Volkswagen Golf 5 2004-> VW Rabbit GTI 2006-> (A5)
Interior rearview mirror
Tools
Required special tools, workshop equipment, testing and measuring equipment, and aids
Trim removal wedge 3409
Automatic dimming interior rearview mirror
The automatically dimming interior rearview mirror dims progressively when the driver is blinded from the rear.
It consists of a mirror element and an electrical element with two photo sensors.
The electronic element registers light incidence from the front and rear through the photo sensors.
If the incident light from the rear is greater than that from the front, a current flows through the electronic element to a conductive coating.
The applied current changes the color of the electrolytes. The electrolyte becomes darker, the greater the current is.
The incident light will be reflected to a lesser degree.
The dimming function cuts out when reverse gear is engaged. So one can back out of a dark garage, for example, using the rearview mirror.
Interior rearview mirror with rain sensor, removing and installing
Removing
- In vehicles with rain sensor, switch ignition off.
Interior rearview mirror |
Page 2 / 6 |
-Using trim removal wedge 3409 , operate locking mechanism - 1 - of right cover cap - 2 - .
-Remove right - 2 - and left cover caps - 3 - from mirror base.
-Disconnect connector - 4 - .
- Slide interior mirror downward out of mount along front windshield.
Installing
- Installation is performed in the reverse order of removal.
Holding plate for interior rearview mirror with rain sensor, bonding
Removal of windshield is no longer necessary, as with previous repair procedure.
Interior rearview mirror |
Page 3 / 6 |
At the same time, it is possible to re-use the old, detached mirror base.
Preparing windshield
-All adhesive and primer residue must be removed up to ceramic coating.
-Clean adhesion surface using cleaning solution D 009 401 04 .
-Dry off period must be at least 10 minutes.
-Apply glass-/paint primer D 009 200 02.
-Dry off period until bonding: at least 10 minutes to a maximum of 1 hour.
Preparing detached and new mirror base
-Use a tool to remove adhesive residue (only for detached mirror base).
-Prepare adhesive surface by wet-sanding with fine emery paper (800-1200 grit) until water remains (does not bead and run off) on adhesive surface.
-Then clean using D 009 401 04 cleaning solution.
Bonding mirror base
-Apply two part polyurethane adhesive D 180 KD2 A1 direct to prepared and cleaned mirror base adhesive surface.
-Adhesive bead diameter: approx. 2.5 to 3 mm.
-Immediately after applying adhesive on mirror base, press onto prepared windshield.
-Align mirror base on its designated position on ceramic coating and secure using adhesive tape.
Cleaning and removing excess adhesive
-Carefully remove adhesive tape 0.5 to 1 hour after attaching mirror base.
-Remove excess soft adhesive all around using spatula.
-Then remove any remaining excess adhesive using a primer applicator or rag, saturated with cleaning solution.
Installation of rain sensor and mirror
Interior rearview mirror |
Page 4 / 6 |
- Mirror can be installed 2.5 hours after mirror base has been attached!
Interior rearview mirror, removing and installing
Removing
- Rotate interior mirror - 1 - 90 
counterclockwise - arrow - and remove it from adhesive plate - 2 - .
Installing
- Installation is performed in the reverse order of removal.
Holding plate for interior rearview mirror without rain sensor, bonding
Materials:
Interior rearview mirror |
Page 5 / 6 |
Glass-metal adhesive set D 000 703 A1
Tools:
1 - Window scraper (commercially available)
2 - Blade (commerically available)
-Remove retaining plate from mirror base.
-Remove PUR adhesive material from retaining plate with wire brush.
-Grind the three spacer knobs off of adhesive surface. To do this, lay sandpaper (360/400 grit) on flat surface.
-Keep sanded surface free of dirt and grease.
-Scrape off PUR adhesive and primer from windshield down to ceramic layer using glass scraper.
-Clean adhesive surface with adhesive remover D 002 000 10 or cleaning solution D 009 401 04 .
Caution!
Do not damage ceramic layer. Scratches always remain visible.
- Cut nylon mesh to exact dimensions of mirror base.
Note:
Protective gloves (rubber gloves) should be worn.
-Spread thick layer of adhesive evenly on mirror base.
-Lay nylon mesh on mirror base.
-While continuing to apply adhesive with tube dab nylon mesh.
Interior rearview mirror |
Page 6 / 6 |
30 seconds are available from laying the nylon mesh on the adhesive to pressing on the windshield.
-Press mirror base (without force) onto windshield and hold for 15 seconds.
-Use a rag to remove excess adhesive.
Note:
Mirror can be installed after 15 minutes.
Storage compartments, covers and trim |
Page 1 / 40 |
68 - 2
Storage compartments, covers and trim
Tools
Required special tools, workshop equipment, testing and measuring equipment, and aids
Release lever T10039
Trim removal wedge 3409
Front center console without adjustable/folding armrest with storage compartment, removing and installing
Removing
- Switch off ignition.
