Rockwell Automation 1758-RTU202 User Manual

DataSite Electronic Flow Meter and Remote Terminal Unit

Catalog Numbers 1758-FLO301, 1758-FLO302, 1758RTU201, 1758-RTU202 Software User Manual FRN 1.30

Important User Information

WARNING

IMPORTANT

ATTENTION

SHOCK HAZARD

BURN HAZARD

Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1

http://literature.rockwellautomation.com

) describes some important differences between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

available from your local Rockwell Automation sales office or online at

Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.

Identifies information that is critical for successful application and understanding of the product.

Identifies information about practices or circumstances that can lead to: personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

Labels may be on or inside the equipment, such as a drive or motor, to alert people that dangerous voltage may be present.

Labels may be on or inside the equipment, such as a drive or motor, to alert people that surfaces may reach dangerous temperatures.

Allen-Bradley, Datasite, Rockwell Automation, and TechConnect are trademarks of R ockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

Preface

Read this preface to familiarize yourself with the rest of the manual. It provides information concerning:

• who should use this manual

• the purpose of this manual

• related documentation

• conventions used in this manual

Who Should Use this

Use this manual if you are responsible for designing, installing, programming, or troubleshooting control systems that use DataSite controllers.

Manual

You should have a basic understanding of electrical circuitry and familiarity with relay logic. If you do not, obtain the proper training before using this product.

Purpose of this Manual

Common Techniques Used in this Manual

The following conventions are used throughout this manual:

• Bulleted lists such as this one provide information, not procedural steps.

• Numbered lists provide sequential steps or hierarchical information.

• Italic type is used for emphasis.

Publication 1758-UM002D-EN-P - October 2010

Preface

Who Should Use this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii

Purpose of this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii

Related Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii

Common Techniques Used in this Manual. . . . . . . . . . . . . . . . . . . . . . iv

Table of Contents Chapter 1 DataSite Configuration Settings Utility (DS Settings)

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Hardware and Software Requirements . . . . . . . . . . . . . . . . . . . . . . . . . 14

Start DS Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Create a New Project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Save a Project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Open a Project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Close DS Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Configure PC Communication Settings . . . . . . . . . . . . . . . . . . . . . . . . 18

Configure Controller Communication Settings . . . . . . . . . . . . . . . . . . 21

Configure Serial Port Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Configure TCP/IP Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Lower the Power Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Display the Default Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Save the Controller Communication Settings. . . . . . . . . . . . . . . . . 29

Load the Controller Communication Settings . . . . . . . . . . . . . . . . 30

Upload the Controller Communication Settings from the Controller

Download the Controller Communication Settings to the Controller

Display the Device Information . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Close the Controller Communication Settings dialog box. . . . . . . 34

Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Understand the Scan Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Open the Scan Settings Dialog Box . . . . . . . . . . . . . . . . . . . . . . . . 40

Edit a Scan Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Insert a Scan Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Delete a Scan Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Copy a Scan Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Paste a Scan Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Paste a Scan Block to Multiple Rows . . . . . . . . . . . . . . . . . . . . . . . 45

Use the Shortcut Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Load the Scan Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Save the Scan Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Upload the Scan Settings from the Controller . . . . . . . . . . . . . . . . 49

Download the Scan Settings to the Controller. . . . . . . . . . . . . . . . 49

Clear the Error Count . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Close the Scan Settings Dialog Box . . . . . . . . . . . . . . . . . . . . . . . . 49

Configuration Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Configure HART Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

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6 Table of Contents

Open the HART Settings Dialog Box . . . . . . . . . . . . . . . . . . . . . . 55

Understand HART Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Insert a HART Scan Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Edit a HART Scan Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Delete a HART Scan Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Copy a HART Scan Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Paste a HART Scan Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Paste a HART Scan Block to Multiple Rows . . . . . . . . . . . . . . . . . 73

Use the Shortcut Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Load the HART Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Save the HART Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Upload the HART Settings from the Controller . . . . . . . . . . . . . . 75

Download the HART Settings to the Controller . . . . . . . . . . . . . . 75

Clear the Error Count . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Close the HART Settings Dialog Box . . . . . . . . . . . . . . . . . . . . . . 75

Configure Event Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Event Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Configure a System Event . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Configure an Alarm Event . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Configure a Calendar Event . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Configure a Time Event . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

Upload Event Settings from the Controller . . . . . . . . . . . . . . . . . . 81

Download Event Settings from the Controller . . . . . . . . . . . . . . . 81

Save the Event Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Load the Event Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Close the Event Settings Dialog Box . . . . . . . . . . . . . . . . . . . . . . . 82

Debug the Controller Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Open the Controller Debug Dialog Box . . . . . . . . . . . . . . . . . . . . 83

