Rockwell Automation 2080 User Manual

User Manual

Micro800 Plug-in Modules

Catalog Numbers IF4, 2080-OF2, 2080-TC2, 2080-RTD2, 2080-MEMBAK-RTC, 2080-TRIMPOT6, 2080-SERIALISOL, 2080-DNET20, 2080-MOT-HSC

2080-IQ4, 2080-IQ4OB4, 2080-IQ4OV4, 2080-OB4, 2080-OV4, 2080-OW4I, 2080-IF2, 2080-

Important User Information

IMPORTANT

Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 your local Rockwell Automation sales office or online at http://www.rockwellautomation.com/literature/ important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.

available from

) describes some

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.

Identifies information that is critical for successful application and understanding of the product.

Allen-Bradley, Rockwell Software, Rockwell Automation, Micro800, Micro820, Micro830, Micro850, Kinetix, PowerFlex, CompactBlock, KwikLink, Connected Components Workbench, and TechConnect are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

Preface

Read this preface to familiarize yourself with the rest of the manual. It provides information concerning:

• who should use this manual

• the purpose of this manual

• related documentation

• supporting information for Micro800™ plug-in modules and accessories

Who Should Use this Manual

Use this manual if you are responsible for designing, installing, programming, or troubleshooting control systems that use Micro800 controllers.

You should have a basic understanding of electrical circuitry and familiarity with relay logic. If you do not, obtain the proper training before using this product.

Purpose of this Manual

This manual is a reference guide for Micro800 controllers, plug-in modules and accessories. It describes the procedures you use to install, wire, and troubleshoot your controller. This manual:

• explains how to install and wire your plug-ins

• gives you an overview of the Micro800 plug-in modules and accessories

Refer to the additional resources for more information on other element of the Micro800 system.

Additional Resources

These documents contain additional information concerning related Rockwell Automation products.

Resource Description

Micro800 Programmable Controller External AC Power Supply Installation Instructions 2080-IN001

Micro830 Programmable Controllers Installation Instructions

2080-IN002

Micro830 Programmable Controllers Installation Instructions

2080-IN003

Micro830 Programmable Controllers Installation Instructions

2080-IN004

Micro830 Programmable Controllers Installation Instructions

2080-IN005

Micro850 Programmable Controllers Installation Instructions

2080-IN007

Micro850 Programmable Controllers Installation Instructions

2080-IN008

Micro820 Programmable Controllers Installation Instructions

2080-IN009

Micro800 Remote LCD Installation Instructions 2080-IN010

Information on mounting and wiring the optional external power supply.

Information on mounting and wiring the Micro830 10-point controllers.

Information on mounting and wiring the Micro830 16-point controllers.

Information on mounting and wiring the Micro830 24-point controllers.

Information on mounting and wiring the Micro830 48-point controllers.

Information on mounting and wiring the Micro850 24-point controllers.

Information on mounting and wiring the Micro850 48-point controllers.

Information on mounting and wiring the Micro820 20-point controllers.

Information on mounting and wiring the Micro800 Remote LCD module.

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 iii

Preface

Resource Description

Micro800 RS232/485 Isolated Serial Port Plug-in Module Wiring Diagrams 2080-WD002

Micro800 Non-isolated Unipolar Analog Input Plug-in Module Wiring Diagrams 2080-WD003

Micro800 Non-isolated Unipolar Analog Output Plug-in Module Wiring Diagrams 2080-WD004

Micro800 Non-isolated RTD Plug-in Module Wiring Diagrams

2080-WD005

Micro800 Non-isolated Thermocouple Plug-in Module Wiring Diagrams

2080-WD006

Micro800 Memory Backup and High Accuracy RTC Plug-In Module Wiring Diagrams 2080-WD007

Micro800 6-Channel Trimpot Analog Input Plug-In Module Wiring Diagrams 2080-WD008

Micro800 Digital Relay Output Plug-in Module Wiring Diagrams

2080-WD010

Micro800 Digital Input, Output, and Combination Plug-in Modules Wiring Diagrams 2080-WD011

Micro800 High-speed Counter Plug-in Module 2080-WD012

Micro800 DeviceNet Plug-in Module 2080-WD013 Specifications and information on wiring the Micro800 DeviceNet plug-in

Micro820 Programmable Controller User Manual, publication 2080-UM005

Micro830 and Micro850 Programmable Controller User Manual, publication 2080-UM002

Industrial Automation Wiring and Grounding Guidelines, publication

1770-4.1

Product Certifications website, http://www.rockwellautomation.com/

products/certification/

Application Considerations for Solid-State Controls SGI-1.1

National Electrical Code - Published by the National Fire Protection Association of Boston, MA.

Allen-Bradley Industrial Automation Glossary AG-7.1 A glossary of industrial automation terms and abbreviations.

A description of important differences between solid-state programmable

Information on mounting and wiring the Micro800 RS232/485 isolated serial port plug-in module.

Information on mounting and wiring the Micro800 non-isolated unipolar analog input plug-in module.

Information on mounting and wiring the Micro800 non-isolated unipolar analog output plug-in module.

Information on mounting and wiring the Micro800 non-isolated RTD plug-in module.

Information on mounting and wiring the Micro800 non-isolated thermocouple plug-in module.

Information on mounting and wiring the Micro800 memory backup and high accuracy RTC plug-in module.

Information on mounting and wiring the Micro800 6-channel trimpot analog input plug-in module.

Information on mounting and wiring the Micro800 digital relay output plug-in module.

Information on mounting and wiring the Micro800 digital input, output, and combination plug-in module.

Specifications and information on wiring the Micro800 high-speed counter plug-in module.

module.

Information on features, installation, wiring and usage of the Micro820 controllers.

Information on features, installation, wiring and usage of the Micro830 and Micro850 controllers.

Provides general guidelines for installing a Rockwell Automation industrial system.

Provides declarations of conformity, certificates, and other certification details.

controller products and hard-wired electromechanical devices.

An article on wire sizes and types for grounding electrical equipment.

You can view or download publications at http://www.rockwellautomation.com/

literature/. To order paper copies of technical documentation, contact your local

Rockwell Automation distributor or sales representative.

You can download the latest version of Connected Components Workbench for your Micro800 at the URL below.

http://ab.rockwellautomation.com/Programmable-Controllers/ConnectedComponents-Workbench-Software.

iv Rockwell Automation Publication 2080-UM004B-EN-E - December 2013

Preface

Micro800 Plug-in Modules

Who Should Use this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii

Purpose of this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii

Chapter 1

Digital Plug-ins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

12/24V Digital Plug-ins — 2080-IQ4, 2080-IQ4OB4,

2080-IQ4OV4, 2080-OB4, 2080-OV4. . . . . . . . . . . . . . . . . . . . . . . . . . . 2

AC/DC Relay Output Module — 2080-OW4I. . . . . . . . . . . . . . . . . . . 3

Analog Plug-ins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Non-isolated Unipolar Analog Input and Output — 2080-IF2,

2080-IF4, 2080-OF2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Specialty Plug-ins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Non-isolated Thermocouple and RTD — 2080-TC2 and

2080-RTD2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Memory Backup and High Accuracy RTC —

2080-MEMBAK-RTC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Six-channel Trimpot — 2080-TRIMPOT6 . . . . . . . . . . . . . . . . . . . . . . 4

High Speed Counter — 2080-MOT-HSC . . . . . . . . . . . . . . . . . . . . . . . 4

Communication Plug-ins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

RS232/RS485 Isolated Serial Port — 2080-SERIALISOL . . . . . . . . . 4

DeviceNet Scanner — 2080-DNET20 . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Install and Wire Your Module

Non-isolated Thermocouple and RTD Plug-in Modules – 2080-TC2 and 2080-RTD2

Chapter 2

Hardware Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Insert Module into Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Wiring Considerations and Applications for 2080-TC2 . . . . . . . . . . . . . 12

Type of CJC Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Wire the CJC Thermistor on the 2080-TC2 Module. . . . . . . . . . . . 12

Wiring Considerations and Applications for 2080-RTD2 . . . . . . . . . . . 13

Two-wire and Three-Wire Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Wire the RTD Sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Wire the RTD Module and RTD Sensor in the Field . . . . . . . . . . . . 14

Wiring Applications for 2080-MOT-HSC . . . . . . . . . . . . . . . . . . . . . . . . . 16

Chapter 3

Thermocouple Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Thermocouple Sensor Types and Ranges . . . . . . . . . . . . . . . . . . . . . . . 19

RTD Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

RTD Sensor Types and Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Connected Components Workbench Global Variables

Data Maps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Temperature Conversion – Data to Degree Celsius (°C) . . . . . . . . . 23

Rockwell Automation Publication 2080-UM004AB-EN-E - December 2013 v

Table of Contents

Chapter 4 High Speed Counter – 2080-MOT-HSC

DeviceNet Plug-in – 2080-DNET20

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Counter Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Number of Counters: 1 to 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Up Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Counter with External Direction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Understanding Rates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

User Defined Function Blocks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

RA_HSCPlugIn. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Use the 2080-MOT-HSC Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Chapter 5

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Network Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Network Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

DeviceNet Switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

User Defined Function Blocks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

RA_DNET_MASTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

RA_DNET_NODE_STATUS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

RA_DNET_LDX_DISCRETE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

RA_DNET_LDX_ANALOG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

RA_DNET_LDX_TC_RTD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

RA_PF_DNET_STANDARD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

RA_PF_DNET_MULTIDRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

RA_DNET_OVERLOAD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

RA_DNET_GENERIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Error Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Use the 2080-DNET20 Plug-in. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Appendix A Specifications

Digital Plug-in Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Analog Plug-in Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Specialty Plug-in Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Communication Plug-in Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Appendix B Quickstart

vi Rockwell Automation Publication 2080-UM004AB-EN-E - December 2013

Add and Configure Plug-ins in Connected Components Workbench. 77

Quickstart Project for 2080-DNET20 Plug-in . . . . . . . . . . . . . . . . . . . . . . 79

Setup and Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Build and Download . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Execute Program. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Error Codes

Chapter 2

Quickstart Projects for 2080-MOT-HSC Plug-in. . . . . . . . . . . . . . . . . . . 84

Setup and Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Configuration for UDFB 1: RA_HSCPlugIn . . . . . . . . . . . . . . . . . . 85

Build and Download. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Execute the Function Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Configuration for UDFB 2: RA_EncoderFDBK . . . . . . . . . . . . . . . 87

Build and Download. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Execute the Function Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Configuration for HSC UDFB 3: RA_ServoFDBK . . . . . . . . . . . . . 90

Build and Download. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Execute the Function Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

Appendix C

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

Error Codes for Micro800 Plug-ins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

Calling Rockwell Automation for Assistance . . . . . . . . . . . . . . . . . . . . . . . 96

Index

Rockwell Automation Publication 2080-UM004AB-EN-E - December 2013 vii

Table of Contents

Notes:

viii Rockwell Automation Publication 2080-UM004AB-EN-E - December 2013

Micro800 Plug-in Modules

Chapter

Plug-in modules enhance the functionality of a base unit controller. With these modules, you can:

• Extend the functionality of embedded I/O without increasing the footprint of your controller.

• Improve performance by adding additional processing power or capabilities.

• Add additional communication functionality.

Micro820, Micro830, and Micro850 support the following plug-in modules:

Micro800 Plug-in Modules

Module Type Description

2080-IQ4 Digital 4-point, 12/24V DC Sink/Source input

2080-IQ4OB4 Digital 8-point, Combo, 12/24V DC Sink/Source input

2080-IQ4OV4 Digital 8-point, Combo, 12/24V DC Sink/Source input

2080-OB4 Digital 4-point, 12/24V DC Source output

2080-OV4 Digital 4-point, 12/24V DC Sink output

2080-OW4I Digital 4-point, AC/DC Relay output

2080-IF2 Analog 2-channel, Non-isolated unipolar voltage/current

2080-IF4 Analog 4-channel, Non-isolated unipolar voltage/current

12/24V DC Source output

12/24V DC Sink output

analog input

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 1

Chapter 1 Micro800 Plug-in Modules

Micro800 Plug-in Modules

Module Type Description

2080-OF2 Analog 2-channel, Non-isolated unipolar voltage/current

2080-TC2 Specialty 2-channel, non-isolated thermocouple module

2080-RTD2 Specialty 2-channel, non-isolated RTD module

2080-MEMBAK-RTC

2080-TRIMPOT6 Specialty 6-channel trimpot analog input

2080-MOT-HSC Specialty High speed counter

2080-DNET20 Communication 20-node DeviceNet scanner

2080-SERIALISOL Communication RS232/485 isolated serial port

(1) 2080-MEMBAK-RTC is not supported on Micro820 controllers.

(1)

Specialty Memory backup and high accuracy RTC

analog output

Number of support for Micro800 plug-ins on the controllers are summarized in the following table.

Plug-in Slots on Micro800 Controllers

Digital Plug-ins

Controller Number of Plug-in Slots

Micro810 0

Micro820 2

Micro830 2 (10/16 points)

3 (24 points) 5 (48 points)

Micro850 3 (24 points)

5 (48 points)

ATTENTION: Removal and Insertion Under Power (RIUP) is not supported on all Micro800 plug-in modules, except on the 2080-MEMBAK-RTC module.

ATTENTION: Micro800 plug-in modules can be installed on any plug-in slot on the controller, except for the 2080-MEMBAK-RTC module which can only be installed on the leftmost plug-in slot.

12/24V Digital Plug-ins — 2080-IQ4, 2080-IQ4OB4, 2080-IQ4OV4, 2080-OB4, 2080-OV4

These digital plug-in modules provide transistor outputs for switching a variety of 12/24V DC voltages to field loads and for detecting 12/24V signals from field devices.

2 Rockwell Automation Publication 2080-UM004B-EN-E - December 2013

Micro800 Plug-in Modules Chapter 1

AC/DC Relay Output Module — 2080-OW4I

The 2080-OW4I is a 4-channel relay output and provides dry contact relay closure outputs for switching a variety of AC and DC voltages to field loads.

Analog Plug-ins

Specialty Plug-ins

The following analog plug-ins are supported by most Micro800 controllers.

Non-isolated Unipolar Analog Input and Output — 2080-IF2, 2080-IF4, 2080-OF2

These plug-in modules add extra embedded non-isolated unipolar (0...10V,

0...20 mA) analog I/O and offer 12-bit resolution.

Non-isolated Thermocouple and RTD — 2080-TC2 and 2080-RTD2

These non-isolated plug-in modules help to make temperature control possible when used with PID (Proportional Integral Derivative).

See Non-isolated Thermocouple and RTD Plug-in Modules – 2080-TC2 and

2080-RTD2 on page 19 for more information.

Memory Backup and High Accuracy RTC — 2080-MEMBAK-RTC

This plug-in allows you to make a backup copy of the project in your controller, and adds precision real-time clock function without needing to calibrate or update periodically.

It can also be used to clone/update Micro830 and Micro850 application code. However, it cannot be used as additional Run-Time Program or Data Storage for recipe and datalog.

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 3

Chapter 1 Micro800 Plug-in Modules

45068

Channels

012

345

Status Indicators

State Description

Solid red (2 s) Startup cycle test in progress.

Flashing red Back up in progress.

Solid red (continuous) Battery low.

Project Backup and Restore

The project can be backed up and restored using Connected Components Workbench software.

Six-channel Trimpot — 2080-TRIMPOT6

This trimpot plug-in offers an affordable method of adding six analog presets for speed, position and temperature control.

High Speed Counter — 2080-MOT-HSC

This plug-in module provides enhanced high speed counter capabilities to the Micro800 controller. It supports the same functionalities of an embedded HSC on the Micro800 controllers but is enhanced to support up to 250 KHz 5V differential line driver for improved noise immunity and provides additional dedicated I/O.

For more information, see High Speed Counter – 2080-MOT-HSC

Communication Plug-ins

RS232/RS485 Isolated Serial Port — 2080-SERIALISOL

The 2080-SERIALISOL plug-in supports CIP Serial (RS-232 only), Modbus RTU (RS232 and RS485), and ASCII (RS232 and RS485

(1)

the embedded Micro800 serial port, this port is electrically isolated, making it ideal for connecting to noisy devices, such as variable frequency and servo drives,

(1) RS-485 support is only available from Connected Components Workbench revision 6.

4 Rockwell Automation Publication 2080-UM004B-EN-E - December 2013

on page 25.

) protocols. Unlike

Micro800 Plug-in Modules Chapter 1

IMPORTANT

as well as for communications over long cable lengths. Depending on the application and baud rate setting, you can extend this length.

2080-SERIALISOL is suitable for communication over longer cable length of up to 1000 m using RS485, with up to 19200 bps baud rate.

The electrical characteristics of cable used and good wiring practices are very critical in achieving reliable communication performance over longer cable length. A shielded twisted pair RS485 22AWG cable (example: 3106A from Belden) is recommended. Terminate both ends of the cable with 120 ohm resistance.

DeviceNet Scanner — 2080-DNET20

The Micro800 DeviceNet plug-in module serves as a scanner and client for explicit messaging to remote devices including I/O and drives, using a proven and well-accepted fieldbus/network. It also provides better performance than using serial and Ethernet (EtherNet/IP Class 3) communications.

For more information, see the DeviceNet Plug-in – 2080-DNET20

on page 39.

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 5

Chapter 1 Micro800 Plug-in Modules

Notes:

6 Rockwell Automation Publication 2080-UM004B-EN-E - December 2013

Chapter

45010

terminal block

mounting screw hole

mounting

screw hole

20 (0.79)

31.5 (1.24)

62 (2.44)

Measurements in millimeters (inches)

45811

Side view Front view

2080-RTD2 shown

45012

Install and Wire Your Module

This chapter provides hardware features, installation, and wiring connection diagrams for all the Micro800 plug-in modules.

Hardware Features

The plug-in modules, except for the 2080-MEMBAK-RTC, can be plugged into any plug-in slots on the Micro800 controllers.

Insert Module into

Follow the instructions to insert and secure the plug-in module to the controller.

Controller

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 7

Chapter 2 Install and Wire Your Module

IMPORTANT

Back

Front

Twelve-pin Female Terminal Block

A5A6B1B2B3B4B5

1. Position the plug-in module with the terminal block facing the front of the controller as shown.

2. Snap the module into the module bay.

3. Using a screwdriver, tighten the 10…12 mm (0.39…0.47 in.) M3 self

tapping screw to torque specifications. See Specifications

Analog I/O performance depends on the application. For better noise immunity, cable length should ideally be less than 10 m because the plug-ins are non-isolated. For longer cable length requirements, use the 2085 expansion I/O modules instead.

on page 57 for torque specifications.