Vehicles with automatic transmission
- Loosen boot from cover
Storage compartments, covers and trim |
Page 2 / 40 |
Repair Manual, 6 Spd. Direct Shift Automatic Transmission 02E Front Wheel Drive, Repair Group 34,
Vehicles with manual transmission and Direct Shift Gearbox (DSG)
- Loosen boot from cover
Repair Manual, Manual Transmission, Repair Group 34,
All vehicles
- Remove parking brake lever trim
Repair Manual, Brake System, Repair Group 46,
.
-Remove the two carpet mats - 1 - from extension - 3 - .
-Remove the three bolts - 2 - (1.5 Nm).
-Loosen extension from mounts.
Storage compartments, covers and trim |
Page 3 / 40 |
-Pull parking brake lever extension forward through opening.
-Remove gear selector insulation - 1 - from center console.
-Remove the two bolts - 2 - (1.5 Nm).
-Remove storage compartment - 3 - from center console and (depending on vehicle equipment) disconnect wiring harnesses.
Note :
An ashtray may be installed instead of the storage compartment - 3 - , removal is the same.
Storage compartments, covers and trim |
Page 4 / 40 |
-Unclip cover - 1 - from trim using a small screw driver.
-Remove bolt - 2 - (1.5 Nm).
-Pull left footwell trim - 3 - out of mounts.
Note :
Removal of right footwell trim is identical.
Storage compartments, covers and trim |
Page 5 / 40 |
Volkswagen Technical Site: http://volkswagen.msk.ru http://vwts.info http://vwts.ru
огромный архив документации по автомобилям Volkswagen, Skoda, Seat, Audi
-Using trim removal wedge 3409 , unclip trim panels - 4 - on both sides in area of locking mechanisms.
-Remove two bolts - 1 - and - 2 - (1.5 Nm) respectively.
-Remove two bolts - 3 - and - 4 - (1.5
Nm) respectively.
-Remove bolt - 5 - (1.5 Nm).
Note :
When installing, bolts must be installed in the sequence - 1 - , - 2 - , - 3 - , - 4 - and - 5 - .
Storage compartments, covers and trim |
Page 6 / 40 |
- Remove center console from vehicle.
Installing
- Installation is performed in the reverse order of removal.
Front center armrest adjustable/folding with storage compartment, removing and installing
Removing
- Switch off ignition.
Vehicles with automatic transmission
- Loosen boot from cover
Repair Manual, 6 Spd. Direct Shift Automatic
Transmission 02E Front Wheel Drive, Repair Group 34,
Storage compartments, covers and trim |
Page 7 / 40 |
Vehicles with manual transmission and Direct Shift Gearbox (DSG)
- Loosen boot from cover
Repair Manual, Manual Transmission, Repair Group 34,
All vehicles
- Remove parking brake lever trim
Repair Manual, Brakes, Repair Group 46,
.
Vehicles with CD changer.
- Remove CD changer - 1 -
Repair Manual, Electrical Equipment,
Repair Group 91,
- Remove carpet mat - 2 - from storage compartment.
Storage compartments, covers and trim |
Page 8 / 40 |
- Remove bolt - 3 - (1.5 Nm).
Vehicles with cooled storage compartment
-Remove carpet mat - 1 - from storage compartment.
-Remove cover - 2 - out of mounts in storage compartment.
Storage compartments, covers and trim |
Page 9 / 40 |
- Remove bolt - 3 - (1.5 Nm).
All vehicles
-Open beverage holder - 1 - and remove two bolts - 2 - (1.5 Nm).
-Pull cup holder out of center console.
Note :
When installing, beverage holder must be inserted (first at bottom) into center console while in a closed state. Then it must be opened and then install the two bolts - 2 - .
Storage compartments, covers and trim |
Page 10 / 40 |
- Remove trim panel - 1 - from mounts in lower area - arrow - .
Storage compartments, covers and trim |
Page 11 / 40 |
-Remove trim panel from mounts in center console in upper area.
-Remove bolts - 1 - and - 2 - (1.5 Nm).
Storage compartments, covers and trim |
Page 12 / 40 |
-Release extension - 3 - from mounts in lower area.
-Remove gear selector insulation - 1 - from center console.
-Remove the two bolts - 2 - (1.5 Nm).
-Remove storage compartment - 3 - from center console and (depending on vehicle equipment) disconnect wiring harnesses.
Note :
An ashtray may be installed instead of the storage compartment - 3 - , removal is the same.
Storage compartments, covers and trim |
Page 13 / 40 |
-Unclip cover - 1 - from trim using a small screw driver.
-Remove bolt - 2 - (1.5 Nm).
-Pull left footwell trim - 3 - out of mounts.
Note :
Removal of right footwell trim is identical.
Storage compartments, covers and trim |
Page 14 / 40 |
-Using trim removal wedge 3409 , unclip trim panels - 4 - on both sides in area of locking mechanisms.
-Remove carpet mat - 1 - from storage compartment.
-Remove the two sets of bolts - 2 - and
-3 - (1.5 Nm).
-Remove the two sets of bolts - 4 - and
-5 - (1.5 Nm).
-Remove bolt - 6 - (1.5 Nm).
