Xylem SuSix User Manual

Turbidity and Suspended Solids Transmitter
Turbidity and Suspended
Solids Transmitter
Installation and User Manual
1EN 5.10 SuSix Manual 1406
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Turbidity and Suspended Solids Transmitter
CE CERTIFICATE OF CONFORMITY
This product complies with the requirements concerning electromagnetic compatibility (EMC) stipulated in Council directive no. 89/336/EEC of 3rd may 1989, alteret at directive no. 92/31/EEC, on the approximation of the laws of the member states relating to electromag­netic compatibility.
CE approvals
We declare that the SuSix® transmitter and ultrasonic sensors comply with the values stipulated in EN-61010-1 and EN 61326-1.
Ex approval
The SuSix® sensor is approved for mounting in explosive amospheres: Ex II G3.
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Table of Contents
1. Introduction 7
About this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Operating Principles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2. Safety, Repair and Product Identification 11
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Physical Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Product Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3. Sensor Installation 12
Motion in the liquid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Mounting / position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Mechanical installation of a submerged sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Position of submerged sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Mechanial installation of sensor in a tube (in-line) . . . . . . . . . . . . . . . . . . . . . . . . . .16
Mounting guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Installation / Removal using Insertion Fitting 155210 . . . . . . . . . . . . . . . . . . . . . . .20
Required Tools and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Preparing the Insertion Fitting before welding to tube . . . . . . . . . . . . . . . . . . . . . . . .20
Installation of the Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Removal of the Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4. Sensor Calibration 23
Turbidity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Suspended Solids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Calibration Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Delete Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
5. Converter 29
Electrical Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Changing the Power Supply Voltage 230/115 V AC . . . . . . . . . . . . . . . . . . . . . . . . .31
Analogue Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Digital Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Converter Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Sensor and Mounting Kit / Connection Board Terminals . . . . . . . . . . . . . . . . . . . . . .36
6. System Configuration Examples 37
Magflux® with Blind Lid and SuSix® with Display Unit . . . . . . . . . . . . . . . . . . . . . . . 38
Wiring Schematic #1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
SuSix® with Blind Lid, Magflux® with Blind Lid and a Remote Display . . . . . . . . . .40
Wiring Schematic #2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
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7. Startup 43
Initial Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Initial Measurement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Language Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Display Read-out, one connected unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Display Read-out, several connected units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Display Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
8. SuSix® Menus 47
Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Specify Main Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Data Logger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Graph Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Set Sensor Name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Converter Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Sensor Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
Averaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
mA Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Solid curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
High alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Low alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Sensor error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
Factory settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Service Menu - Digest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Service Menu - Detailed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
Display Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Set clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Factory settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Display SW version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
9. Mechanical Dimensions 85
Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
Converter and Display Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Immersion Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
Insertion Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
10. Maintenance 89
Cleaning the Sensor - Once a Month . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Cleaning the Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
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Functional Tests - Once a Year . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
Replacing Wipers and Gaskets - Every Two Years . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Maintenance interval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Required materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
Remove the used wiper and gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
Install the new gasket and wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Appendix A. Pop-up and Error Messages 95
Appendix B. MJK-Field Link Software 99
Important Notes! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
A. Connect a PC to the SuSix® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
B. Save Log Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
C. Upgrade Display Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
D. Upgrade Converter Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103
E. Install/Add Languages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Appendix C. Front Panel Cut-out Drawing 105
Appendix D. Log Files 107
Appendix E. Digital Input/Output Connections 111
Main Menu Overview 112
Converter Setup Menu Overview 114
Service Menu Overview 122
Display Configuration Menu Overview 126
Index Index-1
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1. Introduction
Thank you for choosing the MJK SuSix® Turbidity and Suspended Solids Transmitter. We have done our utmost to design and manufacture a quality transmitter that satisfies your requirements.
The SuSix® Transmitter, consisting of a sensor, a converter and a display, is easy to install, calibrate and put into service. However, read this manual first to get familiar with the SuSix® Transmitter and all its features.
The equipment must be handled and operated as instructed by the manufacturer, MJK Automation to ensure stable operation and accurate measurements.
The SuSix® sensor is equipped with two light-emitting diodes (LEDs, transmitters) and four emitter diodes (receivers). The readout is based on several measurements utilizing all the diodes to compensate for errors like dirt adhesion, worn diodes or scratches on the lenses.
SuSix® is available in two versions – a sensor with or without a dirt wiper and a screw thread for submerged installation in tanks or a fitting for instal­lation in tubes. The principles for use are identical for both versions.
You can always contact your local representative or the MJK hot lines for advice and guidance:
Europe Tel.: +45 45 56 06 56 E-mail: mjk@mjk.com
Denmark Tel.: +45 45 56 06 56 E-mail: mjk@mjk.dk
Visit our web sites at www.mjk.com to learn more about MJK Automation, our other products and the people behind them.
SuSix® is a registered trademark of MJK Automation A/S, Denmark.
MJK Automation is a Xylem Brand
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About this Manual
This manual is divided into a table of contents, ten chapters, five appendi­ces, four fold-out pages and one index.
1. Introduction
Contains a presentation of the MJK SuSix® Turbidity and Suspended
Solids Transmitter, the structure of this manual and the operating prin­ciples.
2. Safety, Repair and Product Identification
Provide answers to issues regarding safety, mounting, repair,
restrictions and product identification.
3. Sensor Installation
Contains installation guidelines such as correct and wrong positioning
of the sensor in the liquid, min. and max. distances to walls and other solid faces, and installation in tubes.
4. Sensor Calibration
Turbidity measurements require no calibration, but detailed calibration
procedures and flow charts for suspended solids calibration are avail­able.
5. Converter
Describes the physical specifications and installation rules for the con-
verter such as power supply, in- and outputs, sensor/converter/ display configurations, etc.
6. System Configuration Examples
Illustrate how SuSix® Turbidity and Suspended Solids Transmitters can
be interconnected with for example MJK MagFlux® flow meters in real­life scenarios.
7. Startup
Describes important checks and basic settings to get started including
the display and keyboard user interface.
8. SuSix® Menus
Contains a comprehensive description of the SuSix® menus, options
and utilities.
9. Mechanical Dimensions
Lists the SuSix® Turbidity and Suspended Solids Transmitter dimen-
sions and specifications.
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10. Maintenance
Procedures for cleaning the sensor, the converter, replacing wipers and
functional test are described.
* * * * *
Appendix A. Pop-up Events / Error Messages
Lists possible pop-up messages, explains their meaning and offer
solutions to error conditions.
Appendix B. MJK-Field Link Software Upgrade
Describes in detail how to utilise the unique and intuitive MJK-Field Link
software program to upload new display and converter firmware versions.
Appendix C. Front Panel Cut-out Drawing
A 1:1 scale drawing of the front panel outline and cut-out area for
installation and mounting purposes.
Appendix D. Log Files
An example log file illustrates the format and explains the entries.
Appendix E. Digital Input/Output Connections
Illustrates how the digital in- and outputs can be interconnected.
* * * * *
Main Menu Overview
A continuous presentation of the main menu structure
Converter Setup Menu Overview
A continuous presentation of the converter setup menu structure
Service Menu Overview
A continuous presentation of the service menu structure
Display Configuration Menu Overview
A continuous presentation of the display configuration menu structure
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Operating Principles
The SuSix® transmitter is an instrument for measuring turbidity and sus­pended solids. The transmitter consists of a sensor, a converter and a display unit.
Operating principles
The SuSix® sensor uses a patented 6-channel, multi-beam, pulsed infra­red light system providing a single sensor for both turbidity and suspended solids measurement. The turbidity measurement complies with ISO stand­ard 7027.
The advanced optical system is combined with a patented progressive al­gorithm using neural logic to generate a reliable high quality measurement. All of the optical systems within the transmitter is fitted with automatic self-diagnostics that ensure accurate measurements. The optical algorithm compensates for errors due to fouling or aging of the optical array, and an additional feature is a system that compensates for gas bubbles in the sample media.
Sensor with wiper Effect of wiper
Physical fouling of the sensor head can be eliminated by an optional sen­sor wiper system (see pictures above).
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2. Safety, Repair and Product Identification
Safety instructions
• Read this manual carefully.
• Pay attention to the environment on the installation site.
• Wear necessary protective equipment and follow all current safety regulations.
• SuSix® can invoke a start signal for dangerous machinery. Always ensure that connected machinery and other equipment are effectively put out of service (that is to remove the main fuses and lock main and security switches in off-position) before commencing configuration, fault finding, servicing, maintenance work, etc.
WARNING: There is a risk of lethal, electrical shock from the "Mains supply" terminals "N" and "L". Be careful not to touch these terminals while the SuSix® is being serviced.
• WARNING: Incorrect installation or use can lead to body injury and/or material damage!
Physical Mounting
The SuSix® converter/display unit must not be mounted in explosion hazardous areas!
SuSix® may only be installed and commissioned by authorized MJK per­sonnel, and all national and local regulations must be complied with.
Repair
Repair must only be made by authorized MJK personnel or by a service representative approved by MJK.
Product Identification
A delivery will usually consist of a SuSix® sensor and a SuSix® converter with or without a display unit.
Check that the item(s) delivered corresponds to the ordered item(s). The part number is printed on an identification label sticked onto the converter shipping box and on a label on the converter itself.
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3. Sensor Installation
Important! To ensure safe and optimal functionality of the SuSix® transmitter, the instructions below must be followed closely.
• The sensor must be mounted in a location where it is possible to per-
form a representative suspended solids measurement.
