Solid state equipment has operational characteristics differing from those of
electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (Publication SGI-1.1 available from your local
Rockwell Automation sales office or online at http://www.rockwellautomation.com/literature) describes some important differences between solid state equipment and
hard-wired electromechanical devices. Because of this difference, and also because
of the wide variety of uses for solid state equipment, all persons responsible for
applying this equipment must satisfy themselves that each intended application of
this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or
consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative
purposes. Because of the many variables and requirements associated with any
particular installation, Rockwell Automation, Inc. cannot assume responsibility or
liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of
information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written
permission of Rockwell Automation, Inc. is prohibited.
Throughout this manual, when necessary we use notes to make you aware of safety
considerations.
WARNING: Identifies information about practices or circumstances
that can cause an explosion in a hazardous environment, which may
lead to personal injury or death, property damage, or economic loss.
Important: Identifies information that is critical for successful application and
understanding of the product.
ATTENTION: Identifies information about practices or circumstances
that can lead to personal injury or death, property damage, or economic
loss. Attentions help you identify a hazard, avoid the hazard, and
recognize the consequences.
Shock Hazard labels may be located on or inside the equipment (e.g.,
drive or motor) to alert people that dangerous voltage may be present.
Burn Hazard labels may be located on or inside the equipment (e.g.,
drive or motor) to alert people that surfaces may be at dangerous
temperatures.
Allen-Bradley, PowerFlex, DPI, SCANport, DriveExplorer, DriveExecutive, DriveTools SP, and ControlFLASH are either
registered trademarks or trademarks of Rockwell Automation, Inc.
BACnet is a registered trademark of American Society of Heating, Refrigerating and Air-Conditioning Engineers (ASHRAE).
Summary of Changes
The information below summarizes the changes made to this manual
since its last release (May 2006):
Description of ChangesPage(s)
In the “Quick Start” section:
• In Step 4, removed connecting the adapter to the network.
• In Step 5, added two new sub-steps (B and C).
• Added a new Step 6 “Connect the adapter to the network.”
• Incremented old Steps 6 and 7 to Steps 7 to 8.
Reorganized Chapter 2:
• Moved the “Connecting the Adapter to the Drive” section after the
“Commissioning the Adapter” section.
• Moved the “Applying Power” section after the “Connecting the Adapter to
the Drive” section.
• In the “Applying Power” section, added three new subsections:
– “Start-Up Status Indications”
– “Verifying/Setting Key Adapter Parameters”
– “Configuring/Verifying Key Drive Parameters.”
• Moved the “Connecting the Drive/Adapter to the Network” section to the
end of the chapter.
In Chapter 3, moved the “Setting the Device Instance Number” section after
the “Using the PowerFlex 7-Class HIM” section. Included additional
information to the “Setting the Device Instance Number” section.
Added new Appendix D “Routing Capability for Networked Drives.”D-1
1-6
Chapter
3-3
2
The information below summarizes the changes made to this manual
since its last release (April 2006):
Description of ChangesPage(s)
In the Features section — first bullet, removed text “... and can be used with
the kit’s optional I/O board.” Also, added an Important statement regarding
this information.
In the Viewing the Adapter Configuration table, added a third bullet in the
Parameter 07 - [Baud Rate Act] row.
For Parameter 05 - [Flt Cfg Ref], corrected its detail information from being a
bit parameter to a numeric parameter.
DriveExplorer™http://www.ab.com/drives/driveexplorer, and
DriveTools™ SP (includes
DriveExecutive™)
HIMHIM Quick Reference 20HIM-QR001…
PowerFl ex
(Std. and enhanced control)
PowerFl ex
Powe rFlex
*Standard and vector control
PowerFl ex
®
70 Drive
®
700 Drive*
®
700 Ser. B Drive*
®
700H DrivePowerFlex 700H Installation Manual
DriveExplorer online help (installed with the software)
http://www.ab.com/drives/drivetools, and
DriveExecutive online help (installed with the software)
PowerFlex 70 User Manual
PowerFlex 70/700 Reference Manual
PowerFlex 700 User Manual
PowerFlex 700 Series B User Manual
PowerFlex 70/700 Reference Manual
PowerFlex 700H Programming Manual
P-1
—
—
20A-UM001…
PFLEX-RM001…
20B-UM001…
20B-UM002…
PFLEX-RM001…
PFLEX-IN006…
20C-PM001…
Documentation can be obtained online at
http://www.rockwellautomation.com/literature.
