayed indicating the progress
from 0-100 %.
Start point
1./2./3. point
Measureing
Progress
[||||||||||||||||| ] 45%
Cancel
Measure point 1/2/3
Done
Progress
[ 100% ]
Exit Next
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Averaging
QualityimprovementNoYes
BackSelect>
accordingly
Averaging
(from1sekto120min)
BackSelect>
Adjustcalibration
Adjust samples
Clear”Adjustsamples”
Clear”Adjustmentsample”NoYes
BackSelectOk
Clear”Measurementsample”
Clear”Measurementsample”
7. After data loading is finished, a realignment of the measured value with
respect to the previously measured laboratory value is required.
Select ” Adjust samples” in the “Sensor Calibration” menu, select ”1.
point” and close with OK.
Adjust sample
1 Measured10,2 g/l
2 Measured8,11 g/l
3 Measured5,87 g/l
Back Select OK
Adjust
1. point
1. point
Back Select >
Ok
Select point
NoYes
BackSelectOk
00010,2 g/l
Next
8. Select ”Adjust” in ”1. point” and enter the value from the analyzed laboratory sample.
If a 2- or 3-point calibration is required, repeat the previous steps replacing “1. point” with “2. point” and/or “3. point”.
If you want to delete a calibration point (the measured value), you can do it
from the ”Clear "Measurement sample"” menu.
Clear ”Measurement sample”
No
Yes
Back Select Ok
If you want to delete an alignment point (the entered value), you can do it
from the ”Clear "Adjustment samples"” menu.
Clear ”Adjustment sample”
No
Yes
Back Select Ok
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5. Converter
Electrical Mounting
Warning!
The SuSix® converter/display unit must not be mounted in
explosion hazardous areas!
Loosen the four screws (positions indicated by arrows) and remove the
display unit to gain access to the terminals.
Max. four MJK converters with Modbus
can be connected to one display unit:
Display unitConverter #4Converter #1
+DCGNDAB
Pink
Grey
Shield
Brown
display unit
display unit
++A BC2 N02C NON01PE N L
- -
-mA--D02--D01--DI--Display-
shielded cable.
521269
C1
2 wire
4 wire
shielded cable.
Mains
supply
521268
Fuse 24V AC: 500mA T
Fuse 115V AC: 125mA T
Fuse 230V AC: 63mA T
Line
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Power Supply
The flow converter must be supplied from a properly fused mains outlet, a
24 volt AC outlet, or a 10 - 30 V DC power supply/battery.
Power Supply 230 V AC, 115 V AC or 24 V AC
Terminal Designation
PE Protective ground
N 230 / 115 / 24 V AC neutral
L 230 / 115 / 24 V AC live
Power Supply 10 - 30 V DC
Terminal Designation
PE Protective ground
— DC neutral
+ DC live
The internal fuse ratings are:
Internal Fuse Ratings
VoltageRatingOrder no.Dimension
230 V AC 0.063 mA T5500305 x 20 mm
115 V AC 0.125 mA T5500355 x 20 mm
24 V AC 0.5 mAT5500495 x 20 mm
10 - 30 V DC 1.0 AT5500515 x 20 mm
The technical specifications/requirements for a 10 - 30 V DC power
supply/battery are:
Technical Specifications for 10 - 30 V DC Power Supply
Power consumption without display < 5 W
Power consumption with display < 8 W
Peak start current @12 V DC,1 second Approx. 1,5 A
Peak start current @24 V DC,1 second Approx. 1 A
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Changing the Power Supply Voltage 230/115 V AC
To change the input mains voltage from 230 V AC to 115 V AC (or vice
versa) proceed as follows:
1. Loosen the four screws on the front and lift out the display (see also
page 29).
2. Note down the color and position of the wires in the terminal blocks,
and then loosen the terminal screws.
3. Unscrew the two screws that hold the metal cover and then remove it.
4. Unscrew the four screws that hold the mother PCB (the printed circuit
board with all the electrical components).
