Rockwell Automation 2080 User Manual

User Manual

Micro800 Plug-in Modules

Catalog Numbers IF4, 2080-OF2, 2080-TC2, 2080-RTD2, 2080-MEMBAK-RTC, 2080-TRIMPOT6, 2080-SERIALISOL, 2080-DNET20, 2080-MOT-HSC

2080-IQ4, 2080-IQ4OB4, 2080-IQ4OV4, 2080-OB4, 2080-OV4, 2080-OW4I, 2080-IF2, 2080-

Important User Information

IMPORTANT

Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 your local Rockwell Automation sales office or online at http://www.rockwellautomation.com/literature/ important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.

available from

) describes some

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.

Identifies information that is critical for successful application and understanding of the product.

Allen-Bradley, Rockwell Software, Rockwell Automation, Micro800, Micro820, Micro830, Micro850, Kinetix, PowerFlex, CompactBlock, KwikLink, Connected Components Workbench, and TechConnect are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

Preface

Read this preface to familiarize yourself with the rest of the manual. It provides information concerning:

• who should use this manual

• the purpose of this manual

• related documentation

• supporting information for Micro800™ plug-in modules and accessories

Who Should Use this Manual

Use this manual if you are responsible for designing, installing, programming, or troubleshooting control systems that use Micro800 controllers.

You should have a basic understanding of electrical circuitry and familiarity with relay logic. If you do not, obtain the proper training before using this product.

Purpose of this Manual

This manual is a reference guide for Micro800 controllers, plug-in modules and accessories. It describes the procedures you use to install, wire, and troubleshoot your controller. This manual:

• explains how to install and wire your plug-ins

• gives you an overview of the Micro800 plug-in modules and accessories

Refer to the additional resources for more information on other element of the Micro800 system.

Additional Resources

These documents contain additional information concerning related Rockwell Automation products.

Resource Description

Micro800 Programmable Controller External AC Power Supply Installation Instructions 2080-IN001

Micro830 Programmable Controllers Installation Instructions

2080-IN002

Micro830 Programmable Controllers Installation Instructions

2080-IN003

Micro830 Programmable Controllers Installation Instructions

2080-IN004

Micro830 Programmable Controllers Installation Instructions

2080-IN005

Micro850 Programmable Controllers Installation Instructions

2080-IN007

Micro850 Programmable Controllers Installation Instructions

2080-IN008

Micro820 Programmable Controllers Installation Instructions

2080-IN009

Micro800 Remote LCD Installation Instructions 2080-IN010

Information on mounting and wiring the optional external power supply.

Information on mounting and wiring the Micro830 10-point controllers.

Information on mounting and wiring the Micro830 16-point controllers.

Information on mounting and wiring the Micro830 24-point controllers.

Information on mounting and wiring the Micro830 48-point controllers.

Information on mounting and wiring the Micro850 24-point controllers.

Information on mounting and wiring the Micro850 48-point controllers.

Information on mounting and wiring the Micro820 20-point controllers.

Information on mounting and wiring the Micro800 Remote LCD module.

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 iii

Preface

Resource Description

Micro800 RS232/485 Isolated Serial Port Plug-in Module Wiring Diagrams 2080-WD002

Micro800 Non-isolated Unipolar Analog Input Plug-in Module Wiring Diagrams 2080-WD003

Micro800 Non-isolated Unipolar Analog Output Plug-in Module Wiring Diagrams 2080-WD004

Micro800 Non-isolated RTD Plug-in Module Wiring Diagrams

2080-WD005

Micro800 Non-isolated Thermocouple Plug-in Module Wiring Diagrams

2080-WD006

Micro800 Memory Backup and High Accuracy RTC Plug-In Module Wiring Diagrams 2080-WD007

Micro800 6-Channel Trimpot Analog Input Plug-In Module Wiring Diagrams 2080-WD008

Micro800 Digital Relay Output Plug-in Module Wiring Diagrams

2080-WD010

Micro800 Digital Input, Output, and Combination Plug-in Modules Wiring Diagrams 2080-WD011

Micro800 High-speed Counter Plug-in Module 2080-WD012

Micro800 DeviceNet Plug-in Module 2080-WD013 Specifications and information on wiring the Micro800 DeviceNet plug-in

Micro820 Programmable Controller User Manual, publication 2080-UM005

Micro830 and Micro850 Programmable Controller User Manual, publication 2080-UM002

Industrial Automation Wiring and Grounding Guidelines, publication

1770-4.1

Product Certifications website, http://www.rockwellautomation.com/

products/certification/

Application Considerations for Solid-State Controls SGI-1.1

National Electrical Code - Published by the National Fire Protection Association of Boston, MA.

Allen-Bradley Industrial Automation Glossary AG-7.1 A glossary of industrial automation terms and abbreviations.

A description of important differences between solid-state programmable

Information on mounting and wiring the Micro800 RS232/485 isolated serial port plug-in module.