• If the suspended solids transmitter is mounted in open air, protect it
against the influence of the elements using for example a rain roof.
• Fittings and mountings must be capable of carrying the transmitter’s
weight (approx. 5 kg), and vibrations from for example pumps and other equipment must be avoided.
• The system should be installed to facilitate access to the suspended
solids transmitter operator panel and sensor without risking personal injury during normal operation, maintenance, cleaning of sensor, etc.
• The suspended solids transmitter must be connected to a mains outlet
that complies with national and local regulations.
• All cables must be installed, connected and mounted to minimize me-
chanical impact and electrical influence from other installations.
• The sensor cable’s maximum tensile load is adjusted to the sensor
weight.
• The sensor is a mechanical instrument. Be careful not to damage the
sensor windows. The accuracy will deteriorate, if the optics is subject to heavy pollution, or if a steel brush is used for cleaning.
• All fuses are located on the suspended solid transmitter’s motherboard.
WARNING!
The suspended solids transmitter must not be powered until the transmitter is correctly mounted and connected!
WARNING!
Connections to the suspended solids transmitter must not be disconnected while the transmitter is powered.
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Motion in the liquid
The liquid has to remain in motion and mixed. It is possible to achieve this by constantly circulating the liquid, or by installing the sensor at a place with a constant flow.
Faulty measurement due to stagnant liquid
As soon as the liquid becomes stagnant, and the suspended solids start for sedimentation, the sensor does not recognize the suspended solids anymore. For calibration in a sample bucket it is necessary to stir gently the liquid, or to constantly move the sensor in order to achieve reliable measuring results. Observe that you keep the minimum distances from the bucket walls.
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Mounting / position
The flow direction should be parallel to the sensor surface. This prevents turbulences at the sensor head.
Correct installation
In case of low suspended solids concentration, whirls and turbulences can falsify the measuring result.
Incorrect installation!
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Mechanical installation of a submerged sensor
Preparation
Select an easy-to-get-to position for a measuring point which can produce a valid and representative measuring value.
Position of submerged sensor
The following three steps are of vital importance for getting optimal meas­uring values.
1. The sensor (the optics) must be submerged at least 5 mm in the liquid.
2. The sensor to wall distance must be at least 250 mm.
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3. The distance from the sensor head (the optics) to solid faces (for exam-
ple bottom and walls) must be at least 30 - 80 mm (depending on the liquid’s concentration).
Mechanial installation of sensor in a tube (in-line)
Mounting guidelines
1. The optical windows row have to be arranged lengthwise to the me-
dium flow direction (1).
2. Keep the minimal insertion depth >5 mm (2).
3. Control the minimum distance to the opposite wall. Must be >30 …80
mm depending on the concentration (3).
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4. Make sure that the sensor is mounted within ± 45 degrees from the horizontal plane (see below).
- 45 degrees
0
+ 45 degrees
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5. An in-line welding stud must be welded to the tube at an angle of 90
degrees in all directions (see below).
90 degrees
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6. This drawing below illustrates a SuSix® sensor installed in an in-line clamp fitting with parts and dimensions.
MJK, 206310-12 SuSix® sensor
GPA, ZFP 040-R040
PP- d40 x 1½” inner RG
1½” welding stud, 1½” outer thread RG
122 mm
EN 5.10 SuSix Manual 1406
5 mm
19
1½”
nippel
Min. Ø100 mm
90 degrees
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Installation / Removal using Insertion Fitting 155210
Warnings : Max. operating pressure is 6 bar (720 N). Max. residual pressure when changing sensor is 1 bar (120 N). The sensor guide (2) is not a safety component The inser tion fitting is not fully assembled from the factory Be careful when dealing with corroding and toxic substances Be careful when dealing with lines under pressure
Required Tools and Materials
• 5 mm hex key
• LOCTITE® 577 sealant
4
2
3
T
6
1
5
A B
7
Measure position Service position
Preparing the Insertion Fitting before welding to tube
The nuts on the ball valve housing (see A and B arrows) have not been tightened and secured with a sealant from the factory. This allows the customer to rotate, position and secure the ball valve as required on the installation site.
1. Loosen/remove the A and B nuts, and rotate the ball valve to its final
position.
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2. Apply Loctite 577 around the male threads (skipping the leader), tighten the A and B nuts, and allow the sealant to cure for about 72 hours (3 days) to achieve full strenght.
3. Weld the Insertion Fitting to the tube (see also pages 17 - 19).
Installation of the Sensor
1. Set the sensor guide handle (7) in "Service" position.
2. Open the air relief valve on the underside (1) with a 5 mm hex key.
3. Carefully insert the sensor into the insertion fitting's built-in gasket (inside 6) and lead the other end into the sensor guide (2).
4. Close the air relief valve on the underside (1) with a 5 mm hex key.
5. Make sure that the residual, in-line pressure is max. 1 bar !
6. Support the sensor end piece (3) and slowly open the ball valve (4).
Note: Rebounds may occur at this point !
7. Release (pull out) the safety lock (5), and at the same time pull the sen­sor guide handle (7).
8. When the end piece (3) touches the insertion fitting body (6), the sensor guide handle (7) has reached its "Measure" position, and the safety lock (5) engages (falls into place) with audible click.
9. Make sure that the safety lock (5) has been engaged (in locked posi­tion).
Removal of the Sensor
1. Make sure that the residual, in-line pressure is max. 1 bar !
2. Release (pull out) the safety lock (5), and at the same time push the sensor guide handle (7) forwards to extract the sensor from the inser­tion fitting body (6).
Note: Rebounds may occur at this point !
3. The sensor guide handle (7) is in "Service" position, when the safety lock (5) engages with a click.
4. Close the ball valve (4).
5. Open the air relief valve (1).
6. Support the sensor end piece (3), and carefully lift the sensor out of the sensor guide (2).
7. Close the air relief valve (1).
8. Remove the sensor.
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4. Sensor Calibration
Turbidity
The SuSix® sensor is factory calibrated for turbidity measurements. No further calibration is required.
Suspended Solids
Calibration is required prior to using the SuSix® for suspended solids measurements.
Important! Suspended solids calibration must be carried out at fixed intervals.
If a distinct change in composition and/or colour of the process appears, the SuSix® must be re-calibrated immediately.
Note: Representative measuring values can only be expected if the calibration point is obtained at a sludge concentration of more than 50% of the application’s nominal range.
Calibration may be 1-point, 2-point or 3-point as required. Normally a 1-point calibration will be sufficient.
Zero-point calibration is not required!
Calibration Procedures
1. Take out the SuSix® sensor and clean it according to the directions in the section about cleaning the sensor during maintenance.
2. Extract a sample from the actual process. The necessary volume must be at least 10 litres. The sample is ana­lyzed at a laboratory, and the content of suspended solids can be determined. This value must be kept as it is required later on.
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3. Dip the SuSix® sensor in the sample stirring continuously, or leave it in
the fluid in which the suspended solids measurement is going to take place.
Ensure sure that the extracted sample does not sediment (deposit) by stirring continuously.
Important! If the signal from the suspended solids sensor changes very slowly on the display, make sure that the signal attenuation is not set too high. Check likewise in the “Averaging” menu that the response time is not set too high.
The recommended response time is 5 seconds.
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Converter Setup
accordingly
Adjust samples
Adjust sample 1 Measured 10,2 g/l 2 Measured 8,11 g/l 3 Measured 5,87 g/l Back Select OK
Clear Measurement sample No Yes
Back Select Ok
Clear Measurement sample
4. Proceed to “Sensor Calibration” in the “Converter Setup” menu (see below). Note that the options "Sensor Calibration", "Cleaning" and "Solid curve" will be marked with an "NA" (not applicable), if they cannot be selected (for example if wrong units have been chosen).
Sensor Calibration Averaging Units mA output Cleaning Solid curve High Alarm Low Alarm Sensor error Status Factory settings Service menu Back Select OK
Sensor Calibration
Sensor Calibration Measurement samples Adjust samples Clear ”Measurement sample” Clear ”Adjust samples”
Back Select OK
Measurement samples
Select sample
1. point Measured
2. point Measured
3. point Measured Back Select OK
5. Select “Measurement samples”, “1. point” and close with OK.
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accordingly
Sensor Calibration
Adjust samples
Adjust
1. point 00010,2 g/l
Back Select >
Adjust sample 1 Measured 10,2 g/l 2 Measured 8,11 g/l 3 Measured 5,87 g/l Back Select OK
Next
Adjust
2. point 00008,11 g/l
Back Select >
Adjust
3. point 00005,87 g/l
Sensor Calibration Measurement samples Adjust samples Clear Measurement sample Clear Adjust samples
Back Select OK
Measurement samples
Select sample
1. point Measured
2. point Measured
3. point Measured Back Select OK
Clear Adjust samples
Clear Adjustment sample No Yes
Back Select Ok
2. point
1. point
3. point
Next
Ok
Ok
Select point
Select point
Clear Measurement sample No Yes
Back Select Ok
Clear Measurement sample
1./2./3. point Start sample? Progress [ 0% ]
Exit Start
6. Press “Start” to start loading of the actual sample’s values.
During this process a bar graph is displayed indicating the progress
from 0-100 %.