5. Remove the mother PCB and look at the back side.
This is what you should expect to see for a 230 V AC configuration:
230 V AC single jumper position
6. Unsolder and remove the jumper indicated by the arrow.
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7. See on the following picture where two jumpers must be inserted for a
115 V AC configuration:
115 V AC dual jumper positions
8. Insert and solder 2 jumpers (wires) in the positions indicated by the
black arrows.
9. Turn around the PCB and replace the 63 mAT fuse on the right side
with a 125 mAT fuse ( or vice versa going from 115 VAC to 230 VAC).
10. Re-insert the PCB and re-assemble the converter (see also steps 4, 3,
2 and 1).
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Analogue Output
The analogue output is an active output with a maximum load of 800Ω.
Analogue Output
TerminalDesignation
AO+4-20 mA
AO
-
4-20 mA
The analogue output can be programmed for indication of primary units.
See details on page 61.
Digital Output
SuSix® has two digital outputs - DO1 with an opto (light triggered) relay
and DO2 with an electro-mechanical relay.
They can both be programmed for the following functions:
- Sensor error
- High and low alarms
Opto Relay
TerminalDesignation
DO1 ComMax. 50 V DC /120 mA
DO1NO
Electro-mechanical relay
TerminalDesignation
DO2 ComMax. 50 V DC /1 A
DO2NO
DO1 shares the common terminal (Com) with DI.
See also application examples in Appendix E. Digital Input/Output Connections on page 111.
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Digital Input
SuSix® has one digital input which can be activated with a voltage higher
than 10 V DC and de-activated with a voltage lower than 5 V DC.
Digital Input
TerminalDesignation
DICom
DIMax. 30 V DC
The digital input (DI) can be programmed for the following functions:
- start and pause cleaning function
- Solid curve
DI shares the common terminal (Com) with DO 1.
See also application examples in Appendix E. Digital Input/Output Connections on page 111.
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Converter Terminals
Max. four MJK converters with Modbus
can be connected to one display unit:
Display unitConverter #4Converter #1
shielded cable.
+DCGNDAB
Pink
Grey
display unit
++A BC2 N02C NON01PE N L
Brown
display unit
- -
-mA--D02--D01--DI--Display-
Shield
521269
C1
2 wire
4 wire
shielded cable.
Mains
supply
Line
521268
Fuse 24V AC: 500mA T
Fuse 115V AC: 125mA T
Fuse 230V AC: 63mA T
SuSix® converter terminals
Flip the green label with "SuSix®" printed on it (see arrow) to the right to
gain access to the sensor connection terminals (see next page).
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www.mjk.com
Sensor and Mounting Kit / Connection Board Terminals
Connect the sensor wires to the SuSix converter (or to Mounting Kit
207030 PCB 510252 or to Connection Board 207030 PCB 510252-004)
with the wires coming from the sensor as shown below (see arrow).
Terminals
Wires from sensor Converter terminals
Mounting Kit 207030
PCB 510252
Pink+DCE12
GreyDC GNDE23
BrownAL14
WhiteBL25
ShieldShield GNDGND1
Max. four MJK converters with Modbus
can be connected to one display unit:
MJK SuSix® transmitters share communication protocols with other MJK
products like the MJK Magflux® flow meter and the MJK Connect data
transmitter, and can also share display units. This section illustrates two
configuration examples and includes cable connections and part numbers.
Magflux® with Blind Lid and SuSix® with Display Unit
SuSix® with Blind Lid, Magflux® with Blind Lid and a Remote Display
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Magflux® with Blind Lid and SuSix® with Display Unit
Configuration: Magflux® flow sensor/converter with a blind lid connected to a SuSix® transmitter with display unit
All SuSix® display read-outs are illustrated and described in this manual.
Chapter 6. SuSix® Menus (on page 47) gives a detailed description of
the 5-line LCD screen displays shown during setup, configuration and
normal operation.
The display shown above will in the remaining part of this manual be stylized to appear like this:
When several MJK units are interconnected, for example an Oxix® dissolved oxygen transmitter and a SuSix® turbidity and suspended solids
transmitter with different names and Modbus ID numbers, a "Display Overview Menu" is available at top level (press "Back" repeatedly):
Oxix1 91.9 %
Susix1578 mg/L
Back Select Display
All connected units are displayed and sorted by their ID numbers, and
consequently each unit can be selected and set up as required:
Oxix1
Oxygen
Important:
More connected units can only by managed as described above, if
each unit have been assigned a unique name and Modbus ID number. See page 81 for details.
