Sharp SJ-63L-A2G, SJ-58L-A2G, SJ-68L-A2A, SJ-63L-A2L, SJ-68L-A2B User Manual

SJ-58L-A2

SJ-63L-A2

SJ-68L-A2

SERVICE MANUAL

S6009SE60APSR

REFRIGERATOR-FREEZER

MODELS

SJ-58L-A2G/A2B/A2L/A2A

SJ-63L-A2G/A2B/A2L/A2A

SJ-68L-A2G/A2B/A2L/A2A

In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original condition and only parts identical to those specified should be used.

.........................DESTINATION	R,Y

Refrigerant; HFC-134a

Refer to "HFC-134a COOLING UNIT" Service Manual for handling this refrigerant.

TABLE OF CONTENTS
	page
CAUTIONS AND INFORMATIONS ..................................................................................................................	2
SPECIFICATIONS ...........................................................................................................................................	3
DESIGNATION OF VARIOUS PARTS .............................................................................................................	4
LIST OF ELECTRICAL PARTS ........................................................................................................................	5
WIRING DIAGRAM ..........................................................................................................................................	6
FUNCTIONS ....................................................................................................................................................	9
ASSEMBLING PROCEDURES OF MAIN PARTS AND CAUTIONS .............................................................	12
MODIFICATION PROCEDURE OF THE DOOR OPEN SIDE .......................................................................	20
COOLING UNIT .............................................................................................................................................	23
REPLACEMENT PARTS LIST .......................................................................................................................	25

SHARP CORPORATION

1

SJ-58L-A2

SJ-63L-A2

SJ-68L-A2

CAUTIONS AND INFORMATIONS

In case of following troubles, the cause is not related with the failure of refrigerator.

Please mention the correct way to the customer for the use of refrigerator when the repairing.

1. Some foods freezed in the refrigerator compartment.

Do not place food directly in front of cold air outlet.

This may lead to the food freezing.

cold air flow

IN OUT

2. Some plastic parts were cracked or splitted.

Some household cleaning chemicals may affect the internal food liner and plastic parts resulting in splitting or cracks occurring.

When cleaning all plastic parts inside this refrigerator, only use diluted dishwashing liquid(soapy water). Make sure that all plastic parts are thoroughly rinsed with water after cleaning.

3.IT IS NORMAL for the refrigerator to produce the following sounds.

Cracking or crunching sound;

Sound produced by expansion and contraction of inner walls and internal parts during cooling.

Squeaking sound;

Sound produced by expansion and contraction of internal parts.

Sound of flowing fluid (gurgling sound, fizzing sound);

Sound of refrigerant flowing in pipes (sound may become louder from time to time).

2

SJ-58L-A2

SJ-63L-A2

SJ-68L-A2

SPECIFICATIONS

Items

SJ-58L-A2

SJ-63L-A2

SJ-68L-A2

Type

2-Door

2-Door

2-Door

Outer dimensions

Height

1620mm(63.8")

1720mm(67.7")

1820mm(71.7")

(Including spacer)

Width

760mm(29.9")

760mm(29.9")

760mm(29.9")

Depth

740mm(29.1")

740mm(29.1")

740mm(29.1")

Rated storage volume

492 liter (17.4 cu.ft)

535 liter (18.9 cu.ft)

577 liter (20.4 cu.ft)

(Rated volume)

F: 151 liter

(5.3 cu.ft)

F: 151 liter

(5.3 cu.ft)

F: 151 liter (5.3 cu.ft)

R: 341 liter(12.1 cu.ft)

R: 384 liter(13.6 cu.ft)

R: 426 liter(15.1 cu.ft)

Defrosting

System

Heater system

Start

Automatic

Finish

Automatic

Temperature control

Automatic (Adjustable)

No-frost freezer

Yes

Interior lamp

2

Caster

4

Evaporating pan

1

Refrigerator

R glass shelf ass'y

2

3

Compartment

V glass shelf ass'y

1

Vegetable case

1

Fruit case

1

R door pocket

1

2

Egg tray

2

Bottle pocket

2

Utility case pocket

1

Chilled case

1

Tube stand

2

Freezer

Freezer shelf ass'y

1

Compartment

Ice cube maker

Twin ice cube maker

Ice storage box

1

F door pocket

2

Deodorizing system

Yes

RATING

Items

SJ-58L-A2

SJ-63L-A2

SJ-68L-A2

Rated voltage

(V~)