Start point
1./2./3. point Measureing Progress [||||||||||||||||| ] 45%
Cancel
Measure point 1/2/3 Done Progress [ 100% ]
Exit Next
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Averaging
Quality improvement No Yes
Back Select >
accordingly
Averaging
(from 1 sek to 120 min)
Back Select >
Adjust calibration
Adjust samples
Clear Adjust samples
Clear Adjustment sample No Yes
Back Select Ok
Clear Measurement sample
Clear Measurement sample
7. After data loading is finished, a realignment of the measured value with respect to the previously measured laboratory value is required. Select ” Adjust samples” in the “Sensor Calibration” menu, select ”1. point” and close with OK.
Adjust sample 1 Measured 10,2 g/l 2 Measured 8,11 g/l 3 Measured 5,87 g/l Back Select OK
Adjust
1. point
1. point
Back Select >
Ok
Select point
No Yes
Back Select Ok
00010,2 g/l
Next
8. Select ”Adjust” in ”1. point” and enter the value from the analyzed labo­ratory sample. If a 2- or 3-point calibration is required, repeat the previous steps re­placing “1. point” with “2. point” and/or “3. point”.
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Averaging
Quality improvement No Yes
Back Select >
NTU (Turbidity) FTU (Turbidity) FNU (Turbidity) EBC (Turbidity) % (Suspended solids) mg/l (Suspended solids) g/l (Suspended solids) Kg/l (Suspended solids)
Back Select OK
accordingly
Averaging
0001 sec
(from 1 sek to 120 min)
Back Select >
Yes
Clear Adjust samples
Clear Adjustment sample No Yes
Back Select Ok
Clear ”Measurement sample”
Averaging
Units
Quality improvement No Yes
Back Select >
20 mA output
Units NTU (Turbidity) FTU (Turbidity) FNU (Turbidity) EBC (Turbidity) % (Suspended solids) mg/l (Suspended solids) g/l (Suspended solids) Kg/l (Suspended solids)
Back Select OK
4mA output
4 mA = 00.00 g/l
Back Select OK
accordingly
Use mA output Yes No Back Select OK
Averaging
0001 sec
(from 1 sek to 120 min)
Back Select >
Yes
Clear ”Adjust samples”
Delete Calibration
If you want to delete a calibration point (the measured value), you can do it from the ”Clear "Measurement sample"” menu.
Clear ”Measurement sample” No Yes
Back Select Ok
If you want to delete an alignment point (the entered value), you can do it from the ”Clear "Adjustment samples"” menu.
Clear ”Adjustment sample” No Yes
Back Select Ok
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5. Converter
Electrical Mounting
Warning!
The SuSix® converter/display unit must not be mounted in explosion hazardous areas!
Loosen the four screws (positions indicated by arrows) and remove the display unit to gain access to the terminals.
Max. four MJK converters with Modbus can be connected to one display unit:
Display unitConverter #4Converter #1
+DC GND A B
Pink
Grey
Shield
Brown
display unit
display unit
+ +A B C2 N02C NO N01 PE N L
- -
-mA- -D02--D01--DI--Display-
shielded cable.
521269
C1
2 wire
4 wire
shielded cable.
Mains supply
521268
Fuse 24V AC: 500mA T
Fuse 115V AC: 125mA T
Fuse 230V AC: 63mA T
Line
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Power Supply
The flow converter must be supplied from a properly fused mains outlet, a 24 volt AC outlet, or a 10 - 30 V DC power supply/battery.
Power Supply 230 V AC, 115 V AC or 24 V AC
Terminal Designation
PE Protective ground
N 230 / 115 / 24 V AC neutral
L 230 / 115 / 24 V AC live
Power Supply 10 - 30 V DC
Terminal Designation
PE Protective ground
DC neutral
+ DC live
The internal fuse ratings are:
Internal Fuse Ratings
Voltage Rating Order no. Dimension
230 V AC 0.063 mA T 550030 5 x 20 mm
115 V AC 0.125 mA T 550035 5 x 20 mm
24 V AC 0.5 mAT 550049 5 x 20 mm
10 - 30 V DC 1.0 AT 550051 5 x 20 mm
The technical specifications/requirements for a 10 - 30 V DC power supply/battery are:
Technical Specifications for 10 - 30 V DC Power Supply
Power consumption without display < 5 W
Power consumption with display < 8 W
Peak start current @12 V DC,1 second Approx. 1,5 A
Peak start current @24 V DC,1 second Approx. 1 A
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Changing the Power Supply Voltage 230/115 V AC
To change the input mains voltage from 230 V AC to 115 V AC (or vice versa) proceed as follows:
1. Loosen the four screws on the front and lift out the display (see also page 29).
2. Note down the color and position of the wires in the terminal blocks, and then loosen the terminal screws.
3. Unscrew the two screws that hold the metal cover and then remove it.
4. Unscrew the four screws that hold the mother PCB (the printed circuit board with all the electrical components).
5. Remove the mother PCB and look at the back side. This is what you should expect to see for a 230 V AC configuration:
230 V AC single jumper position
6. Unsolder and remove the jumper indicated by the arrow.
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7. See on the following picture where two jumpers must be inserted for a
115 V AC configuration:
115 V AC dual jumper positions
8. Insert and solder 2 jumpers (wires) in the positions indicated by the
black arrows.
9. Turn around the PCB and replace the 63 mAT fuse on the right side
with a 125 mAT fuse ( or vice versa going from 115 VAC to 230 VAC).
10. Re-insert the PCB and re-assemble the converter (see also steps 4, 3,
2 and 1).
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Analogue Output
The analogue output is an active output with a maximum load of 800Ω.
Analogue Output
Terminal Designation
AO + 4-20 mA AO
-
4-20 mA
The analogue output can be programmed for indication of primary units. See details on page 61.
Digital Output
SuSix® has two digital outputs - DO1 with an opto (light triggered) relay and DO2 with an electro-mechanical relay.
They can both be programmed for the following functions:
- Sensor error
- High and low alarms
Opto Relay
Terminal Designation
DO1 Com Max. 50 V DC /120 mA DO1 NO
Electro-mechanical relay
Terminal Designation
DO2 Com Max. 50 V DC /1 A DO2 NO
DO1 shares the common terminal (Com) with DI.
See also application examples in Appendix E. Digital Input/Output Con­nections on page 111.
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Digital Input
SuSix® has one digital input which can be activated with a voltage higher than 10 V DC and de-activated with a voltage lower than 5 V DC.
Digital Input
Terminal Designation
DI Com DI Max. 30 V DC
The digital input (DI) can be programmed for the following functions:
- start and pause cleaning function
- Solid curve
DI shares the common terminal (Com) with DO 1.
See also application examples in Appendix E. Digital Input/Output Con­nections on page 111.
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Converter Terminals
Max. four MJK converters with Modbus can be connected to one display unit:
Display unitConverter #4Converter #1
shielded cable.
+DC GND A B
Pink
Grey
display unit
+ +A B C2 N02C NO N01 PE N L
Brown
display unit
- -
-mA- -D02--D01--DI--Display-
Shield
521269
C1
2 wire
4 wire
shielded cable.
Mains
supply
Line
521268
Fuse 24V AC: 500mA T
Fuse 115V AC: 125mA T
Fuse 230V AC: 63mA T
SuSix® converter terminals
Flip the green label with "SuSix®" printed on it (see arrow) to the right to gain access to the sensor connection terminals (see next page).
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www.mjk.com
Sensor and Mounting Kit / Connection Board Terminals
Connect the sensor wires to the SuSix converter (or to Mounting Kit 207030 PCB 510252 or to Connection Board 207030 PCB 510252-004) with the wires coming from the sensor as shown below (see arrow).
Terminals
Wires from sensor Converter terminals
Mounting Kit 207030
PCB 510252
Pink +DC E1 2
Grey DC GND E2 3
Brown A L1 4
White B L2 5
Shield Shield GND GND 1
Max. four MJK converters with Modbus can be connected to one display unit:
Connection Board 207030
PCB 510252-004
Display unitConverter #4Converter #1
2 wire
shielded cable.
+DC GND A B
Pink
Grey
+ +A B C2 N02C NO N01 PE N L
Brown
- -
Shield
521269
-mA- -D02--D01--DI--Display-
C1
4 wire
shielded cable.
DK: +45 45 56 06 56 NO: +47 69 2 0 60 70 SE: +46 53 3 1 77 50 NL: +31 2 51 672171 USA: +1 847 482 8655 AUS: +61 3 9758 8533
Mains
supply
SuSix® converter terminals
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Line
521268
Fuse 24V AC: 500mA T
Fuse 115V AC: 125mA T
Fuse 230V AC: 63mA T
Turbidity and Suspended Solids Transmitter
6. System Configuration Examples
MJK SuSix® transmitters share communication protocols with other MJK products like the MJK Magflux® flow meter and the MJK Connect data transmitter, and can also share display units. This section illustrates two configuration examples and includes cable connections and part numbers.
Magflux® with Blind Lid and SuSix® with Display Unit
SuSix® with Blind Lid, Magflux® with Blind Lid and a Remote Display
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Magflux® with Blind Lid and SuSix® with Display Unit
Configuration: Magflux® flow sensor/converter with a blind lid con­nected to a SuSix® transmitter with display unit
Part numbers for this configuration:
2x7xxx MagFlux® Flow Sensor
2x7791x MagFlux® Connverter with blind lid
579035 MagFlux® Gel Potting Kit IP68
2-wire, shielded, twisted cable (Magflux® <-> SuSix®)
20631x SuSix® Sensor
206305-6 SuSix® Connverter with Display Unit
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Mains supply
-D02--D01-
C2 N02
NO N01 PE N L
C1
Line
2 wire
shielded cable.
4 wire
shielded cable.