Display Keys
The keys and the soft keys (variable key functions determined by the
display firmware) are used for initial programming and normal operation of
the flow meter.
The function(s) of the four available keys is displayed at the bottom of the
display. The symbols and actual functions are described in detail in the
sections that describe the individual menus.
Select Set up
% SAT
or
SuSix1 [X]
Prim.
Second 0.1%
Select Setup
mg/l
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Contrast Adjustment
Adjust the display contrast by pressing the two outmost keys simultaneously (indicated by the keys) and press the up/down keys as required.
Save the new setting by pressing the two outmost keys simultaneously.
System Reset
You can reset and refresh all system displays and key combinations by
pressing all four keys simultaneously.
This feature is especially useful during for example a service call, where the
display language (Dutch, Danish, etc.) cannot be understood by the local
service person. A system reset immediately sets the display language to
English.
The system reset must not be confused with the ultimate "Recover factory
settings" (see page 68) which deletes all local configurations/settings and
replaces them with default factory settings.
All the SuSix® menus and sub menus are shown and described in the
following sections.
Continous overviews of the menu and sub-menu structures are presented
at the end of this manual:
• Main Menu Overview (page 112)
• Converter Setup Menu Overview (page 114)
• Service Menu Overview (page 122)
• Display Setup Menu Overview (page 126)
Main Menu
1. Press the "Setup" key on the SuSix® display (see below) to enter the
SuSix® Main Menu.
SuSix1 [X]
The SuSix® Main Menu contains a number of sub menus (see figure
below).
2. Press the up/down keys to highlight the required menu line
(here: Specify main screen) and then press OK to select it.
EN 5.10 SuSix Manual 1406
Meas.
Select Setup
Specify Main Screen
Data Logger
Password
Set Sensor Name
Converter Setup
Display Setup
Back Select OK
47
FTU
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Turbidity and Suspended Solids Transmitter
LoginActivate/deactivateChangepassword
BackSelectOK
Setloginterval
0010sec
BackSelect>
DataLogger
SetSensorName
SuSix1
BackSelect>
SetSensorName
Specify Main Screen
Password
Typepassword
0000
BackSelect>
Changepassword
BackSelect>
ActivateDeactivate
BackSelectOK
Login
Activate/
Deactivate
Changepassword
Specify Main Screen
The "Specify Main Screen" menu allows you to customize the SuSix®
display to suit your requirements. You can add and remove five available
display lines and name/configure them individually.
1. Press the up/down keys to highlight the required menu line and then
press OK to select it.
2. Press the up/down keys to highlight the required option and press OK.
The available options are:
Not in use
The line not used. The freed space will be used by the other lines.
Meas.
Meas. (Measurement) displays the measured values in time in the pre-
defined unit (NTU, FTU, FNU or EBC for turbidity and mg/l, g/l, kg/l or
% for suspended solids).
Linie 1 - Sensor name
Select line
Linie 2 - Meas.
Linie 3 Linie 4 Linie 5
Back Select OK
Select line content
Not in use
Meas.
Homogeneity
Solid curve
Clock
Back Select OK
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Note: The units are defined later on in the "Converter setup/Units" menu
on page 60.
Homogeneity
Displays the homogeneity of the measurement. The value informs
about the composition of the liquid, not the quality of the measurement.
0% indicates full homogeneity.
100% indicates full non-homogeneity.
Solid curve
A liniarization curve can be selected depending on the application. It
only applies in suspended solids mode.
Clock
Time and date
The size of the display lines will automatically increase or decrease as the
number of display lines is removed or added to maximize the field of view
for the measured values
SuSix® provides a data logger with a capacity of approx. 20,000 entry
points. See Appendix D on page 107 for examples and descriptions of log
files.
The data logger operates after the FIFO principle (First In, First Out). If the
data logger is full and new data are coming in, the oldest data are discarded.
1. Press the up/down keys to highlight the required menu line
(here: Data Logger) and then press OK to select it.