Information on mounting and wiring the Micro800 non-isolated unipolar analog input plug-in module.

Information on mounting and wiring the Micro800 non-isolated unipolar analog output plug-in module.

Information on mounting and wiring the Micro800 non-isolated RTD plug-in module.

Information on mounting and wiring the Micro800 non-isolated thermocouple plug-in module.

Information on mounting and wiring the Micro800 memory backup and high accuracy RTC plug-in module.

Information on mounting and wiring the Micro800 6-channel trimpot analog input plug-in module.

Information on mounting and wiring the Micro800 digital relay output plug-in module.

Information on mounting and wiring the Micro800 digital input, output, and combination plug-in module.

Specifications and information on wiring the Micro800 high-speed counter plug-in module.

module.

Information on features, installation, wiring and usage of the Micro820 controllers.

Information on features, installation, wiring and usage of the Micro830 and Micro850 controllers.

Provides general guidelines for installing a Rockwell Automation industrial system.

Provides declarations of conformity, certificates, and other certification details.

controller products and hard-wired electromechanical devices.

An article on wire sizes and types for grounding electrical equipment.

You can view or download publications at http://www.rockwellautomation.com/

literature/. To order paper copies of technical documentation, contact your local

Rockwell Automation distributor or sales representative.

You can download the latest version of Connected Components Workbench for your Micro800 at the URL below.

http://ab.rockwellautomation.com/Programmable-Controllers/ConnectedComponents-Workbench-Software.

iv Rockwell Automation Publication 2080-UM004B-EN-E - December 2013

Preface

Micro800 Plug-in Modules

Who Should Use this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii

Purpose of this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii

Chapter 1

Digital Plug-ins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

12/24V Digital Plug-ins — 2080-IQ4, 2080-IQ4OB4,

2080-IQ4OV4, 2080-OB4, 2080-OV4. . . . . . . . . . . . . . . . . . . . . . . . . . . 2

AC/DC Relay Output Module — 2080-OW4I. . . . . . . . . . . . . . . . . . . 3

Analog Plug-ins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Non-isolated Unipolar Analog Input and Output — 2080-IF2,

2080-IF4, 2080-OF2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Specialty Plug-ins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Non-isolated Thermocouple and RTD — 2080-TC2 and

2080-RTD2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Memory Backup and High Accuracy RTC —

2080-MEMBAK-RTC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Six-channel Trimpot — 2080-TRIMPOT6 . . . . . . . . . . . . . . . . . . . . . . 4

High Speed Counter — 2080-MOT-HSC . . . . . . . . . . . . . . . . . . . . . . . 4

Communication Plug-ins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

RS232/RS485 Isolated Serial Port — 2080-SERIALISOL . . . . . . . . . 4

DeviceNet Scanner — 2080-DNET20 . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Install and Wire Your Module

Non-isolated Thermocouple and RTD Plug-in Modules – 2080-TC2 and 2080-RTD2

Chapter 2

Hardware Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Insert Module into Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Wiring Considerations and Applications for 2080-TC2 . . . . . . . . . . . . . 12

Type of CJC Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Wire the CJC Thermistor on the 2080-TC2 Module. . . . . . . . . . . . 12

Wiring Considerations and Applications for 2080-RTD2 . . . . . . . . . . . 13

Two-wire and Three-Wire Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Wire the RTD Sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Wire the RTD Module and RTD Sensor in the Field . . . . . . . . . . . . 14

Wiring Applications for 2080-MOT-HSC . . . . . . . . . . . . . . . . . . . . . . . . . 16

Chapter 3

Thermocouple Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Thermocouple Sensor Types and Ranges . . . . . . . . . . . . . . . . . . . . . . . 19

RTD Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

RTD Sensor Types and Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Connected Components Workbench Global Variables

Data Maps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Temperature Conversion – Data to Degree Celsius (°C) . . . . . . . . . 23

Rockwell Automation Publication 2080-UM004AB-EN-E - December 2013 v

Table of Contents

Chapter 4 High Speed Counter – 2080-MOT-HSC

DeviceNet Plug-in – 2080-DNET20

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Counter Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Number of Counters: 1 to 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Up Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Counter with External Direction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Understanding Rates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

User Defined Function Blocks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

RA_HSCPlugIn. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Use the 2080-MOT-HSC Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Chapter 5

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Network Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Network Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

DeviceNet Switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

User Defined Function Blocks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

RA_DNET_MASTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

RA_DNET_NODE_STATUS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

RA_DNET_LDX_DISCRETE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

RA_DNET_LDX_ANALOG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

RA_DNET_LDX_TC_RTD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

RA_PF_DNET_STANDARD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

RA_PF_DNET_MULTIDRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

RA_DNET_OVERLOAD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

RA_DNET_GENERIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Error Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Use the 2080-DNET20 Plug-in. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Appendix A Specifications