Fuse 24V AC: 500mA T
Fuse 115V AC: 125mA T
Fuse 230V AC: 63mA T
Display unitConverter #4Converter #1
Max. four MJK converters with Modbus can be connected to one display unit:
521268
www.mjk.com
DK: +45 45 56 06 56 NO: + 47 69 20 60 70 SE: +46 53 31 77 50 NL: +31 251 67217 1 USA: +1 847 482 8655 AUS: +61 3 9758 8533
Wiring Schematic #1
for " Magflux® with Blind Lid and SuSix® with Display Unit" from the op­posite page (page 38).
SuSix® with Display Unit
2-wire, shielded twisted cable
1. Connect lead "1" to slot "Display A"
2. Connect lead "2" to slot "Display B"
3. Connect the twisted shield to slot
"Display -"
Magflux® with Blind Lid
2-wire, shielded twisted cable
1. Connect lead "1" to slot "Display A"
2. Connect lead "2" to slot "Display B"
3. Connect the twisted shield to slot
"Display -"
+DC GND A B
Pink
Grey
Shield
Brown
521269
+ +A B
12Shield
12Shield
- -
C
-mA-
-DI--Display-
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SuSix® with Blind Lid, Magflux® with Blind Lid and a Remote Display
Configuration: A SuSix® transmitter with a blind lid connected to a Magflux® flow sensor with a blind lid and common remote Display Unit.
Part numbers for this configuration:
20631x SuSix® Sensor
206305-6 SuSix® Converter
2x7xxx MagFlux® Flow Sensor
2x791x MagFlux® Converter with blind lid
579035 MagFlux® Gel Potting Kit IP68
207930 Wall Mounting Kit
2-wire, twisted shield cable (SuSix® <-> Magflux®)
4-wire, twisted shield cable (Magflux® <-> Display Unit)
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Mains supply
-D02--D01-
C2 N02
NO N01 PE N L
C1
Line
2 wire
shielded cable.
4 wire
shielded cable.
Fuse 24V AC: 500mA T
Fuse 115V AC: 125mA T
Fuse 230V AC: 63mA T
Display unitConverter #4Converter #1
Max. four MJK converters with Modbus can be connected to one display unit:
521268
www.mjk.com
DK: +45 45 56 06 56 NO: + 47 69 20 60 70 SE: +46 53 31 77 50 NL: +31 251 67217 1 USA: +1 847 482 8655 AUS: +61 3 9758 8533
Wiring Schematic #2
for "SuSix® with Blind Lid and a Magflux® with Blind Lid connected to a common wall mounted Display Unit" on the opposite page (page 40).
SuSix® with Blind Lid
2-wire, shielded twisted cable
1. Connect lead "1" to slot "Display A"
2. Connect lead "2" to slot "Display B"
3. Connect the twisted shield to slot
"Display -"
®
Magflux
with Blind Lid
2-wire, shielded twisted cable
1. Connect lead "1" to slot "Display A"
2. Connect lead "2" to slot "Display B"
3. Connect the twisted shield to slot
"Display -".
4-wire, shielded twisted cable
1. Connect lead "1" to slot "Display +"
2. Connect lead "2" to slot "Display A"
3. Connect lead "3" to slot "Display B"
4. Connect the twisted shield to slot
"Display -".
+DC GND A B
Pink
Grey
+ +A B
12Shield
12Shield
1
2
3
Brown
- -
Shield
-mA-
521269
C
-DI--Display-
Wall Mounted Display Unit
4-wire, shielded twisted cable
1. Connect lead "1" to slot "Display +"
2. Connect lead "2" to slot "Display A"
3. Connect lead "3" to slot "Display B"
4. Connect the twisted shield to slot
"Display -".
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2
3
Turbidity and Suspended Solids Transmitter
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7. Startup
Initial Checks
Before switching on power the following steps must be checked.
1. The local mains power supply voltage corresponds to the voltage printed on the identification label of the transmitter.
2. All electrical connections are made in accordance with the electrical connection diagram shown on page 34.
3. All terminal screws are tightened.
4. All cable glands are tightly secured.
5. All grounding connections are made in accordance with the instruc­tions in this manual (see page 23).
Initial Measurement
1. Make sure that the sensor is completely covered by liquid.
2. Turn on power to the transmitter and wait one minute before taking the initial measurement.
Language Selection
1. The default display language is English. If another language is required, proceed with step 2.
2. Select "Display Setup" from the Main Menu.
3. Select "Language" from the Display Setup menu and chose the re­quired language (see page 79).
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Specify Main Screen Data Logger Password Set Sensor Name Converter Setup Display Setup
Back Select OK
Select line Linie 1 - Sensor name Linie 2 - Meas. Linie 3 - Linie 4 - Linie 5
Back Select OK
Specify Main Screen
Select line content
SuSix1 [X]
Meas.
FTU
Select Setup
Main Menu
Converter Top Display
SuSix1 [X]
Meas.
FTU
Select Setup
Converter Top Display
Specify Main Screen Data Logger Password Set Sensor Name Converter Setup Display Setup
Back Select OK
Main Menu
Display Read-out, one connected unit
All SuSix® display read-outs are illustrated and described in this manual.
Chapter 6. SuSix® Menus (on page 47) gives a detailed description of the 5-line LCD screen displays shown during setup, configuration and normal operation.
The display shown above will in the remaining part of this manual be styl­ized to appear like this:
Display and keyboard for reading and programming
SuSix1 [X]
Prim.
Second 0.1%
mg/l
Select Setup
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Oxix1
Oxygen
% SAT
Converter Overview Menu
Converter Overview Menu
Specify Main Screen Data Logger Password Set Sensor Name Converter Setup Display Setup
Back Select OK
Select line Linie 1 - Sensor name Linie 2 - Meas. Linie 3 - Linie 4 - Linie 5
Back Select OK
Specify Main Screen
Select line content
SuSix1 [X]
Meas.
FTU
Select Setup
Main Menu
Converter Top Display
SuSix1 [X]
Meas.
FTU
Select Setup
Converter Top Display
Specify Main Screen Data Logger Password Set Sensor Name Converter Setup Display Setup
Back Select OK
Main Menu
Display Read-out, several connected units
When several MJK units are interconnected, for example an Oxix® dis­solved oxygen transmitter and a SuSix® turbidity and suspended solids transmitter with different names and Modbus ID numbers, a "Display Over­view Menu" is available at top level (press "Back" repeatedly):
Oxix1 91.9 % Susix1 578 mg/L
Back Select Display
All connected units are displayed and sorted by their ID numbers, and consequently each unit can be selected and set up as required:
Oxix1
Oxygen
Important: More connected units can only by managed as described above, if each unit have been assigned a unique name and Modbus ID num­ber. See page 81 for details.
Display Keys
The keys and the soft keys (variable key functions determined by the display firmware) are used for initial programming and normal operation of the flow meter.
The function(s) of the four available keys is displayed at the bottom of the display. The symbols and actual functions are described in detail in the sections that describe the individual menus.
Select Set up
% SAT
or
SuSix1 [X]
Prim.
Second 0.1%
Select Setup
mg/l
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Contrast Adjustment
Adjust the display contrast by pressing the two outmost keys simultane­ously (indicated by the keys) and press the up/down keys as required.
Save the new setting by pressing the two outmost keys simultaneously.
System Reset
You can reset and refresh all system displays and key combinations by pressing all four keys simultaneously.
This feature is especially useful during for example a service call, where the display language (Dutch, Danish, etc.) cannot be understood by the local service person. A system reset immediately sets the display language to English.
The system reset must not be confused with the ultimate "Recover factory settings" (see page 68) which deletes all local configurations/settings and replaces them with default factory settings.
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SuSix1 [X]
Meas.
FTU
Select Setup
Converter Top Display
Converter Top Display
Specify Main Screen Data Logger Password Set Sensor Name Converter Setup Display Setup
Back Select OK
Select line
Specify Main Screen
SuSix1 [X]
Meas.
FTU
Select Setup
Main Menu
Converter Top Display
SuSix1 [X]
Meas.
FTU
Select Setup
Converter Top Display
Main Menu
8. SuSix® Menus
All the SuSix® menus and sub menus are shown and described in the following sections.
Continous overviews of the menu and sub-menu structures are presented at the end of this manual:
Main Menu Overview (page 112)
Converter Setup Menu Overview (page 114)
Service Menu Overview (page 122)
Display Setup Menu Overview (page 126)
Main Menu
1. Press the "Setup" key on the SuSix® display (see below) to enter the SuSix® Main Menu.
SuSix1 [X]
The SuSix® Main Menu contains a number of sub menus (see figure
below).
2. Press the up/down keys to highlight the required menu line (here: Specify main screen) and then press OK to select it.
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Meas.
Select Setup
Specify Main Screen Data Logger Password Set Sensor Name Converter Setup Display Setup
Back Select OK
47
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Login Activate/deactivate Change password
Back Select OK
Set log interval
0010 sec
Back Select >
Data Logger
Set Sensor Name
SuSix1
Back Select >
Set Sensor Name
Specify Main Screen
Password
Type password
0000
Back Select >
Change password
Back Select >
Activate Deactivate
Back Select OK
Login
Activate/
Deactivate
Change password
Specify Main Screen
The "Specify Main Screen" menu allows you to customize the SuSix® display to suit your requirements. You can add and remove five available display lines and name/configure them individually.
1. Press the up/down keys to highlight the required menu line and then
press OK to select it.
2. Press the up/down keys to highlight the required option and press OK.
The available options are:
Not in use
The line not used. The freed space will be used by the other lines.
