SHARP SJ-21P-GY Service Manual

0 (0)

SJ-21P

SJ-D25P

SERVICE MANUAL

S9120SE25CPSF

REFRIGERATOR-FREEZER

MODELS

SJ-21P-GY

SJ-D25P-GY

In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original condition and only

parts identical to those specified should be used.

SJ-21P SJ-D25P

Refrigerant; HFC-134a

Refer to "HFC-134a COOLING UNIT" Service Manual for handling this refrigerant.

DESTINATION ..................

F

TABLE OF CONTENTS

 

 

page

CAUTIONS AND INFORMATIONS ...................................................................................................................

2

SPECIFICATIONS .............................................................................................................................................

3

DESIGNATION OF VARIOUS PARTS ..............................................................................................................

4

DIMENSIONS ....................................................................................................................................................

6

LIST OF ELECTRICAL PARTS .........................................................................................................................

8

WIRING DIAGRAM ............................................................................................................................................

8

FUNCTIONS ....................................................................................................................................................

10

ASSEMBLING PROCEDURES OF MAIN PARTS AND CAUTIONS ..............................................................

14

COOLING UNIT ...............................................................................................................................................

22

REPLACEMENT PARTS LIST ........................................................................................................................

24

SHARP CORPORATION

1

SJ-21P

SJ-D25P

CAUTIONS AND INFORMATIONS

In case of following troubles, the cause is not related with the failure of refrigerator.

Please mention the correct way to the customer for the use of refrigerator when the repairing.

1. Some foods freezed in the refrigerator compartment.

Do not place food directly in front of cold air outlet.

This may lead to the food freezing.

cold air flow

IN OUT

2. Some plastic parts were cracked or splitted.

Some household cleaning chemicals may affect the internal food liner and plastic parts resulting in splitting or cracks occurring.

When cleaning all plastic parts inside this refrigerator, only use diluted dishwashing liquid(soapy water). Make sure that all plastic parts are thoroughly rinsed with water after cleaning.

3. Water leaked on the floor.

Protrusions Holes

Make sure the back end of Evaporating pan rests securely on the rail.

Rail

Evaporating pan

Set Evaporating pan so that the two protrusions

on the machine come through its corresponding holes,

and move the pan to right.

Protrusions

Evaporating pan

Holes

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SJ-21P

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SJ-D25P

 

 

 

 

 

 

 

 

SPECIFICATIONS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Items

 

 

 

 

 

SJ-21P

 

 

 

 

 

 

 

 

 

 

SJ-D25P

 

 

 

 

 

 

 

Type

 

 

 

 

 

2-Door

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Outer dimensions

 

Height

 

 

1350mm

 

 

 

 

 

 

 

 

 

 

1510mm

 

 

 

 

 

 

 

(Including spacer)

 

Width

 

 

545mm

 

 

 

 

 

 

 

 

 

 

545mm

 

 

 

 

 

 

 

 

 

 

 

Depth

 

 

585mm

 

 

 

 

 

 

 

 

 

 

585mm

 

 

 

 

 

 

 

Rated storage volume

 

 

 

190 liter

F: 60 liter

R: 130 liter

 

225 liter

F: 60 liter

R: 165 liter

 

 

 

 

Rated gross volume

 

 

 

210 liter

F: 73 liter

R: 137 liter

 

245 liter

F: 73 liter

R: 172 liter

 

 

 

 

Defrosting

 

 

System

 

 

Heater system

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Start

 

 

Automatic

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Finish

 

 

Automatic

 

 

 

 

 

 

 

 

 

 

Temperature control

 

 

 

Automatic (Adjustable)

 

 

 

 

 

 

 

 

 

No-frost freezer

 

 

 

 

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Deodorizing system

 

 

 

No

 

 

 

 

 

 

 

 

 

 

Yes

 

 

 

 

 

 

 

Interior lamp

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Evaporating pan

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Refrigerator

 

R tray S

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Compartment

 

R tray L

 

 

 

-

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

Free set shelf

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V tray

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Vegetable case

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Egg tray

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Bottle pocket

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R door pocket

 

 

1

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

Freezer

 

F-partition tray

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Compartment

 

F tray

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F door pocket

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ice cube maker

 

 

Twin ice cube maker

 

 

 

 

 

 

 

 

 

 

COLOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Items

 

 

 

 

 

SJ-21P-GY,SJ-D25P-GY

 

 

 

 

 

 

 

 

 

Outside color

 

 

 

 

 

Gray

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Inside color

 

 

 

 

 

White

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RATING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Models

 

 

 

 

SJ-21P

 

 

 

 

 

 

 

 

 

 

SJ-D25P

 

 

 

 

 

 

 

Rated voltage

 

 

 

(V~)

110

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Rated frequency

 

 

 

(Hz)

60

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Climate class

 

 

 

 

ST

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Rated input

 