Digital Plug-in Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Analog Plug-in Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Specialty Plug-in Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Communication Plug-in Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Appendix B Quickstart

vi Rockwell Automation Publication 2080-UM004AB-EN-E - December 2013

Add and Configure Plug-ins in Connected Components Workbench. 77

Quickstart Project for 2080-DNET20 Plug-in . . . . . . . . . . . . . . . . . . . . . . 79

Setup and Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Build and Download . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Execute Program. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Error Codes

Chapter 2

Quickstart Projects for 2080-MOT-HSC Plug-in. . . . . . . . . . . . . . . . . . . 84

Setup and Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Configuration for UDFB 1: RA_HSCPlugIn . . . . . . . . . . . . . . . . . . 85

Build and Download. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Execute the Function Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Configuration for UDFB 2: RA_EncoderFDBK . . . . . . . . . . . . . . . 87

Build and Download. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Execute the Function Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Configuration for HSC UDFB 3: RA_ServoFDBK . . . . . . . . . . . . . 90

Build and Download. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Execute the Function Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

Appendix C

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

Error Codes for Micro800 Plug-ins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

Calling Rockwell Automation for Assistance . . . . . . . . . . . . . . . . . . . . . . . 96

Index

Rockwell Automation Publication 2080-UM004AB-EN-E - December 2013 vii

Table of Contents

Notes:

viii Rockwell Automation Publication 2080-UM004AB-EN-E - December 2013

Micro800 Plug-in Modules

Chapter

Plug-in modules enhance the functionality of a base unit controller. With these modules, you can:

• Extend the functionality of embedded I/O without increasing the footprint of your controller.

• Improve performance by adding additional processing power or capabilities.

• Add additional communication functionality.

Micro820, Micro830, and Micro850 support the following plug-in modules:

Micro800 Plug-in Modules

Module Type Description

2080-IQ4 Digital 4-point, 12/24V DC Sink/Source input

2080-IQ4OB4 Digital 8-point, Combo, 12/24V DC Sink/Source input

2080-IQ4OV4 Digital 8-point, Combo, 12/24V DC Sink/Source input

2080-OB4 Digital 4-point, 12/24V DC Source output

2080-OV4 Digital 4-point, 12/24V DC Sink output

2080-OW4I Digital 4-point, AC/DC Relay output

2080-IF2 Analog 2-channel, Non-isolated unipolar voltage/current

2080-IF4 Analog 4-channel, Non-isolated unipolar voltage/current

12/24V DC Source output

12/24V DC Sink output

analog input

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 1

Chapter 1 Micro800 Plug-in Modules

Micro800 Plug-in Modules

Module Type Description

2080-OF2 Analog 2-channel, Non-isolated unipolar voltage/current

2080-TC2 Specialty 2-channel, non-isolated thermocouple module

2080-RTD2 Specialty 2-channel, non-isolated RTD module

2080-MEMBAK-RTC

2080-TRIMPOT6 Specialty 6-channel trimpot analog input

2080-MOT-HSC Specialty High speed counter

2080-DNET20 Communication 20-node DeviceNet scanner

2080-SERIALISOL Communication RS232/485 isolated serial port

(1) 2080-MEMBAK-RTC is not supported on Micro820 controllers.

(1)

Specialty Memory backup and high accuracy RTC

analog output

Number of support for Micro800 plug-ins on the controllers are summarized in the following table.

Plug-in Slots on Micro800 Controllers

Digital Plug-ins

Controller Number of Plug-in Slots

Micro810 0

Micro820 2

Micro830 2 (10/16 points)

3 (24 points) 5 (48 points)

Micro850 3 (24 points)

5 (48 points)

ATTENTION: Removal and Insertion Under Power (RIUP) is not supported on all Micro800 plug-in modules, except on the 2080-MEMBAK-RTC module.

ATTENTION: Micro800 plug-in modules can be installed on any plug-in slot on the controller, except for the 2080-MEMBAK-RTC module which can only be installed on the leftmost plug-in slot.

12/24V Digital Plug-ins — 2080-IQ4, 2080-IQ4OB4, 2080-IQ4OV4, 2080-OB4, 2080-OV4

These digital plug-in modules provide transistor outputs for switching a variety of 12/24V DC voltages to field loads and for detecting 12/24V signals from field devices.

2 Rockwell Automation Publication 2080-UM004B-EN-E - December 2013

Micro800 Plug-in Modules Chapter 1

AC/DC Relay Output Module — 2080-OW4I

The 2080-OW4I is a 4-channel relay output and provides dry contact relay closure outputs for switching a variety of AC and DC voltages to field loads.

Analog Plug-ins

Specialty Plug-ins

The following analog plug-ins are supported by most Micro800 controllers.

Non-isolated Unipolar Analog Input and Output — 2080-IF2, 2080-IF4, 2080-OF2

These plug-in modules add extra embedded non-isolated unipolar (0...10V,

0...20 mA) analog I/O and offer 12-bit resolution.