Wiring

The following plug-in modules have 12-pin

female terminal blocks:

• 2080-IQ4,

• 2080-IQ4OB4, 2080-IQ4OV4

• 2080-OB4, 2080-OV4, 2080-OW4I

• 2080-IF2, 2080-IF4

• 2080-TC2, 2080-RTD2

Pin Designations for 12-Pin Female Terminal Block Modules

Pin 2080-IQ4 2080-IQ4OB4,

2080-IQ4OV4

I-02 I-02 Not used COM3 COM COM CH0+ CH0+

I-03 I-03 Not used O-3 Not used VI-2 CH0- CH0-

COM COM -24V DC Not used Not used CI-2 CJC+ CH0L (Sense)

COM -24V DC -24V DC Not used COM COM Not used Not used

Not used O-02 O-02 Not used Not used VI-3 Not used Not used

Not used O-03 O-03 Not used Not used CI-3 Not used Not used

2080-OB4, 2080-OV4

2080-OW4I 2080-IF2 2080-IF4 2080-TC2 2080-RTD2

1 2 3 4

5 6

8 Rockwell Automation Publication 2080-UM004B-EN-E - December 2013

I-00 I-00 Not used COM0 VI-0 VI-0 CH1+ CH1+

I-01 I-01 Not used O-0 CI-0 CI-0 CH1- CH1-

COM COM +24V DC COM1 COM COM CJC- CH1L (Sense)

COM +24V DC +24V DC O-1 VI-1 VI-1 Not used Not used

Not used O-00 O-00 COM2 CI-1 CI-1 Not used Not used

Not used O-01 O-01 O-2 COM COM Not used Not used

1 2 3 4

Back

Front

Eight-pin female terminal block

A-

B-

Z-

A+

B+

Z+

DC(+)

DC(-)

A-

B-

Z-

A+

B+

Z+

DC(+)

DC(-)

Sinking Output Wiring

Sourcing Output Wiring

A1A2A3A4B1B2B3

1 2 3 4

Install and Wire Your Module Chapter 2

The following plug-in modules have eight-pin female terminal blocks:

• 2080-OF2

• 2080-SERIALISOL

• 2080-MOT-HSC

Pin Designations for 8-Pin Female Terminal Block Modules

Pin 2080-OF2 2080-SERIALISOL 2080-MOT-HSC

COM RS485 B+ O-

COM GND A-

COM RS232 RTS B-

COM RS232 CTS Z-

VO-0 RS232 DCD O+

CO-0 RS232 RXD A+

(1) (2)

VO-1 RS232 TXD B+

CO-1 RS485 A- Z+

(1) IMPORTANT: Individually shielded, twisted-pair cable (or the type recommended by the encoder or sensor

manufacturer) should be used for the 2080-MOT-HSC plug-in.

(2) Sinking Output/Sourcing Output wiring for the 2080-MOT-HSC plug-in is shown below.

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 9

Chapter 2 Install and Wire Your Module

DTE Device (Micro800 RS232 Isolated Serial Port Plug-in Module)

DCE Device (Modem, and so on)

8-Pin 25-Pin 9-Pin

B3 TXD TXD 2 3

B2 RXD RXD 3 2

A2 GND GND 7 5

A1 B(+) DCD 8 1

B4 A(-) DTR 20 4

B1 DCD DSR 6 6

A4 CTS CTS 5 8

A3 RTS RTS 4 7

Serial Port to Modem Cable Pinout

When connecting Micro800 to a modem using an RS-232 cable, the maximum that the cable length may be extended is 15.24 m (50 ft).

ATTENTION: Do not connect to pins A1 and B4 for RS-232 connections. This connection will cause damage to the RS-232/485 communication port.

10 Rockwell Automation Publication 2080-UM004B-EN-E - December 2013

2080-DNET20 – 6-pin Female Terminal Block

IMPORTANT

Color Chips (dots)

Red Dot

Black Dot

Blue Dot

White Dot

10-position Plug

5-position Plug

D D D D D

Linear Plug

10-position

Drop Line or

DeviceNet

Trunk Cable

Red

White Bare

Blue

Black

DeviceNet Port Pinout

V+ (RED)

CANH (WHITE)

SHIELD

CANL (BLUE)

V- (BLACK)

20474

Esc

Sel

Micro800 controller

CompactBlock LDX

COMM power supply

Component on DeviceNet network

PowerFlex Drive 523 via 25-COMM-D

COMM power supply

1 KwikLink Lite IP20 flat media 2 Trunk line connector 3 Drop line connector 4 Terminating resistor 5 5-pin open style connector 6 Power tap with terminating resistor

46220

Install and Wire Your Module Chapter 2

2080-DNET20: Sample network wiring using KwikLink™ Lite Flat media

Individually shielded, twisted-pair cable (or the type recommended by the encoder or sensor manufacturer) should be used for the 2080-MOT-HSC plug-in.

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 11

Chapter 2 Install and Wire Your Module

IMPORTANT

6.5 max

50 ± 2

0.25

2.41 max

1. Connect the thermocouples to

channel 0 and 1, respectively. Then, connect and screw the thermistor to terminals A3 and B3.

2. Once fitted, bend the black bead

of the thermistor such that it makes contact with the A2 screw securely.

A1 A2 A3 A4 A5 A6

B1 B2 B3 B4 B5 B6

Wiring Considerations and Applications for 2080-TC2

Type of CJC Sensor

The CJC sensor is a non-polarized, passive negative temperature co-efficient thermistor (EPCOS B57869S0502F140). It is readily available in the market with most third party suppliers/vendors.

CJC Channel Error

The CJC channel on 2080-TC2 has a worst-case error of ±1.2 °C @ 25 °C. This error does not include the manufacturer-specified sensor error ±0.2 °C @ 25 °C.

Wire the CJC Thermistor on the 2080-TC2 Module

The position for the thermistor, as illustrated, helps to compensate for thermoelectric voltages developed at screw junction equally for thermocouples connected to channels 0 and 1. If the bead is not in proper contact with the screw, there will be deviation in readings due to inadequate isothermal compensation.

Wire the Thermocouple Module and Thermocouple Sensor in the Field

Connect the thermocouple sensors directly to the module terminals.

12 Rockwell Automation Publication 2080-UM004B-EN-E - December 2013

Direct sensor wiring

2080-TC2

1 2 3 4 5 6

Red

Blue

Green

Red

Blue

Process temperature measurement

Shielded/sheathed thermocouple sensor

45790

Cable tray/conduit

3 Wire

2 Wire

45772

ATTENTION: Direct wiring is the preferred method of wiring for thermocouples.

Install and Wire Your Module Chapter 2

Wiring Considerations and Applications for 2080-RTD2

Two-wire and Three-Wire Wiring

Wire the RTD Sensors

In an RTD sensor, the sensing element is always connected between two wires of different colors. Wires of the same color are shorted and form the compensation leads. Measuring resistance between these wires confirms the position of sensing element and compensation elements. Compensation elements will always show 0ohms.

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 13

Chapter 2 Install and Wire Your Module

white

red

Ch0+

Ch0-

Ch0L

white

red

green

black

white

red

Ch1+

Ch1-

Ch1L

Ch0-

Ch0L

Ch0+

Ch0-

Ch0L

Ch0+

2-wire sensor connection

3-wire single sensor connection

3-wire dual sensor connection

45778

NOTE: This illustration provides for channel 0 only for 2- and 3wire single sensor connections. The wire colors illustrate a particular type of RTD sensor available in market.

Process temperature Measurement

Shielded twisted wire cable

Field screw junction box

3-wire RTD

Oil filled thermowell

45779

3-wire RTD shown

Cable tray/conduit

Wire the Sensors

For better accuracy in noisy industrial environments, 3- or 4-wire RTD sensors are mostly used. While using these sensors, the resistance added by lead lengths is compensated by an additional third wire in case of 3-wire RTD and two additional wires, in bridge configuration, in case of 4-wire RTD. For 2-wire RTD sensor in this module, this lead compensation is provided by using an external 50 mm 22 AWG shorting wire between terminals A2, A3 and B2, B3 for channel 0 and 1, respectively. Shielded twisted pair cables are to be utilized for remote use of these sensors with cable shield grounded at controller end.

Wire the RTD Module and RTD Sensor in the Field

2080-RTD2

Red

Black

Blue

The RTD sensing element should always be connected between terminals B1(+)

14 Rockwell Automation Publication 2080-UM004B-EN-E - December 2013

and B2(-) for channel 1, and A1(+) and A2(-) for channel 0 in the module. Terminals B3 and A3 should always be shorted to B2 and A2, respectively, to complete the constant current loop. Mismatch in wiring can cause erroneous, over, or underrange readings.

Black

Blue

1 2 3 4 5 6

Red

Green

Install and Wire Your Module Chapter 2

IMPORTANT

Cabling used with the 2080-TC2/RTD2 modules have to be shielded twisted cores with the shield wire shorted to chassis ground at controller end. It is advisable to use 22 AWG wires to connect the sensors to the module. Use sensors dipped in oil-filled thermowells for stable and uniform readings. Recommended cable type: Alpha wire P/N 5471C.

Performance is dependent on the application. For better noise immunity, cable length should ideally be less than 10 m because the plug-ins are non-isolated. For longer cable length requirements, use the 2085 expansion I/O modules instead.

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 15

Chapter 2 Install and Wire Your Module

Micro830/Micro850 QBB (24 pts)

PTO

I/O Connector

49 = 24V_PULS+ 12 = PLUS14 = SIGN25 = 24V_SIGN+

I/O Connector

29 = AM+ 30 = AM31 = BM+ 32 = BM-

12 14

FEEDBACK

A+ A-

B+

B-

O-00

-CM0

-CM1

O-03

Wiring Applications for 2080-MOT-HSC

The following diagrams show wiring applications for the 2080-MOT-HSC plug-in with Kinetix® Servo drives.

Kinetix 3 in feedback configuration to 2080-MOT-HSC

16 Rockwell Automation Publication 2080-UM004B-EN-E - December 2013

Install and Wire Your Module Chapter 2

Micro830/Micro850 QBB (24 pts)

PTO

I/O Connector

49 = 24V_PULS+ 12 = PLUS14 = SIGN-

25 = 24V_SIGN+

I/O Connector

29 = AM+ 30 = AM31 = BM+ 32 = BM-

3 4

FEEDBACK

A+ A-

B+ B-

O-00

-CM0

-CM1

O-03

Kinetix 300 in feedback configuration to 2080-MOT-HSC

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 17

Chapter 2 Install and Wire Your Module

Notes:

18 Rockwell Automation Publication 2080-UM004B-EN-E - December 2013

Chapter

Non-isolated Thermocouple and RTD Plug-in Modules – 2080-TC2 and 2080-RTD2

The Thermocouple (2080-TC2) and RTD (2080-RTD2) plug-in modules allow for temperature measure and control when used with PID.

This plug-in can be used in any slot of your Micro830/Micro850 controller. Removal and Insertion Under Power (RIUP) is not supported.

Thermocouple Module

The 2080-TC2 two-channel plug-in module supports thermocouple measurement. It digitally converts and transmits temperature data from any combination of up to eight types of thermocouple sensors. Each input channel is individually configurable through the Connected Components Workbench software for a specific sensor, filter frequency.

Thermocouple Sensor Types and Ranges

The module supports B, E, J, K, N, R, S, T types of thermocouple sensors. The module channels are referred to as Channel 0, Channel 1, and CJC, respectively. The cold junction compensation is provided by an external NTC thermistor, which comes with the module. The thermistor has to be fitted to the screw terminals A3 and B3 of the module. This CJC is common to channel 0 and 1 thermocouple sensors and provides open-circuit, overrange and underrange detection and indication.

Overrange and Underrange Conditions

If the channel temperature input is below the minimum value of its normal temperature range for the represented sensor, the module reports an underrange error through the Connected Components Workbench global variables. If the channel reads above the maximum value of its normal temperature range for the represented sensor, an over-range error is flagged.

The table below defines thermocouple types and their associated full-scale temperature ranges.

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 19

Appendix 3 Non-isolated Thermocouple and RTD Plug-in Modules – 2080-TC2 and 2080-RTD2

Thermocouple Sensor Types and Temperature Ranges

Thermocouple Ty pe

B 40 (104) 1820

E -270 (-454) 1000

J -210 (-346) 1200

K -270 (-454) 1370

N -270 (-454) 1300

R -50 (-58) 1760

S -50 (-58) 1760

T -270 (-454) 400

Temperature Range

° C (°F)

Min Max ±1.0 °C ±3.0 °C

(3308)

(1832)

(2192)

(2498)

(2372)

(3200)

(752)

90…1700 (194…3092)

-200…930 (-328…1706)

-130…1100 (-202…2012)

-200…1300 (-328…2372)

-200…1200 (-328…2192)

40…1640 (104…2984)

-220…340 (-364…644)

Accuracy

° C (°F)

< 90 (194) > 1700 (3092)

< -200 (-328) > 930 (1706)

< -130 (-202) > 1100 (2012)

< -200 (-328) > 1300 (2372)

< -200 (-328) > 1200 (2192)

< 40 (104) > 1640 (2984)

< -220 (-364) > 340 (644)

ADC Update Rate in Hz (Accuracy °C)

4.17, 6.25, 10, 16.7 (±1.0)

19.6, 33, 50, 62,

123, 242, 470 (±3.0)

To configure Thermocouple type and update rate in Connected Components Workbench software, refer to the section Quickstart

on page 77.

RTD Module

The 2080-RTD2 module supports RTD measurement applications that support up to two channels. The module digitally converts analog data and transmits the converted data in its image table.

The module supports connections from any combination of up to eleven types of RTD sensors. Each channel is individually configurable through the Connected Components Workbench software. When configured for RTD inputs, the module can convert the RTD readings into temperature data. Refer to

Conversion – Data to Degree Celsius (°C) on page 23

, for converting temperature

Te m p e r a t u r e

data to actual temperature degree.

RTD Sensor Types and Ranges

Each channel provides open-circuit (all wires), short-circuit (excitation and return wires only), and over- and under-range detection and indication. The 2080-RTD2 module supports 11 types of RTD sensors:

Pt100 385 PT1000 385 PT500 392 Ni120 672

PT200 385 PT100 392 PT1000 392 NiFe604 518

PT500 385 PT200 392 Cu10 427

20 Rockwell Automation Publication 2080-UM004B-EN-E - December 2013

Non-isolated Thermocouple and RTD Plug-in Modules – 2080-TC2 and 2080-RTD2 Appendix 3

It supports two- and three-wire type of RTD sensor wiring.

RTD Compatibility

An RTD consists of a temperature-sensing element connected by two, three, or four wires that provide resistance input to the module. The following table lists the RTD types that you can use with the module, including their temperature range, accuracy, and ADC update rate.

Overrange and Underrange Conditions

If the channel temperature input is below the minimum value of its normal temperature range for the represented sensor, the module reports an underrange error through the Connected Components Workbench global variables. If the channel temperature input is above the maximum value of its normal temperature range for the represented sensor, an over-range error is flagged.

RTD Sensor Types and Temperature Ranges

RTD Type Temperature

PT100 385 -200

PT200 385 -200

PT500 385 -200

PT1000 385 -200

PT100 392 -200

PT200 392 -200

PT500 392 -200

PT1000 392 -50

Cu10 427

Ni120 672 -80

NiFe604 518 -200

(1)

Range ° C (°F)

Min Max ±1.0 °C ±3.0 °C

(-328)

(-58)

-100 (-148)

(-112)

(-328)

660 (1220)

630 (1166)

660 (1220)

630 (1166)

500 (932)

260 (500)

200 (392)

Accuracy ° C (°F) ADC Update

-150…590 (-238…1094)

-150…570 (-238…1058)

-150…580 (-238…1076)

-150…570 (-238…1058)

-150…590 (-238…1094)

-150…570 (-238…1058)

-150…580 (-238…1076)

-20…450 (-4…842)

-50…220 (-58…428)

-170…170 (-274…338)

< -150 (-238) > 590 (1094)

< -150 (-238) > 570 (1058)

< -150 (-238) > 580 (1076)

< -150 (-238) > 570 (1058)

< -150 (-238) > 590 (1094)

< -150 (-238) > 570 (1058)

< -150 (-238) > 580 (1076)

< - 20 (-4) > 450 (842)

< -70 (-94) > 220 (428)

< -50 (-58) > 220 (428)

< -170 (-274) > 170 (338)

Rate in Hz (Accuracy °C)

3-wire others

4.17, 6.25, 10, 16.7,19.6, 33, 50 (±1.0)

62, 123, 242, 470 (±3.0)

2- and 3-wire Cu10

4.17, 6.25, 10, 16.7 (>±1.0 < ±3.0)

19.6, 33, 50, 62, 123, 242, 470 (> ±3.0)

2-wire others

4.17, 6.25, 10, 16.7 (±1.0)

19.6, 33, 50, 62, 123, 242,

470 (±3.0)

(1)

(1) For Cu10 427, accuracy range is within >±1.0 < ±3.0 for -70…220 °C (-94…428 °F). Above this temperature

range, it is > ±3.0 °C as shown in the table.

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 21

Appendix 3 Non-isolated Thermocouple and RTD Plug-in Modules – 2080-TC2 and 2080-RTD2

Connected Components Workbench Global

The following bit/words describe the information read from the Thermocouple and RTD plug-in modules in the Connected Components Workbench Global Vari ab le s.

Variables Data Maps

Mapping Table

Word Offset Bit

15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00

00 (example: _IO_P1_AI_00) Channel 0 Temperature Data

01 (example: _IO_P1_AI_01) Channel 1 Temperature Data

02 (example: _IO_P1_AI_02) Channel 0 Information

UKT UKR Reserved Reserved OR UR OC DI CC Reserved

03 (example: _IO_P1_AI_03) Channel 1 Information

UKT UKR Reserved Reserved OR UR OC DI CC Reserved

04 (example: _IO_P1_AI_04) System Information

Reserved SOR SUR COC CE Reserved

Bit Definitions

Bit Name Description

Channel Temperature Data The temperature count mapped from temperature Celsius degree

UKT (Unknown Type) Bit set to report an unknown sensor type error in configuration.