220-240

Rated frequency

(Hz)

50

Climate class

T

Rated input

(W)

170-190

Rated input of heating elements

(W)

138-164

Refrigerant (Charging quantity)

HFC-134a(120g)

HFC-134a(125g)

HFC-134a(130g)

Net Weight

(kg)

81

83

88

PLUG TYPE

Plug cord

3 pin

2 pin

Plug type

BF with PUB label

C-2

FUSED

Destination mark

R

Y

COLOR

Items

-A2G

-A2B

-A2L

-A2A

Outside color

Gray

Blue

Green

Beige

Inside color

White

OPTIONAL ITEM

SJ-L838LD (REFRIGERATOR HINGE KITS). For changing the door to left side opening.

3

	SJ-58L-A2
	SJ-63L-A2
	SJ-68L-A2
		DESIGNATION OF VARIOUS PARTS
			The names are the denominations used in the
			REPLACEMENT PARTS LIST.
			1.	Freezer light(Lamp)
	1	18	2.	Freezer fan
	2		3.	Freezer shelf(F shelf ass'y)
		19	4.	Ice cube maker
	3		5.	Ice cube box(Ice storage box)
			6.	Freezer temp. control knob
	4	20	7.	Chilled case
	5	21	8.	Refrigerator temp. control knob
			9.	Refrigerator fan
	6	22
			10.	Refrigerator light(Lamp)
	7
			11.	Refrigerator shelf(R glass shelf ass'y)
	8
		23		(SJ-58L/63L; 2 shelves, SJ-68L; 3 shelves)
	9		12.	Shelf(V glass shelf ass'y)
	10	24	13.	Fruit case
	11		14.	Vegetable crisper(Vegetable case)
		25
			15.	Evaporating pan & cover
	12	26	16.	Caster
	13		17.	Adjustable feet(Adjustable leg ass'y)
	14	27	18.	Fan & light switch(for freezer)
	15		19.	Fan & light switch(for refrigerator)
			20.	Freezer pocket(F door pocket)
	16	22	21.	Water cup
	17		22.	Magnetic door seal(Door packing)
			23.	Utility pocket(Utility case pocket)
			24.	Egg holder(Egg tray)
		Figure D-1. External Description	25.	Free pocket(R door pocket)
				(SJ-58L/63L; 1 pocket, SJ-68L; 2 pockets)
			26.	Bottle pocket
			27.	Bottle guard(Tube stand)

Upper hinge cover	Mark: Cold air flow
Hot pipe	Freezer fan
	Fan motor
Freezer	Defrost thermostat
compartment	Evaporator
Freezer temp. control knob	Defrost heater
Hot pipe
Refrigerator	Timer, R-fan themo. ass’y
compartment	Refrigerator fan
	Damper thermostat
	Refrigerator temp. control knob
	Drain pipe
Fruit case
	Vegetable case
Ventilating grille	Compressor
Evaporating pan	Starting relay, Overload relay(Protector)
Adjustable leg ass’y	Sub condenser
	Caster

This figure shows SJ-63L .

Figure D-2. Constructions

4

SJ-58L-A2

SJ-63L-A2

SJ-68L-A2

LIST OF ELECTRICAL PARTS

ITEMS

TYPE NAME

RATING

SPECIFICATIONS

Thermostat

MM1-8123

125V

6A

(At normal notch)

250V

3A

ON/OFF : -19/-24˚C

Defrost thermostat

S101

250V

8A

Open/Close : 10/1˚C

Thermo. fuse

SF70E

250V

10A

Working temp. : 70˚C

F-fan motor

3R00044B

220-240V 50/60Hz

Working with ø100 fan

R-fan motor

3R00122A

220-240V 50/60Hz

Working with ø80 fan

(R-fan fuse)

123

250V

2A

Cut OFF 130˚C

Defrost heater

MM6-4198

220-240V 353Ω

150W at 230V

Door switch

DSD-5

250V

0.25A

4 terminals push-button type

Damper thermostat

MM1-6170

—

Open/Close : 3/-2˚C

Defrost timer

TMDF904FD2

220-240V

Integration type

50/60Hz

Cycle time : 10.8/9.0 hours(50/60Hz)

Delay time : 4.3/3.6 min.(50/60Hz)

Lamp socket (F/R)

—

250V

1A

E-12(Hard plastic body type)

F-lamp

—

240V

10W

E-12

R-lamp

—

240V

15W

E-12

R-fan thermo.