Non-isolated Thermocouple and RTD — 2080-TC2 and 2080-RTD2

These non-isolated plug-in modules help to make temperature control possible when used with PID (Proportional Integral Derivative).

See Non-isolated Thermocouple and RTD Plug-in Modules – 2080-TC2 and

2080-RTD2 on page 19 for more information.

Memory Backup and High Accuracy RTC — 2080-MEMBAK-RTC

This plug-in allows you to make a backup copy of the project in your controller, and adds precision real-time clock function without needing to calibrate or update periodically.

It can also be used to clone/update Micro830 and Micro850 application code. However, it cannot be used as additional Run-Time Program or Data Storage for recipe and datalog.

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 3

Chapter 1 Micro800 Plug-in Modules

45068

Channels

012

345

Status Indicators

State Description

Solid red (2 s) Startup cycle test in progress.

Flashing red Back up in progress.

Solid red (continuous) Battery low.

Project Backup and Restore

The project can be backed up and restored using Connected Components Workbench software.

Six-channel Trimpot — 2080-TRIMPOT6

This trimpot plug-in offers an affordable method of adding six analog presets for speed, position and temperature control.

High Speed Counter — 2080-MOT-HSC

This plug-in module provides enhanced high speed counter capabilities to the Micro800 controller. It supports the same functionalities of an embedded HSC on the Micro800 controllers but is enhanced to support up to 250 KHz 5V differential line driver for improved noise immunity and provides additional dedicated I/O.

For more information, see High Speed Counter – 2080-MOT-HSC

Communication Plug-ins

RS232/RS485 Isolated Serial Port — 2080-SERIALISOL

The 2080-SERIALISOL plug-in supports CIP Serial (RS-232 only), Modbus RTU (RS232 and RS485), and ASCII (RS232 and RS485

(1)

the embedded Micro800 serial port, this port is electrically isolated, making it ideal for connecting to noisy devices, such as variable frequency and servo drives,

(1) RS-485 support is only available from Connected Components Workbench revision 6.

4 Rockwell Automation Publication 2080-UM004B-EN-E - December 2013

on page 25.

) protocols. Unlike

Micro800 Plug-in Modules Chapter 1

IMPORTANT

as well as for communications over long cable lengths. Depending on the application and baud rate setting, you can extend this length.

2080-SERIALISOL is suitable for communication over longer cable length of up to 1000 m using RS485, with up to 19200 bps baud rate.

The electrical characteristics of cable used and good wiring practices are very critical in achieving reliable communication performance over longer cable length. A shielded twisted pair RS485 22AWG cable (example: 3106A from Belden) is recommended. Terminate both ends of the cable with 120 ohm resistance.

DeviceNet Scanner — 2080-DNET20

The Micro800 DeviceNet plug-in module serves as a scanner and client for explicit messaging to remote devices including I/O and drives, using a proven and well-accepted fieldbus/network. It also provides better performance than using serial and Ethernet (EtherNet/IP Class 3) communications.

For more information, see the DeviceNet Plug-in – 2080-DNET20

on page 39.

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 5

Chapter 1 Micro800 Plug-in Modules

Notes:

6 Rockwell Automation Publication 2080-UM004B-EN-E - December 2013

Chapter

45010

terminal block

mounting screw hole

mounting

screw hole

20 (0.79)

31.5 (1.24)

62 (2.44)

Measurements in millimeters (inches)

45811

Side view Front view

2080-RTD2 shown

45012

Install and Wire Your Module

This chapter provides hardware features, installation, and wiring connection diagrams for all the Micro800 plug-in modules.

Hardware Features

The plug-in modules, except for the 2080-MEMBAK-RTC, can be plugged into any plug-in slots on the Micro800 controllers.

Insert Module into

Follow the instructions to insert and secure the plug-in module to the controller.

Controller

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 7

Chapter 2 Install and Wire Your Module

IMPORTANT

Back

Front

Twelve-pin Female Terminal Block

A5A6B1B2B3B4B5

1. Position the plug-in module with the terminal block facing the front of the controller as shown.

2. Snap the module into the module bay.

3. Using a screwdriver, tighten the 10…12 mm (0.39…0.47 in.) M3 self

tapping screw to torque specifications. See Specifications

Analog I/O performance depends on the application. For better noise immunity, cable length should ideally be less than 10 m because the plug-ins are non-isolated. For longer cable length requirements, use the 2085 expansion I/O modules instead.

on page 57 for torque specifications.