UKR (Unknown Rate) Bit set to report an unknown update rate error in configuration.

OR (Overrange) Bit set to indicate overrange on channel input. The Channel

UR (Underrange) Bit set to indicate the channel input underrange happens. The

OC (Open Circuit) Bit set to indicate open-circuit on the channel input sensor.

DI (Data Illegal) The data in the channel data field is illegal and cannot be used

CC (Code Calibrated) Bit set indicates temperature data is calibrated by the system

SOR (System Overrange) Bit set to indicate system overrange error with environment

SUR (System Underrange) Bit set to indicate system underrange error with environment

COC (CJC open-circuit) Bit set to indicate CJC sensor not connected for thermocouple

CE (Calibration Error) Bit set indicates that the module is not accurate. This bit is set to

with one decimal. Please check the section, Temperature

Conversion – Data to Degree Celsius (°C) on page 23, for the

mapping formula.

Temperature Data shows maximum temperature count for individual type of sensor used and the value does not change until overrange error is clear.

Channel Temperature Data will show minimum temperature count for individual type of sensor used and the value does not change until underrange error is clear.

by user. This bit is set when temperature data is not ready for use.

calibration coefficient.

temperature over 70 °C.

temperature under -20 °C.

module, open circuit. This bit is for thermocouple module only.

0 by default and should remain as 0. Contact Technical Support when the value is otherwise.

22 Rockwell Automation Publication 2080-UM004B-EN-E - December 2013

Non-isolated Thermocouple and RTD Plug-in Modules – 2080-TC2 and 2080-RTD2 Appendix 3

IMPORTANT

Temperature Conversion – Data to Degree Celsius (°C)

To keep the precision of temperature value from the Thermocouple and RTD plug-in modules, there is a general data mapping conversion in the firmware before the actual temperature is sent to the Connected Components Workbench software.

The following equation shows how the Connected Components Workbench software data count is mapped from temperature Celsius degree by the firmware:

Connected Components Workbench software Data Count = (Temp (°C) +

270.0)*10;

This conversion formula applies to all types of Thermocouple and RTD sensors.

This equation illustrates how the Connected Components Workbench data count does not use full range of 0…65535 of data word.

Derive Actual Temperature °C From Connected Components Workbench Data Count:

The following formula shows how to derive temperature Celsius degree from temperature data word in the Connected Components Workbench software:

Temp (°C) = (Data - 2700)/10;

Examples:

1234 → (1234 - 2700)/10 → -146.6 °C 8000 → (8000 - 2700)/10 → 530.0°C

Underrange, overrange error reporting checking is not based on Connected Components Workbench temperature data count, but the actual temperature (°C) or the voltage going into the plug-in module.

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 23

Appendix 3 Non-isolated Thermocouple and RTD Plug-in Modules – 2080-TC2 and 2080-RTD2

Notes:

24 Rockwell Automation Publication 2080-UM004B-EN-E - December 2013

High Speed Counter – 2080-MOT-HSC

IMPORTANT

Chapter

Overview

Counter Specifications

The 2080-MOT-HSC plug-in module provides enhanced high speed counter capabilities to the Micro800 controller. It supports the same functionalities of an embedded high-speed counter on the Micro800 controllers but is enhanced to support up to 250 KHz 5V differential line driver for improved noise immunity and provides additional dedicated I/O.

The 2080-MOT-HSC module supports most commercial encoders (5V differential or 24V single-ended).

To configure the plug-in module, you need to download and use the HSC UDFBs from the Sample Code Library:

http://www.rockwellautomation.com/go/scmicro800

See Quickstart Projects for 2080-MOT-HSC Plug-in on page 84 for step-by-step instructions on how to use the plug-in with a sample project.

Filter and decode inputs: 3 input points A, B, Z

These input points may come from different types and configurations of sensors. The user must configure the module to respond to the type of sensor connected to the module as described below.

Nominal Filter Settings Maximum Guaranteed

Block Pulse Width

No Filter – Default – –

250 kHz (DC 2 μs) 512 kHz (DC 0.95 μs) 265kHz (DC 1.9 μs)

200 kHz (DC 2.5 μs) 333 kHz (DC 1.5 μs) 201 kHz (DC 2.48 μs)

80 kHz (DC 6.25 μs) 128 kHz (DC 3.9 μs) 86.7 kHz (DC 5.8 μs)

40 kHz (DC 12.5 μs) 62.8 kHz (DC 8.0 μs) 42.5 kHz (DC 11.6 μs)

13.3 kHz (DC 35 μs) 20.8 kHz (DC 24.1 μs) 14.1 kHz (DC 35.5 μs)

10 kHz (DC 50 μs) 15.7 kHz (DC 32.1 μs) 10.5 kHz (DC 47.2 μs)

4 kHz (DC 125 μs) 6.3 kHz (DC 80.3 μs) 4.2 kHz (DC 119 μs)

2 kHz (DC 250 μs) 3.2 kHz (DC 161 μs) 2.1 kHz (DC 237 μs)

1 kHz (DC 0.5 ms) 1.6 kHz (DC 0.33 ms) 1.0 kHz (DC 0.48 ms)

500 Hz (DC 1 ms) 778 Hz (DC 0.65 ms) 527 Hz (DC 0.95 ms)

250 Hz (DC 2 ms) 389 Hz (DC 1.3 ms) 263 Hz (DC 1.9 ms)

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 25

Minimum Guaranteed Pass Pulse Width

Appendix 4 High Speed Counter – 2080-MOT-HSC

IMPORTANT

Counter

HSC_Mode = 2 to 11

Counter

HSC_Mode = 0, 1, 12, and 13

Counter

Nominal Filter Settings Maximum Guaranteed

Block Pulse Width

125 Hz (DC 4 ms) 195 Hz (DC 2.6 ms) 131 Hz (DC 3.79 ms)

62.5 Hz (DC 8 ms) 97.3 Hz (DC 5.2 ms) 65.9 Hz (DC 7.6 ms)

31.25 Hz (DC 16 ms) 38.8 Hz (DC 10.3 ms) 32.9 Hz (DC 15.2 ms)

Minimum Guaranteed Pass Pulse Width

For low frequency pulses, filter times should be set appropriately to avoid extra pulses from a noisy environment. For high frequency pulses, shielded cable must always be used.

Number of Counters: 1 to 2

The module may be configured, using HSC_Mode, to use the inputs as 1 or 2 counters. 1 counter: A, B, Z = Counter 0 2 counters: A, Z = Counter0; B = Counter 1

Counter Pin Usage

Input Operational Modes

Mode Description

0 Up Counter – The accumulator is immediately cleared (0) when it reaches the high

1 Up Counter with external reset and hold – The accumulator is immediately cleared (0)

2 Counter with external direction.

3 Counter with external direction, reset, and hold.

4 Two input counter (up and down).

5 Two input counter (up and down) with external reset and hold.

6 Quadrature counter (phased inputs A and B).

7 Quadrature counter (phased inputs A and B) with external reset and hold.

8 Quadrature X4 counter (phased inputs A and B).

9 Quadrature X4 counter (phased inputs A and B) with external reset and hold.

10 Quadrature X2 counter (phased inputs A and B).

preset. A low preset cannot be defined in this mode.

when it reaches the high preset. A low preset cannot be defined in this mode.

26 Rockwell Automation Publication 2080-UM004B-EN-E - December 2013

High Speed Counter – 2080-MOT-HSC Appendix 4

Input A

Input B

Input Z

Encoder or Sensor

Increment Pulse (count up)

Counter 0

(Input A)

PresentCount 1

Encoder or Sensor

Increment Pulse (count up)

Input Operational Modes

Mode Description

11 Quadrature X2 counter (phased inputs A and B) with external reset and hold.

12 Down Counter.

13 Down Counter with external reset and hold.

Up Counter

Pulses on A will cause the up counter (Counter 0). Also Pulses on B will cause the up counter (Counter 1).

Counter with External Direction

Pulses on A cause the counter to increment when B is low and decrement when B is high. When B is open or undriven, the counter will increment. See Pulse

External Direction Counting on page 28.

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 27

Appendix 4 High Speed Counter – 2080-MOT-HSC

INPUT A

INPUT B

INPUT Z

Direction control

Count pulse

Incrementing Encoder or Sensor

Sensor or Switch

Count Pulse

(Input A)

Direction Control

(Input B)

Present Count

Pulse External Direction Counting

A B Change in Count Value

1 X (don’t care) 0

0 X (don’t care) 0

Two input counter (Up/Down Pulses)

Pulses on A causes the counter to increment. Pulses on B causes the counter to decrement. Pulses may occur at any time. Note that pulses can occur very closely (that is, much faster than plug-in scan time) that the plug-in never notices the change in count. In such cases, both counts may be ignored (the net change being zero anyway). In no case shall a pulse be lost. See the following diagram.

0 (Open or No Connection) +1

1-1

28 Rockwell Automation Publication 2080-UM004B-EN-E - December 2013

High Speed Counter – 2080-MOT-HSC Appendix 4

INPUT A

INPUT B

INPUT Z

Increment Pulse

(Input A)

Count Pulse

(Input A)

0 0

Increment Pulse (count up)

Decrement Pulse (count down)

Incrementing Encoder or Sensor

Decrementing Encoder or Sensor

Present Count

Up/Down Counting

A B Change in Count Value

0 or 1 +1

0 or 1 -1

00 0

Quadrature Counter (X1)

The module is compatible with 2 and 3 signal quadrature, or incremental encoders. The A and B signals are offset by 90 degrees and encode the direction of the rotation. The third signal, Z, occurs once per revolution and is often used as a home reference. The module’s use of this signal is discussed below in the Z input section.

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 29

Appendix 4 High Speed Counter – 2080-MOT-HSC

INPUT A

INPUT B

INPUT Z

Quadrature Encoder

Count

Quadrature Counting

Quadrature X4 Counter

Counter shall increment or decrement on each edge of the A and B pulses when the signal is in the positive or negative direction respectively. See previous illustration.

Quadrature X2 Counter

The counter increments or decrements on each edge of the A pulse when the signal is in the positive or negative direction respectively. See previous illustration.

Down Counter

Pulses on A will cause the down counter (Counter 0). Also pulses on B will cause the down counter (Counter 1).

30 Rockwell Automation Publication 2080-UM004B-EN-E - December 2013

Down Counting

INPUT A

INPUT B

INPUT Z

Decrement Pulse (count down)

Encoder or Sensor

-1

-2

-3

-4

-5

-6 -7

-8

-1

-2

-3

-4

-5

-6

-7

-8

Counter 0

(Input A)

PresentCount 1

Counter 0

(Input B)

PresentCount 2

IMPORTANT

High Speed Counter – 2080-MOT-HSC Appendix 4

Z Input (Gate) Function/Touch Probe

This signal functionality supports:

• Tou ch Pr ob e the present count value on the rising edge of IntZ_n to the HSC_Touch Probe term in the backplane input file.

• Hold the counter at its present count value while IntZ_n = 1,

• Reset the present count value on rising edge of IntZ_n.

If the module gets two or more Z pulses during a single plug-in scan the HSC_TouchProbe will be overwritten with the last stored value. There will be no indication that more than one store has occurred.

Ring or Linear Counter

The counter may be configured with the RingOrLinearCnt_n control bit to rollover at its limits (ring counter) or to stop counting and set a flag (linear counter).

0: ring counter. When the counter is a ring counter and the present count value is equal to MaxCountValue_n, the next input count in the up direction will cause the PresentCount_n to become the MinCountValue_n. This action is known as rollover. And the CountOverflow_n flag will be set to indicate that a rollover has happened. It is reset using the ResetCountOverflow bit.

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 31

Conversely, when the PresentCount_n is equal to MinCountValue_n the next input count in the down direction will cause the PresentCount_n to become the MaxCountValue_n. This action is known as rollunder. The CountUnderflow_n

Appendix 4 High Speed Counter – 2080-MOT-HSC

IMPORTANT

Rollover

MinCountValue

MaxCountValue

Count Up

Count Down

flag will be set to indicate that a rollunder has occurred. It is reset using the ResetCountUnderflow_n bit.

1: linear counter. When the counter is a linear counter and the present count value is equal to MaxCountValue_n the next input count in the up direction will activate the CountOverflow_n bit and also the PresentCount_n will remain at the MaxCountValue_n. CountOverflow_n is reset using the ResetCountOverflow_n bit.

Conversely, when the PresentCount_n is equal to MinCountValue_n the next input count in the down direction will activate the CountUnderflow_n bit and the PresentCount_n will remain at MinCountValue_n. CountUnderflow_n is reset using the ResetCountUnderflow_n bit.

The counts in overflow and underflow will not be accumulated at all. That is, even if 1000 pulses are applied while in overflow, the first pulse with the opposite direction (down in this case) will cause the counter to be decremented by 1. (The CountOverflow_n bit is only reset using the ResetCountUnderflow_n bit.)

32 Rockwell Automation Publication 2080-UM004B-EN-E - December 2013

High Speed Counter – 2080-MOT-HSC Appendix 4

MinCountValue

MaxCountValue

Underflow

Overflow

Count Down

Count Up

Enabling and Disabling a Counter using the HSC_EN bit

Disabling the counter does not inhibit any HSC_ACC_Bn loading functions (preset or direct write) or any Z function.

The module continuously calculates rates for each of the counters regardless of input operational mode.

Timer

For the first two counters, a timer is used to measure the time between two successive pulses. This value is reported to the backplane as HSC_PULSE_WIDTH_Bn.

Understanding Rates

There are different applications which require rate information but there is no one perfect method for all. Generally, the user must weigh rate accuracy with the need for new information quickly.

Broadly, there are two different ways to calculate rates and optimize accuracy and speed of the rate of calculation:

• Per Pulse 1/HSC_PULSE_WIDTH_B (supported through 2080-MOT-HSC plug-in) HSC_PULSE_WIDTH_Bn is reported to the user in the input array

• Cyclic Number of Pulses/User Defined Time Interval (supported through Connected Components Workbench) PresentRate_n is reported to the user in the input array.

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 33

Appendix 4 High Speed Counter – 2080-MOT-HSC

1 ms

1000 Hz

2000 Hz

1000 Hz

PresentCount_n

⌂Count

PresentRate_n

Per Pulse

The Per Pulse rate method can be very accurate if the time between pulses is large compared to the timer clock (1 μs for 2080-MOT-HSC). A timer is used to measure the time between the two successive pulses. This value is reported to the backplane as HSC_PULSE_WIDTH_Bn after each pulse. The user may invert this value to derive a rate.

Per Pulse rate = 1 / HSC_PULSE_WIDTH_B

However, when the time between pulses shrinks, two factors can distort the Per Pulse calculation of rate values:

• The time between pulses is closer to measuring the clock’s frequency, making the granularity of the time increments have a greater effect on rate inaccuracy.

• Also, the rate may be calculated many times over during the course of one backplane scan time. This means that the rate data is obtained at a backplane scan is only that of the very last pair of pulses and disregards the other rate calculations that have happened during that interval. This is especially problematic if the pulses during the update time are unevenly spaced, the reported rate could be based entirely on two pulses which are extremely close together (a very high rate) but a third pulse was separated by a greater time (low rate).

You must understand these limitations when using HSC_PULSE_WIDTH_Bn to derive a rate.

Per Pulse Errors

Real pulses (note 1.9999 can be rounded to 2)

2 1 500 kHz 1 MHz 100%

9 10 111 kHz 100 kHz 11.1%

101 100 9.901 kHz 10.000 kHz 1.00%

(1)

Pulses reported by module

Real Frequency

Reported Frequency

% Error

34 Rockwell Automation Publication 2080-UM004B-EN-E - December 2013

High Speed Counter – 2080-MOT-HSC Appendix 4

IMPORTANT

RA_HSCPlugIn

FBEN SlotID

NoiseFilter Mode

FBENO

IDCheck

Start Stop

Initialized

Accumulator

Rate

Per Pulse Errors

Real pulses (note 1.9999 can be rounded to 2)

(1)

Pulses reported by module

Real Frequency

Reported Frequency

% Error

1001 1000 999 Hz 1000 Hz 0.10%

9,999 10,000 100.01 Hz 100.00 Hz 0.010%

99,999 100,000 10.00010 Hz 10.00000 Hz 0.001%

(1) This table does not represent accuracy per pulse but repeatability. This repeatability can be applied in No

Filter setting.

Maximum Cyclic Rate Errors

Update Time Value Scalar

1 NA NA 20.02% 20.02% 0.210%

10 NA 20.11% 2.020% 0.210% 0.030%

100 20.01% 2.110% 0.220% 0.031% 0.012%

1000 3.010% 0.310% 0.040% 0.013% 0.010%

10,000 1.210% 0.130% 0.022% 0.011% 0.010%

Frequency

100 Hz 1 kHz 10 kHz 100 kHz 1 MHz

For low frequency pulses, filter times should be set appropriately to avoid extra pulses from a noisy environment. For high frequency pulses, shielded cable must always be used.

User Defined Function

RA_HSCPlugIn

Blocks

The purpose of this UDFB is to get high speed counter accumulator value and current pulse frequency.

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 35

Appendix 4 High Speed Counter – 2080-MOT-HSC

RA_EncoderFDBK

FBEN SlotID

HomePos NoiseFilter

FBENO

IDCheck

EncMode TrvPerRev

Initialized CurrentPOS

CurrentSpd

Start Stop

Accumulator

TpPosition

Direction

RA_HSCPlugIn: Input and Output Parameters

Parameter Type Data Type Description

FBEN INPUT BOOL Function block Enable input

SlotID INPUT UINT Plug-in slot number.

Slot ID = 1…5 (starting with the far left slot 1.)

NoiseFilter INPUT USINT 00: No filter

01: 250 kHz 02: 200 kHz 03: 80 kHz 04: 40 kHz 05: 13.3 kHz 06: 10 kHz 07: 4 kHz 08: 2 kHz 09: 1 kHz 10: 500 Hz 11: 250 Hz 12: 125 Hz 13: 63.5 Hz 14: 31.25 Hz

HSCMode INPUT USINT 0, 2 , 4, 6, 8, 10, 12

Start INPUT BOOL Start counter.