Specify Main Screen
Data Logger
Password
Set Sensor Name
Converter Setup
Display Setup
Back Select OK
2. Press the up/down keys to change the highlighted digit, and then press
the right-key (>) to proceed to the next digit.
3. Continue until all digits have been set and press OK.
The log interval can be set in intervals from 10 seconds up to 9999
seconds.
Set log interval
Back Select >
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The data log contains:
• Date
• Time
• Flow values
In case of a power failure, the data logger continues when power returns.
If more converters are connected to one Display Unit, each converter has
its own individual log interval and can be sorted.
All converters share the same memory of 20.000 entry points.
The log data can be shown on the Display Unit or be stored in an external
CSV file. MJK-Field Link software is needed for transfer of data into CSV
file format via the USB port in the display unit. The format can be read in
for example Microsoft® Excel® (see Appendix D on page 107 for details).
An example of the log capacity of one sensor versus the time interval is
shown in the following table.
Log intervalLog capacity
SecondsMinutesHoursDays
10-55,562,31
30-166,676,94
-133314
-5166769
-103333139
-3010000417
-6020000833
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10000.00000MG/L
2007-08-21
15:25:42 1.31200MG/L
<<>>< >
SuSix1
Measurement
2312 mg/L
Select Graph
Graph Display
The content of the Data Logger can displayed on the Display Unit by
pressing the up/down keys, highlighting "Measurements" and selecting
"Graph"
SuSix1
2312 mg/L
Measurement
Select Graph
The Display Unit then shows the Graph screen. To return to the Main
Menu display screen, select "esc" by pressing the up/down keys simultaneously.
The Y axis is automatically scaled according to the maximum value of the
mA output.
Double-arrow keys jump forward and backward one screen frame at a
time. Single-arrow keys move the cursor forward and backward on the
screen.
The actual values at the cursor position is shown at the bottom of the
screen.
A password provides (and prevents) access to all the settings in the
Display and Converter unit. The code consists of a numeric 5-digit code
between 0 and 65535. If your current password is lost or forgotten, the
password protection can be overruled with the code "01750".
1. Press the up/down keys to highlight the required menu line
(here: Password) and then press OK to select it.
Specify Main Screen
Data Logger
Password
Set Sensor Name
Converter Setup
Display Setup
Back Select OK
2. Press the up/down keys to highlight the required option and then press
OK to select it.
Setloginterval
BackSelect>
Login
Type password
Back Select >
EN 5.10 SuSix Manual 1406
0010sec
Login
Activate/deactivate
Change password
Back Select OK
Activate/
Deactivate
Activate
0000
Deactivate
Back Select OK
53
SetSensorName
SuSix1
BackSelect>
Change password
Change password
Back Select >
0000
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The available options are:
Login
Use the up/down keys to set the digits one by one. Continue with >
until all digits have been set and then press OK.
Activate/deactivate
Write protection. Selecting "Activate" means that a password must
be entered to change vital settings. "Deactivate" disables password
protection.If your current password is lost or forgotten, the password
protection can be overruled with the code "01750".
Change password
The present 5-digit password can be changed as required.
A unique name and/or number, a function or a location can be assigned
for a sensor (here: "SuSix1"). It is consequently shown on the main display
with up to 4 display lines.
1. Press the up/down keys to highlight the required menu line
(here: Set Sensor Name) and then press OK to select it.
2. To change the default sensor name (SuSix1), press the left/right keys to
highlight the wanted character.
EN 5.10 SuSix Manual 1406
Specify Main Screen
Data Logger
Password
Set Sensor Name
Converter Setup
Display Setup
3. Press the up/down keys to change the highlighted character and then
press > to proceed to the next character.
4. Continue with > until all numeric and alphabetical characters have been
set to.
5. Press OK.
The available characters depend on the chosen language. English, for
example, provides the following character set:
a b c d e f g h i j k l m n o p q r s t u v w x y z A B C D E F G H I J K L M N
O P Q R S T U V W X Y Z <space> 1 2 3 4 5 6 7 8 9 and 0.
"Converter Setup" provides configuration options for calibration, alarms,
units, etc. See detailed descriptions in the following sections, and a continuous fold-out overview on page Gf-2 at the end of this manual.