P-2About This Manual
Rockwell Automation Support
Rockwell Automation, Inc. offers support services worldwide, with over
75 sales/support offices, over 500 authorized distributors, and over 250
authorized systems integrators located throughout the United States
alone. In addition, Rockwell Automation, Inc. representatives are in
every major country in the world.
Local Product Support
Contact your local Rockwell Automation, Inc. representative for:
• Sales and order support
• Product technical training
• Warranty support
• Support service agreements
Technical Product Assistance
If you need to contact Rockwell Automation, Inc. for technical
assistance, please review the information in Chapter
first. If you still have questions, then access the Allen-Bradley Technical
Support web site at www.ab.com/support/abdrives
5, Troubleshooting
.
Conventions Used in This Manual
The following conventions are used throughout this manual:
• Parameter names are shown in the format Parameter xx - [*]. The xx
represents the parameter number, and the * represents the parameter
name — for example, Parameter 01 - [Reset Module].
• Menu commands are shown in bold type face and follow the format
Menu > Command. For example, if you read “Select File > Open,”
you should click the File menu and then click the Open command.
• The firmware release is displayed as FRN X.xxx. The “FRN”
signifies Firmware Release Number. The “X” is the major release
number. The “xxx” is the minor update number.
• This manual provides information about the 20-COMM-B BACnet
MS/TP adapter and using it with PowerFlex 7-Class drives. The
adapter can be used with other products that support a DPI adapter,
such as the DPI External Comms Kit (20-XCOMM-DC-BASE).
Refer to the documentation for your product for specific information
about how it works with the adapter.
Chapter 1
Getting Started
The 20-COMM-B BACnet MS/TP adapter is a communication option
intended for installation into a PowerFlex 7-Class drive. It can also be
used with other Allen-Bradley products that support an internal DPI ™
(Drive Peripheral Interface) adapter, such as the DPI External Comms
Kit (20-XCOMM-DC-BASE).
TopicPageTopicPage
Components
Features1-2Quick Start1-6
Compatible Products1-3Status Indicators1-7
Required Equipment1-3
1-1Safety Precautions1-4
Components
Figure 1.1 Components of the Adapter
➊
➋
➌
Item PartDescription
Status Indicators Four LEDs that indicate the status of the network connection,
➊
DPI ConnectorA 20-pin, single-row shrouded male header. An Internal Interface
➋
Terminal BlockA 3-pin terminal block with mating 3-pin linear plug connects
➌
TERM, -BIAS, and
➍
+BIAS Switches
MAC Address
➎
Switches
➍
➎
DPI, and the adapter. Refer to Chapter
cable connects to this connector and a connector on the drive.
the adapter to the network.
Switches for turning on/off the adapter’s internal termination
resistor and bias resistors. See Setting the TERM, -BIAS, and
+BIAS Switches on page 2-4 for details.
Switches for setting the MAC address. See Setting the MAC
Address on page 2-2 for details.
5, Troubleshooting.
1-2Getting Started
Features
The 20-COMM-B BACnet MS/TP adapter features the following:
• The adapter is normally mounted in the PowerFlex 7-Class drive. It
can also be installed in a DPI External Comms Kit
Important: Due to inherent operating limitations, the adapter cannot
• Switches let you:
– Set a MAC address before applying power to the drive.
– Turn on/off the adapter’s built-in termination resistor and bias
resistors for optimizing operation on the network.
• Captive screws secure and ground the adapter to the drive or, when
mounted in a DPI External Comms Kit, to the kit’s metal enclosure.
• A number of configuration tools can be used to configure the adapter
and connected drive. The tools include the PowerFlex HIM on the
drive and drive-configuration software such as DriveExplorer (version
3.01 or higher) or DriveExecutive (version 3.01 or higher).
be used with the kit’s optional I/O board.
• Status indicators report the status of drive communications, the
adapter, and network. They are visible when the drive cover is opened
or closed.
• Read/write access to parameters is available. You can configure and
monitor parameter values over the network.
• User-defined fault actions let you determine how the adapter and drive
respond to communication disruptions on the network.