R-fan thermo.

S101

250V

8A

Open/ Close : 7/15˚C

ass'y

R-fan thermo.heater

RSS2

350V,

2W, 10kΩ

1.1W at 230V

SJ-58L,63L

Compressor

GLY80AA

220-240V/50Hz

Cooling capacity : 197kcal/h(50Hz)

Main coil : 10.3Ω

Common

Aux. coil : 14.2Ω

(at 25˚C)

Aux. coil

Main coil

Starting relay

UH3003-7

—

14.0 Ω

Overload relay(Protector)

4TM308NFBYY

—

Open/ Close : 120/61˚C

SJ-68L

Compressor

GLY90AA

220-240V/50Hz

Cooling capacity : 220kcal/h(50Hz)

Main coil : 8.8Ω

Common

Aux. coil : 14.2Ω

(at 25˚C)

Aux. coil

Main coil

Starting relay

UH3003-7

—

14.0 Ω

Overload relay(Protector)

4TM757NFBYY

—

Open/ Close : 120/61˚C

5

SJ-58L-A2

SJ-63L-A2

SJ-68L-A2

WIRING DIAGRAM

Be sure to replace the electrical parts with specified ones for maintaining the safety and performance of the set.

G	: GRAY
Br	: BROWN
O	: ORANGE
Y	: YELLOW
R	: RED	CONNECTED IN TERMINAL BOX
P	: PINK
B	: BLUE	CONNECTOR
Bk	: BLACK
S-B	: SKY-BLUE
G-Y : GREEN-YELLOW
W	: WHITE

(BR)	F-THERMOSTAT			(G)
	(R)	3		4
			TM
R	F			DEFROST
FM	FM			TIMER

F	R	R-FAN THERMO.	THERMO. 2	1
			FUSE
L	L	HEATER

			(W)	(BK)
	(S-B)	R-FAN	(O)	DEFROST
2	4	THERMO.	3	HEATER
				PROTECTOR
				(Y)

DOOR SWITCH 1	DEFROST	COMPRESSOR
		C
	THERMOSTAT
		M
	(B)	A
		STARTING RELAY

Figure W-1. Wiring Diagram (2 pin plug region)

(BR)	F-THERMOSTAT			(G)
	(R)	3		4
			TM
R	F			DEFROST
FM	FM			TIMER

F	R	R-FAN THERMO.	THERMO. 2	1
			FUSE
L	L	HEATER

			(W)	(BK)
	(S-B)	R-FAN	(O)	DEFROST
2	4	THERMO.	3	HEATER
				PROTECTOR
				(Y)

DOOR SWITCH 1	DEFROST	COMPRESSOR
		C
	THERMOSTAT
		M
	(B)	A
		STARTING RELAY

Figure W-2. Wiring Diagram (3 pin plug region)

6

SJ-58L-A2

SJ-63L-A2

SJ-68L-A2

F LAMP BOX ASS’Y																									CABINET ASS’Y
									LAMP SOCKET														BR-1
F-LAMP(10W)	L																			1		1	W-2
																				2		2
E. V. COVER ASS’Y
						LEAD EV-COVER ASS’Y																	GY-1
F-FAN MOTOR FM																				1		1	OR-1
																				2		2
																				3		3	R-1
F-THERMOSTAT																				4		4	BR-2
																							Y-1
DEF. THERMO. ASS’Y																				5		5	BL-1
																				6		6
																							BK-1
FUSE ASS’Y																				7		7	W-1
																				8		8
																				9		9	OR-3
																							(W-1)
DEF. HEATER ASS’Y																				1		1	Y-2
																				2		2