Meas.
Meas. (Measurement) displays the measured values in time in the pre-
defined unit (NTU, FTU, FNU or EBC for turbidity and mg/l, g/l, kg/l or % for suspended solids).
Linie 1 - Sensor name
Select line
Linie 2 - Meas. Linie 3 ­Linie 4 ­Linie 5
Back Select OK
Select line content Not in use Meas. Homogeneity Solid curve Clock
Back Select OK
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Note: The units are defined later on in the "Converter setup/Units" menu
on page 60.
Homogeneity
Displays the homogeneity of the measurement. The value informs about the composition of the liquid, not the quality of the measure­ment. 0% indicates full homogeneity. 100% indicates full non-homogeneity.
Solid curve
A liniarization curve can be selected depending on the application. It
only applies in suspended solids mode.
Clock
Time and date
The size of the display lines will automatically increase or decrease as the number of display lines is removed or added to maximize the field of view for the measured values
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Specify Main Screen Data Logger Password Set Sensor Name Converter Setup Display Setup
Back Select OK
Specify Main Screen
SuSix1 [X]
Meas.
FTU
Select Setup
Main Menu
Converter Top Display
SuSix1 [X]
Meas.
FTU
Select Setup
Converter Top Display
Main Menu
Login Activate/deactivate Change password
Back Select OK
Data Logger
Set Sensor Name
SuSix1
Back Select >
Set Sensor Name
Converter Setup
Sensor Calibration Averaging Units mA output Cleaning Solid curve
Password
Data Logger
SuSix® provides a data logger with a capacity of approx. 20,000 entry points. See Appendix D on page 107 for examples and descriptions of log files.
The data logger operates after the FIFO principle (First In, First Out). If the data logger is full and new data are coming in, the oldest data are dis­carded.
1. Press the up/down keys to highlight the required menu line (here: Data Logger) and then press OK to select it.
Specify Main Screen Data Logger Password Set Sensor Name Converter Setup Display Setup
Back Select OK
2. Press the up/down keys to change the highlighted digit, and then press the right-key (>) to proceed to the next digit.
3. Continue until all digits have been set and press OK. The log interval can be set in intervals from 10 seconds up to 9999 seconds.
Set log interval
Back Select >
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The data log contains:
• Date
• Time
• Flow values
In case of a power failure, the data logger continues when power returns.
If more converters are connected to one Display Unit, each converter has its own individual log interval and can be sorted.
All converters share the same memory of 20.000 entry points.
The log data can be shown on the Display Unit or be stored in an external CSV file. MJK-Field Link software is needed for transfer of data into CSV file format via the USB port in the display unit. The format can be read in for example Microsoft® Excel® (see Appendix D on page 107 for details).
An example of the log capacity of one sensor versus the time interval is shown in the following table.
Log interval Log capacity
Seconds Minutes Hours Days
10 - 55,56 2,31
30 - 166,67 6,94
- 1 333 14
- 5 1667 69
- 10 3333 139
- 30 10000 417
- 60 20000 833
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10000.00000MG/L
2007-08-21
15:25:42 1.31200MG/L
<< >>< >
SuSix1
Measurement
2312 mg/L
Select Graph
Graph Display
The content of the Data Logger can displayed on the Display Unit by pressing the up/down keys, highlighting "Measurements" and selecting "Graph"
SuSix1
2312 mg/L
Measurement
Select Graph
The Display Unit then shows the Graph screen. To return to the Main Menu display screen, select "esc" by pressing the up/down keys simulta­neously.
The Y axis is automatically scaled according to the maximum value of the mA output.
Double-arrow keys jump forward and backward one screen frame at a time. Single-arrow keys move the cursor forward and backward on the screen.
The actual values at the cursor position is shown at the bottom of the screen.
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Specify Main Screen Data Logger Password Set Sensor Name Converter Setup Display Setup
Back Select OK
Specify Main Screen
SuSix1 [X]
Meas.
FTU
Select Setup
Main Menu
Converter Top Display
SuSix1 [X]
Meas.
FTU
Select Setup
Converter Top Display
Main Menu
Data Logger
Set Sensor Name
Converter Setup
Sensor Calibration Averaging Units mA output Cleaning Solid curve High Alarm Low Alarm Sensor error Status Factory settings Service Menu
Back Select OK
Password
Password
A password provides (and prevents) access to all the settings in the Display and Converter unit. The code consists of a numeric 5-digit code between 0 and 65535. If your current password is lost or forgotten, the password protection can be overruled with the code "01750".
1. Press the up/down keys to highlight the required menu line (here: Password) and then press OK to select it.
Specify Main Screen Data Logger Password Set Sensor Name Converter Setup Display Setup
Back Select OK
2. Press the up/down keys to highlight the required option and then press OK to select it.
Set log interval
Back Select >
Login
Type password
Back Select >
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0010 sec
Login Activate/deactivate Change password
Back Select OK
Activate/
Deactivate
Activate
0000
Deactivate
Back Select OK
53
Set Sensor Name
SuSix1
Back Select >
Change password
Change password
Back Select >
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The available options are:
Login
Use the up/down keys to set the digits one by one. Continue with >
until all digits have been set and then press OK.
Activate/deactivate
Write protection. Selecting "Activate" means that a password must
be entered to change vital settings. "Deactivate" disables password protection.If your current password is lost or forgotten, the password protection can be overruled with the code "01750".
Change password
The present 5-digit password can be changed as required.
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Specify Main Screen Data Logger Password Set Sensor Name Converter Setup Display Setup
Back Select OK
Select line
Specify Main Screen
SuSix1 [X]
Meas.
FTU
Select Setup
Main Menu
Converter Top Display
SuSix1 [X]
Meas.
FTU
Select Setup
Converter Top Display
Main Menu
Set Sensor Name
A unique name and/or number, a function or a location can be assigned for a sensor (here: "SuSix1"). It is consequently shown on the main display with up to 4 display lines.
1. Press the up/down keys to highlight the required menu line (here: Set Sensor Name) and then press OK to select it.
2. To change the default sensor name (SuSix1), press the left/right keys to highlight the wanted character.
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Set Sensor Name
Converter Setup
Language Set Clock Modbus Factory settings Display SW version
Display Setup
Sensor Calibration Averaging Units mA output Cleaning
Set Sensor Name
SuSix1
Back Select >
3. Press the up/down keys to change the highlighted character and then
press > to proceed to the next character.
4. Continue with > until all numeric and alphabetical characters have been
set to.
5. Press OK.
The available characters depend on the chosen language. English, for example, provides the following character set: a b c d e f g h i j k l m n o p q r s t u v w x y z A B C D E F G H I J K L M N O P Q R S T U V W X Y Z <space> 1 2 3 4 5 6 7 8 9 and 0.
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Specify Main Screen Data Logger Password Set Sensor Name Converter Setup Display Setup
Back Select OK
Select line
Specify Main Screen
SuSix1 [X]
Meas.
FTU
Select Setup
Main Menu
Converter Top Display
SuSix1 [X]
Meas.
FTU
Select Setup
Converter Top Display
Main Menu
Converter Setup
Language Set Clock Modbus Factory settings Display SW version
Back Select OK
Display Setup
Converter Setup
"Converter Setup" provides configuration options for calibration, alarms, units, etc. See detailed descriptions in the following sections, and a con­tinuous fold-out overview on page Gf-2 at the end of this manual.
1. Press the up/down keys to highlight the required menu line (here: Converter Setup) and then press OK to select it.
Specify Main Screen Data Logger Password Set Sensor Name Converter Setup Display Setup
Back Select OK
2. Press the up/down keys to highlight the required option and then press OK to select it.
The available options are described in detail in the following sections.
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Sensor Calibration Averaging Units mA output Cleaning Solid curve High Alarm Low Alarm Sensor error Status Factory settings Service Menu
Back Select OK
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Averaging
Quality improvement No Yes
Back Select >
accordingly
Sensor Calibration
Averaging
0001 sec
(from 1 sek to 120 min)
Back Select >
Yes
Adjust calibration
Select point to adjust 1 point Done 2 point Adjust 3 point Back Select OK
1
point
Sensor Calibration
The "Sensor Calibration" option sets the signal outlets, and the analogue outputs and the limit values are «frozen» during the calibration process.
Sensor Calibration Measurement samples Adjust samples Clear ”Measurement sample” Clear ”Adjust samples”
Back Selec t OK
Measurement samples
1. point Measured
2. point Measured
3. point Measured Back Select OK
1./2./3. point Start sample? Progress [ 0% ]
Exit Start
1./2./3. point Measureing Progress [||||||||||||||||| ] 45%
Cancel
Measure point 1/2/3 Done Progress [ 100% ]
Exit Next
Select sample
Start point
Select point
Adjust samples
Adjust sample 1 Measured 10,2 g/l 2 Measured 8,11 g/l 3 Measured 5,87 g/l Back Select OK
1. point
Select point
2. point
Select point
3. point
Select point
Clear ”Measurement sample”
Clear ”Measurement sample” No Yes
Back Select Ok
Adjust
1. point
Back Selec t >
Ok
Adjust
2. point
Back Selec t >
Ok
Adjust
3. point
Back Selec t >
Ok
00010,2 g/l
Next
00008,11 g/l
Next
00005,87 g/l
Clear ”Adjust samples”
Clear ”Adjustment sample” No Yes
Back Select Ok
See page 23 for detailed calibration procedures.