Wiring

The following plug-in modules have 12-pin

female terminal blocks:

• 2080-IQ4,

• 2080-IQ4OB4, 2080-IQ4OV4

• 2080-OB4, 2080-OV4, 2080-OW4I

• 2080-IF2, 2080-IF4

• 2080-TC2, 2080-RTD2

Pin Designations for 12-Pin Female Terminal Block Modules

Pin 2080-IQ4 2080-IQ4OB4,

2080-IQ4OV4

I-02 I-02 Not used COM3 COM COM CH0+ CH0+

I-03 I-03 Not used O-3 Not used VI-2 CH0- CH0-

COM COM -24V DC Not used Not used CI-2 CJC+ CH0L (Sense)

COM -24V DC -24V DC Not used COM COM Not used Not used

Not used O-02 O-02 Not used Not used VI-3 Not used Not used

Not used O-03 O-03 Not used Not used CI-3 Not used Not used

2080-OB4, 2080-OV4

2080-OW4I 2080-IF2 2080-IF4 2080-TC2 2080-RTD2

1 2 3 4

5 6

8 Rockwell Automation Publication 2080-UM004B-EN-E - December 2013

I-00 I-00 Not used COM0 VI-0 VI-0 CH1+ CH1+

I-01 I-01 Not used O-0 CI-0 CI-0 CH1- CH1-

COM COM +24V DC COM1 COM COM CJC- CH1L (Sense)

COM +24V DC +24V DC O-1 VI-1 VI-1 Not used Not used

Not used O-00 O-00 COM2 CI-1 CI-1 Not used Not used

Not used O-01 O-01 O-2 COM COM Not used Not used

1 2 3 4

Back

Front

Eight-pin female terminal block

A-

B-

Z-

A+

B+

Z+

DC(+)

DC(-)

A-

B-

Z-

A+

B+

Z+

DC(+)

DC(-)

Sinking Output Wiring

Sourcing Output Wiring

A1A2A3A4B1B2B3

1 2 3 4

Install and Wire Your Module Chapter 2

The following plug-in modules have eight-pin female terminal blocks:

• 2080-OF2

• 2080-SERIALISOL

• 2080-MOT-HSC

Pin Designations for 8-Pin Female Terminal Block Modules

Pin 2080-OF2 2080-SERIALISOL 2080-MOT-HSC

COM RS485 B+ O-

COM GND A-

COM RS232 RTS B-

COM RS232 CTS Z-

VO-0 RS232 DCD O+

CO-0 RS232 RXD A+

(1) (2)

VO-1 RS232 TXD B+

CO-1 RS485 A- Z+

(1) IMPORTANT: Individually shielded, twisted-pair cable (or the type recommended by the encoder or sensor

manufacturer) should be used for the 2080-MOT-HSC plug-in.

(2) Sinking Output/Sourcing Output wiring for the 2080-MOT-HSC plug-in is shown below.

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 9

Chapter 2 Install and Wire Your Module

DTE Device (Micro800 RS232 Isolated Serial Port Plug-in Module)

DCE Device (Modem, and so on)

8-Pin 25-Pin 9-Pin

B3 TXD TXD 2 3

B2 RXD RXD 3 2

A2 GND GND 7 5

A1 B(+) DCD 8 1

B4 A(-) DTR 20 4

B1 DCD DSR 6 6

A4 CTS CTS 5 8

A3 RTS RTS 4 7

Serial Port to Modem Cable Pinout

When connecting Micro800 to a modem using an RS-232 cable, the maximum that the cable length may be extended is 15.24 m (50 ft).

ATTENTION: Do not connect to pins A1 and B4 for RS-232 connections. This connection will cause damage to the RS-232/485 communication port.

10 Rockwell Automation Publication 2080-UM004B-EN-E - December 2013

2080-DNET20 – 6-pin Female Terminal Block

IMPORTANT

Color Chips (dots)

Red Dot

Black Dot

Blue Dot

White Dot

10-position Plug

5-position Plug

D D D D D

Linear Plug

10-position

Drop Line or

DeviceNet

Trunk Cable

Red

White Bare

Blue

Black

DeviceNet Port Pinout

V+ (RED)

CANH (WHITE)

SHIELD

CANL (BLUE)

V- (BLACK)

20474

Esc

Sel

Micro800 controller

CompactBlock LDX

COMM power supply

Component on DeviceNet network

PowerFlex Drive 523 via 25-COMM-D

COMM power supply

1 KwikLink Lite IP20 flat media 2 Trunk line connector 3 Drop line connector 4 Terminating resistor 5 5-pin open style connector 6 Power tap with terminating resistor

46220

Install and Wire Your Module Chapter 2

2080-DNET20: Sample network wiring using KwikLink™ Lite Flat media

Individually shielded, twisted-pair cable (or the type recommended by the encoder or sensor manufacturer) should be used for the 2080-MOT-HSC plug-in.

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 11

Chapter 2 Install and Wire Your Module

IMPORTANT

6.5 max

50 ± 2

0.25

2.41 max

1. Connect the thermocouples to

channel 0 and 1, respectively. Then, connect and screw the thermistor to terminals A3 and B3.

2. Once fitted, bend the black bead

of the thermistor such that it makes contact with the A2 screw securely.