Getting Started1-3
Compatible Products
The 20-COMM-B BACnet MS/TP adapter is compatible with most
Allen-Bradley PowerFlex 7-Class (Architecture-Class) drives and other
products that support DPI. DPI is a second generation peripheral
communication interface and functional enhancement to SCANport. At
the time of publication, compatible products include:
• PowerFlex 70 drives (standard and enhanced control)
• PowerFlex 700 drives (standard and vector control)
• PowerFlex 700 Series B drives (standard and vector control)
• PowerFlex 700H drives
• DPI External Comms Kit
Required Equipment
Equipment Shipped with the Adapter
When you unpack the adapter, verify that the package includes:
❑ One 20-COMM-B BACnet MS/TP adapter
❑ A 2.54 cm (1 in.) and a 15.24 cm (6 in.) Internal Interface cable
(only one cable is needed to connect the adapter to the drive)
❑ One 3-pin linear plug (plugged into the adapter socket)
❑ This manual
User-Supplied Equipment
To install and configure the adapter, you must supply:
❑ A small flathead screwdriver
❑ A shielded, twisted wire pair to connect the adapter to the network
❑ A configuration tool, such as:
–PowerFlex HIM
– DriveExplorer (version 3.01 or higher)
– DriveExecutive stand-alone software (version 3.01 or higher) or
bundled with the DriveTools SP suite (version 1.01 or higher)
– Third-party network configuration software
1-4Getting Started
Safety Precautions
Please read the following safety precautions carefully.
ATTENTION: Risk of injury or death exists. The PowerFlex drive
may contain high voltages that can cause injury or death. Remove
!
power from the PowerFlex drive, and then verify power has been
discharged before installing or removing an adapter.
ATTENTION: Risk of injury or equipment damage exists. Only
personnel familiar with drive and power products and the associated
!
machinery should plan or implement the installation, start up,
configuration, and subsequent maintenance of the product using an
adapter. Failure to comply may result in injury and/or equipment
damage.
ATTENTION: Risk of equipment damage exists. The adapter
contains ESD (Electrostatic Discharge) sensitive parts that can be
!
damaged if you do not follow ESD control procedures. Static control
precautions are required when handling the adapter. If you are
unfamiliar with static control procedures, refer to Guarding Against Electrostatic Damage, Publication 8000-4.5.2.
ATTENTION: Risk of injury or equipment damage exists. If the
adapter is transmitting control I/O to the drive, the drive may fault when
!
you reset the adapter. Determine how your drive will respond before
resetting an adapter.
ATTENTION: Risk of injury or equipment damage exists.
Parameter 02 - [Comm Loss Action] lets you determine the action of
!
the adapter and connected PowerFlex drive if communications are
disrupted. By default, this parameter faults the PowerFlex drive. You
can set this parameter so that the drive continues to run. Precautions
should be taken to ensure that the setting of this parameter does not
create a risk of injury or equipment damage. When commissioning the
drive, verify that your system responds correctly to various situations
(for example, a disconnected cable).
ATTENTION: Risk of injury or equipment damage exists. When a
system is configured for the first time, there may be unintended or
!
incorrect machine motion. Disconnect the motor from the machine or
process during initial system testing.
Getting Started1-5
ATTENTION: Risk of injury or equipment damage exists. Parameter
03 - [Comm Loss Time] lets you determine how long it will take the
!
adapter to detect network communication losses. By default, this
parameter sets the timeout to ten seconds. You can set it so that the
duration is shorter, longer, or disabled. When set to disabled, this also
disables adapter Parameter 02 - [Comm Loss Action]. Therefore, a
communications fault action will be ignored. Take precautions to ensure
that the setting does not create a risk of injury or equipment damage.
When commissioning the drive, verify that your system responds
correctly to various situations (for example, a disconnected cable).
ATTENTION: Risk of injury or equipment damage exists. The
examples in this publication are intended solely for purposes of
!
example. There are many variables and requirements with any
application. Rockwell Automation, Inc. does not assume responsibility
or liability (to include intellectual property liability) for actual use of
the examples shown in this publication.
1-6Getting Started
Quick Start
This section is provided to help experienced users quickly start using the
adapter. If you are unsure how to complete a step, refer to the referenced
chapter.
StepActionRefer to…
1Review the safety precautions for the adapter.Throughout this manual
2Verify that the PowerFlex drive is properly installed. Drive User Manual
3Commission the adapter.
Set a unique MAC address and, depending on where the
PowerFlex drive nodes are located on the network,
appropriately set the TERM, -BIAS, and +BIAS switches.
4Install the adapter.
Verify that the PowerFlex drive is not powered. Then,
connect the adapter to the drive using the Internal
Interface cable. Use the captive screws to secure and
ground the adapter to the drive.