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Averaging
Units
mA output
Units NTU (Turbidity) FTU (Turbidity) FNU (Turbidity) EBC (Turbidity) % (Suspended solids) mg/l (Suspended solids) g/l (Suspended solids) Kg/l (Suspended solids)
Back Select OK
Fortsætter på side 5
4mA output
4 mA = 00.00 g/l
Back Select OK
accordingly
Yes
Use mA output Yes No Back Select OK
Turbidity calibration
A complete, normalized linearization curve of the probe is installed by the manufacturer. No further calibration is possible (or required).
Suspended solids calibration
There are no calibration standards pre-defined for the system. Each meas­urement must be calibrated individually, and it is possible to define two suspended solids curves for use in different liquids.
Suspended solids calibration requires a sample to be evaluated in a laboratory in order to set the relation between the measured point and the actual value of the sample.
Averaging
The "Averaging" option sets the time period within which the measure­ments are smoothed and averaged.
The current measured value is compared with the standard deviation of the previous measured values. This feature ensures that a sudden devia­tion in the liquid composition is eliminated in the measurement
Quality improvement No Yes
Back Select >
Yes
(from 1 sek to 120 min)
Back Select >
1. Select "Yes" in the "Quality improvement" window.
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Units
mA output
Fortsætter på side 5
4mA output
4 mA = 00.00 g/l
accordingly
Yes
Use mA output Yes No Back Select OK
2. Select the digits one by one with the left/right keys and set the value with the up/down keys.
3. Press OK to save the final setting.
Units
The "Units" option sets the unit for turbidity and suspended solids. The available units are shown below.
NTU (Turbidity) FTU (Turbidity) FNU (Turbidity) EBC (Turbidity) % (Suspended solids) mg/l (Suspended solids) g/l (Suspended solids) Kg/l (Suspended solids)
Back Select OK
Units
1. Press the up/down keys to highlight the required unit and then press OK to select it.
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mA output
Fortsætter på side 5
mA Output
When a SuSix® is connected to a power supply for the first time, the mA output is automatically set to provide 4 mA at zero and 20 mA at the theoretical maximum value.
Changes in the mA setting will not affect the relay output settings.
Note: Both values can be set in the range 10 % to 120 %, making it
possible to increase or decrease the mA signal.
Use mA output Yes No Back Select OK
Yes
4mA output
4 mA = 00.00 g/l
Back Select OK
20 mA output
20 mA = 20.00 g/l
Back Select OK
The mA output is an active output, and the maximum load is 800 Ohm.
The upper limit for the mA output is 20,5 mA 3,75 mA indicates the mA output is not in use 3,5 mA indicates values under 4 mA level 20,5 mA indicates value higher than 20 mA level.
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Cleaning
Menu is only
shown if sensor
hardware includes
the cleaning
device
Select curve Curve 1 Curve 2
Back Selec t OK
Manual
Cleaning
If the sensor is the wiper type, the "Cleaning" menu is automatically avail­able, and you may set the cleaning intervals as required.
Interval Use DI to clean Clean now Maintenance Back Select OK
Interval
Interval Off On
Back Select OK
Select cleaning interval
(20 - 255 Min)
Back Select >
060 Min
Use DI to clean No Yes
Back Select Ok
Delay
Back Select >
DI function NO NC
Back Select Ok
DI
00100 ms
Clean now Yes No
Back Select OK
Maintenance Runtime 1000 hour Count 500
Back Select OK
Reset Maintenance Yes No
Back Select OK
Cleaning may be determined by a fixed time interval, by a digital input signal (DI), by manual interaction (Clean now), or by a number of runtime hours.
MaintenanceClean now
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Solid curve
Solid curve
It is possible to define two calibration curves for measuring suspended solids in different liquids.
The calibration (liniarization) curves each requires a sample to be evaluated in a laboratory in order to set the relation between the measured point and the actual value of the sample.
The selection can be manual via the main display or automatic via the digital input (DI).
Manual Digital Input
Back Select OK
Manual
Select curve Curve 1 Curve 2
Back Select OK
Solid curve
Digital Input
Delay
10 s
Back Select >
Relay function Closed = Solid 1 Closed = Solid 2
Back Select Ok
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Electro-mechanical relay Opto relay Display only Not in use
Back Select OK
On at unit
7,42 g/l
Back Select >
Relay function NO NC
Back Select >
Off at unit
7,42 g/l
Back Select >
Delay
00100 ms
Back Select >
Electro-mechanical relay
High Alarm
High alarm
A set point can be set to trigger an alarm (here: a high alarm) and to acti­vate one of two relays or simply to display the alarm on the display.
Electro-mechanical relay Opto relay Display only Not in use
Back Select OK
Electro-mechanical relay
On at unit
Back Select >
Off at unit
Back Select >
Delay
Back Select >
Relay function NO NC
Back Select >
7,42 g/l
7,42 g/l
00100 ms
Opto relay
On at unit
Back Select >
Off at unit
Back Select >
Delay
Back Select >
Relay function NO NC
Back Select >
7,42 g/l
7,42 g/l
00100 ms
Display only
On at unit
Back Select >
Off at flow
Back Select >
Delay
Back Select >
7,42 g/l
7,42 g/l
00100 ms
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Electro-mechanical relay
Delay
00100 ms
Back Select >
mA indication High Low Off Back Select Ok
Relay function NO NC
Back Select Ok
Low Alarm
Low alarm
A set point can be set to trigger an alarm (here: a low alarm) and to acti­vate one of two relays or simply to display the alarm on the display.
Electro-mechanical relay Opto relay Display only Not in use
Back Select OK
Electro-mechanical relay
On at unit
Back Select >
Off at unit
Back Select >
Delay
Back Select >
Relay function NO NC
Back Select >
7,42 g/l
7,42 g/l
00100 ms
Opto relay
On at unit
Back Select >
Off at unit
Back Select >
Delay
Back Select >
Relay function NO NC
Back Select >
7,42 g/l
7,42 g/l
00100 ms
Display only
On at unit
Back Select >
Off at unit
Back Select >
Delay
Back Select >
7,42 g/l
7,42 g/l
00100 ms
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Sensor error
Sensor error
SuSix® has two digital outputs - DO1 with an opto (light triggered) relay and DO2 with an electro-mechanical relay. They can both be programmed for a sensor error, whenever the 4 - 20 mA range has been exceeded.
Electro-mechanical relay Opto relay Display only Not in use
Back Select OK
Electro-mechanical relay
Delay
Back Select >
Relay function NO NC
Back Select Ok
mA indication High Low Off Back Select Ok
00100 ms
Opto relay
Delay
Back Select >
Relay function NO NC
Back Select Ok
mA indication High Low Off Back Select Ok
00100 ms
Display only
Delay
Back Select >
mA indication High Low Off Back Select Ok
00100 ms
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Sensor Data Converter SW. Ver. Product data Reset Counter Time Internal meas. & cal. Calibrate mA Test Primary value Read eventlog Comunication log Back On Stock Back Select Ok
Type password
00000
Back Select >
Factory settings
Recover factory settings Cancel Default
Back Select OK
Status
Service Menu
Status
The "Status" option provides an overview of the in- and output status.
DO 1 [ x ] Selected function DO 1 [ \ ] Selected function DI [ ] Selected function mA output 10,234 mA
Back Select OK
Pending errors xxx xxx
Back Select Ok
Pending alarms xxx xxx
Back Select Ok
Pending warnings xxx xxx
Back Select Ok
Pending infos xxx xxx
Back Select Ok
The check boxes can contain four different characters:
X A cross (X) in a check box indicates an active state
/ A blinking forward slant (/) in a check box indicates that the input/
output is in the process of being activated. Eventually it turns into a steady X.
\ A blinking backward slant (\) in a check box indicates that the
input/output is in the process of being de-activated. Eventually the check box is cleared.
An empty check box indicates a de-activated state.
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Type password
00000
Back Select >
Factory settings
Service Menu
DO 1 [ X ] Selected function
The selected function linked to digital output D01 is active (an "X" in the
check box).
DO 2 [ X ] Selected function
The selected function linked to digital output D02 is in the process
of being de-activated (an "X" in the check box).Digital output D02 for Totalizer Forward is activated (a ticked check box).
DI [ ] Selected function
The selected function linked to digital input DI de-activated (an empty
check box). A "selected function" could for example be "Wiper".
mA output 10.234 mA
The present analog output current is 10.234 mA.Pending errors, alarms, warnings and info are displayed for the selected in- or output.
Factory settings
The "Factory settings" menu provides resetting to the original factory set­tings (except the language setting).
Recover factory settings Cancel Default
Back Select OK
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Sensor data Converter SW ver. Product data Reset counter time Internal meas. & cal. Calibrate mA Test primary value Read eventlog Communication log Back on stock
Back Select Ok
Sensor serial no
43210
Type password
00000
Back Select >
Converter SW ver.
843001-005
Service Menu
Sensor data Converter SW ver. Product data Reset counter time
Service Menu
Service Menu - Digest
The "Service Menu" provides options intended for service personnel dur­ing installation, calibration, operation, monitoring and maintenance.
Type password
Back Select >
Sensor data Converter SW ver. Product data Reset counter time Internal meas. & cal. Calibrate mA Test primary value Read eventlog Communication log Back on stock
Back Select Ok
00000
All parameters can be read without any restrictions, but certain parameters can only by changed after a password has been typed.
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Converter Setup
accordingly
Sensor Calibration
Sensor Calibration Measurement samples Adjust samples Clear Measurement sample Clear Adjust samples
Sensor data Converter SW ver. Product data Reset counter time Internal meas. & cal. Calibrate mA Test primary value Read eventlog Communication log Back on stock
Back Select Ok
Sensor serial no
43210
Type password
00000
Back Select >
Converter SW ver.