Stop INPUT BOOL Stop the counter and clear “MaxDPos” and

“MaxDSpd” value.

FBENO OUTPUT BOOL Function block Enable output.

IDCHeck OUTPUT BOOL TRUE: HSC plug-in is at selected slot.

FALSE: Wrong plug-in or no plug-in at selected slot.

Initialized OUTPUT BOOL TRUE: HSC plug-in initialization finished and ready

to execute. FALSE: HSCplug-in initialization not yet finished.

Accumulator OUTPUT LINT Accumulator value.

Rate OUTPUT Real Current pulse rate. The rate calculation is based on

how many pulses have been counted every 10 ms.

RA_EncoderFDBK

RA_EncoderFDBK: Input and Output Parameters

Parameter Type Data

Ty pe

FBEN INPUT BOOL Function block Enable input

SlotID INPUT UINT Plug-in slot number.

HomePos INPUT REAL Home position.

36 Rockwell Automation Publication 2080-UM004B-EN-E - December 2013

Description

Slot ID = 1…5 (starting with the far left slot 1)

Same value indicated in MC_Home instruction.

High Speed Counter – 2080-MOT-HSC Appendix 4

RA_ServoFDBK

FBEN SlotID

HomePos NoiseFilter

FBENO

IDCheck

EcntPerRev TrvPerRev

Initialized CurrentPOS

CurrentSpd

Start Stop

Accumulator

TpPosition

Direction

RA_EncoderFDBK: Input and Output Parameters

Parameter Type Data

Description

Ty pe

NoiseFilter INPUT USINT 00 - No filter

01 - 250 kHz 02 - 200 kHz 03 - 80 kHz 04 - 40 kHz 05 - 13.3 kHz 06 - 10 kHz 07 - 4 kHz 08 - 2 kHz 09 - 1 kHz 10 - 500 Hz 11 - 250 Hz 12 - 125 Hz 13 - 62.5 Hz 14 - 31.25 Hz

EncMode INPUT USINT Encoder Mode. 1-X1, 2- X2, 4-X4.

ECntPerRev INPUT REAL User input to indicate how many X1 counts will be

generated when Encoder disk turns one revolution.

TrvPerRev INPUT REAL The actual distance travelled when motor turns one

revolution.

Start INPUT BOOL Start counter.

Stop INPUT BOOL Stop the counter and clear MaxDPos and MaxDSpd value

FBENO OUTPUT BOOL Function block enable output.

IDCheck OUTPUT BOOL TRUE: HSC plug-in is at selected slot.

FALSE: Wrong plug-in or no plug-in at selected slot.

Initialized OUTPUT BOOL TRUE: Indicates HSC initialization has finished.

FALSE: Indicates HSC initialization has not finished.

CurrentPos OUTPUT REAL Current position.

CurrentSpd OUTPUT REAL Current speed (Unit = user distance per second).

Accumulator OUTPUT LINT Accumulator value.

TpPosition OUTPUT REAL Position recorded when the latest touch probe is triggered.

Direction OUTPUT SINT 1 = Forward

-1 = Reverse 0 = Not moving

RA_ServoFDBK

RA_ServoFDBK: Input and Output Parameters

Parameter Type Data

Ty pe

FBEN INPUT BOOL Function block Enable input

SlotID INPUT UINT Plug-in slot number.

HomePos INPUT REAL Home position.

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 37

Description

Slot ID = 1…5 (starting with the far left slot 1)

Same value indicated in MC_Home instruction.

Appendix 4 High Speed Counter – 2080-MOT-HSC

RA_ServoFDBK: Input and Output Parameters

Parameter Type Data

Ty pe

NoiseFilter INPUT USINT 00: No filter

EncMode INPUT USINT Encoder Mode. 1-X1, 2- X2, 4-X4.

ECntPerRev INPUT REAL User input to indicate how many X1 counts will be

TrvPerRev INPUT REAL The actual distance travelled when motor turns one

Start INPUT BOOL Start counter.

Stop INPUT BOOL Stop the counter and clear MaxDPos and MaxDSpd value.

FBENO OUTPUT BOOL Function block enable output.

IDCheck OUTPUT BOOL TRUE: HSC plug-in is at selected slot.

Initialized OUTPUT BOOL TRUE: Indicates HSC initialization has finished.

CurrentPos OUTPUT REAL Current position.

CurrentSpd OUTPUT REAL Current speed (Unit = user distance per second).

Accumulator OUTPUT LINT Accumulator value.

TpPosition OUTPUT REAL Position recorded when the latest touch probe is triggered.

Direction OUTPUT SINT 1 = Forward

Description

01: 250 kHz 02: 200 kHz 03: 80 kHz 04: 40 kHz 05: 13.3 kHz 06: 10 kHz 07: 4 kHz 08: 2 kHz 09: 1 kHz 10: 500 Hz 11: 250 Hz 12: 125 Hz 13: 62.5 Hz 14: 31.25 Hz

generated when Encoder disk turns one revolution.

revolution.

FALSE: Wrong plug-in or no plug-in at selected slot.

FALSE: Indicates HSC initialization has not finished.

-1 = Reverse 0 = Not moving

Use the 2080-MOT-HSC Module

For a step-by-step guide on how to use the Micro800 High Speed Counter plugin, see Quickstart Projects for 2080-MOT-HSC Plug-in

38 Rockwell Automation Publication 2080-UM004B-EN-E - December 2013

on page 84.

DeviceNet Plug-in – 2080-DNET20

IMPORTANT

Chapter

Overview

Status Indicators

The DeviceNet plug-in serves as scanner and client for explicit messaging to remote devices. The module is designed to scan devices such as:

• CompactBlock™ LDX

• PowerFlex® drives

• E1Plus overloads

• stack lights

User-defined function blocks (UDFB) are required to enable interaction between these devices.

The 2080-DNET20 DeviceNet scanner supports a maximum of 20 nodes. For example, if the scanner ID is configured to zero, the scanner would scan from 1…20. It is supported on Micro800 controllers with available plug-in slots. Only one 2080-DNET20 DeviceNet scanner is supported per controller.

Rockwell Automation recommends that only one 2080-DNET20 DeviceNet scanner be used for one network.

The DeviceNet plug-in module supports two standard DeviceNet green and red LED indicators:

• Module status

• Network status

Module Status Indicator

LED state Module status Description

OFF No power There is no power present.

Flashing Green Operational Unit is starting up.

Green Unit operational Device is operating normally.

Flashing Red Minor fault. A recoverable fault is present or the module is

undergoing firmware update.

Red Unrecoverable fault. A non-recoverable fault is detected.

Network Status Indicator

LED state Module Status Description

OFF No power or offline There is no network power or device is not operating.

Flashing Green Idle No valid network connection has been made.

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 39

Appendix 5 DeviceNet Plug-in – 2080-DNET20

IMPORTANT

TIP

Network Status Indicator

Network Configuration

Green Online The plug-in module is operating normally and receiving

messages.

Flashing Red Connection time out One or more network connections has timed out.

Red Critical link failure The plug-in module has detected an error that makes it

incapable of communicating on the link (Bus Off or duplicate MAC_ID).

In order to configure the DeviceNet plug-in and scan the network, you need to import user-defined function blocks (UDFBs) in your Micro800 project in Connected Components Workbench. Autoscan is used to add nodes into the scan list.

Network Wiring

The DeviceNet specifications provide for maximum network distances for the main trunk line and drop lines, depending upon the baud rate used on the network.

Network Specifications

Baud Rate Trunk Line Length Drop Length

Maximum Distance Maximum Cumulative

Meters Feet Meters Feet Meters Feet

125k baud 420 1377 6 20 156 512

250k baud 200 656.17 6 20 78 256

500k baud 75 246 6 20 39 128

Maximum power supply drop cable length is 3 m.

Recommended Cable

Flat Cable (Kwiklink lite) – Class 1 cable maximum allowable current 8A (NEC/CECode) – Class 2 cable maximum allowable current 4A (NEC/CECode)

40 Rockwell Automation Publication 2080-UM004B-EN-E - December 2013

DeviceNet Switches

Dim A

Pos. 1 Designate Pin #1 Location

7 9 11 13

246

CONTACT CONFIGURATION

(Pos. 1 denotes Pin # 1)

2080-DNET20 Assembly Diagram

DeviceNet Plug-in – 2080-DNET20 Appendix 5

DeviceNet Address (MAC_ID) Switch Definitions

Node Address SW1 Switch Positions

345678

Switch Position Values

32168421

0 (default) OFF OFF OFF OFF OFF OFF

1 OFF OFF OFF OFF OFF ON

2 OFF OFF OFF OFF ON OFF

3 OFF OFF OFF OFF ON ON

4 OFF OFF OFF ON OFF OFF

5 OFF OFF OFF ON OFF ON

…

62 ON ON ON ON ON OFF

63 ON ON ON ON ON ON

DeviceNet Baud Rate Switch Definitions

Baud Rate DR (Data Rate) SW1 Switch Position

125k OFF OFF

250k OFF ON

500k (default) ON OFF

Autobaud ON ON

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 41

Appendix 5 DeviceNet Plug-in – 2080-DNET20

IMPORTANT

VPower Supply

V+

CAN_H CAN_L

VV+

V+ broken between power supplies

only one ground

V+ Power Supply

V-

Enclosure

TIP

For most applications, Rockwell Automation recommends that you use default node and baud rate settings. The DeviceNet scanner plug-in will be at node 0 and the devices will be at nodes 1...20. The baud rate will be at 500k baud and the maximum trunkline length will be 75 m (KwikLink Lite).

Power Supply

The plug-in module gets its power from the Micro800 backplane. However, the DeviceNet interface is isolated from the Micro800 system. Therefore, network power to operate the DeviceNet transceiver on the plug-in module is supplied by an external DeviceNet power supply.

If using a single power supply in the network, calculate the total current requirement of all devices in the network and add +10% for current surge. Recommended power supply is 1606-XLSDNET4.

Power Supply Cable Dropline Length

Dropline Length Allowable Current

1.5 m (5 ft) 3 A

2 m (6 ft) 2 A

3 m (10 ft) 1.5 A

4.5 m (15 ft) 1 A

6 m (20 ft) 0.75 A

If two or more power supplies are connected to the Kwinklink lite media (trunk cable) V+ should be broken between the two power supplies.

42 Rockwell Automation Publication 2080-UM004B-EN-E - December 2013

Grounding the network

If grounding at only one location, it is recommended that you ground at the center of the network.

DeviceNet Plug-in – 2080-DNET20 Appendix 5

Single Source Power Supply (End segment) Kwiklink Lite Cable

9.00

8.00

7.00

6.00

5.00

4.00

3.00

2.00

1.00

0.00 0 (0)

60 (197)

120 (394)

180 (591)

240 (787)

300 (984)

360 (1181)

420 (1378)

Single Source Power Supply – Trunkline Length and Maximum Current

Network Length in meter (ft)

0 (0) 8.00

20 (66) 8.00

40 (131) 7.01

60 (197) 4.72

80 (262) 3.56 300 (984) 0.96

100 (238) 2.86 320 (1050) 0.90

120 (394) 2.39 340 (1115) 0.85

140 (459) 2.05 360 (1181) 0.80

160 (525) 1.79 380 (1247) 0.76

180 (591) 1.60 400 (1312) 0.72

200 (656) 1.44 420 (1378) 0.69

(1) Exceeds NEC CL2/CECode 4A limit.

Current, max Network Length

in meter (ft)

(1)

220(722) 1.31

240 (787) 1.20

260 (853) 1.11

280 (919) 1.03

Current, max

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 43

Appendix 5 DeviceNet Plug-in – 2080-DNET20

Dual Source Power Supply (both ends – Kwiklink Lite Cable)

9.00

8.00

7.00

6.00

5.00

4.00

3.00

2.00

1.00

0.00

0 (0)

40 (131)

80 (262)

120 (394)

160 (525)

200 (656)

240 (787)

280 (919)

320 (1050)

360 (1181)

400 (1312)

Dual source power supply (both ends – Kwiklink Lite Cable)

Network length in meters (ft)

0 (0) 8.00

20 (66) 8.00 240 (787) 4.30

40 (131) 8.00 260 (853) 3.97

60 (197) 8.00 280 (919) 3.69

80 (262) 8.00 300 (984) 3.44

100 (328) 8.00 320 (1050) 3.23

120 (394) 8.00 340 (1115) 3.04

140 (459) 7.35 360 (1181) 2.87

160 (525) 6.43 380 (1247) 2.72

180 (591) 5.72 400 (1312) 2.59

200 (656) 5.16 420 (1378) 2.46

(1) Exceeds NEC CL2/CECode 4A limit.

Calculate Voltage Requirement

SUM {[(Ln * (Rc)) + (Nt * (0.005))] * In} < 4.65 V

Where:

Ln = Length in meter or feet Rc = Resistance of the cable per meter or feet (Kwiklink flat media = 0.019 ohms/meter or 0.0058/feet) Nt = Number of the node starting from 1 close to power supply and increasing.

Current, max Network length

in meters (ft)

(1)

220 (722) 4.69

Current, max

44 Rockwell Automation Publication 2080-UM004B-EN-E - December 2013

DeviceNet Plug-in – 2080-DNET20 Appendix 5

IMPORTANT

0.005 = Nominal contact resistance used for every connection to the trunkline In = Current drawn from the cable system by the device.

To calculate for percentage of loading, divide the total voltage calculated from the above formula by 4.65.

User Defined Function Blocks

RA_DNET_MASTER

FBEN

SlotID Run

AutoScan ClearFault

FBENO

NodeAddress

BaudRate

Status

Error

ActiveNodes

ScanList0_62

Download the following 2080-DNET20 user-defined function blocks from the Sample Code Library:

http://www.rockwellautomation.com/go/scmicro800

RA_DNET_MASTER

This UDFB sets the 2080-DNET20 scanner to RUN mode.

RA_DNET_MASTER: Input and Output Parameters

Variable Name Type Data Type Description

FBEN INPUT BOOL TRUE: To continue reading and writing

SlotID INPUT UINT Plug-in slot number (1…5)

Run INPUT BOOL TRUE: Set the scanner to RUN mode.

AutoScan INPUT BOOL TRUE: AutoScan is enabled.

ClearFault INPUT BOOL TRUE: Clear scanner fault.

FBENO OUTPUT BOOL Function block enable output.

NodeAddress OUTPUT USINT Scanner node address. Default node

BaudRate OUTPUT USINT Network baud rate:

Status OUTPUT USINT Scanner fault status.

Error OUTPUT STRING Scanner error description.

ActiveNodes OUTPUT USINT Number of slave nodes in the network.

Scanlist0_62 OUTPUT LWORD Details on active node table, bit 0…62.

the scanner status. FBEN changed to level Triggered.

FALSE: Scanner is in IDLE mode. AutoScan is enabled.

FALSE: No action.

TRUE upon exit.

address is 0.

0: 125K 1: 250K 2: 500K 3: AutoBaud Default baud rate is 500K.

0: No error.

Bit 0: Represent Node 0. Bit 62: Represent Node 62.

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 45

Appendix 5 DeviceNet Plug-in – 2080-DNET20

FBEN

SlotID NodeID

FBENO

RA_DNET_NODE_STATUS

Status

Error

Sequence of Operation: RA_DNET_MASTER

Sequence Run Autoscan Description

1 False False Reinitializes scan list from the plug-in scanner if

FBEN = TRUE.

2 False True Triggers autoscan to scan the network after clearing

scan list.

3 False False Puts scanner to IDLE mode by disabling autoscan if

active node number = number of nodes in network.

4 True False Puts scanner to RUN mode.

Upon powerup, the scanner should be in IDLE Mode for the autoscan to start. Wait until the autoscan process is complete before turning the scanner to RUN Mode (that is, Run bit is TRUE).

Sample Code

RA_DNET_NODE_STATUS

This UDFB is used to read the node status of slave nodes in a DeviceNet network where the 2080-DNET20 scanner is connected.

RA_DNET_NODE_STATUS: Input and Output Parameters

Variable Name Type Data Type Description

FBEN INPUT BOOL Function block enable input.

SlotID INPUT UINT Plug-in slot number (1…5)

NodeID INPUT USINT Slave node address.

46 Rockwell Automation Publication 2080-UM004B-EN-E - December 2013

TRUE to enable the function.

DeviceNet Plug-in – 2080-DNET20 Appendix 5

FBEN

SlotID NodeID

FBENO

RA_DNET_LDX_DISCRETE

DI_Module1 DI_Module2

Module1 Module2

Module3

DO_Module2 DO_Module3

Module4

DO_Module4

DO_Module1

DI_Module3 DI_Module4

RA_DNET_NODE_STATUS: Input and Output Parameters

Variable Name Type Data Type Description

FBENO OUTPUT BOOL Function block enable output.

TRUE upon exit.

Status OUTPUT USINT Scanner fault status.

0: No errors.

Error OUTPUT STRING Description of the node status error.

Sample Code: RA_DNET_NODE_STATUS

RA_DNET_LDX_DISCRETE

This UDFB is used for I/O data exchange with discrete CompactBlock I/O.

RA_DNET_LDX_DISCRETE: Input and Output Parameters

Variable Name Type Data Type Description

FBEN INPUT BOOL Function block enable input.

SlotID INPUT UINT Plug-in slot number (1…5)

NodeID INPUT USINT Node address of the digital Compact I/O slave node.

Module1 INPUT STRING Base module I/O configuration.

Module2 INPUT STRING Expansion module 1 I/O configuration.

Module3 INPUT STRING Expansion module 2 I/O configuration.

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 47

TRUE to enable the function block.

INPUT X OUTPUT Channels For example: 16X0 (16 input / 0 output is physically present as base module) Valid String: 32X0, 0X32, 16X0, 0X16, 16X16, 8X8, 8X0, 0X8, 0X6 NOTE: X should always be upper case.

INPUT X OUTPUT channels For example: 16X0 (16 input / 0 output is physically present as base module) Valid String: 32X0, 0X32, 16X0, 0X16, 16X16, 8X8, 8X0, 0X8, 0X6 NOTE: X should always be upper case.

INPUT X OUTPUT Channels For example: 16X0 (16 input / 0 Output is physically present as base module) Valid String: 32X0, 0X32, 16X0, 0X16, 16X16, 8X8, 8X0, 0X8, 0X6 NOTE: X should always be upper case.