DOOR SWITCH
3 (PUSH CLOSE)			3	(OR-1)
				BL-2
1 (NEUTRAL)			1
				SB-1
4 (PUSH OPEN)			4
				(W-2)
2 (PUSH OPEN)			2
R CONTROL COV. ASS’Y
	3	3		(R-1)
				(BK-1)
	2	2
				GY-2
	4	4
				(Y-1)
TM	1	1
				(Y-2)
DEFROST TIMER

(R-FAN															SB-2
THERMO. HEATER)												1		1	BR-3
												2		2
															OR-3
R FAN THERMO.												3		3
															OR-2
												4		4

R LAMP BOX ASS’Y
R-FAN MOTOR		FM	1	1	BR-4
			2	2	(OR-2)
R-LAMP (15W)		L	3	3	SB-3
			4	4
		LAMP SOCKET
							TERMINAL BOX
					BROWN	BLUE	GRAY
G	: GRAY						SKY-BLUE
Br	: BROWN
O	: ORANGE
Y	: YELLOW
R	: RED
P	: PINK
B	: BLUE						PROTECTOR
Bk	: BLACK						COMPRESSOR
S-B : SKY-BLUE							C
G-Y : GREEN-YELLOW							M
W	: WHITE						A
					SOURCE CORD		STARTING RELAY
							TERMINAL COVER

Figure W-3. Electric Accessories Layout (2 pin plug region)

7

SJ-58L-A2

SJ-63L-A2

SJ-68L-A2

F LAMP BOX ASS’Y																									CABINET ASS’Y
									LAMP SOCKET														BR-1
F-LAMP(10W)	L																			1		1	W-2
																				2		2
E. V. COVER ASS’Y
						LEAD EV-COVER ASS’Y																	GY-1
F-FAN MOTOR FM																				1		1	OR-1
																				2		2
																				3		3	R-1
F-THERMOSTAT																				4		4	BR-2
																							Y-1
DEF. THERMO. ASS’Y																				5		5	BL-1
																				6		6
																							BK-1
FUSE ASS’Y																				7		7	W-1
																				8		8
																				9		9	OR-3
																							(W-1)
DEF. HEATER ASS’Y																				1		1	Y-2
																				2		2

DOOR SWITCH
3 (PUSH CLOSE)			3	(OR-1)
				BL-2
1 (NEUTRAL)			1
				SB-1
4 (PUSH OPEN)			4
				(W-2)
2 (PUSH OPEN)			2
R CONTROL COV. ASS’Y
	3	3		(R-1)
				(BK-1)
	2	2
				GY-2
	4	4
				(Y-1)
TM	1	1
				(Y-2)
DEFROST TIMER

(R-FAN												SB-2
THERMO. HEATER)									1		1	BR-3
									2		2
												OR-3
R FAN THERMO.									3		3
												OR-2
									4		4

R LAMP BOX ASS’Y
R-FAN MOTOR		FM	1	1	BR-4
			2	2	(OR-2)
R-LAMP (15W)		L	3	3	SB-3
			4	4
		LAMP SOCKET
								TERMINAL BOX
					BROWN	BLUE	GRAY
G	: GRAY							SKY-BLUE
Br	: BROWN
						EARTH
O	: ORANGE
Y	: YELLOW
R	: RED
P	: PINK
B	: BLUE						PROTECTOR
Bk	: BLACK						1		COMPRESSOR
S-B	: SKY-BLUE						L		C
							E
G-Y : GREEN-YELLOW								M
							N
W	: WHITE								A
					SOURCE CORD		STARTING RELAY
							TERMINAL COVER

Figure W-4. Electric Accessories Layout (3 pin plug region)

8

SJ-58L-A2

SJ-63L-A2

SJ-68L-A2

FUNCTIONS

1.ADJUSTABLE TEMPERATURE CONTROL

(1)Temperature control of freezer

Thermostat (senses freezer temperature) operates on ON/OFF switchover to control the compressor and cool air circulating fan (F-fan motor) , and allows the freezer temperature to keep at a suitable temperature. However adjust the freezer temp. control knob as follows depending upon the storing condition of foods.

MED

KNOB

PURPOSE

3

4

5

6

SETTING

2

7

1

MAX(Coldest)

For making ice rapidly or fast freezing.