A1 A2 A3 A4 A5 A6

B1 B2 B3 B4 B5 B6

Wiring Considerations and Applications for 2080-TC2

Type of CJC Sensor

The CJC sensor is a non-polarized, passive negative temperature co-efficient thermistor (EPCOS B57869S0502F140). It is readily available in the market with most third party suppliers/vendors.

CJC Channel Error

The CJC channel on 2080-TC2 has a worst-case error of ±1.2 °C @ 25 °C. This error does not include the manufacturer-specified sensor error ±0.2 °C @ 25 °C.

Wire the CJC Thermistor on the 2080-TC2 Module

The position for the thermistor, as illustrated, helps to compensate for thermoelectric voltages developed at screw junction equally for thermocouples connected to channels 0 and 1. If the bead is not in proper contact with the screw, there will be deviation in readings due to inadequate isothermal compensation.

Wire the Thermocouple Module and Thermocouple Sensor in the Field

Connect the thermocouple sensors directly to the module terminals.

12 Rockwell Automation Publication 2080-UM004B-EN-E - December 2013

Direct sensor wiring

2080-TC2

1 2 3 4 5 6

Red

Blue

Green

Red

Blue

Process temperature measurement

Shielded/sheathed thermocouple sensor

45790

Cable tray/conduit

3 Wire

2 Wire

45772

ATTENTION: Direct wiring is the preferred method of wiring for thermocouples.

Install and Wire Your Module Chapter 2

Wiring Considerations and Applications for 2080-RTD2

Two-wire and Three-Wire Wiring

Wire the RTD Sensors

In an RTD sensor, the sensing element is always connected between two wires of different colors. Wires of the same color are shorted and form the compensation leads. Measuring resistance between these wires confirms the position of sensing element and compensation elements. Compensation elements will always show 0ohms.

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 13

Chapter 2 Install and Wire Your Module

white

red

Ch0+

Ch0-

Ch0L

white

red

green

black

white

red

Ch1+

Ch1-

Ch1L

Ch0-

Ch0L

Ch0+

Ch0-

Ch0L

Ch0+

2-wire sensor connection

3-wire single sensor connection

3-wire dual sensor connection

45778

NOTE: This illustration provides for channel 0 only for 2- and 3wire single sensor connections. The wire colors illustrate a particular type of RTD sensor available in market.

Process temperature Measurement

Shielded twisted wire cable

Field screw junction box

3-wire RTD

Oil filled thermowell

45779

3-wire RTD shown

Cable tray/conduit

Wire the Sensors

For better accuracy in noisy industrial environments, 3- or 4-wire RTD sensors are mostly used. While using these sensors, the resistance added by lead lengths is compensated by an additional third wire in case of 3-wire RTD and two additional wires, in bridge configuration, in case of 4-wire RTD. For 2-wire RTD sensor in this module, this lead compensation is provided by using an external 50 mm 22 AWG shorting wire between terminals A2, A3 and B2, B3 for channel 0 and 1, respectively. Shielded twisted pair cables are to be utilized for remote use of these sensors with cable shield grounded at controller end.

Wire the RTD Module and RTD Sensor in the Field

2080-RTD2

Red

Black

Blue

The RTD sensing element should always be connected between terminals B1(+)

14 Rockwell Automation Publication 2080-UM004B-EN-E - December 2013

and B2(-) for channel 1, and A1(+) and A2(-) for channel 0 in the module. Terminals B3 and A3 should always be shorted to B2 and A2, respectively, to complete the constant current loop. Mismatch in wiring can cause erroneous, over, or underrange readings.

Black

Blue

1 2 3 4 5 6

Red

Green

Install and Wire Your Module Chapter 2

IMPORTANT

Cabling used with the 2080-TC2/RTD2 modules have to be shielded twisted cores with the shield wire shorted to chassis ground at controller end. It is advisable to use 22 AWG wires to connect the sensors to the module. Use sensors dipped in oil-filled thermowells for stable and uniform readings. Recommended cable type: Alpha wire P/N 5471C.

Performance is dependent on the application. For better noise immunity, cable length should ideally be less than 10 m because the plug-ins are non-isolated. For longer cable length requirements, use the 2085 expansion I/O modules instead.

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 15

Chapter 2 Install and Wire Your Module

Micro830/Micro850 QBB (24 pts)

PTO

I/O Connector

49 = 24V_PULS+ 12 = PLUS14 = SIGN25 = 24V_SIGN+

I/O Connector

29 = AM+ 30 = AM31 = BM+ 32 = BM-

12 14

FEEDBACK

A+ A-

B+

B-

O-00

-CM0

-CM1

O-03

Wiring Applications for 2080-MOT-HSC

The following diagrams show wiring applications for the 2080-MOT-HSC plug-in with Kinetix® Servo drives.