1. Press the up/down keys to highlight the required menu line
(here: Converter Setup) and then press OK to select it.
Specify Main Screen
Data Logger
Password
Set Sensor Name
Converter Setup
Display Setup
Back Select OK
2. Press the up/down keys to highlight the required option and then press
OK to select it.
The available options are described in detail in the following sections.
EN 5.10 SuSix Manual 1406
Sensor Calibration
Averaging
Units
mA output
Cleaning
Solid curve
High Alarm
Low Alarm
Sensor error
Status
Factory settings
Service Menu
A complete, normalized linearization curve of the probe is installed by the
manufacturer. No further calibration is possible (or required).
Suspended solids calibration
There are no calibration standards pre-defined for the system. Each measurement must be calibrated individually, and it is possible to define two
suspended solids curves for use in different liquids.
Suspended solids calibration requires a sample to be evaluated in a
laboratory in order to set the relation between the measured point and the
actual value of the sample.
Averaging
The "Averaging" option sets the time period within which the measurements are smoothed and averaged.
The current measured value is compared with the standard deviation of
the previous measured values. This feature ensures that a sudden deviation in the liquid composition is eliminated in the measurement
Quality improvement
No
Yes
Back Select >
Yes
(from 1 sek to 120 min)
Back Select >
1. Select "Yes" in the "Quality improvement" window.
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Units
mAoutput
Fortsætterpåside5
4mAoutput
4mA=00.00g/l
accordingly
Yes
UsemAoutputYesNoBackSelectOK
2. Select the digits one by one with the left/right keys and set the value
with the up/down keys.
3. Press OK to save the final setting.
Units
The "Units" option sets the unit for turbidity and suspended solids. The
available units are shown below.
1. Press the up/down keys to highlight the required unit and then press
OK to select it.
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mA output
Fortsætterpåside5
mA Output
When a SuSix® is connected to a power supply for the first time, the
mA output is automatically set to provide 4 mA at zero and 20 mA at the
theoretical maximum value.
Changes in the mA setting will not affect the relay output settings.
Note: Both values can be set in the range 10 % to 120 %, making it
possible to increase or decrease the mA signal.
Use mA output
Yes
No
Back Select OK
Yes
4mA output
4 mA =00.00 g/l
Back Select OK
20 mA output
20 mA =20.00 g/l
Back Select OK
The mA output is an active output, and the maximum load is 800 Ohm.
The upper limit for the mA output is 20,5 mA
3,75 mA indicates the mA output is not in use
3,5 mA indicates values under 4 mA level
20,5 mA indicates value higher than 20 mA level.
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Cleaning
Menuisonly
shownifsensor
hardwareincludes
thecleaning
device
SelectcurveCurve1Curve2
BackSelectOK
Manual
Cleaning
If the sensor is the wiper type, the "Cleaning" menu is automatically available, and you may set the cleaning intervals as required.
Interval
Use DI to clean
Clean now
Maintenance
Back Select OK
Interval
Interval
Off
On
Back Select OK
Select cleaning interval
(20 - 255 Min)
Back Select >
060 Min
Use DI to clean
No
Yes
Back Select Ok
Delay
Back Select >
DI function
NO
NC
Back Select Ok
DI
00100 ms
Clean now
Yes
No
Back Select OK
Maintenance
Runtime 1000 hour
Count500
Back Select OK
Reset Maintenance
Yes
No
Back Select OK
Cleaning may be determined by a fixed time interval, by a digital input
signal (DI), by manual interaction (Clean now), or by a number of runtime
hours.
MaintenanceClean now
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Solid curve
Solid curve
It is possible to define two calibration curves for measuring suspended
solids in different liquids.
The calibration (liniarization) curves each requires a sample to be evaluated
in a laboratory in order to set the relation between the measured point and
the actual value of the sample.
The selection can be manual via the main display or automatic via the
digital input (DI).
A set point can be set to trigger an alarm (here: a high alarm) and to activate one of two relays or simply to display the alarm on the display.