MIN

MAX

Coldest

When restocking with fresh food.

MED

For normal freezing.

For storing frozen food for a short period (up to one month).

FREEZER TEMP. CONTROL

MIN

When frozen food or ice cream is not stored.

Figure F-1.

(2) Temperature control of refrigerator

Damper-thermostat senses temperature of the refrigerator and changes the opening angle of the damper automatically.

However, as the Damper-thermostat has no function to switch on or off the compressor and F-fan motor, the freezer temperature control causes temperature in the refrigerator to vary to some extent.

However, adjust the refrigerator temp. control knob as follows depending upon the cooling condition.

			MED				KNOB			PURPOSE
			4				SETTING
3						5
							CHILLED			For keeping freshness of food longer.
2						6	ZONE
							(Coldest)
						CHILLED
										When the refrigerator does not provide sufficient cooling.
		MIN 1				ZONE
						7 Coldest	MED			For normal operation.
REFRIGERATOR TEMP. CONTROL										When the refrigerator provides excessive cooling.
			Figure F-2.				MIN

When the temperature of the refrigerator is higher, R-fan thermo. senses the temperature and the refrigerator is cooled efficiently by running of R-fan motor.

R-fan thermo. heater energizes when the door is opened intend to promote to running of R-fan motor.

NOTE: The refrigerator temperature is affected also by the freezer temperature. If the freezer temp. control knob is set at the position "MAX", the temperature tends to be lower than the following values, and if set at near the position "MIN", temperature tends to be higher.

If the refrigerator is operated for a long time with the freezer temperature control sets the "MAX" position, foods stored in the refrigerator compartment may also freeze.

When refrigerator temperature control sets to the "CHILLED ZONE", some foods stored may freeze.

In this case adjust control set back to the "MED" position.

When refrigerator temperature control sets to the "CHILLED ZONE", some foods stored in chilled case may also become frozen.

(3) Reference value of temperature

SETTING OF	MAX	MED	MIN
FREEZER TEMP.
CONTROL KNOB	(Coldest)
Freezer	Approx.	Approx.	Approx.
temperature	-21˚C	-18˚C	-15˚C

SETTING OF	CHILLED
REFRIGERATOR TEMP.	ZONE	MED	MIN
CONTROL KNOB	(Coldest)
Refrigerator	Approx.	Approx.	Approx.
temperature	0˚c	3˚c	6˚c
Chilled room	Approx.	Approx.	Approx.
temperature	-3˚c	1˚c	4˚c

The values shown above refer to the case where the freezer temp. control knob is set at "MED".

The values shown above refer to the measurement carried out center area and 1/3 of overall height from the bottom at each of the refrigerator and the freezer after machine has been operated at an ambient temperature of 30˚C with no food stored and the door closed until the temperature is stabilized.

The values vary depending upon frequency of opening and closing the door, ambient temperature, amount of stored foods and manner of storing foods.

9

SJ-58L-A2

SJ-63L-A2

SJ-68L-A2

2. DEFROSTING
(1) No defrosting operation is necessary	(2) Where is melted frost brought

No defrosting operation is necessary.

As this machine is so designed that a built-in evaporator cools air and a fan circulates cooled air, neither the freezer nor the refrigerator is frosted, though the evaporator is frosted.

The frosted evaporator is defrosted automatically due to the function of defrosting timer and heater, requiring no defrosting operation.

1.Melted frost is brought into the evaporating pan at the bottom of the set and is evaporated here by the heat of sub condenser.

2.Be sure that the evaporating pan is inserted correctly and is level.

(3)The following circuit diagrams in the table show automatic defrosting function of the refrigerator with timer and defrost thermostat.