Toggle between Online and Offline Debugging . . . . . . . . . . . . . . 84

Set the Scan Time for the Online Debugging Mode . . . . . . . . . . . 85

Add a Register Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Delete a Register Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Rename a Register Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Add Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Edit a Register . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Delete a Register . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Read the Controller-Run Parameters . . . . . . . . . . . . . . . . . . . . . . . 89

Clear Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Adjust the System Time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Close the Controller Debug Dialog Box . . . . . . . . . . . . . . . . . . . . 91

Initialize the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

Open the Controller Initialize Dialog Box . . . . . . . . . . . . . . . . . . . 92

Switch Controller into Service Mode . . . . . . . . . . . . . . . . . . . . . . . 92

Initialize DataSite Workbench . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

Reset the Controller Communication Parameters . . . . . . . . . . . . . 94

Reset the Register Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

Publication 1758-UM002D-EN-P - October 2010

DataSite Flow Configuration Utility (DS FloConfig)

Table of Contents 7

Reset the DNP3 Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

Test the Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

Initialize the File System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

Display System Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

Clear the Status Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

Allocate Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

Read and Write Registers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

Modbus Register for Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

Chapter 2

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Hardware and Software Requirements . . . . . . . . . . . . . . . . . . . . . . . . 107

Start DS FloConfig. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

Create a New Project File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

Open a Project File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

Open a Recent Project File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

Close DS FloConfig. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

Configure PC Communication Settings . . . . . . . . . . . . . . . . . . . . . . . 112

Open the PC Communication Dialog Box. . . . . . . . . . . . . . . . . . 112

Set Up PC Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

Configure FLO Communication Settings. . . . . . . . . . . . . . . . . . . . . . 115

Open the FLO Communication Dialog Box . . . . . . . . . . . . . . . . 115

Configure Serial Port Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

Configure TCP/IP Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

Lower Power Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

Set the Resource Number (Optional) . . . . . . . . . . . . . . . . . . . . . . 119

Change the Communication Password. . . . . . . . . . . . . . . . . . . . . 120

Configure FLO RTC Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

Open the FLO RTC Dialog Box . . . . . . . . . . . . . . . . . . . . . . . . . 121

Read the Real-Time Clock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

Calibrate the Real-Time Clock (RTC). . . . . . . . . . . . . . . . . . . . . . 122

Set the Contract Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

Record Flow Results for a Meter Run. . . . . . . . . . . . . . . . . . . . . . . . . 124

Display the Flow Results of a Meter Run. . . . . . . . . . . . . . . . . . . 124

Perform a Flow Calculation Test . . . . . . . . . . . . . . . . . . . . . . . . . 131

Display the Field Parameters of a Meter Run. . . . . . . . . . . . . . . . 132

Select the Measurement System . . . . . . . . . . . . . . . . . . . . . . . . . . 134

Enable a Meter Channel and Its Accumulation Calculation . . . . 135

Set the Flow Rate Calculation Interval . . . . . . . . . . . . . . . . . . . . . 136

Select the Gas Flow Calculation Standard (AGA3/AGA7) . . . . 136

Configure AGA3 Process Parameters . . . . . . . . . . . . . . . . . . . . . 137

Configure AGA7 Process Parameters . . . . . . . . . . . . . . . . . . . . . 139

Configure Field Signal Parameters for the AGA3 Standard . . . . 140

Configure Field Signal Parameters for the AGA7 Standard . . . . 143

Select an AGA8 Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144

Acquire the Gas Component Parameter values . . . . . . . . . . . . . . 149

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8 Table of Contents

Configure the Historical Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

Configure the Daily Historical Records . . . . . . . . . . . . . . . . . . . . 152

Configure the Hourly Historical Records. . . . . . . . . . . . . . . . . . . 154

Load the Configuration from the PC . . . . . . . . . . . . . . . . . . . . . . 156

Save the Configuration to the PC . . . . . . . . . . . . . . . . . . . . . . . . . 156

Upload the Configuration from the Controller . . . . . . . . . . . . . . 156

Download the Configuration to the Controller . . . . . . . . . . . . . . 157

View Historical Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

Sort Historical Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

Configure Alarm Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

Open the Alarm Config dialog box . . . . . . . . . . . . . . . . . . . . . . . 161

Enable an Alarm Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . 163

Insert an Alarm Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

Disable an Alarm Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . 166

Delete an Alarm Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . 167

Load Alarm Configurations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167

Save Alarm Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167

Upload Alarm Configurations. . . . . . . . . . . . . . . . . . . . . . . . . . . . 168

Download Alarm Configurations . . . . . . . . . . . . . . . . . . . . . . . . . 168

