Rockwell Automation 198E-C0S4R User Manual [en, fr, es]

Plastic Enclosure for DOL and Reversing Starter - Application Instruction

WARNING:

To prevent electrical shock, disconnect from power source before installing or servicing. To be commis­sioned and maintained only by qualied personnel; pay attention to the operating instructions!

The opening of the branch circuit protective device may be an indication that a fault current has been
interrupted. To reduce the risk of re or electric shock, current-carrying parts and other components of
the starter should be examined and replaced if damaged.

When wired for 2-wire control, a motor connected to the circuit may start automatically when the over­load relay is in the automatic reset position.

When wired for 2-wire control, a motor connected to the circuit may start when a person actuates the
RESET push button.

Kunststogehäuse für DOL- und Wende-Starter - Anwendungsanweisung

WARNUNG:

Vor Installations- oder Servicearbeiten Stromversorgung unterbrechen, um Unfälle zu vermeiden.
Inbetriebsetzung und Wartung nur durch Fachpersonal; Betriebsanleitung beachten!

Das Ansprechen eines Schutzgeräts kann auf einen aufgetretenen Kurzschluss hinweisen. Um Risiken wie
Feuer oder Stromschlag zu vermeiden sollten die Starterkomponenten überprüft und gegebenenfalls
ersetzt werden.

Bei Startern mit Dauerkontaktsteuerung kann ein Motor automatisch starten, wenn das Motorschutzrelais
auf automatische Rückstellung eingestellt ist.

Bei Startern mit Dauerkontaktsteuerung kann ein Motor automatisch starten, wenn nach einer Auslösung
des Motorschutzrelais die Rückstelltaste betätigt wird.

Boîtier plastique pour démarreur direct et inverseur - Notice d´application

AVERTISSEMENT:

Avant le montage et la mise en service, couper l'alimentation secteur an d'éviter tout accident. Mise en
service et entretien: seulement par du personnel spécialisé; respecter les instructions d'exploitation!

Le déclenchement d'un dispositif de protection peut indiquer qu'un court-circuit s'est produit. Pour éviter
des risques tels qu'un incendie ou un choc électrique, les éléments du démarreur devraient être contrôlés
et remplacés si nécessaire.

Si la commande de démarrage est réalisée avec un contact permanent, le moteur peut démarrer automa­tiquement lorsque le relais de surcharge est en mode de réarmement automatique.

Si la commande de démarrage est réalisée avec un contact permanent, le moteur peut démarrer lorsque,
après déclenchement du relais de surcharge, le bouton de réinitialisation est actionné.

198E-C0S4R

IEC / EN 62208

IEC / EN 60947-4-1

UL 508

CSA 22.2, No. 14

Custodie plasitce per avviatore diretto e invertitore - Istruzione d'applicazione

AVVERTENZA:

Per prevenire infortuni, togliere tensione prima dell'installazione o manutenzione. Messa in servizio e
manutenzione devono essere eettuate solo da personale specializzato; attenersi alle istruzioni per l'eser­cizio!

L'intervento di un dispositivo di protezione può indicare che si è vericato un corto circuito. Per evitare
rischi, quali incendi o scosse elettriche, i componenti dell'avviatore dovrebbero essere controllati e sosti­tuiti se necessario.

Quando collegato con controllo a due li, il motore connesso al circuito può avviarsi automaticamente se
il relè è impostato su reset automatico.

Quando collegato con controllo a due li, il motore connesso al circuito può avviarsi automaticamente se
il pulsante di RESET del relè di sovraccarico viene premuto.

Cofre en plástico para arrancador directo e inversor - Instrucciones de montaje

ADVERTENCIA:

Desconectar la alimentación eléctrica antes de realizar el montaje, con el objeto de evitar accidentes. La
puesta en servicio y el mantenimiento ha de realizarse exclusivamente por personal especializado;
¡prestar atención a las instrucciones de montaje y puesta en marcha!

El disparo de un dispositivo de protección puede indicar que se ha producido un cortocircuito. Para evitar
riesgos como incendio o descargas eléctricas, los componentes del arrancador deben ser examinados y
reemplazados si fuera necesario.

Cuando el sistema de control es por contacto permanente, el motor se puede conectar automáticamente
si el relé de sobrecarga tiene ajustado el rearme en posición de automático.

Cuando el sistema de control es por contacto permanente, después del disparo del relé térmico, el motor
se puede conectar cuando se presiona el pulsador de RESET (rearme).

Assembly of Reversing Starters

21

Assemble the reversing starter:

• Place the mechanical interlock
between contactors

• Insert the dovetail connector
from rear side

• Attach the parallel connection
on line side

• Attach the reversing connection
and the overload relay on load side

3

Snap the starter combination onto the metal hat rail in the enclosure base.

Snap the 800F contact blocks onto the device support:

• Pos. 1 (left): N.O. contact

• Pos. 2 (center): N.C. contact

• Pos. 3 (left): N.O. contact

Do the control wiring according the wiring diagram / wiring table.
Mount the 800F push button operators into the cover.