Operation	Electric diagram					Description
1. Cooling	Defrost thermostat ON	Compressor running				The integration timer integrates running
(Normal)		Timer motor running				time of the compressor. When it reaches
	Thermostat	Timer contact				cycle time of defrost timer, the timer
UOSR C E				remiTm o t o r	r	contact is changed to start defrosting.
	Defrost				moCp r e s s o
	Thermo. fuse
	Defrost heater		TM	COMP
	thermostat (ON)
	Figure F-3.
2. Defrosting	Defrost thermostat ON	Compressor stops				The timer contact is changed to start
(Time 20 to 30 min.)		Timer motor stops				defrosting, the timer motor stops, and
	Thermostat	Timer contact				power is supplied to the defrost heater.
RUOSC E	Defrost			remiTm o t o r	r	It takes about 20 to 30 min. to defrost.
					pmoCr e s s o	When little frosted, the defrosting takes
	Thermo. fuse
	Defrost heater		TM	COMP		little time. When much frosted, the def-
						rosting takes much time.
	thermostat (ON)
	Figure F-4 .
3. Drain	Defrost thermostat OFF	Compressor stops				When the defrost thermostat becomes
(Time approx. 5 min.)		Timer motor running				OFF, the timer motor starts running.
	Thermostat	Timer contact				During the operation time (delay time
				remiTm o t o r	r	of defrost time) defrosted water is
UOSR C E	Defrost				moCp r e s so	drained outside the refrigerator.
	Thermo. fuse
	Defrost heater		TM	COMP
	thermostat (OFF)
	Figure F-5.
4. Restart	Defrost thermostat OFF	Compressor running				Timer contact is changed to cooling
(Time approx. 5 min.)		Timer motor stops				operation and the compressor starts
	Thermostat	Timer contact				running and the timer motor stops.
				remiTm o t o r	r	Defrost thermostat contact becomes ON
RUOSC E	Defrost				pmoCr e s so	when it’s cooled. And the timer motor
	Thermo. fuse
	Defrost heater		TM	COMP		starts running. (Figure F-3.)
	thermostat (OFF)
	Figure F-6.

10

SJ-58L-A2

SJ-63L-A2

SJ-68L-A2

(4)As a reference to determine the causes of trouble, malfunction and phenomena are described below. Refer to the following when repairing.

1.Disconnection of defrost heater

As off-cycle defrosting is performed, the defrosting time is extremely prolonged. Each time defrosting is started, the freezer temperature rises and a portion of ice and stored foods are melted.

2.Melted thermo. fuse or opened-circuit due to the defect of defrost thermostat.

When the above mentioned trouble occurs in cooling operation, the timer motor does not run, defrosting will not take place, and consequently freezing is caused. In the above mentioned condition, when the timer shaft is turned by hand to defrost, the timer motor runs during the operation time. However, the motor stops from the time when the contact is changed, and freezing causes.

NOTE:

As the thermo. fuse assembly is intended to prevent dangers, do not use it under shorted condition even for a short period.

3.DEW PREVENTION

The hot pipe, namely D.P.-condenser, is arranged around the flange part of cabinet and the C-partition plate, preventing dew from being generated on the cabinet.

NOTE:

D.P.-condenser pipe may be felt hot if touched by hand while the

compressor is in operation.

If you are asked about this, please explain that the hot pipe serve to Hot pipe prevent the dew generation.

Figure F-7

4.INSPECTION OF INITIAL STARTING

(1)Inspection of cooling unit

1.Set the temperature control knob to "MAX" and check that the compressor starts to operate.

2.Depress the door switch to run the fan and check that cool air is blown out of the cold air outlet of the freezer and the refrigerator.

3.When the compressor does not work, check that the timer is not set to "defrost" position.

4 It takes about an hour and a half or two hours to put food in the refrigerator after starting operation.

NOTE:

After return the temperature control knob to "MED" position.

When the refrigerator is operated initially after installed, the compressor may vibrate excessively for 1 to 2 min. However, vibration becomes normal if it is continuously operated.

(2)Inspection of defrost device

Operate the refrigerator for 20 to 30 min. and then check the defrost device in the following procedures : Allow 5 min. to restart the compressor since immediate starting after stopping will cause unsmooth operation.

1.Turn the timer shaft clockwise with a screw driver.

At this time, make certains the timer clinks and the compressor stops.

2.After more than 5 min., turn the shaft further to operate. Make certain cooling operation is started again.

11

SJ-58L-A2

SJ-63L-A2

SJ-68L-A2

ASSEMBLING PROCEDURES OF MAIN PARTS AND CAUTIONS

CAUTION: DISCONNECT THE UNIT FROM THE POWER SUPPLY BEFORE ANY REPAIRING.