843001-005
701
Service Menu
Sensor data Converter SW ver. Product data Reset counter time
Service Menu
Service Menu - Detailed
The "Service Menu", a submenu in "Converter setup", is intended for MJK and other authorized service personnel during installation, calibration, commissioning, operation, monitoring and maintenance.
Sensor Calibration Averaging Units mA output Cleaning Solid curve High Alarm Low Alarm Sensor error Status Factory settings Service menu Back Select OK
All parameters can be read without any restrictions, but certain parameters can only by changed after a password has been typed.
Back Select >
Sensor data Converter SW ver. Product data Reset counter time Internal meas. & cal. Calibrate mA Test primary value Read eventlog Communication log Back on stock
Back Select Ok
Type password
00000
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Converter SW ver.
843001-005
701
Bootload version
840020-002
Product ID
- - - -
Back Select >
Reset Counter 1 System Runtime 2304 Since Reset 2304 Runtime (days) 0
Back Select Ok
Sensor data Converter SW ver. Product data Reset counter time
Product ID
- - - -
Back Select >
Product type no
- - - -
Reset Counter 1 System Runtime 2304 Since Reset 2304 Runtime (days) 0
Back Select Ok
Converter SW ver. Product data Reset counter time
Calibrate Vcc Calibrate V_ref
Back Select Ok
Internal meas. & cal.
Sensor data
"Sensor data" displays the factory-assigned sensor serial number and
the present sensor software version.
Sensor serial no
Sensor software no
Back Ok
43210
54321
Converter SW ver.
The converter software version and the bootload version are displayed.
From that you can determine whether a software (firmware) upgrade is required or not.
Converter SW ver.
Bootload version
Back
843001-005
701
840020-002
719
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Reset Counter 1 System Runtime 2304 Since Reset 2304 Runtime (days) 0
Back Select Ok
Product data Reset counter time
Calibrate Vcc Calibrate V_ref
Back Select Ok
View Vcc
- - - -
Back Select Ok
Calibrate Vcc
- - - -
Back Select >
View V_ref
- - - -
Back Select Ok
Calibrate Vref
- - - -
Back Select >
Internal meas. & cal.
Reset counter time
Calibrate Vcc Calibrate V_ref
Back Select Ok
Internal meas. & cal.
Product Data
Key product data like ID, hardware type no., track no. and HW type no.
are displayed.
Product ID
- - - -
Back Select >
Product type no
- - - -
Back Select >
Track no
- - - -
Back Select >
Reset Counter Time
The counter can be reset for fault finding, error correction and similar
service procedures, and the actual runtime is displayed.
HW type no
- - - -
Back Select >
Reset Counter 1 System Runtime 2304 Since Reset 2304 Runtime (days) 0
Back Select Ok
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Internal meas. & cal.
Internal Meas. & Cal.
Internal measurements and calibrations are for service personnel use
only! The supply voltage (Vcc) and the reference voltage (Vref) can be viewed and adjusted.
Calibrate Vcc Calibrate V_ref
Back Select Ok
View Vcc
- - - -
Back Select Ok
Calibrate Vcc
- - - -
Back Select >
View V_ref
- - - -
Back Select Ok
Calibrate Vref
- - - -
Back Select >
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Set Primary value
00000 FTU
Back Select >
Enable test Yes No
Back Select Ok
No Hour Event Extension 1 154 0 0 2 154 0 0 3 154 0 0 4 154 0 0 Back Select >
No Hour Event Extension 5 154 0 0 6 154 0 0 7 154 0 0 8 154 0 0 Back Select >
No Hour Event Extension 13 154 0 0 14 154 0 0 15 154 0 0 16 154 0 0 Back Select >
No Hour Event Extension 9 154 0 0 10 154 0 0 11 154 0 0 12 154 0 0 Back Select >
No Hour Event Extension 17 154 0 0
Calibrate mA
Test primary value Read eventlog Communication log
Calibrate mA
From this menu the mA reading can be calibrated against a multimeter.
Current Set fixed current Calib. current DAC zero current DAC top current
Back Select Ok
Current
Back Select Ok
Set fixed current Release mA Minimum mA 4 mA = 12 mA 20 mA Maximum mA Back Select Ok
Calib. current
Back Select Ok
DAC zero current
Back Select Ok
DAC top current
Back Select Ok
4007 uA
0 uA
3995 uA
770
19999 uA
3780
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Modbus Rx ok 4950 Rx CRC error 4564 Rx parity error 4545 Rx adr. error 4566 Rx wrong id 4950 Rx reset counter 53454 Back Select Ok
No Hour Event Extension 1 154 0 0 2 154 0 0 3 154 0 0 4 154 0 0 Back Select >
No Hour Event Extension 5 154 0 0 6 154 0 0 7 154 0 0
Sensor Rx ok 4950 Rx CRC error 4564
Test primary value Read eventlog Communication log
Reset to factory setting Cancel Back on stock
Back Select Ok
Back on stock
Test primary value
"Test primary value" is for MJK service personnel use only. It can be
set to for example 600 FTU to test a state or condition for a given input value.
Set Primary value
Back Select >
Enable test Yes No
Back Select Ok
00000 FTU
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Modbus Rx ok 4950 Rx CRC error 4564 Rx parity error 4545 Rx adr. error 4566 Rx wrong id 4950 Rx reset counter 53454 Back Select Ok
Sensor Rx ok 4950 Rx CRC error 4564 Rx parity error 4545 Rx reset counter 4950 Tx reset counter 3454
Back Select Ok
Read eventlog Communication log
Reset to factory setting Cancel Back on stock
Back Select Ok
Back on stock
Read Eventlog
View the events within a certain time frame.
No Hour Event Extension 1 154 0 0 2 154 0 0 3 154 0 0 4 154 0 0 Back Select >
No Hour Event Extension 5 154 0 0 6 154 0 0 7 154 0 0 8 154 0 0 Back Select >
No Hour Event Extension 9 154 0 0 10 154 0 0 11 154 0 0 12 154 0 0 Back Select >
No Hour Event Extension 13 154 0 0 14 154 0 0 15 154 0 0 16 154 0 0 Back Select >
No Hour Event Extension 17 154 0 0 18 154 0 0 19 154 0 0 20 154 0 0 Back Select >
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Communication log
Reset to factory setting Cancel Back on stock
Back Select Ok
Back on stock
Back on stock
Communication log
View the Modbus and sensor communication logs. Primarily intended
for fault detection.
Rx ok 4950 Rx CRC error 4564 Rx parity error 4545 Rx adr. error 4566 Rx wrong id 4950 Rx reset counter 53454 Back Select Ok
Rx ok 4950 Rx CRC error 4564 Rx parity error 4545 Rx reset counter 4950 Tx reset counter 3454
Back Select Ok
Modbus
Sensor
Back on stock
The factory settings can be re-etablished with the "Back on stock" op-
tion.
Reset to factory setting Cancel Back on stock
Back Select Ok
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Specify Main Screen Data Logger Password Set Sensor Name Converter Setup Display Setup
Back Select OK
Specify Main Screen
SuSix1 [X]
Meas.
FTU
Select Setup
Main Menu
Converter Top Display
SuSix1 [X]
Meas.
FTU
Select Setup
Converter Top Display
Main Menu
Time format 24 hour AM/PM
Back Select >
Language (GB) English (US) English Dansk Deutsch Español Français Italiano Nederlands Norsk Suomalainen Svenska
Back Select OK
Scanning
Back
Set clock
Language
Add device
Devices found
Device 1
Back Select OK
Language Set clock Modbus Factory settings Display SW version
Back Select OK
Display Setup
Set clock
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Back Select >
Display Setup
Display Setup
The "Display Setup" menu provides options for language, clock and fac­tory settings, Modbus parameters and software version display.
1. Press the up/down keys to highlight the required menu line (here: Display setup) and then press OK to select it.
2. Press the up/down keys to highlight the required optione and then press OK.
The available options are described in detail on the following pages.
Specify Main Screen Data Logger Password Set Sensor Name Converter Setup Display Setup
Back Select OK
Language Set clock Modbus Factory settings Display SW version
Back Select OK
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Time format 24 hour AM/PM
Back Select >
Set clock
Language
Add device
Change device addresse
Set clock
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Language
The SuSix® is installed with a language package, and (GB) English is the default language.
In the "Language" menu several national languages can be selected.
Language (GB) English (US) English Dansk Deutsch Español Français Italiano Nederlands Norsk Suomalainen Svenska
Back Select OK
Additional languages can be added using the MJK-Field Link software program (see also page 104).
1. Chose the required language using the up/down keys up and then press OK.
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Change device addresse
Device 1
Add device Change device addresse Remove device Change controller ID
Back Select OK
Scanning
Set clock
Modbus
Add device
Change device addresse
Remove device
Device 1
Remove device
Set clock
The "Set clock" menu provides setting of the built-in clock and the time format.
Time format 24 hour AM/PM
Back Select >
Set clock
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Back Select >
1. Select the date and time digits with the left/right keys and change the setting with the up/down keys.
2. Press OK and repeat step 1 for all remaining digits.
3. Press OK to save the time/clock settings.
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Display 841013-002 SW July 14 2007 14:14:03 Language 841513-000
Back
Modbus
Factory settings
Display SW version
Modbus
The SuSix® is delivered with a standard Modbus RTU protocol, and up to four SuSix® and/or MagFlux® converters can be connected for concurrent operation.