Appendix 5 DeviceNet Plug-in – 2080-DNET20

FBEN

SlotID NodeID

FBENO

RA_DNET_LDX_ANALOG

AI_CH0 AI_CH1

AI_CH2

AI_CH3

StatusCH0_3

DI_Module2 DI_Module3

Module1 Module2 Module3

AO_Ch0 AO_Ch1

DO_Module2

DO_Module3

RA_DNET_LDX_DISCRETE: Input and Output Parameters

Variable Name Type Data Type Description

Module4 INPUT STRING Expansion module 3I/O configuration.

DO_Module1 INPUT UDINT Output data for base module.

DO_Module2 INPUT UDINT Output data for expansion module 1.

DO_Module3 INPUT UDINT Output data for expansion module 2.

DO_Module4 INPUT UDINT Output data for expansion module 3.

FBENO OUTPUT BOOL Function block enable output.

TRUE upon exit.

DI_Module1 OUTPUT UDINT Input data from base module (Module 1).

DI_Module2 OUTPUT UDINT Input data from expansion module 1

(Module 2).

DI_Module3 OUTPUT UDINT Input data from expansion module 2

(Module 3).

DI_Module4 OUTPUT UDINT Input data from expansion module 3

(Module 4).

RA_DNET_LDX_ANALOG

This UDFB is used for data exchange with analog CompactBlock I/O.

RA_DNET_LDX_ANALOG: Input and Output Parameters

Variable Name Type Data Type Description

FBEN INPUT BOOL Function block enable input.

SlotID INPUT UINT Plug-in slot number (1…5)

NodeID INPUT USINT Slave node address.

(1)

Module1

Module2

Module3

(1)

INPUT STRING Analog base module I/O configuration.

INPUT STRING Digital expansion module 1 I/O configuration.

INPUT STRING Digital expansion module 2 I/O configuration.

48 Rockwell Automation Publication 2080-UM004B-EN-E - December 2013

TRUE to enable the function.

INPUT X OUTPUT Channels For example: 4X0 (4 input analog module is physically present as base module) Valid String: 0X2, 4X0 NOTE: X should always be upper case.

INPUT X OUTPUT Channels For example: 16X16 (16 input / 16 output is physically present as expansion module 1) Valid String: 16X0, 0X16, 16X16, 8X8, 8X0, 0X8, 0X6 NOTE: X should always be upper case.

INPUT X OUTPUT channels For example: 16X16 (16 input / 16 output is physically present as expansion module 2) Valid String: 16X0, 0X16, 16X16, 8X8, 8X0, 0X8, 0X6 NOTE: X should always be upper case.

DeviceNet Plug-in – 2080-DNET20 Appendix 5

FBEN

SlotID NodeID

FBENO

CH0

CH1 CH2

CH3

StatusCH0_3

RA_DNET_LDX_TC_RTD

RA_DNET_LDX_ANALOG: Input and Output Parameters

Variable Name Type Data Type Description

AO_Ch0 INPUT WORD Analog Output Channel 0 value.

AO_Ch0 INPUT WORD Analog Output Channel 1 value.

DO_Module2 INPUT UINT Output data for Expansion Module 1.

DO_Module3 INPUT UINT Output Data for Expansion Module 2.

FBENO OUTPUT BOOL Function block enable output.

AI_CH0 OUTPUT WORD Analog Input Channel 0 value.

AI_CH1 OUTPUT WORD Analog Input Channel 1 value.

AI_CH2 OUTPUT WORD Analog Input Channel 2 value.

AI_CH3 OUTPUT WORD Analog Input Channel 3 Value.

StatusCH0_3 OUTPUT WORD Analog input channel 0…3 status

DI_Module2 OUTPUT UINT Digital Expansion Module 1 Input Data.

DI_Module3 OUTPUT UINT Digital Expansion Module 2 Input Data.

This value is valid only if Module1 = '0X2'

TRUE upon exit.

This value is valid only if Module1 = '4X0'

Applicable only if catalog is with digital inputs.

(1) Use only valid strings combinations as mentioned above. If Module1, Module2, Module3 physical I/O does not

match the physical I/O present in base and expansion, then incorrect sequence will be written.

RA_DNET_LDX_TC_RTD

This UDFB is used to read input data from the Thermocouple/RTD module.

RA_DNET_LDX_TC_RTD: Input and Output Parameters

Variable Name Type Data Type Description

FBEN INPUT BOOL Function block enable input.

SlotID INPUT UINT Plug-in slot number (1…5)

NodeID INPUT USINT Node address of the digital Compact I/O slave node.

FBENO OUTPUT BOOL Function block enable output.

CH0 OUTPUT WORD RTD/Thermocouple input channel 0 value.

CH1 OUTPUT WORD RTD/Thermocouple input channel 1 value.

CH2 OUTPUT WORD RTD/Thermocouple input channel 2 value.

CH3 OUTPUT WORD RTD/Thermocouple input channel 3 value.

StatusCH0_3 OUTPUT WORD RTD/Thermocouple Input channel 0…3 status.

TRUE to enable function.

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 49

Appendix 5 DeviceNet Plug-in – 2080-DNET20

FBEN

PlcPortNum

Start Stop

ReferenceSpeed

Jog ClearFault

Fwd_Rev

FBENO

RA_PF_DNET_STANDARD

DriveNodeNum

Status

PF_Feedback

PF_ErrorCode

PF_Ready

PF_Active

PF_Alarm

PF_Fault

PF_AltReference

RA_DNET_TOWERLIGHT

FBEN

SlotID NodeID

Light_0_4

FBENO

Status_0_4

RA_DNET_TOWERLIGHT

This UDFB is used for data exchange with a towerlight or stacklight.

RA_DNET_TOWERLIGHT: Input and Output Parameters

Variable Name Type Data Type Description

FBEN INPUT BOOL Function block enable input.

SlotID INPUT UINT Plug-in slot number (1…5)

NodeID INPUT USINT Towerlight node address.

Light_0_4 INPUT USINT Light 0…4, for example:

FBENO OUTPUT BOOL Function block enable output.

Status_0_4 OUTPUT USINT Light 0…4 status.

TRUE to enable the function.

Bit 0: Blue Bit 1: Yellow Bit 2: Red

TRUE upon exit.

RA_PF_DNET_STANDARD

This UDFB is used for I/O data exchange with standard PowerFlex drives configured as single mode.

RA_PF_DNET_STANDARD: Input and Output Parameters

Variable Name Type Data Type Description

FBEN INPUT BOOL Function block enable input.

PlcPortNum INPUT UINT Plug-in slot number (1…5 for plug-in slots).

DriveNodeNum INPUT USINT Slave node address for PowerFlex drive.

Start INPUT BOOL TRUE to start PowerFlex drive.

Stop INPUT BOOL TRUE to stop PowerFlex drive.

ReferenceSpeed INPUT REAL Reference speed for the device.

Jog INPUT BOOL TRUE to enable jog in PowerFlex drive.

ClearFault INPUT BOOL TRUE to clear fault in PowerFlex drive.

Fwd_Rev INPUT BOOL TRUE to configure PowerFlex drive for forward motion.

FBENO OUTPUT BOOL Function block enable output.

Status OUTPUT BOOL PowerFlex drive status.

PF_Feedback OUTPUT REAL Feedback from the PowerFlex drive.

PF_ErrorCode OUTPUT INT For future use.

PF_Ready OUTPUT BOOL Ready bit from PowerFlex drive.

50 Rockwell Automation Publication 2080-UM004B-EN-E - December 2013

PF_Active OUTPUT BOOL Active bit from PowerFlex drive.

TRUE to enable the function.

Configure PowerFlex drive speed.

FALSE to configure PowerFlex drive for reverse motion.

TRUE upon exit.

DeviceNet Plug-in – 2080-DNET20 Appendix 5

IMPORTANT

RA_PFDNET_MULTIDRIVE

FBEN PlcPortNum

NodeNum

Start Stop

ReferenceSpeed

Jog ClearFault

Fwd_Rev

FBENO

PF_Feedback

PF_Ready PF_Active

PF_Alarm

PF_Fault

PF_AltReference

RA_PF_DNET_STANDARD: Input and Output Parameters

Variable Name Type Data Type Description

PF_Alarm OUTPUT BOOL Alarm bit from PowerFlex drive.

PF_Fault OUTPUT BOOL Fault bit from PowerFlex drive.

PF_AltReference OUTPUT BOOL Alt Reference bit from PowerFlex drive.

Ensure that your PowerFlex drives settings are correct. For basic setup configuration, see the PowerFlex drives user manuals in the

Rockwell Automation Literature Library

With PowerFlex 523, you need to multiply the speed reference and divide the speed feedback by a factor of 10.0 in order to get the correct value. Note that the PowerFlex 4 and PowerFlex 5 drives have a different multiplier.

Reference and Feedback for the Different PowerFlex Drives

Drive Type Number Reference Feedback

PowerFlex 4M 132 x10 x0.1

PowerFlex 4 39 x10 x0.1

PowerFlex 40 40 x100 x0.1

PowerFlex 40P 41 x100 x0.01

PowerFlex 400 129 x100 x0.01

PowerFlex 523 8 x100 x0.01

PowerFlex 525 9 x100 x0.01

For example, if you set reference speed at 50, command speed is 50 Hz for PowerFlex 4M and only 5 Hz for PowerFlex 523 and PowerFlex 525.

RA_PF_DNET_MULTIDRIVE

This UDFB is used for I/O data exchange with standard PowerFlex drives, configured as multi-drive.

RA_PF_DNET_MULTIDRIVE: Input and Output Parameters

Variable Name Type Data Type Description

FBEN INPUT BOOL Function block enable input.

PlcPortNum INPUT UINT Plug-in slot number (1…5 for plug-in slots).

NodeNum INPUT USINT DeviceNet node address for PowerFlex drive

Start INPUT BOOL[1…5] TRUE to start each element of the array.

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 51

TRUE to enable the function.

(connected as master in multi-drive setup).

Corresponds to each drive. For example: Start[1] for Drive 1 and Start[5] for Drive5.

Appendix 5 DeviceNet Plug-in – 2080-DNET20

IMPORTANT

RA_PF_DNET_MULTIDRIVE: Input and Output Parameters

Variable Name Type Data Type Description

Stop INPUT BOOL[1…5] TRUE to stop each element of the array.

Corresponds to each drive, for example, Stop [1] for Drive 1 and Stop [5] for Drive5.

ReferenceSpeed INPUT REA[1...5]L Reference speed to set the device speed.

Each element of the array corresponds to each drive, for example, Reference Speed [1]

for Drive 1 and Reference Speed [5] for Drive5.

Jog INPUT BOOL[1...5] TRUE to enable jog in PowerFlex drive.

Each element of the array corresponds to each drive, for example, Reference Jog [1] for Drive 1 and Jog [5] for Drive5.

ClearFault INPUT BOOL[1...5] TRUE to clear fault in PowerFlex drive.

Each element of the array corresponds to each drive, for example, ClearFault [1] for Drive 1 and ClearFault [5] for Drive5.

Fwd_Rev INPUT BOOL[1...5] TRUE to configure PowerFlex drive for forward

motion. FALSE to configure PowerFlex drive for Reverse motion. Each element of the array corresponds to each drive, for example, Fwd_Rev [1] for Drive 1 and Fwd_Rev [5] for Drive5.

FBENO OUTPUT BOOL Function block enable output.

TRUE upon exit.

PF_Feedback OUTPUT REAL[1...5] Speed reference from the PowerFlex drive.

Each element of the array corresponds to each drive, for example, PF_Feedback[1] for Drive 1 and PF_Feedback[5] for Drive5.

PF_Ready OUTPUT BOOL[1...5] Ready bit from PowerFlex drive.

Each element of the array corresponds to each drive, for example, PF_Ready[1] for Drive 1 and PF_Ready[5] for Drive5.

PF_Active OUTPUT BOOL[1...5] Active bit from PowerFlex drive.

Each element of the array corresponds to each drive, for example, PF_Active[1] for Drive 1 and PF_Active[5] for Drive5.

PF_Alarm OUTPUT BOOL[1...5] Alarm bit from PowerFlex drive.

Each element of the array corresponds to each drive, for example, PF_Alarm[1] for Drive 1 and PF_Alarm[5] for Drive5.

PF_Fault OUTPUT BOOL[1...5] Fault bit from PowerFlex drive.

Each element of the array corresponds to each drive, for example, PF_Fault[1] for Drive 1 and PF_Fault[5] for Drive5.

PF_AltReference OUTPUT BOOL[1...5] Alt Reference bit from PowerFlex drive.

Each element of the array corresponds to each drive, for example, PF_AltReference[1] for Drive 1 and PF_AltReference[5] for Drive5.

Ensure that your PowerFlex drives settings are correct. For basic setup configuration, see the PowerFlex drives user manuals in the

Rockwell Automation Literature Library

52 Rockwell Automation Publication 2080-UM004B-EN-E - December 2013

DeviceNet Plug-in – 2080-DNET20 Appendix 5

RA_DNET_OVERLOAD

FBEN SlotID

NodeID

OutA TripReset

FBENO

IN1

IN2

Warning

Tripped

AverageFLA

ThernUtilized

OutAStart

RA_DNET_GENERIC

FBEN SlotID

NodeID

OutputData

FBENO

InputData

RA_DNET_EXPLICIT

FBEN SlotID

NodeID CnxnNumber

FBENO

InputData

MsgLength CIPService CIPClass CIPInstance

CIPAttribute

ResponseData

Status

RequestData

RA_DNET_OVERLOAD

This UDFB is used for I/O data exchange with an overload relay.

RA_DNET_OVERLOAD: Input and Output Parameters

Variable Name Type Data Type Description

FBEN INPUT BOOL Function block enable input.

SlotID INPUT UINT Plug-in slot number (1…5 for plug-in slots).

NodeID INPUT USINT DeviceNet node address of the slave node.

OutA INPUT BOOL TRUE to turn on Output A.

TripReset INPUT BOOL TRUE to enable Trip Reset.

FBENO OUTPUT BOOL Function block enable output.

IN1 OUTPUT BOOL Input 1 from overload relay.

IN2 OUTPUT BOOL Input 2 from overload relay.

Warning OUTPUT BOOL TRUE if warning is enabled.

Tripped OUTPUT BOOL TRUE if tripped.

AverageFLA OUTPUT WORD Average FLA % value from overload relay.

ThermUtilized OUTPUT WORD Therm Utilized value from overload relay.

OutAStatus OUTPUT WORD Average FLA value from overload relay.

TRUE to enable the function.

TRUE upon exit.

RA_DNET_GENERIC

This UDFB is used for I/O data exchange with generic I/O devices.

RA_DNET_GENERIC: Input and Output Parameters

Variable Name Type Data Type Description

FBEN INPUT BOOL Function block enable input.

SlotID INPUT UINT Plug-in slot number (1…5 for plug-in slots).

NodeID INPUT USINT Slave node address.

OutputData INPUT USINT[1…64] Slave output data.

FBENO OUTPUT BOOL Function block enable output.

InputData[1…64] OUTPUT USINT[1…64] Input data from slave.

TRUE to enable function.

RA_DNET_EXPLICIT

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 53

This UDFB is used for sending explicit message to slave node.

Appendix 5 DeviceNet Plug-in – 2080-DNET20

RA_DNET_EXPLICIT: Input and Output Parameters

Variable Name Type Data Type Description

FBEN INPUT BOOL Function block enable input.

SlotID INPUT UINT Plug-in slot number (1…5 for plug-in slots).

NodeID INPUT USINT Node address of slave node.

CnxnNumber INPUT USINT Connection number values 1, 2, 3, 4, 5.

MsgLength INPUT USINT Specifies the size of the CIP message in the

CIPService INPUT UINT CIP service code.

CIPClass INPUT UINT CIP Class code (valid values 0…65535).

CIPInstance INPUT UINT CIP instance (valid values 0…65535).

CIPAttribute INPUT UINT CIP attribute (valid values 0…65535).

RequestData INPUT USINT[1…54] Request data from slave.

FBENO OUTPUT BOOL Function block enable output.

Q OUTPUT BOOL TRUE when message is sent out successfully.

Error OUTPUT BOOL TRUE when message transmits error.

ResponseData OUTPUT USINT

[1...50]

TRUE to enable function.

transaction block.

CIP Response error Response Data[1] : Extended Error ID Response Data[2] : Error ID

See Explicit Message Request Format

on page 54.

See Explicit Message Status Codes on page 55.

Status OUTPUT USINT See Explicit Message Status Codes on page 55.

Transaction Block Format

Byte Offset Contents

0Status

1 Transaction ID

2Size

3 Reserved

4MAC ID

5 Service

6…115 Transaction Body (110 bytes)

Explicit Message Request Format

Byte Offset Contents

0 Status

1 Transaction ID

2Size

3 Reserved

54 Rockwell Automation Publication 2080-UM004B-EN-E - December 2013

Explicit Message Request Format

Byte Offset Contents

4 MAC ID

5 Service

6…7 Class

8…9 Instance

10…115 Service Data (106 Bytes)

Explicit Message Response Format

Byte Offset Contents

0 Status

1 Transaction ID

2Size

3Reserved

4MAC ID

5Service

DeviceNet Plug-in – 2080-DNET20 Appendix 5

Byte Offset Contents Request Data

0 Status Can be read from UDFB status

6…115 ServiceData Can be read from UDFB response data.

Response data shows CIP error Code.

Explicit Message Status Codes

Status Code Description

0 Ignore transaction block (block empty).

1 Transaction completed successfully.

2 Transaction in progress (not ready).

4 Error – node offline

5 Error – DeviceNet port disabled/offline

6 Error – Transaction TXID unknown

7 Error – Duplicate TXID

9 Error – Scanner out of buffers

12 Error – Response data too large for block

14 Error – Invalid size specified

15 Error – Device timed out

16 Block queued.

17 Block allocated

18 Connection in progress

3, 8, 10, 11, 13, 19...255 Reserved

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 55

Appendix 5 DeviceNet Plug-in – 2080-DNET20

Error Codes

DeviceNet plug-in Error Codes and Descriptions

ErrorID Description

0 No errors.

1 Node number not in scanlist.

65 AutoScan active.

70 Scanner failed DUP MAC check.

71 Illegal value in scanlist.

72 Device stopped communicating.

73 Device does not match scanlist.

74 Scanner has detected data overrun.

75 No network traffic detected.

76 No network traffic detected for scanner.

77 Data size returned does not match scanlist.

78 Device on scanlist not active on subnet.

79 Scanner failed to transmit a message.

80 Scanner is in Idle mode operation.

81 Scanner is in fault mode operation.

82 I/O fragment out of sequence.

83 Device refused to be initialized.

84 Device not yet initialized.

85 Incorrect data size upon connection with device.

86 Device/Slave went into Idle.

87 Shared master has not allocated slave.

88 Shared master has not allocated required choices.

89 Keeper download failed.

90 User has disabled scanner.

91 Bus Off detected on scanner.

92 No network power detected.

93 CRC failure detected on one or more

configuration blocks.