Electro-mechanical relay
Opto relay
Display only
Not in use
Back Select OK
Electro-mechanical relay
On at unit
Back Select >
Off at unit
Back Select >
Delay
Back Select >
Relay function
NO
NC
Back Select >
7,42 g/l
7,42 g/l
00100 ms
Opto relay
On at unit
Back Select >
Off at unit
Back Select >
Delay
Back Select >
Relay function
NO
NC
Back Select >
7,42 g/l
7,42 g/l
00100 ms
Display only
On at unit
Back Select >
Off at flow
Back Select >
Delay
Back Select >
7,42 g/l
7,42 g/l
00100 ms
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Electro-mechanicalrelay
Delay
00100ms
BackSelect>
mAindicationHighLowOffBackSelectOk
RelayfunctionNONC
BackSelectOk
Low Alarm
Low alarm
A set point can be set to trigger an alarm (here: a low alarm) and to activate one of two relays or simply to display the alarm on the display.
Electro-mechanical relay
Opto relay
Display only
Not in use
Back Select OK
Electro-mechanical relay
On at unit
Back Select >
Off at unit
Back Select >
Delay
Back Select >
Relay function
NO
NC
Back Select >
7,42 g/l
7,42 g/l
00100 ms
Opto relay
On at unit
Back Select >
Off at unit
Back Select >
Delay
Back Select >
Relay function
NO
NC
Back Select >
7,42 g/l
7,42 g/l
00100 ms
Display only
On at unit
Back Select >
Off at unit
Back Select >
Delay
Back Select >
7,42 g/l
7,42 g/l
00100 ms
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Sensor error
Sensor error
SuSix® has two digital outputs - DO1 with an opto (light triggered) relay
and DO2 with an electro-mechanical relay. They can both be programmed
for a sensor error, whenever the 4 - 20 mA range has been exceeded.
Electro-mechanical relay
Opto relay
Display only
Not in use
The "Service Menu" provides options intended for service personnel during installation, calibration, operation, monitoring and maintenance.
Type password
Back Select >
Sensor data
Converter SW ver.
Product data
Reset counter time
Internal meas. & cal.
Calibrate mA
Test primary value
Read eventlog
Communication log
Back on stock
Back Select Ok
00000
All parameters can be read without any restrictions, but certain parameters
can only by changed after a password has been typed.
The "Service Menu", a submenu in "Converter setup", is intended for MJK
and other authorized service personnel during installation, calibration,
commissioning, operation, monitoring and maintenance.
Sensor Calibration
Averaging
Units
mA output
Cleaning
Solid curve
High Alarm
Low Alarm
Sensor error
Status
Factory settings
Service menu
Back Select OK
All parameters can be read without any restrictions, but certain parameters
can only by changed after a password has been typed.
Back Select >
Sensor data
Converter SW ver.
Product data
Reset counter time
Internal meas. & cal.
Calibrate mA
Test primary value
Read eventlog
Communication log
Back on stock
The SuSix® is delivered with a standard Modbus RTU protocol, and up to
four SuSix® and/or MagFlux® converters can be connected for concurrent
operation.
Add device
Change device addresse
Remove device
Change controller ID
Back Select OK
Change device addresse
Change device addresse
Device 1
Back Select OK
Change device 1
Back Select OK
Remove device
Remove device
Device 1
Back Select OK
When several converters are to be added, it is necessary to change each
converter device address to a unique ID address before connecting the
converter to the Display Unit.
Add device
Four SuSix® Converters can be connected to one Display Unit using the
RS485 interface connection. Note that only one Display Unit can be used
with several converters.
The Display Unit can easily be moved to another converters for readout
and configuration.
1. Select "Add Device", click OK and wait for the scan process to finish.
2. The found converters are finally displayed.
1
1
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Change device address
To change each converter's device adress it is required that you connect
the Display Unit to each converter one by one to change each converter's
device address. If neglected, a conflict between the units will arise when
the RS 485 serial loop is established.
Change for example "Device 1" to "Device 2" as follows:
1. Press OK and use the up/down keys to change "1" to "2".
2. Press OK.
The SuSix® converter ID is now changed to "2", and more converters can
be added to the Display Unit with the "Add Device" option.