 

 

(W)

100

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Rated input of heating elements

(W)

158

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Defrosting input

 

 

 

(W)

158

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Refrigerant (Charging quantity)

 

HFC-134a(85g)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Net weight

 

 

 

(kg)

43

 

 

 

 

 

 

 

 

 

 

 

 

 

46

 

 

 

 

 

 

 

PLUG TYPE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Plug cord

 

 

 

 

2 pin

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Plug type

 

 

 

 

A-1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Destination mark

F

3

SJ-21P

SJ-D25P

DESIGNATION OF VARIOUS PARTS

EXTERNAL DESCRIPTION

By Operation manual

1

2

3

4

5

6

7

8

10

11

12

13

14

 

1

15

15

 

 

 

 

2

16

 

3

16

 

4

17

 

5

17

16

6

16

18

7

18

19

8

19

20

9

 

20

10

 

 

11

 

21

12

21

 

13

 

 

 

 

14

 

SJ-21P

SJ-D25P

 

Fig. D-1

The names in parenthesis" [

]" are the denominations used in the REPLACEMENT PARTS LIST.

1.Freezer shelf (Small) [F-partition tray]

2.Ice cube maker

3.Ice cube box [Ice storage box]

4.Freezer shelf (Large) [F tray]

5.Freezer temp. control knob

6.Refrigerator temp. control knob

7.Light [Lamp]

Replacing the lamp bulb

Replace lamp bulb with same type. Base E12, MAX 10W

Make sure that the rated voltage and wattage of the lamp bulb are correct when replacing (check the label near the bulb).

8.Refrigerator shelf (Small) [R tray S]

9.Refrigerator shelf (Large) [R tray L]

10.Three position adjustable shelf [Free set shelf] This shelf has three positions, it can be partly or fully extended or be fully folded away simply by pushing the shelf back then lifting it up.

15.Table top [Top table]

Do not place hot objects on the table top. The table top may melt and deform. The table can resist temperatures up to 100˚C.

16.Freezer pocket [F door pocket]

17.Light switch

18.Magnetic door seal [Door packing]

19.Egg holder [Egg tray]

20.Free pocket [R door pocket]

21.Bottle pocket

Deodorizing unit (Only for SJ-D25P)

A built-in unit which requires no manual operation because it automatically starts operating when the refrigerator is powered on.

11.Evaporating pan

12.Shelf [V tray]

13.Fruit and vegetable crisper [Vegetable case]

14.Adjustable foot [Adjustable leg]

4

SJ-21P

SJ-D25P

CONSTRUCTIONS

Mark: Cold air flow

Fan motor

Defrost thermostat

F-temp. control knob

Evaporator

Defrost heater

R thermostat

Defrost timer

Lamp

V tray

Vegetable case

Compressor

Fig. D-2 (SJ-21P)

Mark: Cold air flow

Fan motor

Defrost thermostat

F-temp. control knob

Evaporator

Defrost heater

R thermostat

Defrost timer

Lamp

V tray

Vegetable case

Compressor

Fig. D-3 (SJ-D25P)

5

SJ-21P

SJ-D25P

DIMENSIONS

OUTER DIMENSIONS AND CLEARANCE

 

 

more than

 

 

60

545

more than

585

 

 

90

 

481

 

 

799.5

1350

 

 

 

33

 

 

 

 

Fig. E-1(SJ-21P)

more than

545

more than

60

60

 

 

1073

420

( Unit : mm )

 

 

more than

 

 

60

545

more than

585

 

 

90

 

481

 

 

959.5

1510

 

 

 

33

 

 

Fig. E-2(SJ-D25P)

more than

545

more than

60

60

 

 

1073

420

( Unit : mm )

6

SHARP SJ-21P-GY Service Manual

INNER DIMENSIONS

207

390

391

414

402

220

389

207

390

391

391

414

402

220

389

SJ-21P

SJ-D25P

379

76

110

182

 

 

 

 

 

70

 

 

189

 

 

 

 

379

76

 

 

 

 

 

207

 

 

 

 

 

407

108

141

 

 

 

 

 

 

198

 

 

 

 

384

124

152

291

 

 

 

 

134

 

237

 

 

 

 

384

84

 

 

220

 

 

 

 

 

 

 

 

129

(Unit : mm)

Fig. E-3(SJ-21P)

379

76

110

182

 

 

 

 

 

70

 

 

189

 

 

 

 

379

76

 

 

 

 

 

207

 

 

 

 

 

407

108

141

 

 

 

 

 

 

198

 

 

 

 

407

108

134

 

 

 

 

 

 

267

 

 

 

 

384

124

158

291

 

 

 

 

134

 

237

 

 

 

 

384

84

 

 

220

 

 

 

 

 

 

 

 

129

(Unit : mm)

Fig. E-4(SJ-D25P)

7

 

 

 

 