When installing the adapter in a DPI External Comms
Kit, refer to the 20-XCOMM-DC-BASE Installation Instructions (Publication No. 20COMM-IN001…)
supplied with the kit.
5Apply power to the adapter and verify key settings.
A. The adapter receives power from the drive. Verify
that the adapter is installed correctly and then apply
power to the drive. The PORT status indicator should
be solid green. If it is red, there is a problem. Refer to
Chapter
B. Verify/set key adapter parameters.
C. Configure/verify key drive parameters.
6Connect the adapter to the network.
Verify that the PowerFlex drive is not powered. Then,
connect the adapter to the network using a shielded,
twisted wire pair.
7Configure the adapter for your application.
Set adapter parameters for the following functions as
required by your application:
• Fault actions
• Baud rate
8Set up the controller to communicate with the
adapter.
Use the controller’s programming software to program
the controller.
5, Troubleshooting.
Chapter
2,
Installing the Adapter
Chapter
2,
Installing the Adapter
2,
Chapter
Installing the Adapter
Chapter 2,
Installing the Adapter
Chapter 3,
Configuring the Adapter
Instruction manual for
your controller’s
programming software
Getting Started1-7
PWR
STS
PORT
MOD
NET A
NET B
Status Indicators
The adapter uses four status indicators to report its operating status. They
can be viewed on the adapter or through the drive cover (Figure 1.2).
Figure 1.2 Status Indicators (location on drive may vary)
➊
➋
➌
➍
➊
➋
➌
➍
Adapter Status
Item
Indicator Name
PORT
➊
MOD
➋
NET A
➌
NET B
➍
After installing the adapter and applying power to the drive, refer to
Start-Up Status Indications on page 2-8 for possible start-up status
indications and their descriptions.
1-8Getting Started
Notes:
Chapter 2
Installing the Adapter
Chapter 2 provides instructions for installing the adapter in a PowerFlex
7-Class drive. This adapter can also be installed in a DPI External
Comms Kit. In this case, refer to the 20-XCOMM-DC-BASE Installation Instructions (Publication No. 20COMM-IN001…) supplied with the kit.
TopicPage
Preparing for an Installation
Commissioning the Adapter2-1
Connecting the Adapter to the Drive2-6
Applying Power2-8
Connecting the Drive/Adapter to the Network2-10
2-1
Preparing for an Installation
Before installing the adapter, verify that you have all required
equipment. Refer to Required Equipment
on page 1-3.
Commissioning the Adapter
To commission the adapter, you must set a unique MAC address and,
depending on where the PowerFlex drive nodes are located on the
network (starting and ending network nodes versus other node
locations), appropriately set the TERM, -BIAS, and +BIAS switches.
Important: New settings are recognized only when power is applied to
the adapter or it is reset. If you change a switch setting,
cycle power or reset the adapter to invoke the change.
ATTENTION: Risk of equipment damage exists. The adapter
contains ESD (Electrostatic Discharge) sensitive parts that can be
!
damaged if you do not follow ESD control procedures. Static control
precautions are required when handling the adapter. If you are
unfamiliar with static control procedures, refer to Guarding Against Electrostatic Damage, Publication 8000-4.5.2.
2-2Installing the Adapter
Setting the MAC Address
Set the MAC address using the MAC Address switches (Figure 2.1).
Refer to Table 2.A
Important: Each node on the network must have a unique MAC
address. The MAC address must be set before power is
applied because the adapter uses the MAC address it detects
when it first receives power. To change a MAC address, you
must set the new value. Then remove and reapply power to
the adapter, or reset the adapter.
Figure 2.1 Setting the Adapter MAC Address Switches
for specific MAC address switch settings.
MAC Address Switches
(SW1 - SW7)
1
2
Switches DescriptionDefault
SW1Least Significant Bit (LSB) of MAC Address0
SW2Bit 1 of MAC Address0
SW3Bit 2 of MAC Address0
SW4Bit 3 of MAC Address0
SW5Bit 4 of MAC Address0
SW6Bit 5 of MAC Address0
SW7Most Significant Bit (MSB) of MAC Address0
SW8Mode (reserved for future use)——
TIP: The MAC address can be verified using a PowerFlex 7-Class HIM,
DriveExplorer software, or DriveExecutive software to view Parameter 08 - [MAC Address] or Diagnostic Item number 16 (page 5-6).