1. R-CONTROL COV. ASSEMBLY

Damper thermo.

	RA sealer A
R air guider A
Defrost timer
RA sealer D
R fan thermo. ass’y	RA sealer C
Nylon band	RA sealer B
	Dial sealer

Fan cover

A sealer thermo. cap.

R-C box cover

R-temp. control knob

Figure A-1

(1) Forming sensor of Damper thermo.

	Damper
	thermostat
mm
1
+
3
mm	25+2 mm
1
+

5

Less than 12 mm

Less than 130 mm

Stick thermo. cap. sealer

NOTE

Minimum bending radius is R5mm.

There should be no gas leak by reforming of sensor tube.

Figure A-2

After forming, fix it to the refrigerator.

12

SJ-58L-A2

SJ-63L-A2

SJ-68L-A2

(2) Sticking of sealers to R air guider A.

[Front side]			[Back side]
			RA sealer A	OVERLAP 15mm
					OVERLAP 15mm
			Dial sealer
	RA sealer D
		A sealer	RA sealer B		RA sealer C	RA sealer A
RA sealer A	RA sealer A	thermo. cap.

[Bottom side]

A sealer

thermo. cap.

RA sealer A

RA sealer A

Figure A-3

(3) Fixing of Defrost timer, R fan thermo. ass'y cover to R-C box cover.

R fan thermo ass’y

R-C box cover

Nylon band

	Defrost timer
G
	Cut
G	5mm
	+
	10
	Nylon band

Fan cover	SEC. G-G

R fan thermo. ass’y

Figure A-4

13

SJ-58L-A2

SJ-63L-A2

SJ-68L-A2

2. R LAMP BOX ASSEMBLY

R fan motor holder B

R-fan motor

Propeller fan 80

R fan motor holder A

Lamp socket (with lead wires for R-fan motor)

Fan clamp

Lamp 15W

Warning label

R lamp box

Figure A-5

(1) Fixing of Lamp and Lamp socket.

(1)-1 Screw Lamp 15W into Lamp socket.

(1)-2 Fix Lamp socket on R lamp box by tapping screws.

Tapping screw

Lamp socket

ALUMINUM TAPE

Lamp 15W

R lamp box

Figure A-6

(1)-3 Insert the terminal of Lamp socket to R-fan motor.

DOUBLE CLAMPING WIRES

Lamp socket

Fan motor

Figure A-7

14

(2) Fixing of R-fan motor and Fan

(2)-1 Set R-fan motor holder A to R lamp box by tapping screw.

(2)-2 Set R-fan motor to R fan motor holder A by machine screw.

(2)-3 Set R fan motor holder B to A.

(2)-4 Set Fan clamp to Propeller fan 80 and insert it to the shaft of R-fan motor.

(3) Sticking Warning label.

SJ-58L-A2

SJ-63L-A2

SJ-68L-A2

R fan motor holder B

R fan motor holder A

Propeller fan 80	R-fan motor

Figure A-8

F

Fan clamp

Propeller fan 80

2.3+ 0.5mm

Shaft

Detail of F

Fan clamp

Slit of each Fan clamp and Propeller fan should not be at same position.

Slit

Figure A-9

Warning label

Lamp 15W

Figure A-10

15

SJ-58L-A2

SJ-63L-A2

SJ-68L-A2

3. E.V COVER ASSEMBLY

			Motor	Fan motor
		U-sealer cushion
		handle
		Propeller Fan 100
	E.V cover sealer A			Fan motor
				holder B
Defrost thermo. ass’y		Fan clamp
E.V cover	L-band C		Fan motor	Lead E.V-cover
				ass’y
			holder A
		E.V cover sealer C	E.V cover sealer B

Fuse ass’y

F-thermostat

E.V cover sealer D

(2 pieces)

Figure A-11

(1) Sticking of Sealers to E.V cover

E.V cover sealer B

E.V cover sealer A

E.V cover

Sticking start (a)	Sticking start
Sticking start (b)

Overlap 10mm(min)

start Sticking

E.V cover sealer D (b)	E.V cover sealer D (a)
[Front side]	[Back side]
	Figure A-12

16