 

 

 

 

 

SJ-21P

 

 

 

 

 

SJ-D25P

 

 

 

 

 

 

 

 

LIST OF ELECTRICAL PARTS

 

 

 

 

 

 

 

 

ITEMS

TYPE NAME

RATING

 

SPECIFICATIONS

 

Defrost thermostat

S101

125V,15A

Open : 10˚C , Close : 1˚C

 

 

 

 

 

 

 

 

Timer

TMDFX04FB2

100-127V

Integration type

 

 

 

 

 

50/ 60Hz

Cycle time : 10h (60Hz)

 

 

 

 

 

Delay time : 4m (60Hz)

 

 

Thermo. fuse (defrost)

SF70E

250V,10A

Cut off temperature : 70˚C

 

 

Door switch

100424NC

250V,0.25A

2 terminals type push-button

 

Fan motor

3R00057B

110V,60Hz

 

 

 

Lamp

110V,10W

E-12

 

 

 

Lamp socket

250V,1A

E-12 (Hard plastic body type)

 

R-thermostat

MM1-8071F

ON : 3.5˚C , OFF : 0.5˚C

 

 

Defrost heater

100-110V

78.8Ω

without deodorizer (SJ-21P)

 

 

 

 

 

78.8Ω

with deodorizer (SJ-D25P)

 

Compressor

EMI50HNP

115V

Main : 3.85Ω

 

 

 

 

 

60Hz

Aux : 7.70Ω

 

 

 

 

 

 

Cooling capacity 151W

 

 

 

 

 

 

Terminal shape

Common

 

 

 

 

 

 

Aux. coil

Main coil

1

Starting relay

P600E

Protector

4TM319RFBYY

 

 

 

 

Compensating thermostat

S101

125V,15A

Open : 25˚C , Close : 17˚C

Compartment heater

110V, 4.8W

2500Ω

The black dot ( ) indicates non-replacement parts or part which is not replaceable itself.

WIRING DIAGRAM

Be sure to replace the electrical parts with specified ones for maintaining the safety and performance of the set.

CONNECTOR

CONNECTED IN

Compensating

 

Compartment

TERMINAL BOX

Thermo.

(O) Heater

 

 

(Br)

 

 

 

 

(G)

 

 

 

 

 

 

 

 

 

 

(R)

3

4

 

 

 

R-Thermo.

 

TM Defrost

 

 

 

 

 

 

(Br)

Fan Motor

Thermo. 2

1 Timer

2PIN AC

Lamp L

Fuse

 

 

FM

(W)

 

 

 

Plug /

 

 

 

(Bk)

 

(S-B)

(O)

 

 

Cord

 

 

 

 

 

Defrost

 

 

 

 

 

 

 

 

 

 

Heater

(Y)

(Y)

 

 

Door

 

 

 

 

 

 

 

 

 

 

Switch

 

Defrost

Protector

 

 

 

 

 

 

 

 

(Overload relay)

 

 

 

 

Thermo.

 

 

(B)

 

(Bk)

 

 

 

 

 

 

 

 

 

 

 

C

(B)

M

 

 

A

 

Starting relay

 

Compressor

 

(P.T.C relay)

 

 

B : BLUE

Bk : BLACK

Br : BROWN

O: ORANGE

R: RED

G : GRAY

P : PINK

S-B : SKY-BLUE

W: WHITE

Y: YELLOW

Figure W-1. Wiring Diagram

8

SJ-21P SJ-D25P

G : GRAY

Br : BROWN

O: ORANGE

R: RED

P: PINK

B

: BLUE

Bk

: BLACK

S-B : SKY-BLUE

W

: WHITE

Y

: YELLOW

FAN MOTOR

FM

DEFROST

THERMOSTAT

DEFROST

HEATER

THERMO.

FUSE

DOOR SWITCH

DEFROST

(R-1)

TIMER

3

2

 

 

4

TM

1

R-THERMOSTAT

 

LAMP

L

1

1

(G-1)

(B-1)

2

2

(B-3)

3

3

4

4

(Y-1)

5

5

 

6

6

 

1

1

(Y-2)

(W-1)

2

2

 

3

3

(W-1)

4

4

(BK-1)

1

(B-2)

(SB-1)

2

 

1

1

(BK-1)

2

2

(G-2)

3

3

(Y-1)

4

4

(Y-2)

5

5

 

(BR-1)

6 6

 

 

 

 

(SB-1)

7

 

7

 

 

 

(BR-2)

8

 

8

 

 

COMPARTMENT HEATER

(Br)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(B)

 

(G)

 

 

 

(O)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

COMPENSATING

THERMO.

1

PROTECTOR

 

L

COMPRESSOR

E

C

 

N

M

 

A

 

STARTING

 

RELAY

Fig. W-2. Electric Accessories Layout

9

Loading...
+ 19 hidden pages