Note :
When installing, bolts must be installed in the sequence - 2 - , - 3 - , - 4 - , - 5 - and - 6 - .
Storage compartments, covers and trim |
Page 15 / 40 |
-Remove center console from vehicle.
-Remove bolts - 1 - , - 2 - , - 3 - and - 4 - (1.5 Nm).
Storage compartments, covers and trim |
Page 16 / 40 |
-Remove center console trim carrier - 5
-from vehicle.
Installing
- Installation is performed in the reverse order of removal.
Center console mounting bracket, removing and installing
Removing
-Switch off ignition.
-Remove center console:
Front center console without adjustable/folding armrest with storage compartment 
68-2, Front center console without adjustable/folding armrest with storage compartment, removing and installing
Storage compartments, covers and trim |
Page 17 / 40 |
Front center console with adjustable/folding armrest with storage compartment 
68-2, Front center armrest adjustable/folding with storage compartment, removing and installing
- Remove two nuts - 1 - (8 Nm) and remove mounting bracket - 2 - .
Installing
- Installation is performed in the reverse order of removal.
Storage compartment/ashtray unit, removing and installing
Removing
- Switch off ignition.
Vehicles with automatic transmission
Storage compartments, covers and trim |
Page 18 / 40 |
- Loosen boot from cover
Repair Manual, 6 Spd. Direct Shift Automatic
Transmission 02E Front Wheel Drive, Repair Group 34,
Vehicles with manual transmission and Direct Shift Gearbox (DSG)
- Loosen boot from cover
Repair Manual, Manual Transmission, Repair Group 34,
-Remove the two bolts - 1 - (1.5 Nm).
-Remove storage compartment - 2 - from center console and (depending on vehicle equipment) disconnect wiring harnesses.
Note:
An ashtray may be installed instead of the storage compartment, removal is the same.
Installing
- Installation is performed in the reverse order of removal.
Instrument panel center vent (vehicles without Climatronic), removing and installing
Note:
To provide a better overview, components are shown removed in the following illustration.
Storage compartments, covers and trim |
Page 19 / 40 |
Removing
-Remove carpet mat - 1 - from storage compartment.
-Remove the two bolts - 2 - (1.5 Nm).
-Remove storage compartment - 3 - from air outlet - 4 - .
Vehicles with Climatronic
Items - 5 - , - 6 - , - 7 - , - 8 - and - 9 - only apply to vehicles with Climatronic.
Instrument panel center vent (vehicles with Climatronic), removing 
68-2,
Instrument panel center vent, removing and installing (vehicles with Climatronic)
Note :
Storage compartments, covers and trim |
Page 20 / 40 |
Volkswagen Technical Site: http://volkswagen.msk.ru http://vwts.info http://vwts.ru
огромный архив документации по автомобилям Volkswagen, Skoda, Seat, Audi
The two screws - 1 - in this location are already removed on vehicles without Climatronic.
-Place two trim removal wedges 3409 in
lower vent seam - arrows - and press vent upward out of instrument panel mounts.
- Press the corresponding catches and disconnect wiring harnesses from passenger airbag warning light switch and indicator light.
Installing
- Installation is performed in the reverse order of removal.
Instrument panel center vent, removing and installing (vehicles with Climatronic)
Storage compartments, covers and trim |
Page 21 / 40 |
Removing
- Switch off ignition.
-Pry sensor - 1 - out of indirect ventilation - 2 - using trim removal wedge 3409 .
-Disconnect wiring harness from sunlight photo sensor.
-Remove bolt - 3 - (1.5 Nm).
Note :
To provide a better overview, components are shown removed in the following illustration.
-Insert two trim removal wedges 3409
as shown in seam between indirection ventilation - 1 - and vent - 2 - .
Storage compartments, covers and trim |
Page 22 / 40 |
-Press metal clips - 3 - and - 4 - back with trim removal wedge 3409 and remove indirect ventilation upward out of mounts in vent - arrow - .
-Remove the two bolts - 1 - (1.5 Nm).
-Remove vent - 2 - in front area from mounts.
-Place two trim removal wedges 3409 in lower vent seam - arrows - and press vent upward out of instrument panel
mounts.
Storage compartments, covers and trim |
Page 23 / 40 |
- Press the corresponding catches and disconnect wiring harnesses from passenger airbag warning light switch and indicator light.
Installing
- Installation is performed in the reverse order of removal.
Center instrument panel trim, removing and installing
Removing
-Remove instrument panel center vent:
Vehicles without Climatronic 
68-2, Instrument panel center vent (vehicles without Climatronic), removing and installing
Vehicles with Climatronic 
68-2, Instrument panel
Storage compartments, covers and trim |
Page 24 / 40 |
center vent, removing and installing (vehicles with Climatronic)
- Remove the two bolts - 1 - (1.5 Nm).
- Using trim removal wedge 3409 , pry trim in area of locking mechanisms out of mounts in instrument panel.
Installing
- Installation is performed in the reverse order of removal.
Instrument panel side covers, removing and installing
Removing
- Using trim removal wedge 3409 , pry right side instrument panel cover - 1 - out of locking mechanisms.
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