95 Scanner application program flash is being updated.

96 Port is in test mode.

97 Scanner is halted by user.

98 ESC, overflow, divide or other processor error.

99 Scanner watchdog has timed out.

Use the 2080-DNET20 Plug-in

For a step-by-step guide on how to use the DeviceNet plug-in, see Quickstart

Project for 2080-DNET20 Plug-in on page 79.

56 Rockwell Automation Publication 2080-UM004B-EN-E - December 2013

Specifications

Appendix

Digital Plug-in Modules

General Specifications – 2080-OB4, 2080-OV4, 2080-IQ4OB4, 2080-IQ4OV4, 2080-IQ4

Attribute Value

Mounting torque 0.2 Nm (1.48 lb-in.)

Status indicators For input or output modules – 4 yellow

Terminal base screw torque 0.22…0.25 Nm (1.95…2.21 lb-in.)

Enclosure type rating None (open-style)

Isolation voltage For input modules

Wire size 1.3... 0.2 mm

Wire category 2 – on signal ports

North American temp code T4

For combination modules – 8 yellow

using a 2.5 mm (0.10 in.) flat-blade screwdriver

50V (continuous), Basic Insulation Type, Inputs to Backplane Type tested for 60 s @ 720 V DC, Inputs to Backplane

For combination or output modules

50V (continuous), Basic Insulation Type, Inputs to Outputs, I/Os to Backplane

Type tested for 60 s @ 720 V DC, I/Os to Backplane

rated @ 90 °C (194 °F), or greater, insulation max

2 – on power ports

(16...24 AWG) solid or stranded copper wire

Input Specifications – 2080-IQ4, 2080-IQ4OV4, 2080-IQ4OB4

Attribute Value

DC on-state voltage, min 9.0V DC

DC on-state voltage, max 30V DC

DC on-state current, min 2.0 mA @ 9V DC

DC on-state current, nom 3.0 mA @ 24V DC

DC on-state current, max 5.0 mA

DC off-state voltage, max 5V DC

DC off-state current, max 1.5 mA

IEC input compatibility Type 3

Input impedance 0…3V, >4 KΩ

Input filter time ON to OFF 8…10 ms AC/DC

AC on-state voltage, min 10.25V AC (rms)

AC on-state voltage, max 30V AC (rms)

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 57

3…12V, 3.5 KΩ min 12…30V, >4 KΩ <10 KΩ

Appendix A Specifications

Input Specifications – 2080-IQ4, 2080-IQ4OV4, 2080-IQ4OB4

Attribute Value

AC on-state current, min 2.0 mA @ 9V AC (rms)

AC on-state current, max 5.0 mA

AC off-state voltage 3.5V AC (rms)

Output Specifications – 2080-OB4, 2080-OV4, 2080-IQ4OB4, 2080-IQ4OV4

Attribute Value

Power supply voltage 10.8V DC, min

30V DC, max

On-state voltage 10V DC, min

24V DC, nom 30V DC, max

On-state current 5.0 mA @ 10V DC, min

0.5 A max, steady state 2 A surge, 2 s min

Environmental Specifications – 2080-OB4, 2080-OV4, 2080-IQ4OB4, 2080-IQ4OV4, 2080-IQ4

Attribute Value

Temperature, operating IEC60068-2-1 (Test Ad, Operating Cold),

IEC60068-2-2, (Test Bd, Operating Dry Heat), IEC 60068-2-14 (Test Nb, Operating Thermal Shock):

-20...65 °C (-4…149 °F)

Temperature, surrounding

65 °C (149 °F)

air, max.

Temperature, non-operating IEC60068-2-1 (Test Ad, Operating Cold),

IEC60068-2-2, (Test Bd, Operating Dry Heat), IEC 60068-2-14 (Test Nb, Operating Thermal Shock):

-40...85 °C (-40…185 °F)

Relative humidity IEC 60068-2-30 (Test Db, Unpackaged Damp Heat):

5…95% noncondensing

Vibration IEC 60068-2-6 (Test Fc, Operating):

2 g @ 10…500 Hz

Shock, operating IEC 60068-2-27 (Test Ea, Unpackaged Shock):

DIN rail mounting: 25 g Panel mounting: 35 g

Shock, non-operating IEC 60068-2-27 (Test Ea, Unpackaged Shock):

25 g

Emissions CISPR 11:

Group 1, Class A

ESD Immunity IEC 61000-4-2:

4 kV contact discharges 8 kV air discharges

Radiated RF immunity IEC 61000-4-3:

10 V/M with 1 kHz sine-wave 80%AM from 80…2000 MHz 10 V/M with 200 Hz 50% Pulse 100%AM @ 900 MHz 10 V/M with 200 Hz 50% Pulse 100%AM @1890 MHz 10 V/M with 1 kHz sine-wave 80%AM from 2000…2700 MHz

58 Rockwell Automation Publication 2080-UM004B-EN-E - December 2013

Specifications Appendix A

Environmental Specifications – 2080-OB4, 2080-OV4, 2080-IQ4OB4, 2080-IQ4OV4, 2080-IQ4

Attribute Value

EFT/B immunity ±2 kV @ 5 kHz on signal ports

Surge transient immunity ±1 kV line-line(DM) and ±2 kV line-earth(CM) on signal ports

Conducted RF immunity 10V rms with 1 kHz sine-wave 80%AM from 150 kHz…80 MHz

Certifications – 2080-OB4, 2080-OV4, 2080-IQ4OB4, 2080-IQ4OV4, 2080-IQ4

Certification (when product is marked)

(1)

Value

c-UL-us UL Listed Industrial Control Equipment, certified for US and Canada.

See UL File E322657.

UL Listed for Class I, Division 2 Group A,B,C,D Hazardous Locations,

certified for U.S. and Canada. See UL File E334470.

CE European Union 2004/108/EC EMC Directive, compliant with:

EN 61326-1; Meas./Control/Lab., Industrial Requirements EN 61000-6-2; Industrial Immunity EN 61000-6-4; Industrial Emissions EN 61131-2; Programmable Controllers (Clause 8, Zone A & B)

C-Tick Australian Radiocommunications Act, compliant with:

AS/NZS CISPR 11; Industrial Emissions

KC Korean Registration of Broadcasting and Communications

Equipment, compliant with: Article 58-2 of Radio Waves Act, Clause 3

(1) See the Product Certification link at http://www.rockwellautomation.com/products/certification/

for Declarations of Conformity, Certificates, and other certification details.

General Specifications – 2080-OW4I Digital Relay Output Plug-in Module

Attribute Value

Mounting torque 0.2 Nm (1.48 lb-in.)

Status indicators 4 yellow

Terminal base screw torque, max 0.19 Nm (1.7 lb-in.)

using a 2.5 mm [0.10 in.] flat-blade screwdriver

Wire size 0.05…1.31 mm2 (30…16 AWG) solid copper wire

rated @ 90 °C (194 °F ) insulation max

Enclosure type rating None (open-style)

Isolation voltage 240V (continuous), Reinforce Insulation Type, between

Output Channels and Output channels to Backplane Type tested for 60 s @ 1480 V AC Outputs to Outputs,

Outputs to Backplane

Insulation stripping length 5 mm

Wiring category 2 – on signal ports

2 – on power ports

Wire type Copper

North American temp code T4

Inrush current <120 mA @ 3.3V

<120 mA @ 24V

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 59

Appendix A Specifications

General Specifications – 2080-OW4I Digital Relay Output Plug-in Module

Attribute Value

Backplane power 3.3 VDC, 38 mA

Output current, resistive 2 A @ 5…30V DC

0.5 A @ 48V DC

0.22 A @ 125V DC 2 A @ 125V AC 2 A @ 240V AC

Output current, inductive 1.0 A steady state @ 5…28V DC

0.93 A steady state @ 30V DC

0.5 A steady state @ 48V DC

0.22 A steady state @ 125V DC

2.0 A steady state, 15 A make @ 125V AC, PF – cos θ = 0.4

2.0 A steady state, 7.5 A make @ 240V AC, PF – cos θ = 0.4

Output power, resistive, max 250 VA for 125V AC resistive loads

480 VA for 240V AC resistive loads 60 VA for 30V DC resistive loads 24 VA for 48V DC resistive loads

27.5 VA for 125V DC resistive loads

Pilot duty rating C300, R150

Minimum load, per point 10 mA

Initial contact resistance of relay, max 30 mΩ

Output delay time, max 10 ms ON or OFF

Relay Contact Ratings (0.35 power factor) – 2080-OW4I

Maximum Volts Amperes Amperes

Continuous

Make Break Make Break

120V AC 15 A 1.5 A 2.0 A 1800 VA 180 VA

240V AC 7.5 A 0.75 A

24V DC 1.0 A 28 VA

125V DC 0.22 A

Environmental Specifications – 2080-OW4I

Attribute Value

Temperature, operating IEC60068-2-1 (Test Ad, Operating Cold),

IEC60068-2-2, (Test Bd, Operating Dry Heat), IEC 60068-2-14 (Test Nb, Operating Thermal Shock):

-20...65 °C (-4…149 °F)

Temperature, surrounding

65 °C (149 °F)

air, max.

Temperature, non-operating IEC60068-2-1 (Test Ad, Operating Cold),

IEC60068-2-2, (Test Bd, Operating Dry Heat), IEC 60068-2-14 (Test Nb, Operating Thermal Shock):

-40...85 °C (-40…185 °F)

Relative humidity IEC 60068-2-30 (Test Db, Unpackaged Damp Heat):

5…95% noncondensing

Vibration IEC 60068-2-6 (Test Fc, Operating):

2 g @ 10…500 Hz

Shock, operating IEC 60068-2-27 (Test Ea, Unpackaged Shock):

10 g

Volt-Amperes

60 Rockwell Automation Publication 2080-UM004B-EN-E - December 2013

Environmental Specifications – 2080-OW4I

Attribute Value

Shock, non-operating IEC 60068-2-27 (Test Ea, Unpackaged Shock):

ESD Immunity IEC 61000-4-2:

Radiated RF immunity IEC 61000-4-3

EFT/B immunity IEC 61000-4-4:

Surge transient immunity IEC 61000-4-5:

Conducted RF immunity IEC 61000-4-6:

Certifications – 2080-OW4I

DIN rail mounting: 25 g Panel mounting: 35 g

6kV contact 8 kV air

10 V/M with 1 kHz sine-wave 80%AM from 80…2000 MHz 10 V/M with 200 Hz sine-wave 50% Pulse 100%AM @ 900 MHz 10 V/M with 200 Hz sine-wave 50% Pulse 100%AM @1890 MHz 10 V/M with 1 kHz sine-wave 80%AM from 2000…2700 MHz

±2 kV @ 5 kHz on signal ports

±1 kV line-line(DM) and ±2 kV line-earth(CM) on signal ports

10V rms with 1 kHz sine-wave 80%AM from 150 kHz…80 MHz

Specifications Appendix A

Certification (when product is marked)

(1)

Value

c-UL-us UL Listed Industrial Control Equipment, certified for US and Canada.

See UL File E322657.

UL Listed for Class I, Division 2 Group A,B,C,D Hazardous Locations,

certified for U.S. and Canada. See UL File E334470.

CE European Union 2004/108/EC EMC Directive, compliant with:

EN 61326-1; Meas./Control/Lab., Industrial Requirements EN 61000-6-2; Industrial Immunity EN 61000-6-4; Industrial Emissions EN 61131-2; Programmable Controllers (Clause 8, Zone A & B)

European Union 2006/95/EC LVD, compliant with:EN 61131-2;

Programmable Controllers (Clause 11)

C-Tick Australian Radiocommunications Act, compliant with:

AS/NZS CISPR 11; Industrial Emissions

KC Korean Registration of Broadcasting and Communications

Equipment, compliant with: Article 58-2 of Radio Waves Act, Clause 3

(1) See the Product Certification link at http://www.rockwellautomation.com/products/certification/ for

Declarations of Conformity, Certificates, and other certification details.

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 61

Appendix A Specifications

Analog Plug-in Modules

Input Specifications – 2080-IF2, 2080-IF4

Attribute 2080-IF2 2080-IF4

Number of inputs, single ended 2 4

Analog normal operating ranges Voltage: 0…10V DC

Resolution, max. 12 bits unipolar, with software selected option for 50 Hz,

Data range 0…65535

Input impedance Voltage Terminal: > 220K Ω, Current Terminal: 250 Ω

Overall accuracy

(1)

Non-linearity (in percent full scale) ± 0.1%

Repeatability

(2)

Module error over full temperature range, -20…65°C (-4…149°F)

Input channel configuration Through configuration software or the user program

Field input calibration Not required

Update time 180 ms per enabled channel

Input group to bus isolation No isolation

Channel to channel isloation Non-isolation

Temperature, operating IEC 60068-2-1 (Test Ad, Operating Cold),

Temperature, non-operating IEC 60068-2-1 (Test Ab, Unpackaged Nonoperating Cold),

Relative humidity IEC 60068-2-30 (Test Db, Unpackaged Damp Heat):

Operating altitude 2000 m

Cable length, max. 10 m

Current: 0…20 mA

60 Hz, 250 Hz, 500 Hz

Voltage Terminal: ±1% full scale @ 25°C Current Terminal: ±1% full scale @ 25°C

± 0.1%

Voltage: ± 1.5% Current: ± 2.0%

IEC 60068-2-2 (Test Bd, Operating Dry Heat), IEC 60068-2-14 (Test Nb, Operating Thermal Shock):

-20...65 °C (-4…149 °F)

IEC 60068-2-2 (Test Bb, Unpackaged Nonoperating Dry Heat), IEC 60068-2-14 (Test Na, Unpackaged Nonoperating Thermal Shock):

-40...85 °C (-40…185 °F)

5%...95% non-condensing

(1) Includes offset, gain, non-linearity and repeatability error terms.

(2) Repeatability is the ability of the input module to register the same reading in successive measurements for the

same input signal.

Output Specifications – 2080-OF2

Attribute 2080-OF2

Number of outputs, single ended 2

Analog normal operating ranges Voltage: 10V DC

Resolution, max. 12 bits unipolar

Output count range 0…65535

D/A Conversion Rate (all channels), max. 2.5 ms

62 Rockwell Automation Publication 2080-UM004B-EN-E - December 2013

Current: 0…20 mA

Specifications Appendix A

Output Specifications – 2080-OF2

Attribute 2080-OF2

Step Response to 63%

(1)

Current Load ln voltage output, max 10 mA

Resistive load on current output 0…500 Ω (includes wire resistance)

Load range on voltage output > 1k Ω @ 10V DC

Max. inductive load (current outputs)

Max. capacitive load (voltage outputs)

Overall Accuracy

(2)

Non-linearity (in percent full scale) ± 0.1%

Repeatability

(3)

(in percent full scale) ± 0.1%

Output error over full temperature range,

-20…65°C (-4…149°F)

Open and short-circuit protection Yes

Output overvoltage protection Yes

Input group to bus isolation No isolation

Channel to channel isolation Non-isolation

Temperature, operating IEC 60068-2-1 (Test Ad, Operating Cold),

Temperature, non-operating IEC 60068-2-1 (Test Ab, Unpackaged Nonoperating

Relative humidity IEC 60068-2-30 (Test Db, Unpackaged Damp Heat):

Operating altitude 2000 m

Cable length, max. 10 m

5 ms

0.01 mH

0.1 µF

Voltage Terminal: ±1% full scale @ 25 °C Current Terminal: ±1% full scale @ 25 °C

Voltage: ± 1.5% Current: ± 2.0%

IEC 60068-2-2 (Test Bd, Operating Dry Heat), IEC 60068-2-14 (Test Nb, Operating Thermal Shock):

-20...65 °C (-4…149 °F)

Cold), IEC 60068-2-2 (Test Bb, Unpackaged Nonoperating Dry Heat), IEC 60068-2-14 (Test Na, Unpackaged Nonoperating Thermal Shock):

-40...85 °C (-40…185 °F)

5…95% non-condensing

(1) Step response is the period of time between when the D/A converter was instructed to go from minimum to full

range until the device is at 63% of full range.

(2) Includes offset, gain, non-linearity and repeatability error terms.

(3) Repeatability is the ability of the output module to reproduce output readings when the same controller value is

applied to it consecutively, under the same conditions and in the same direction.

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 63

Appendix A Specifications

IMPORTANT

Certifications – 2080-IF2, 2080-IF4, 2080-OF2

Specialty Plug-in Modules

Certification (when product is marked)

(1)

Value

c-UL-us UL Listed Industrial Control Equipment, certified for US and Canada.

See UL File E322657.

UL Listed for Class I, Division 2 Group A,B,C,D Hazardous Locations,

certified for U.S. and Canada. See UL File E334470.

CE European Union 2004/108/EC EMC Directive, compliant with:

EN 61326-1; Meas./Control/Lab., Industrial Requirements EN 61000-6-2; Industrial Immunity EN 61000-6-4; Industrial Emissions EN 61131-2; Programmable Controllers (Clause 8, Zone A & B)

European Union 2006/95/EC LVD, compliant with:

EN 61131-2; Programmable Controllers (Clause 11)

C-Tick Australian Radiocommunications Act, compliant with:

AS/NZS CISPR 11; Industrial Emissions

(1) See the Product Certification link at http://www.rockwellautomation.com/products/certification/ for

Declarations of Conformity, Certificates, and other certification details.