The adapter’s TERM, -BIAS, and +BIAS switches (Figure 2.2) are used
to turn on/off its built-in termination resistor and bias resistors.
Switch Setting
MAC
Address
SW1 SW2 SW3 SW4 SW5 SW6 SW7
120 0001111
121 1001111
122 0101111
123 1101111
Switch Setting
Figure 2.2 Setting the TERM, -BIAS, and +BIAS Switches
-BIAS Switch (SW2)+BIAS Switch (SW3)
TERM Switch (SW1)
RSRV Switch (SW4)
Reserved for future use
1
2
3
4
UP = OFF
Switches DescriptionDefault
SW1Turns on/off the termination resistorUp (Off)
SW2Turns on/off the -bias resistorUp (Off)
SW3Turns on/off the +bias resistorUp (Off)
SW4Reserved (not used)—
Since nodes on a BACnet MS/TP network are typically a mix of
Allen-Bradley PowerFlex drives and other brands of building automation
products, the network node locations for the PowerFlex drives will
determine how their adapter’s TERM, -BIAS, and +BIAS switches
should be set.
Installing the Adapter2-5
Network with PowerFlex Drives at Starting and/or Ending Nodes
For a network with PowerFlex drives at the starting and/or ending nodes
(Figure 2.3
switches to the “Down” (On) position. All other PowerFlex drive
network nodes must have these switches set to the “Up” (Off) position.
Figure 2.3 Example Network with PowerFlex Drives at Starting and/or Ending Nodes
), set their 20-COMM-B adapter’s TERM, -BIAS, and +BIAS
Node 1
(Starting Node)
BACnet MS/TP Network
20-COMM-B Adapter Settings for
TERM, -BIAS, and +BIAS Switches
"Down" (On) Positions"Up" (Off) Positions
Network with PowerFlex Drives at Other Nodes
For a network with PowerFlex drives at other node locations — not
starting and/or ending nodes (Figure 2.4
+BIAS switches to the “Up” (Off) position. In this network scenario,
other brands of building automation products at the starting and/or
ending nodes require appropriate termination and bias resistors. Refer to
their instruction documentation for details.
Figure 2.4 Example Network with PowerFlex Drives at Other Nodes
Node 1
(Starting Node)
Node 2 Node 3 Node 4
■ ■ ■
), set the TERM, -BIAS, and
PowerFlex 7-Class Drives
Node 2 Node 3 Node 4
n
Node
(Ending Node)
"Down" (On) Positions
Node
(Ending Node)
n
Other Brand
Building Automation
Product
BACnet MS/TP Network
Requires
Termination and
Bias Resistors
20-COMM-B Settings
for TERM, -BIAS, and
+BIAS Switches
Building Automation
■ ■ ■
"Up" (Off) Positions
Other Brand
Product
Requires
Termination and
Bias Resistors
2-6Installing the Adapter
Connecting the Adapter to the Drive
1. Remove power from the drive.
2. Use static control precautions, and remove or open the drive cover.
3. Connect the Internal Interface cable to the DPI port on the drive and
then to the DPI connector on the adapter.
Figure 2.5 DPI Ports and Internal Interface Cables
20-COMM-B Adapter
➋
➊
➌
PowerFlex 70 Drive
➍
PowerFlex 700 Drive
Frames 0 - 1
Item DescriptionItem Description
15.24 cm (6 in.) Internal Interface cable
➊
➋
DPI Connector
➌
➍
PowerFlex 700 Drive
Frames 2 and Larger
RS-485 serial cable connection
2.54 cm (1 in.) Internal Interface cable
Installing the Adapter2-7
4. Secure and ground the adapter to the drive by doing the following:
– On a PowerFlex 70 drive, fold the Internal Interface cable behind
the adapter and mount the adapter on the drive using the four
captive screws.
– On a PowerFlex 700 or PowerFlex 700H drive, just mount the
adapter on the drive using the four captive screws.
Important: Tighten all screws since the adapter is grounded via the
screws. Recommended torque is 0.9 N-m (8.0 lb.-in.).
Figure 2.6 Mounting and Grounding the Adapter
Drive
Adapter
Internal Interface Cable
folded behind the adapter
and in front of the drive.
All Frame Sizes:
Adapter mounts in drive.
PowerFlex 700 Drive
Frames 0 and 1:
Adapter mounts on door.
PowerFlex 70 Drive
Frames 2 and Larger:
Adapter mounts in drive.
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