Kinetix 3 in feedback configuration to 2080-MOT-HSC

16 Rockwell Automation Publication 2080-UM004B-EN-E - December 2013

Install and Wire Your Module Chapter 2

Micro830/Micro850 QBB (24 pts)

PTO

I/O Connector

49 = 24V_PULS+ 12 = PLUS14 = SIGN-

25 = 24V_SIGN+

I/O Connector

29 = AM+ 30 = AM31 = BM+ 32 = BM-

3 4

FEEDBACK

A+ A-

B+ B-

O-00

-CM0

-CM1

O-03

Kinetix 300 in feedback configuration to 2080-MOT-HSC

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 17

Chapter 2 Install and Wire Your Module

Notes:

18 Rockwell Automation Publication 2080-UM004B-EN-E - December 2013

Chapter

Non-isolated Thermocouple and RTD Plug-in Modules – 2080-TC2 and 2080-RTD2

The Thermocouple (2080-TC2) and RTD (2080-RTD2) plug-in modules allow for temperature measure and control when used with PID.

This plug-in can be used in any slot of your Micro830/Micro850 controller. Removal and Insertion Under Power (RIUP) is not supported.

Thermocouple Module

The 2080-TC2 two-channel plug-in module supports thermocouple measurement. It digitally converts and transmits temperature data from any combination of up to eight types of thermocouple sensors. Each input channel is individually configurable through the Connected Components Workbench software for a specific sensor, filter frequency.

Thermocouple Sensor Types and Ranges

The module supports B, E, J, K, N, R, S, T types of thermocouple sensors. The module channels are referred to as Channel 0, Channel 1, and CJC, respectively. The cold junction compensation is provided by an external NTC thermistor, which comes with the module. The thermistor has to be fitted to the screw terminals A3 and B3 of the module. This CJC is common to channel 0 and 1 thermocouple sensors and provides open-circuit, overrange and underrange detection and indication.

Overrange and Underrange Conditions

If the channel temperature input is below the minimum value of its normal temperature range for the represented sensor, the module reports an underrange error through the Connected Components Workbench global variables. If the channel reads above the maximum value of its normal temperature range for the represented sensor, an over-range error is flagged.

The table below defines thermocouple types and their associated full-scale temperature ranges.

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 19

Appendix 3 Non-isolated Thermocouple and RTD Plug-in Modules – 2080-TC2 and 2080-RTD2

Thermocouple Sensor Types and Temperature Ranges

Thermocouple Ty pe

B 40 (104) 1820

E -270 (-454) 1000

J -210 (-346) 1200

K -270 (-454) 1370

N -270 (-454) 1300

R -50 (-58) 1760

S -50 (-58) 1760

T -270 (-454) 400

Temperature Range

° C (°F)

Min Max ±1.0 °C ±3.0 °C

(3308)

(1832)

(2192)

(2498)

(2372)

(3200)

(752)

90…1700 (194…3092)

-200…930 (-328…1706)

-130…1100 (-202…2012)

-200…1300 (-328…2372)

-200…1200 (-328…2192)

40…1640 (104…2984)

-220…340 (-364…644)

Accuracy

° C (°F)

< 90 (194) > 1700 (3092)

< -200 (-328) > 930 (1706)

< -130 (-202) > 1100 (2012)

< -200 (-328) > 1300 (2372)

< -200 (-328) > 1200 (2192)

< 40 (104) > 1640 (2984)

< -220 (-364) > 340 (644)

ADC Update Rate in Hz (Accuracy °C)

4.17, 6.25, 10, 16.7 (±1.0)

19.6, 33, 50, 62,

123, 242, 470 (±3.0)

To configure Thermocouple type and update rate in Connected Components Workbench software, refer to the section Quickstart

on page 77.

RTD Module

The 2080-RTD2 module supports RTD measurement applications that support up to two channels. The module digitally converts analog data and transmits the converted data in its image table.

The module supports connections from any combination of up to eleven types of RTD sensors. Each channel is individually configurable through the Connected Components Workbench software. When configured for RTD inputs, the module can convert the RTD readings into temperature data. Refer to

Conversion – Data to Degree Celsius (°C) on page 23

, for converting temperature

Te m p e r a t u r e

data to actual temperature degree.

RTD Sensor Types and Ranges

Each channel provides open-circuit (all wires), short-circuit (excitation and return wires only), and over- and under-range detection and indication. The 2080-RTD2 module supports 11 types of RTD sensors:

Pt100 385 PT1000 385 PT500 392 Ni120 672

PT200 385 PT100 392 PT1000 392 NiFe604 518

PT500 385 PT200 392 Cu10 427

20 Rockwell Automation Publication 2080-UM004B-EN-E - December 2013

Non-isolated Thermocouple and RTD Plug-in Modules – 2080-TC2 and 2080-RTD2 Appendix 3

It supports two- and three-wire type of RTD sensor wiring.

RTD Compatibility

An RTD consists of a temperature-sensing element connected by two, three, or four wires that provide resistance input to the module. The following table lists the RTD types that you can use with the module, including their temperature range, accuracy, and ADC update rate.