Specifications – 2080-MEMBAK-RTC

Attribute Value

Resolution READ_RTC() 1 s

Accuracy ± 5 sec/month @ 25 °C

± 9 sec/month@ -20…65 °C

Power off Battery — 3.5 years from date of manufacture @ 25…65 °C, 2.5

years from date of manufacture @ 0 °C

Temperature, operating IEC 60068-2-1 (Test Ab, Unpackaged Nonoperating Cold),

IEC 60068-2-2 (Test Bb, Unpackaged Nonoperating Dry Heat), IEC 60068-2-14 (Test Na, Unpackaged Nonoperating Thermal Shock):

-20...65 °C (-4…149 °F)

Temperature, nonoperating IEC 60068-2-1 (Test Ab, Unpackaged Nonoperating Cold),

IEC 60068-2-2 (Test Bb, Unpackaged Nonoperating Dry Heat), IEC 60068-2-14 (Test Na, Unpackaged Nonoperating Thermal Shock):

-40...85 °C (-40…185 °F)

Relative humidity IEC 60068-2-30 (Test Db, Unpackaged Damp Heat):

5…95% non-condensing

Altitude, operating 2000 m

Battery life does not include controller ON time. For example, if the Controller is ON for 16 hours every day for 365 days, if the module starts being used after 1 year of manufacturing, battery life is 8.5 years (1 year initial time + 2.5 years of Off time out of 7.5 years).

64 Rockwell Automation Publication 2080-UM004B-EN-E - December 2013

Specifications Appendix A

Specifications – 2080-TRIMPOT6

Attribute Value

Data range 0…255

Number of trimpot 6

Temperature, operating IEC 60068-2-1 (Test Ad, Operating Cold),

IEC 60068-2-2 (Test Bd, Operating Dry Heat), IEC 60068-2-14 (Test Nb, Operating Thermal Shock):

-20...65 °C (-4…149 °F)

Temperature, nonoperating IEC 60068-2-1 (Test Ab, Unpackaged Nonoperating Cold),

IEC 60068-2-2 (Test Bb, Unpackaged Nonoperating Dry Heat), IEC 60068-2-14 (Test Na, Unpackaged Nonoperating Thermal Shock):

-40...85 °C (-40…185 °F)

Temperature, surrounding air, max 65 °C (149 °F)

Relative humidity IEC 60068-2-30 (Test Db, Unpackaged Damp Heat):

5%...95% non-condensing

Altitude, operating 2000 m

Certifications – 2080-TRIMPOT6

Certification (when product is marked)

(1)

Value

c-UL-us UL Listed Industrial Control Equipment, certified for US and Canada.

See UL File E322657.

UL Listed for Class I, Division 2 Group A,B,C,D Hazardous Locations,

certified for U.S. and Canada. See UL File E334470.

CE European Union 2004/108/EC EMC Directive, compliant with:

EN 61326-1; Meas./Control/Lab., Industrial Requirements EN 61000-6-2; Industrial Immunity EN 61000-6-4; Industrial Emissions EN 61131-2; Programmable Controllers (Clause 8, Zone A & B)

C-Tick Australian Radiocommunications Act, compliant with:

AS/NZS CISPR 11; Industrial Emissions

(1) See the Product Certification link at http://www.rockwellautomation.com/products/certification/ for

Declarations of Conformity, Certificates, and other certification details.

General and Environmental Specifications – 2080-TC2, 2080-RTD2

Attribute 2080-RTD2 2080-TC2

Mounting torque 0.2 Nm (1.48 lb-in.)

Terminal screw torque 0.22…0.25 Nm (1.95…2.21 lb-in.)

Wire size 0.14…1.5 mm

Input impedance > 5 MΩ > 300 KΩ

Common mode rejection ratio 100 dB 50/60Hz

Normal mode rejection ratio 70 dB @ 50/60 Hz

Resolution 14-bit

using a 2.5 mm (0.10 in.) flat-blade screwdriver

(26…16 AWG) solid copper wire or

0.14…1.0 mm

(26…17 AWG) stranded copper wire

rated @ 90 °C (194 °F ) insulation max

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 65

Appendix A Specifications

General and Environmental Specifications – 2080-TC2, 2080-RTD2

Attribute 2080-RTD2 2080-TC2

CJC error — ±1.2 °C @ 25 °C (77 °F)

Accuracy ±1.0 °C for TC and RTD @ 25 °C (77 °F)

Channels 2, non-isolated

RTD types supported 100 Ω Platinum 385

200 Ω Platinum 385 500 Ω Platinum 385 1000 Platinum 385 100 Ω Platinum 392 200 Ω Platinum 392, 500 Ω Platinum 392 1000 Ω Platinum 392 10 Ω Copper 427 120 Ω Nickel 672 604 Ω Nickel-Iron 518

Thermocouple types supported — J, K, N, T, E, R, S, B

Open circuit detection time 8…1212 ms 8…1515 ms

Power consumption 3.3 V, 40 mA

Temperature, surrounding air, max. 65 °C (149 °F)

Temperature, operating IEC60068-2-1 (Test Ad, Operating Cold),

IEC60068-2-2, (Test Bd, Operating Dry Heat), IEC 60068-2-14 (Test Nb, Operating Thermal Shock):

-20...65 °C (-4…149 °F)

Temperature, nonoperating IEC60068-2-1 (Test Ad, Operating Cold),

IEC60068-2-2, (Test Bd, Operating Dry Heat), IEC 60068-2-14 (Test Nb, Operating Thermal Shock):

-40...85 °C (-40…185 °F)

North American temp code T4

—

Certifications – 2080-TC2, 2080-RTD2

Certification (when product is marked)

(1)

c-UL-us UL Listed Industrial Control Equipment, certified for US and Canada.

CE European Union 2004/108/EC EMC Directive, compliant with:

C-Tick Australian Radiocommunications Act, compliant with:

(1) See the Product Certification link at http://www.rockwellautomation.com/products/certification/ for

Declarations of Conformity, Certificates, and other certification details.

Value

See UL File E322657.

UL Listed for Class I, Division 2 Group A,B,C,D Hazardous Locations,

certified for U.S. and Canada. See UL File E334470.

EN 61326-1; Meas./Control/Lab., Industrial Requirements EN 61000-6-2; Industrial Immunity EN 61000-6-4; Industrial Emissions EN 61131-2; Programmable Controllers (Clause 8, Zone A & B)

AS/NZS CISPR 11; Industrial Emissions

66 Rockwell Automation Publication 2080-UM004B-EN-E - December 2013

Specifications Appendix A

Min Max

Solid 0.14 mm2

(26 AWG)

1.5 mm2 (16 AWG)

rated @ 90 °C (194 °F) insulation max

Stranded 0.14 mm2

(26 AWG)

1.0 mm2 (18 AWG)

General Specifications – 2080-MOT-HSC

Attribute Value

Dimensions, HxWxD, approx. 62 x 31.5 x 20 mm (2.44 x 1.24 x 0.79 in.)

Terminal screw torque 0.22…0.25 Nm (1.95…2.21 lb-in.)

Bus current draw 60 mA @ 3.3V DC

Recommended cable Individually shielded, twisted-pair cable (or the type recommended

Wire size

Enclosure type rating Meets IP20

Isolation voltage Input module: 50V (continuous), Basic Insulation Type, Inputs/

Wiring Category

(1)

North American Temp Code T4

using a 2.5 mm (0.10 in.) flat-blade screwdriver

by the encoder or sensor manufacturer)

Outputs to Backplane Type tested for 60s @ 720V DC, Inputs/Outputs to Backplane

2 – on signal ports

(1) Use this Conductor Category information for planning conductor routing. Refer to Industrial Automation Wiring

and Grounding Guidelines, publication 1770-4.1

Input Specifications – 2080-MOT-HSC

Attribute Value

Number of inputs 1 Quadrature (ABZ) differential input

Maximum count 48 bits

Input voltage range 0…30V DC

On state voltage range 2.6…30V DC

On-state current, min 2.0 mA

Off-state voltage, max 1.0V DC

Off-state leakage current, max 1.5 mA

Input current range 2.0…9.0 mA

Input impedance, nom 3580 Ω

Pulse width, min 2 μs

Phase separation, min 500 ns

Input frequency, max 250 kHz (50% duty)

(1)

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 67

Appendix A Specifications

Input A

Input B

Phase separation

-20

-10 0

30 40 50 60

Volts (DC)

Ambient Temperature (°C)

Voltage Derating Based on Temperature

26.4V DC @ 65 °C

(1) Phase separation is the recognition of phase time of A input and B input.

Output Specifications – 2080-MOT-HSC

Attribute Value

Number of outputs 16 (1 physical output; 15 virtual)

Output voltage range 5…30V DC

Output on-state current, max 0.5 A

Output on-state current, min 1 mA

On-state voltage drop, max 0.5V DC

Off-state leakage current, max 0.5 mA

Turn ON time, max 2 ms

Turn OFF time, max 2 ms

Reverse polarity protection None

Temperature Derating

Maximum input voltage – 24V DC operation

68 Rockwell Automation Publication 2080-UM004B-EN-E - December 2013

Maximum output voltage – 24V DC operation

Volts (DC)

Ambient Temperature (°C)

Voltage Derating Based on Temperature

26.4V DC @ 65 °C

Current per points (A)

Ambient Temperature (°C)

Current Derating Based on Temperature

Current per points (A)

Ambient temperature (°C)

Current derating based on temperature

-20

-10 0

30 40 50 60

Maximum output currrent per point – 5V DC operation

1.5

Specifications Appendix A

0.5

-20

-10 0

30 40 50 60

Maximum output current per point – 24V DC operation

1.5

0.5

-20

-10 0

30 40 50 60

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 69

Appendix A Specifications

Environmental Specifications – 2080-MOT-HSC

Attribute Value

Temperature, operating IEC 60068-2-1 (Test Ad, Operating Cold),

IEC 60068-2-2 (Test Bd, Operating Dry Heat), IEC 60068-2-14 (Test Nb, Operating Thermal Shock):

-20…65 °C (-4…149 °F)

Temperature, nonoperating IEC 60068-2-1 (Test Ab, Unpackaged Nonoperating Cold),

IEC 60068-2-2 (Test Bb, Unpackaged Nonoperating Dry Heat), IEC 60068-2-14 (Test Na, Unpackaged Nonoperating Thermal Shock):

-40…85 °C (-40…185 °F)

Temperature, surrounding air, max 65 °C (149 °F)

Relative humidity IEC 60068-2-30 (Test Db, Unpackaged Damp Heat):

5…95% noncondensing

Vibration IEC 60068-2-6 (Test Fc, Operating):

2 g @ 10…500 Hz

Shock, operating IEC 60068-2-27 (Test Ea, Unpackaged Shock):

25 g

Shock, nonoperating IEC 60068-2-27 (Test Ea, Unpackaged Shock):

25 g 35 g (PANEL mount)

Emissions CISPR 11 (IEC 61000-6-4):

Class A

ESD immunity IEC 61000-4-2:

6 kV contact discharges 8 kV air discharges

Radiated RF immunity IEC 61000-4-3:

10V/m with 1 kHz sine-wave 80% AM from 80…2000 MHz 10V/m with 200 Hz 50% Pulse 100% AM @ 900 MHz 10V/m with 200 Hz 50% Pulse 100% AM @ 1890 MHz 10V/m with 1 kHz sine-wave 80% AM from 2000…2700 MHz

EFT/B immunity IEC 61000-4-4:

±2 kV @ 5 kHz on signal ports

Surge transient immunity IEC 61000-4-5:

±2 kV line-earth(CM) on shielded ports

Conducted RF immunity IEC 61000-4-6:

10V rms with 1 kHz sine-wave 80% AM from 150 kHz…80 MHz

70 Rockwell Automation Publication 2080-UM004B-EN-E - December 2013

Certifications – 2080-MOT-HSC

Specifications Appendix A

Communication Plug-in Modules

Certification (when product is marked)

c-UL-us UL Listed Industrial Control Equipment, certified for US and Canada. See

CE EN 61326-1; Meas./Control/Lab., Industrial Requirements

RCM Australian Radiocommunications Act, compliant with:

KC Korean Registration of Broadcasting and Communications Equipment,

(1) See the Product Certification link at http://www.rockwellautomation.com/products/certification/ for

Declarations of Conformity, Certificates, and other certification details.

Value

(1)

UL File E322657.

UL Listed for Class I, Division 2 Group A,B,C,D Hazardous Locations,

certified for U.S. and Canada. See UL File E334470.

EN 61000-6-2; Industrial Immunity EN 61000-6-4; Industrial Emissions EN 61131-2; Programmable Controllers (Clause 8, Zone A & B)

AS/NZS CISPR 11; Industrial Emissions

compliant with: Article 58-2 of Radio Waves Act, Clause 3

Specifications – 2080-DNET20

Attribute Value

Screw torque See Torque Specifications for the 2080-DNET20 Plug-in

Dimensions, HxWxD 62 x 31.5 x 20 mm (2.44 x 1.24 x 0.78 in.)

Weight 35 g

DeviceNet communication rate, max 125 Kbps – 420 m (1378 ft.)

Number of nodes, max 20 nodes for I/O operation

Network Protocol I/O Slave Messaging: Poll Command

DeviceNet Status indicators Module status – red/green

Enclosure type rating Meets IP20

Backplane power consumption 50 mA @ 24V DC

DeviceNet current 24V DC, 300 mA Class 2

Power dissipation, max 1.44 W

Isolation voltage 50V (continuous)

Wire size 0.25... 2.5 mm

Wire category 1 – on power ports

North American temp code T4

Preferred power supply 1606-XLSDNET4

Module on page 72.

250 Kbps – 200 m (656 ft.) 500 Kbps – 75 m (246 ft.)

Network status – red/green

Type tested for 60 s @ 500V AC

rated @ 75 °C (167 °F ), or greater, 1.2 mm (3/64 in.) insulation max

(24...14 AWG) solid or stranded copper wire

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 71

Appendix A Specifications

Mounting torque 0.2 Nm

Mounting torque 0.3 Nm

Mounting torque:

0.5…0.6 Nm

46209

Torque Specifications for the 2080-DNET20 Plug-in Module

ATTENTION: To comply with CE Low Voltage Directive (LVD), this

equipment and all connected I/O must be powered from a source compliant with the following: Safety Extra Low Voltage (SELV) or Protected Extra Low Voltage (PELV).

ATTENTION: To comply with UL restrictions, this equipment must be powered from a source compliant with the following: Class 2 or Limited Voltage/Current.

Environmental Specifications – 2080-DNET20

Attribute Value

Temperature, operating IEC 60068-2-1 (Test Ad, Operating Cold),

Temperature, surrounding air, max. 65 °C (149 °F)

Temperature, nonoperating IEC60068-2-1 (Test Ad, Operating Cold),

Relative humidity IEC 60068-2-30 (Test Db, Unpackaged Damp Heat):

Emissions CISPR 11 (IEC 61000-6-4):

ESD Immunity IEC 61000-4-2:

Radiated RF immunity IEC 61000-4-3:

IEC 60068-2-2 (Test Bd, Operating Dry Heat), IEC 60068-2-14 (Test Nb, Operating Thermal Shock):

-20…65 °C (-4…149 °F)

IEC60068-2-2, (Test Bd, Operating Dry Heat), IEC 60068-2-14 (Test Nb, Operating Thermal Shock):

-40...85 °C (-40…185 °F)

5…95% noncondensing

Class A

6 kV contact discharges 8 kV air discharges

72 Rockwell Automation Publication 2080-UM004B-EN-E - December 2013

Environmental Specifications – 2080-DNET20

Attribute Value

EFT/B immunity IEC 61000-4-4:

±4 kV @ 5 kHz on power ports ±2 kV @ 5 kHz on communication ports

Surge transient immunity IEC 61000-4-5:

±1 kV line-line(DM) and ±2 kV line-earth(CM) on power ports ±2 kV line-earth(CM) on communication ports

Conducted RF immunity IEC 61000-4-6:

10V rms with 1 kHz sine-wave 80% AM from 150 kHz…80 MHz

Specifications Appendix A

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 73

Appendix A Specifications

Min Max

Solid 0.14 mm

(26 AWG)

1.5 mm

(16 AWG)

rated @ 90 °C (194 °F ) insulation max

Stranded 0.14 mm

(26 AWG)

1.0 mm

(18 AWG)

Certifications – 2080-DNET20

Certification (when product

is marked)

(1)

Valu e

c-UL-us UL Listed Industrial Control Equipment, certified for US and Canada.

See UL File E322657.

UL Listed for Class I, Division 2 Group A,B,C,D Hazardous Locations,

certified for U.S. and Canada. See UL File E334470.

CE EN 61326-1; Meas./Control/Lab., Industrial Requirements

EN 61000-6-2; Industrial Immunity EN 61000-6-4; Industrial Emissions EN 61131-2; Programmable Controllers (Clause 8, Zone A & B)

C-Tick Australian Radiocommunications Act, compliant with:

AS/NZS CISPR 11; Industrial Emissions

KC Korean Registration of Broadcasting and Communications Equipment,

compliant with: Article 58-2 of Radio Waves Act, Clause 3

DeviceNet ODVA conformance tested to DeviceNet specifications.

(1) See the Product Certification link at http://www.rockwellautomation.com/products/certification/ for

Declarations of Conformity, Certificates, and other certification details.

General and Environmental Specifications – 2080-SERIALISOL

Attribute Value

Mounting torque 0.2 Nm (1.48 lb-in)

Terminal screw torque 0.22…0.25 Nm (1.95…2.21 lb-in)

Wire size

(using a 2.5 mm (0.10 in.) flat-blade screwdriver)

74 Rockwell Automation Publication 2080-UM004B-EN-E - December 2013

Isolated voltage 500V AC

Temperature, operating IEC60068-2-1 (Test Ad, Operating Cold),

IEC60068-2-2, (Test Bd, Operating Dry Heat), IEC 60068-2-14 (Test Nb, Operating Thermal Shock):

-20...65 °C (-4…149 °F)

Temperature, surrounding

65 °C (149 °F)

air, max.

Temperature, non-operating

IEC60068-2-1 (Test Ad, Operating Cold), IEC60068-2-2, (Test Bd, Operating Dry Heat), IEC 60068-2-14 (Test Nb, Operating Thermal Shock):

-40...85 °C (-40…185 °F)

North American temp code T4

Certifications – 2080-SERIALISOL

Specifications Appendix A

Certification (when product is marked)

(1)

Value

c-UL-us UL Listed Industrial Control Equipment, certified for US and

Canada. See UL File E322657.