Cancel Delete log Restore default language Restore factory setting
Back Select OK
Change controller ID
Change controller ID
Back Select OK
Number of controllers
Back Select OK
Add device
Scanning
Back
Devices found
Device 1
Back Select OK
Add device Change device addresse Remove device Change controller ID
Back Select OK
Change device addresse
Change device addresse
Device 1
Back Select OK
Change device 1
Back Select OK
Remove device
Remove device
Device 1
Back Select OK
When several converters are to be added, it is necessary to change each converter device address to a unique ID address before connecting the converter to the Display Unit.
Add device
Four SuSix® Converters can be connected to one Display Unit using the RS485 interface connection. Note that only one Display Unit can be used with several converters.
The Display Unit can easily be moved to another converters for readout and configuration.
1. Select "Add Device", click OK and wait for the scan process to finish.
2. The found converters are finally displayed.
1
1
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Change device address
To change each converter's device adress it is required that you connect the Display Unit to each converter one by one to change each converter's device address. If neglected, a conflict between the units will arise when
the RS 485 serial loop is established.
Change for example "Device 1" to "Device 2" as follows:
1. Press OK and use the up/down keys to change "1" to "2".
2. Press OK.
The SuSix® converter ID is now changed to "2", and more converters can be added to the Display Unit with the "Add Device" option.
Remove Device
If a device is to be removed from the Display Unit, proceed as follows:
1. Select the required device with the up/down keys.
2. Click OK to remove it.
The device is now removed from the Display unit and display returns to the "Modbus" menu.
Change controller ID (display)
The display controller ID must be changed when several displays operate with the same converter(s)
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Display 841013-002 SW July 14 2007 14:14:03 Language 841513-000
Back
Factory settings
Display SW version
Display SW version
Factory settings
The "Factory settings" menu provides log deletion and resetting to factory settings of the display unit.
Cancel Delete log Restore default language Restore factory setting
Back Select OK
1. Press the up/down keys to highlight the required option and press OK.
Important:
The data logger will be reset, and all devices will be deleted from the
display Unit. This is indicated by the MJK start-up screen which is displayed within a few seconds.
Display SW version
The "Display SW version" menu provides a read-out of the display soft­ware (actually firmware) version, the build date and last-edited date of the the multiple languages file.
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9. Mechanical Dimensions
Sensor
1” ISO RG
Converter and Display Unit
162
156
144
150
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M20
85
183
85
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Immersion Fitting
®
Immersion fitting
SuSix order no. 155215
Wall bracket for extension Extension for universal bracket
Universal bracket
SuSix® sensor
1000 mm
Insertion Fitting
Measure position
187 mm
Two positions
43 mm
46 mm
475 mm
SuSix® sensor
Service position
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70 mm
Ø49 mm
100 mm
380 mm
55mm
200 mm
Turbidity and Suspended Solids Transmitter
Spareparts for Insertion Fitting
Spareparts for Insertion Fitting
Order number Sparepart
251712 Teflon gasket 6,2 x 10 mm
551073 Pipe clip
570092 O-ring, polyethane, 40 x 50 x 10 mm
599029 Loctite 577, 50 ml
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10. Maintenance
The SuSix® sensor should be cleaned on a regular basis to maintain its accuracy.
Initially the the transmitter should be cleaned once a week or every two weeks until the optimal cleaning interval can be determined.
Cleaning the Sensor - Once a Month
1. Remove the transmitter from the liquid.
2. Clean the sensor with a soft, moist cloth and clean water. A mild deter­gent or dishwashing liquid may be used.
3. Dry the sensor with a soft cloth.
4. Immerse the transmitter into the liquid to be measured.
Note: The accuracy will deteriorate, if the measuring optics are scratched by for example a steel brush during cleaning.
5. The cleaning intervals may need to be shortened all depending on the usage and the location.
Cleaning the Transmitter
When seen necessary the SuSix® transmitter may be cleaned with a soft, moist cloth.
Functional Tests - Once a Year
Electronics
1. Check the suspended solids transmitter calibration.
2. Tighten the terminal screws and ensure that all leads are connected correctly.
3. A service contract maintains the equipment reliability and accuracy. Get in contact with MJK’s national sales and service representatives.
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Replacing Wipers and Gaskets - Every Two Years
Maintenance interval
SuSix® sensors with wipers call for replacement of the wiper drive shaft gasket every 2 years.
Requirements
Maintenance must be carried out by MJK authorized personnel only in an electrostatic discharge secured area (ESD).
Required materials
Required materials
• Wiper Kit, order number 206350 includes:
- Wiper
- Screwdriver
- Screw and gasket
- User instructions
• Soft cloth
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Install the new gasket and wiper
1. Move the sensor from the process fluid.
2. Disconnect the sensor from the converter and all electrical connec­tions.
3. Clean and wipe the sensor off thoroughly.
4. Position the probe in a stable, upright position.
5. Unscrew by hand the wiper with shaft counter-clockwise (see figure 1). DO NOT loosen or remove the screw!
6. Turn by hand the replacement wiper with shaft and O-rings (figure 2) clockwise (figure 3).
7. Tighten with a torque of 15 Ncm.
8. It is very important that the wiper is secured in its resting position indi­cated by the white area (see figure 4). Otherwise the wiper will block the optics and the sensor will not measure correctly.
9. If the wiper is not secured within the white area, loosen the screw and reposition the wiper correctly and tighten the screw again.
10. Reconnect the sensor to the con­verter and put the sensor back into operation.
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Appendix A. Pop-up and Error Messages
Alarms
Current overrange Alarm - The mA connection has
exceeded the 4 - 20 mA range. For example 3,5 or 20,5 mA.
Factory reset occurred Alarm - A factory reset has oc-
cured. Some settings have changed. Check all used settings.
High alarm Alarm - The high set point has
been detected.
Low alarm Alarm - The low set point has been
detected.
mA connection Alarm - The mA connection is not
connected. If the current-out is used, deactivate mA Current out to stop this alarm.
Errors
Calibration Error - 1. Perform calibration (see
page 99) and/or check the units and ranges (see page 60).
Eeprom write error Error - Eeprom write error. If error
keeps popping up, contact MJK.
Measuring start failed Error - Start failed. Try again.
Measuring timeout Error - Timeout. Try again.
Missing adjustment Error - The measured value has
not been entered.
Not in solid mode! Error - Calibration can only be
performed when in solid mode. Change mode and try again.
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Sensor Error - General sensor error that
may also be transferred to a relay output.
Contact MJK.
Sensor communication Error - Check the cable condition
and tighten the connectors.
Sensor hardware Error - Change the sensor hard-
ware.
Sensor setting Error - Some settings are wrong or
have been changed.
Sensor supply Error - The sensor supply is too
low or too high. Check the sensor cable connection.
Sensor wiper Error - Make sure that the wiper is
free to move and not obstructed by dirt deposits.
System Error - Internal VCC error. See the
event log for details.
System error Error - The system software is in-
operable including faulty alarm and sensor bits.
Contact MJK.
Turbidity offset Error - A zero-point probe prob-
lem. The sensor needs a zero calibration.
Contact MJK.
Warnings
Needs higher meas.sample Warning - Calibrate at a higher
concentration.
Needs lower meas.sample Warning - Calibrate at a lower
concentration.
Sensor range exceeded Warning - The measured value is
out of range. Check the measuring range and the measuring units.
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Info
Measurement hold Info - The measurement is set on
hold during the cleaning cycle or by an error.
Sensor needs cleaning Info - The sensor needs cleaning
real bad.
System reset occurred Info - The converter has been
subject to a software or hardware reset.
Turbidity > 4000 NTU Info - The measured value has
exceeded 4000 NTUs. Clean the probe.
USB
Flash programming please wait Programming is in progress but not
finished.
Flash programming done Programming is finished.
Flash crc error Cyclic redundancy check error.
Unknown command flash user text Unvalid command issued.
Flash address overrun A write error hos occured.
File phase error Internal USB error.
File write failure A write error hos occured.
USB protocol overrun A communication error has oc-
cured.
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Appendix B. MJK-Field Link Software
The MJK-Field Link software package provides several utilities that will be described in detail on the following pages:
• PC <-> SuSix
• Saving log data
• Display firmware upgrade
• Converter firmware upgrade
• Language installation
Important Notes!
1. Current SuSix® log data must be saved in a file before transferring and installing new firmware. See "2. Save Log Data" overleaf.
2. Note down all display and converter settings before upgrading new firmware.
3. The upgrade procedures below must be carried out in strict alphabeti­cal order. First procedure A, then B, C, D and finally E.
A. Connect a PC to the SuSix®
1. Insert the SuSix® MJK-Field Link CD-ROM into the PC's disk drive. The MJK-Field Link opening menu will appear after a short while (see below). If the auto-run function does not execute, locate the "MJK-Field-Link 840110-007.exe" file (or a similar file) and click "Run".
®
transmitter interconnection
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2. Unscrew the four screws that hold the Display Unit.
3. Lift out the Display Unit and connect a USB mini A/B cable to the mini
USB female B connector on the rear of the front panel.
4. Connect the other end of the USB cable (max. 4.7 metres long) to the
PC.
5. Select "File" in the menu bar and click "Mount USB".
If the connection is successful, a "Device Clock" window for PC and device time synchronisation is displayed (if PC and device clock were out of sync.) along with a link status display (see below).
If the connection fails, first remove the cable and then re-connect it.
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