Overrange and Underrange Conditions

If the channel temperature input is below the minimum value of its normal temperature range for the represented sensor, the module reports an underrange error through the Connected Components Workbench global variables. If the channel temperature input is above the maximum value of its normal temperature range for the represented sensor, an over-range error is flagged.

RTD Sensor Types and Temperature Ranges

RTD Type Temperature

PT100 385 -200

PT200 385 -200

PT500 385 -200

PT1000 385 -200

PT100 392 -200

PT200 392 -200

PT500 392 -200

PT1000 392 -50

Cu10 427

Ni120 672 -80

NiFe604 518 -200

(1)

Range ° C (°F)

Min Max ±1.0 °C ±3.0 °C

(-328)

(-58)

-100 (-148)

(-112)

(-328)

660 (1220)

630 (1166)

660 (1220)

630 (1166)

500 (932)

260 (500)

200 (392)

Accuracy ° C (°F) ADC Update

-150…590 (-238…1094)

-150…570 (-238…1058)

-150…580 (-238…1076)

-150…570 (-238…1058)

-150…590 (-238…1094)

-150…570 (-238…1058)

-150…580 (-238…1076)

-20…450 (-4…842)

-50…220 (-58…428)

-170…170 (-274…338)

< -150 (-238) > 590 (1094)

< -150 (-238) > 570 (1058)

< -150 (-238) > 580 (1076)

< -150 (-238) > 570 (1058)

< -150 (-238) > 590 (1094)

< -150 (-238) > 570 (1058)

< -150 (-238) > 580 (1076)

< - 20 (-4) > 450 (842)

< -70 (-94) > 220 (428)

< -50 (-58) > 220 (428)

< -170 (-274) > 170 (338)

Rate in Hz (Accuracy °C)

3-wire others

4.17, 6.25, 10, 16.7,19.6, 33, 50 (±1.0)

62, 123, 242, 470 (±3.0)

2- and 3-wire Cu10

4.17, 6.25, 10, 16.7 (>±1.0 < ±3.0)

19.6, 33, 50, 62, 123, 242, 470 (> ±3.0)

2-wire others

4.17, 6.25, 10, 16.7 (±1.0)

19.6, 33, 50, 62, 123, 242,

470 (±3.0)

(1)

(1) For Cu10 427, accuracy range is within >±1.0 < ±3.0 for -70…220 °C (-94…428 °F). Above this temperature

range, it is > ±3.0 °C as shown in the table.

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 21

Appendix 3 Non-isolated Thermocouple and RTD Plug-in Modules – 2080-TC2 and 2080-RTD2

Connected Components Workbench Global

The following bit/words describe the information read from the Thermocouple and RTD plug-in modules in the Connected Components Workbench Global Vari ab le s.

Variables Data Maps

Mapping Table

Word Offset Bit

15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00

00 (example: _IO_P1_AI_00) Channel 0 Temperature Data

01 (example: _IO_P1_AI_01) Channel 1 Temperature Data

02 (example: _IO_P1_AI_02) Channel 0 Information

UKT UKR Reserved Reserved OR UR OC DI CC Reserved

03 (example: _IO_P1_AI_03) Channel 1 Information

UKT UKR Reserved Reserved OR UR OC DI CC Reserved

04 (example: _IO_P1_AI_04) System Information

Reserved SOR SUR COC CE Reserved

Bit Definitions

Bit Name Description

Channel Temperature Data The temperature count mapped from temperature Celsius degree

UKT (Unknown Type) Bit set to report an unknown sensor type error in configuration.

UKR (Unknown Rate) Bit set to report an unknown update rate error in configuration.

OR (Overrange) Bit set to indicate overrange on channel input. The Channel

UR (Underrange) Bit set to indicate the channel input underrange happens. The

OC (Open Circuit) Bit set to indicate open-circuit on the channel input sensor.

DI (Data Illegal) The data in the channel data field is illegal and cannot be used

CC (Code Calibrated) Bit set indicates temperature data is calibrated by the system

SOR (System Overrange) Bit set to indicate system overrange error with environment

SUR (System Underrange) Bit set to indicate system underrange error with environment

COC (CJC open-circuit) Bit set to indicate CJC sensor not connected for thermocouple

CE (Calibration Error) Bit set indicates that the module is not accurate. This bit is set to

with one decimal. Please check the section, Temperature

Conversion – Data to Degree Celsius (°C) on page 23, for the

mapping formula.

Temperature Data shows maximum temperature count for individual type of sensor used and the value does not change until overrange error is clear.

Channel Temperature Data will show minimum temperature count for individual type of sensor used and the value does not change until underrange error is clear.

by user. This bit is set when temperature data is not ready for use.

calibration coefficient.

temperature over 70 °C.

temperature under -20 °C.

module, open circuit. This bit is for thermocouple module only.

0 by default and should remain as 0. Contact Technical Support when the value is otherwise.

22 Rockwell Automation Publication 2080-UM004B-EN-E - December 2013

+ 78 hidden pages