UL Listed for Class I, Division 2 Group A,B,C,D Hazardous

Locations, certified for U.S. and Canada. See UL File E334470.

CE European Union 2004/108/EC EMC Directive, compliant with:

EN 61326-1; Meas./Control/Lab., Industrial Requirements EN 61000-6-2; Industrial Immunity EN 61000-6-4; Industrial Emissions EN 61131-2; Programmable Controllers (Clause 8, Zone A & B)

European Union 2006/95/EC LVD, compliant with:

EN 61131-2; Programmable Controllers (Clause 11)

C-Tick Australian Radiocommunications Act, compliant with:

AS/NZS CISPR 11; Industrial Emissions

(1) See the Product Certification link at http://www.rockwellautomation.com/products/certification/ Declarations

of Conformity, Certificates, and other certification details.

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 75

Appendix A Specifications

Notes:

76 Rockwell Automation Publication 2080-UM004B-EN-E - December 2013

Quickstart

TIP

This chapter provides the following quickstarts.

Topic Page

Add and Configure Plug-ins in Connected Components Workbench 77

Quickstart Project for 2080-DNET20 Plug-in 79

Quickstart Projects for 2080-MOT-HSC Plug-in 84

Appendix

Add and Configure Plug-ins in Connected Components

This section shows you an example of how to configure the plug-ins through the Connected Components Workbench software.

Workbench

The following steps show a Micro820 controller.

For more information about using Connected Components Workbench, you can check out the Connected Components Workbench Online Help (it comes with the software).

1. Launch the Connected Components Workbench software and open your Micro800 project. On the Project Organizer pane, right-click the project name and select Open.

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 77

Appendix B Quickstart

The Controller Properties page appears.

2. To add a Micro800 plug-in, you can do any of the following:

• Right-click the plug-in slot you would like to configure and choose the plug-in, as shown below.

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Quickstart Appendix B

IMPORTANT

• Right-click the plug-in slot in the Controller Properties tree and choose the plug-in you would like to add.

The device configuration window should show the added plug-in modules:

Quickstart Project for 2080-DNET20 Plug-in

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 79

Using your 2080-DNET20 plug-in module and user defined function blocks in Connected Components Workbench, the following quickstart project shows you how to turn on all the outputs of a CompactBlock LDX module connected in Node 3.

Quickstart Prerequisite

For the following quickstart projects, you first need first need to download the DNET UDFBs and sample project from the Sample Code Library:

http://www.rockwellautomation.com/go/scmicro800

Appendix B Quickstart

Micro800 Controller with 2080-DNET20

Dropline

Trunkline

Node 0

Node 1

CompactBlock LDX

Node 3

Setup and Wiring

1. Insert your 2080-DNET20 module into the designated plug-in slot in your Micro800 controller.

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Quickstart Appendix B

20474

Esc

Sel

Micro800 controller

CompactBlock LDX

COMM power supply

Component on DeviceNet Network

PowerFlex 523 with 25-COMM-D

COMM power supply

1 KwikLink Lite IP20 Flat Media 2 Trunk Line Connector 3 Drop Line Connector 4 Terminating Resistor 5 5-pin Open Style Connector 6 Power Tap with terminating resistor

46220

2. Next, wire your 2080-DNET20 plug-in following the diagram shown below.

Color Chips (dots)

10-position Plug

Red Dot White Dot

Blue Dot Black Dot

5-position Plug

DeviceNet Port Pinout

V+ (RED)

CANH (WHITE)

SHIELD

CANL (BLUE)

V- (BLACK)

10-position Linear Plug

D D D D D

Red

White Bare

Blue

Black

DeviceNet Drop Line or Trunk Cable

3. Configure the DeviceNet devices as shown below.

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 81

4. Set the node address for the CompactBlock LDX through the node

5. Set the node address for the PowerFlex drive through the 25-COMM-D to

switches to node 1.

node 2. Set the baud rate to autobaud.

Appendix B Quickstart

Configuration

1. Launch Connected Components Workbench and open the sample project you have downloaded from the Sample Code Library.

2. Import the following DNET UDFBs into your project:

• RA_DNET_MASTER

• RA_DNET_LDX_DISCRETE

• RA_PF_DNET_STANDARD

See User Defined Function Blocks

on page45 for information on input

and output parameters for these UDFBs.

3. Configure the RA_DNET_MASTER UDFB as shown.

4. Configure the PowerFlex UDFB as shown (that is, set the node address,

plug-in slot ID, and so on).

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Quickstart Appendix B

5. Configure the CompactBlock LDX UDFB as shown (that is, set the node address, plug-in slot ID, Module1…Module4).

Build and Download

Build and download the project into the controller.

Execute Program

1. Set Micro800 controller to RUN mode.

2. Enable AutoScan in the DeviceNet Scanner UDFB.

This will scan all the active nodes and populate the scan list.

3. Set the Scanner to RUN mode.

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 83

Appendix B Quickstart

IMPORTANT

Back

Front

(View into terminal block) Pin A1 0- Pin B1 0+ Pin A2 A- Pin B2 A+ Pin A3 B- Pin B3 B+ Pin A4 Z- Pin B4 Z+

A-

B-

Z-

A+

B+

Z+

DC(+)

DC(-)

A-

B-

Z-

A+

B+

Z+

DC(+)

DC(-)

Sinking Output Wiring

Sourcing Output Wiring

NOTE: Output functionality is

not currently supported and is dependent on availability of UDFB support.

Quickstart Projects for 2080-MOT-HSC Plug-in

The following quickstart projects will show you how to write and use three userdefined function blocks to configure and use your Micro800 High Speed Counter plug-in.

Quickstart Prerequisite

For the following quickstart projects, you first need to download the HSC UDFBs and sample project from the Sample Code Library:

http://www.rockwellautomation.com/go/scmicro800

Setup and Wiring

1. Insert the high speed counter plug-in module into the designated slot in your Micro800 controller.

2. Wire your plug-in to your controller as shown in the following diagram.

1 2 3 4

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Quickstart Appendix B

NOTE: The purpose of this UDFB is to get high speed counter accumulator value and current pulse frequency.

Configuration for UDFB 1: RA_HSCPlugIn

1. Launch Connected Components Workbench. Open the sample project you have downloaded from the Sample Code Library.

2. Import the RA_HSCPlugIn UDFB you have downloaded into this project. Note that the sample project will have the following input and output parameters.

Input and Output Parameters

Parameter Type Data Type Description

FBEN INPUT BOOL Function block Enable input

SlotID INPUT UINT Plug-in slot number.

NoiseFilter INPUT USINT 00: No filter

HSCMode INPUT USINT 0, 2 , 4, 6, 8, 10, 12

Start INPUT BOOL Start counter.

Stop INPUT BOOL Stop the counter and clear “MaxDPos” and

FBENO OUTPUT BOOL Function block Enable output

IDCHeck OUTPUT BOOL TRUE: HSC plug-in is at selected slot.

Slot ID = 1…5 (starting with the far left slot 1)

01: 250 kHz 02: 200 kHz 03: 80 kHz 04: 40 kHz 05: 13.3 kHz 06: 10 kHz 07: 4 kHz 08: 2 kHz 09: 1 kHz 10: 500 Hz 11: 250 Hz 12: 125 Hz 13: 63.5 Hz 14: 31.25 Hz

“MaxDSpd” value.

FALSE: Wrong plug-in or no plug-in at selected slot.

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 85

Appendix B Quickstart

Input and Output Parameters

Parameter Type Data Type Description

Initialized OUTPUT BOOL TRUE: HSC plug-in initialization finished and ready

to execute. FALSE: HSCplug-in initialization not yet finished.

Accumulator OUTPUT LINT Accumulator value.

Rate OUTPUT Real Current pulse rate. The rate calculation is based on

how many pulses have been counted every 10 ms.

Build and Download

Build and download the program into the controller.

Execute the Function Block

Operation Sequence for RA_HSCPlugIn

• A rising edge of FBEN will cause the input Start to initialize steps. When initialization is done, Output Initialized will change to TRUE.

• User can start the feedback process (Start counting) after Initialized output becomes TRUE. A rising edge of Start will trigger the feedback process. Note that if the user wants to know the positioning information the user needs to do the following steps to make sure position information is in sync:

– Initialize the RA_HSCPlugIn function block – Start the counting process when neccessary

• User can stop/pause the process by giving a rising edge of Stop. If you want

to disable the function block, set Stop to true first.

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Quickstart Appendix B

NOTE: This UDFB will get the positioning information of a motion axis based on pulses counted from the encoder.

External encoder Differential/ Open Collector type

Encoder Feedback

• If FBEN is True and the user starts the feedback process from previous Stop state, the function block will not be reinitialized. It will resume count from previous accumulator value.

• IF FBEN is False, then all outputs are cleared and accumulator is cleared. When FBEN goes True again , the HSC will be reinitialized.

Configuration for UDFB 2: RA_EncoderFDBK

1. Launch Connected Components Workbench and open the HSC project you have downloaded from the Sample Code Library.

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 87

2. Import the downloaded RA_EncoderFDBK into this project. Note that the UDFB comes with the following input and output variables.

Input and Output Parameters

Parameter Type Data

FBEN INPUT BOOL Function block Enable input

SlotID INPUT UINT Plug-in slot number.

HomePos INPUT REAL Home position.

Ty pe

Description

Slot ID = 1…5 (starting with the far left slot 1)

Same value indicated in MC_Home instruction.

Appendix B Quickstart

Input and Output Parameters

Parameter Type Data

Ty pe

NoiseFilter INPUT USINT 00 - No filter

EncMode INPUT USINT Encoder Mode. 1-X1, 2- X2, 4-X4.

ECntPerRev INPUT REAL User input to indicate how many X1 counts will be

TrvPerRev INPUT REAL The actual distance travelled when motor turns one

Start INPUT BOOL Start counter.

Stop INPUT BOOL Stop the counter and clear MaxDPos and MaxDSpd value

FBENO OUTPUT BOOL Function block enable output.

IDCheck OUTPUT BOOL TRUE: HSC plug-in is at selected slot.

Initialized OUTPUT BOOL TRUE: Indicates HSC initialization has finished.

CurrentPos OUTPUT REAL Current position.

CurrentSpd OUTPUT REAL Current speed (Unit = user distance per second).

Accumulator OUTPUT LINT Accumulator value.

TpPosition OUTPUT REAL Position recorded when the latest touch probe is triggered.

Direction OUTPUT SINT 1 = Forward

Description

01 - 250 kHz 02 - 200 kHz 03 - 80 kHz 04 - 40 kHz 05 - 13.3 kHz 06 - 10 kHz 07 - 4 kHz 08 - 2 kHz 09 - 1 kHz 10 - 500 Hz 11 - 250 Hz 12 - 125 Hz 13 - 62.5 Hz 14 - 31.25 Hz

generated when Encoder disk turns one revolution.

revolution.

FALSE: Wrong plug-in or no plug-in at selected slot.

FALSE: Indicates HSC initialization has not finished.

-1 = Reverse 0 = Not moving

Build and Download

Build and download the program into the controller.

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Execute the Function Block

Quickstart Appendix B

Operation Sequence

• A rising edge of FBEN will cause the function block Start initialize steps. When initialized done, Output Initialized will change to TRUE.

• You can start the feedback process (Start counting) after Initialized output becomes TRUE. A rising edge of Start will trigger the feedback process. Note that if you want to know the positioning information, you need to do the following to make sure position information is in sync:

a. Initialize the RA_FDBKAxis function block. b. Home the PTO axis to be monitored. c. Once home is done, start the feedback process.

• You can stop/pause the process and clear the MaxDPos and MaxDSpd by given a rising edge of Stop. To disable the function block, you first need to set Stop to false.

• If FBEN is True and you start the feedback process from previous Stop state, the function block will not be reinitialized. Count will resume from previous accumulator value.

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 89

Appendix B Quickstart

NOTE: This UDFB gets positioning information of a PTO axis that is controlled by a Micro800 controller with HSC plug-in installed.

• IF FBEN is False, then all outputs are cleared and accumulator is cleared and when FBEN goes true again, the HSC will be reinitialized.

Configuration for HSC UDFB 3: RA_ServoFDBK

1. Launch Connected Components Workbench and open the sample project you have just downloaded from the Sample Code Library.

2. Import the RA_ServoFDBK UDFB into this project. Note that the UDFB comes with the following input and output variables.

Input and Output Parameters

Parameter Type Data

FBEN INPUT BOOL Function block Enable input

SlotID INPUT UINT Plug-in slot number.

HomePos INPUT REAL Home position.

Ty pe

Description

Slot ID = 1…5 (starting with the far left slot 1)

Same value indicated in MC_Home instruction.

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Input and Output Parameters

Quickstart Appendix B

Parameter Type Data

Ty pe

NoiseFilter INPUT USINT 00 - No filter

EncMode INPUT USINT Encoder Mode. 1-X1, 2- X2, 4-X4.

ECntPerRev INPUT REAL User input to indicate how many X1 counts will be

TrvPerRev INPUT REAL The actual distance travelled when motor turns one

Start INPUT BOOL Start counter.

Stop INPUT BOOL Stop the counter and clear MaxDPos and MaxDSpd value

FBENO OUTPUT BOOL Function block enable output.

IDCheck OUTPUT BOOL TRUE: HSC plug-in is at selected slot.

Initialized OUTPUT BOOL TRUE: Indicates HSC initialization has finished.

CurrentPos OUTPUT REAL Current position.

CurrentSpd OUTPUT REAL Current speed (Unit = user distance per second).

Accumulator OUTPUT LINT Accumulator value.

TpPosition OUTPUT REAL Position recorded when the latest touch probe is triggered.

Direction OUTPUT SINT 1 = Forward

Description

01 - 250 kHz 02 - 200 kHz 03 - 80 kHz 04 - 40 kHz 05 - 13.3 kHz 06 - 10 kHz 07 - 4 kHz 08 - 2 kHz 09 - 1 kHz 10 - 500 Hz 11 - 250 Hz 12 - 125 Hz 13 - 62.5 Hz 14 - 31.25 Hz

generated when Encoder disk turns one revolution.

revolution.

FALSE: Wrong plug-in or no plug-in at selected slot.

FALSE: Indicates HSC initialization has not finished.

-1 = Reverse 0 = Not moving

Build and Download

Build and download the program into the controller.

Rockwell Automation Publication 2080-UM004B-EN-E - December 2013 91

Appendix B Quickstart

Execute the Function Block

Operation Sequence

• A rising edge of FBEN causes the function block to start initializing steps. When Initialized is done, Output Initialized changes to TRUE.

• You can start the feedback process (Start counting) after Initialized is TRUE. A rising edge of Start will trigger the feedback process. Please note that if you want to get positioning information, you need to do following steps to ensure that position information is in sync:

a. Initialize the RA_FDBKAxis function block. b. Home the PTO axis to be monitored. c. Once home is done, start the feedback process.

• You can stop/pause the process and clear the MaxDPos and MaxDSpd by giving a rising edge of Stop. If you want to disable the function block, you need set it to Stop state first.

• If FBEN is True and you start the feedback process from previous Stop state, the function block will not be re-initialized. It will resume count from previous accumulator value.

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Rockwell Automation 2080 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Preface

Who Should Use this Manual

Purpose of this Manual

Additional Resources

Table of Contents

Notes:

Micro800 Plug-in Modules

Digital Plug-ins

12/24V Digital Plug-ins — 2080-IQ4, 2080-IQ4OB4, 2080-IQ4OV4, 2080-OB4, 2080-OV4

AC/DC Relay Output Module — 2080-OW4I

Analog Plug-ins

Specialty Plug-ins

Non-isolated Unipolar Analog Input and Output — 2080-IF2, 2080-IF4, 2080-OF2

Non-isolated Thermocouple and RTD — 2080-TC2 and 2080-RTD2

Memory Backup and High Accuracy RTC — 2080-MEMBAK-RTC

Status Indicators

Project Backup and Restore

Six-channel Trimpot — 2080-TRIMPOT6

High Speed Counter — 2080-MOT-HSC

Communication Plug-ins

RS232/RS485 Isolated Serial Port — 2080-SERIALISOL

DeviceNet Scanner — 2080-DNET20

Notes:

Install and Wire Your Module

Hardware Features

1. Position the plug-in module with the terminal block facing the front of the controller as shown.

2. Snap the module into the module bay.

Wiring

Serial Port to Modem Cable Pinout

2080-DNET20 – 6-pin Female Terminal Block

Wiring Considerations and Applications for 2080-TC2

Type of CJC Sensor

Wire the CJC Thermistor on the 2080-TC2 Module

Wire the Thermocouple Module and Thermocouple Sensor in the Field

Wiring Considerations and Applications for 2080-RTD2

Two-wire and Three-Wire Wiring

Wire the RTD Sensors

Wire the RTD Module and RTD Sensor in the Field

Wiring Applications for 2080-MOT-HSC

Notes:

Non-isolated Thermocouple and RTD Plug-in Modules – 2080-TC2 and 2080-RTD2

Thermocouple Module

Thermocouple Sensor Types and Ranges

Overrange and Underrange Conditions

RTD Module

RTD Sensor Types and Ranges

RTD Compatibility

Overrange and Underrange Conditions

00 (example: _IO_P1_AI_00) Channel 0 Temperature Data

01 (example: _IO_P1_AI_01) Channel 1 Temperature Data

02 (example: _IO_P1_AI_02) Channel 0 Information

03 (example: _IO_P1_AI_03) Channel 1 Information

04 (example: _IO_P1_AI_04) System Information

Temperature Conversion – Data to Degree Celsius (°C)

Derive Actual Temperature °C From Connected Components Workbench Data Count:

Notes:

High Speed Counter – 2080-MOT-HSC

Overview

Counter Specifications

Number of Counters: 1 to 2

Up Counter

Counter with External Direction

Two input counter (Up/Down Pulses)

Quadrature Counter (X1)

Quadrature X4 Counter

Quadrature X2 Counter

Down Counter

Z Input (Gate) Function/Touch Probe

Ring or Linear Counter

Enabling and Disabling a Counter using the HSC_EN bit

Timer

Understanding Rates

Per Pulse

RA_HSCPlugIn

Use the 2080-MOT-HSC Module

DeviceNet Plug-in – 2080-DNET20