(2)

Component Selection for Reversing Starters

Contactors 100-C and Overload Relays 193-ED / 193-EE

Current

Range

Min
[A] [A]

0.10 0.50 0.06…0.09 0.06…0.12 0.06…0.12 0.06...0.18 23

0.20 2/1...4/13/1…4/155.0…52.073.0…81.052.0…81.021.00.1 46

1.0 5.0 0.18…1.1 0.37…1.5 0.55…2.2 0.75…3 1/4…3/4 1/4…1 1/2...2 3/4…3 16 20

3.2 11.3 1.5…3 2.2…4 3.0…4 4 1…2 1 1/2...2 3…5 5...7 1/2 20 20

3.2 15.0 4 5.5 5.5 5.5 3 3 7 1/2 10 25 20

3.2 16.0 7.5 7.5 7.5 337 1/2 10 32 30

5.7 5101555.50.02 35 40

5.7 26.5 7.5 10…11 10…13 10 5 7 1/2 15 15 40 40

To complete the cat. no., please replace  with a coil voltage code.
The electronic overload relay 193-EE* can be taken as well.

230V
50Hz

Max DIN Fuses

[kW] [kW] [kW] [kW] [HP] [HP] [HP] [HP]

400V
50Hz

500V
50Hz

690V
50Hz

200V
60Hz

230V
60Hz

460V
60Hz

575V
60Hz

100kA,

690V

Type gL/gG

100kA,

600V

Max. Fuse

Class CC, J

Components

Contactor

100-C09  10

100-C09  10

100-C09  10

100-C09  10

100-C12  10

100-C16  10

100-C16  10

100-C23  10

Additional components

Mechanical / Electrical Interlock 1 100-MCA02
Power Wiring Kit for Reversing Starters 1
Neutral Terminal

¥

Control Components required for Impulse Control

Multi-Function Push Button Operator, 3 Functions, without Markings ठ1
Base Mounted Contact Block 1 N.C. 1
Base Mounted Contact Block 1 N.O. 2
Reset Push Button Operator, Marking "R" 1

Control Components required for Maintained Control

Selector Switch Operator, non-illuminated, 3-position § 1
Base Mounted Contact Block 1 N.O. 2
Reset Push Button Operator, Marking "R" 1

‡ For button caps with text or symbols, order the operator without cap (cat. no. 800FP-U3X ). Caps are to be ordered separately.

§

For legend plates and frames, please see catalog A116.

¥ For UL applications.

ytitnauQ deriuqeRnoitpircseD Cat. No.

1 198E-PNT

800FP-U3F3F34

800FP-F611

800FP-SM32

800FP-F611

Overload

Relay

193-ED1AB

193-ED1BB

193-ED1CB

193-ED1DB

193-ED1DB

193-ED1DB

193-ED1EB

193-ED1EB

105-PW23

800F-BX01
800F-BX10

800F-BX10

Schematic Diagram for Reversing Starters

2 2

1

1

Impulse Control, Multi Function Push Button

Add wires for common control. Remove if separate control is required.

1

5

6

V

K1M

L1

3-phase

N

1

3

5

2

K2M

64

F2

1

2

U

3

42

46

WARNING:
AVERTISSEMENT:

conduits métalliques.

Bonding between metallic conduits must be provided.

SUPPLY CONDUCTOR

SIZE (AWG)

GROUNDING ADAPTER KIT, CAT. NO. 198-GR1

SEE APPLICABLE CODES AND LAW
FOR GROUNDING REQUIREMENTS

Maintained Control, Selector Switch < O >

L1 Control voltage supplied from external source.

2

Une liaison électrique doit être assurée entre les

BONDING CONDUCTOR

QTY. SIZE

14
12
10

FOR USE WITH ALLEN-BRADLEY

1
1
2

14
12
12

M
1~

SINGLE-PHASE

(3)

Schematic Diagram for Direct On-line Starters

3-phase 2-phase

WARNING:
AVERTISSEMENT:

conduits métalliques.

Bonding between metallic conduits must be provided.

SUPPLY CONDUCTOR

SIZE (AWG)

GROUNDING ADAPTER KIT, CAT. NO. 198-GR1

Dimensions

Single-phase

Une liaison électrique doit être assurée entre les

BONDING CONDUCTOR

14
12
10

FOR USE WITH ALLEN-BRADLEY

SEE APPLICABLE CODES AND LAW
FOR GROUNDING REQUIREMENTS

QTY. SIZE

1
1
2

125 [4.93]

14
12
12

12

2

1

Impulse Control

Multi Function Push Button

Add wires for common control. Remove if separate control is required.

1

L1 Control voltage supplied from external source.

2

125 [4.93]

Maintained Control

O - I Selector Switch

L1

1

2 2

1 When E-ST OP is used

969597

L1

2 WIRE
CONTROL

2

1

3

I

1- HAND
2- OFF

3- AUTO

98

Illuminated HOA Selector Switch

I

A1

A2

13 [0.51]

250 [9.85]

100 [3.94]

3.5 [0.14]

30 [1.18]

88.6 [3.49]

125 [4.93]

50 [1.97]

Ø23

[Ø0.91]

111.5 [4.39]

24 [0.95]

50 [1.97]

50 [1.97]

Pozidriv No. 2

Pozidriv No. 2

(1.2 x 6.5)

(1.2 x 6.5)

2.0 Nm

2.0 Nm
18 lb-in

18 lb-in

16

[0.63]

Rotary operator alternatively
(for maintained control)

28.1 [1.11]

2 x 1...6 mm²

2 x 1...6 mm²

2 x No. 14...10 AWG

2 x No. 14...10 AWG

235 [9.26]

110 [4.33]

10

10

Pozidriv No. 2

Pozidriv No. 2

2.3 Nm

2.3 Nm
20 lb-in

20 lb-in

DIR 10000400788 (Version 02)

Printed in Estonia