Remove Device
If a device is to be removed from the Display Unit, proceed as follows:
1. Select the required device with the up/down keys.
2. Click OK to remove it.
The device is now removed from the Display unit and display returns to the
"Modbus" menu.
Change controller ID (display)
The display controller ID must be changed when several displays operate
with the same converter(s)
The "Factory settings" menu provides log deletion and resetting to factory
settings of the display unit.
Cancel
Delete log
Restore default language
Restore factory setting
Back Select OK
1. Press the up/down keys to highlight the required option and press OK.
Important:
The data logger will be reset, and all devices will be deleted from the
display Unit. This is indicated by the MJK start-up screen which is
displayed within a few seconds.
Display SW version
The "Display SW version" menu provides a read-out of the display software (actually firmware) version, the build date and last-edited date of the
the multiple languages file.
EN 5.10 SuSix Manual 1406
Display 841013-002
SW July 14 2007 14:14:03
Language841513-000
Back
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9. Mechanical Dimensions
Sensor
1” ISO RG
Converter and Display Unit
162
156
144
150
EN 5.10 SuSix Manual 1406
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89
83
M20
85
183
85
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Immersion Fitting
®
Immersion fitting
SuSix
order no. 155215
Wall bracket
for extension
Extension for
universal bracket
Universal
bracket
SuSix®
sensor
1000 mm
Insertion Fitting
Measure
position
187 mm
Two positions
43 mm
46 mm
475 mm
SuSix® sensor
Service
position
86EN 5.10 SuSix Manual 1406
126 mm
T
SuSix® insertion fitting
order no. 155210
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70 mm
Ø49 mm
100 mm
380 mm
55mm
200 mm
Turbidity and Suspended Solids Transmitter
Spareparts for Insertion Fitting
Spareparts for Insertion Fitting
Order numberSparepart
251712Teflon gasket 6,2 x 10 mm
551073Pipe clip
570092O-ring, polyethane, 40 x 50 x 10 mm
599029Loctite 577, 50 ml
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10. Maintenance
The SuSix® sensor should be cleaned on a regular basis to maintain its
accuracy.
Initially the the transmitter should be cleaned once a week or every two
weeks until the optimal cleaning interval can be determined.
Cleaning the Sensor - Once a Month
1. Remove the transmitter from the liquid.
2. Clean the sensor with a soft, moist cloth and clean water. A mild detergent or dishwashing liquid may be used.
3. Dry the sensor with a soft cloth.
4. Immerse the transmitter into the liquid to be measured.
Note: The accuracy will deteriorate, if the measuring optics are
scratched by for example a steel brush during cleaning.
5. The cleaning intervals may need to be shortened all depending on the
usage and the location.
Cleaning the Transmitter
When seen necessary the SuSix® transmitter may be cleaned with a soft,
moist cloth.
Functional Tests - Once a Year
Electronics
1. Check the suspended solids transmitter calibration.
2. Tighten the terminal screws and ensure that all leads are connected
correctly.
3. A service contract maintains the equipment reliability and accuracy. Get
in contact with MJK’s national sales and service representatives.
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Replacing Wipers and Gaskets - Every Two Years
Maintenance interval
SuSix® sensors with wipers call for replacement of the wiper drive shaft
gasket every 2 years.
Requirements
Maintenance must be carried out by MJK authorized personnel only in an
electrostatic discharge secured area (ESD).
Required materials
Required materials
• Wiper Kit, order number 206350 includes:
- Wiper
- Screwdriver
- Screw and gasket
- User instructions
• Soft cloth
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Install the new gasket and wiper
1. Move the sensor from the process fluid.
2. Disconnect the sensor from the converter and all electrical connections.
3. Clean and wipe the sensor off thoroughly.
4. Position the probe in a stable,
upright position.
5. Unscrew by hand the wiper with
shaft counter-clockwise
(see figure 1).
DO NOT loosen or remove the
screw!
6. Turn by hand the replacement wiper
with shaft and O-rings
(figure 2) clockwise (figure 3).
7. Tighten with a torque of 15 Ncm.
8. It is very important that the wiper is
secured in its resting position indicated by the white area
(see figure 4). Otherwise the wiper
will block the optics and the sensor
will not measure correctly.
9. If the wiper is not secured within the
white area, loosen the screw and
reposition the wiper correctly and
tighten the screw again.
10. Reconnect the sensor to the converter and put the sensor back into
operation.
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Appendix A. Pop-up and Error Messages
Alarms
Current overrangeAlarm - The mA connection has
exceeded the 4 - 20 mA range. For
example 3,5 or 20,5 mA.
Factory reset occurredAlarm - A factory reset has oc-
cured. Some settings have
changed. Check all used settings.
High alarmAlarm - The high set point has
been detected.
Low alarmAlarm - The low set point has been
detected.
mA connectionAlarm - The mA connection is not
connected. If the current-out is
used, deactivate mA Current out to
stop this alarm.
Errors
CalibrationError - 1. Perform calibration (see
page 99) and/or check the units
and ranges (see page 60).
Eeprom write errorError - Eeprom write error. If error
performed when in solid mode.
Change mode and try again.
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SensorError - General sensor error that
may also be transferred to a relay
output.
Contact MJK.
Sensor communicationError - Check the cable condition
and tighten the connectors.
Sensor hardwareError - Change the sensor hard-
ware.
Sensor settingError - Some settings are wrong or
have been changed.
Sensor supplyError - The sensor supply is too
low or too high. Check the sensor
cable connection.
Sensor wiperError - Make sure that the wiper is
free to move and not obstructed by
dirt deposits.
SystemError - Internal VCC error. See the
event log for details.
System errorError - The system software is in-
operable including faulty alarm and
sensor bits.
Contact MJK.
Turbidity offsetError - A zero-point probe prob-
lem. The sensor needs a zero
calibration.
Contact MJK.
Warnings
Needs higher meas.sampleWarning - Calibrate at a higher
concentration.
Needs lower meas.sampleWarning - Calibrate at a lower
concentration.
Sensor range exceededWarning - The measured value is
out of range. Check the measuring
range and the measuring units.
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Info
Measurement holdInfo - The measurement is set on
hold during the cleaning cycle or
by an error.
Sensor needs cleaningInfo - The sensor needs cleaning
real bad.
System reset occurredInfo - The converter has been
subject to a software or hardware
reset.
Turbidity > 4000 NTUInfo - The measured value has
exceeded 4000 NTUs. Clean the
probe.
USB
Flash programming please waitProgramming is in progress but not
finished.
Flash programming doneProgramming is finished.
Flash crc errorCyclic redundancy check error.
Unknown command flash user text Unvalid command issued.
Flash address overrunA write error hos occured.
File phase errorInternal USB error.
File write failureA write error hos occured.
USB protocol overrunA communication error has oc-
cured.
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Appendix B. MJK-Field Link Software
The MJK-Field Link software package provides several utilities that will be
described in detail on the following pages:
• PC <-> SuSix
• Saving log data
• Display firmware upgrade
• Converter firmware upgrade
• Language installation
Important Notes!
1. Current SuSix® log data must be saved in a file before transferring and
installing new firmware. See "2. Save Log Data" overleaf.
2. Note down all display and converter settings before upgrading new
firmware.
3. The upgrade procedures below must be carried out in strict alphabetical order. First procedure A, then B, C, D and finally E.
A. Connect a PC to the SuSix®
1. Insert the SuSix® MJK-Field Link CD-ROM into the PC's disk drive.
The MJK-Field Link opening menu will appear after a short while (see
below). If the auto-run function does not execute, locate the
"MJK-Field-Link 840110-007.exe" file (or a similar file) and click "Run".
®
transmitter interconnection
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2. Unscrew the four screws that hold the Display Unit.
3. Lift out the Display Unit and connect a USB mini A/B cable to the mini
USB female B connector on the rear of the front panel.
4. Connect the other end of the USB cable (max. 4.7 metres long) to the
PC.
5. Select "File" in the menu bar and click "Mount USB".
If the connection is successful, a "Device Clock" window for PC and
device time synchronisation is displayed (if PC and device clock were
out of sync.) along with a link status display (see below).
If the connection fails, first remove the cable and then re-connect it.
100EN 5.10 SuSix Manual 1406
FW: 841013-005/843003-001
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