View Alarm Event Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

Sort Alarm Event Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

Understand the Alarm Record Format. . . . . . . . . . . . . . . . . . . . . 172

View Event Records. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

Sort Event Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175

Understand the Event Record Format . . . . . . . . . . . . . . . . . . . . . 176

Calibrate the Meter Sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180

Open the Force Signals dialog box . . . . . . . . . . . . . . . . . . . . . . . . 180

Set Forced Values for Field Signals. . . . . . . . . . . . . . . . . . . . . . . . 180

Calibrate the Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183

Complete the Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184

Initialize the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185

Open the Controller Initialization dialog box . . . . . . . . . . . . . . . 185

Switch Controller into Service Mode . . . . . . . . . . . . . . . . . . . . . . 185

Reset the Communication Parameters . . . . . . . . . . . . . . . . . . . . . 189

Reset the Register Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190

Reset the AGA Flow Parameters . . . . . . . . . . . . . . . . . . . . . . . . . 190

Rebuild the AGA Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193

Delete the DataSite Workbench Program . . . . . . . . . . . . . . . . . . 193

Clear the DNP3 Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193

Initialize the File System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194

Display System Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195

Clear Status Message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195

Configure the Scan Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196

Understand the Scan Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196

Open the Scan Settings Dialog Box . . . . . . . . . . . . . . . . . . . . . . . 200

Edit a Scan Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201

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Table of Contents 9

Insert a Scan Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202

Delete a Scan Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202

Copy a Scan Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203

Paste a Scan Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203

Paste a Scan Block to Multiple Rows . . . . . . . . . . . . . . . . . . . . . . 205

Use the Shortcut Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208

Load the Scan Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208

Save the Scan Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209

Upload the Scan Settings from the Controller . . . . . . . . . . . . . . . 209

Download the Scan Settings to the Controller. . . . . . . . . . . . . . . 209

Clear the Error Count . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209

Close the Scan Settings Dialog Box . . . . . . . . . . . . . . . . . . . . . . . 209

Configure HART Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210

Open the HART Dialog Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210

Understand HART Commands . . . . . . . . . . . . . . . . . . . . . . . . . . 212

Insert a HART Scan Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223

Edit a HART Scan Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224

Delete a HART Scan Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226

Copy a HART Scan Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226

Paste a HART Scan Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226

Paste a HART Scan Block to Multiple Rows . . . . . . . . . . . . . . . . 228

Use the Shortcut Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229

Load the HART Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230

Save HART Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230

Upload the HART Settings from the Controller . . . . . . . . . . . . . 230

Download the HART Settings to the Controller . . . . . . . . . . . . . 230

Clear the Error Count . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231

DataSite DNP3 Configuration Utility (DS DNP3)

Chapter 3

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233

DNP3 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233

DNP3 Protocol Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235

DNP3 Data Object Library. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235

DNP3 Class Objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236

DNP3 Internal Indication (IIN) Sign . . . . . . . . . . . . . . . . . . . . . . 236

SDNP3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237

SDNP3 Network Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237

SDNP3 Data Scan Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239

SDNP3 Channel and Session . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239

SDNP3 Data Objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241

SDNP3 Data Points and Database . . . . . . . . . . . . . . . . . . . . . . . . 242

SDNP3 Session I/O Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243

Start DS DNP3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244

Configure PC Communication Settings . . . . . . . . . . . . . . . . . . . . . . . 245

Configure the PC Communication . . . . . . . . . . . . . . . . . . . . . . . . 245

Configure DS DNP3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248

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Extension Modbus Protocol for DataSite Controllers (1758-FLO)

Configure the DS DNP3 Database. . . . . . . . . . . . . . . . . . . . . . . . 248

Configure a DS DNP3 Channel . . . . . . . . . . . . . . . . . . . . . . . . . . 252

Download the Configuration file . . . . . . . . . . . . . . . . . . . . . . . . . 256

Upload the Configuration file . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257

Save the Configuration file . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257

Operation and Data Validation Example . . . . . . . . . . . . . . . . . . . . . . 258

Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258

Chapter 4

Modbus Register Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267

Modbus Register Range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268

Modbus Registers for Physical I/O Hardware. . . . . . . . . . . . . . . 269

Modbus Registers used by the 1758-FLO Controllers . . . . . . . . 270

Modbus Registers for Contract Time . . . . . . . . . . . . . . . . . . . . . . 276

Modbus Registers for the Power Shutdown Time. . . . . . . . . . . . 277

Modbus Registers for Reading Gas Component Parameters . . . 277 Addresses Associated with the Extension Modbus Protocol Commands 281

Pass Code for User . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281

Command List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282

Command Number 1: Correct the System Time . . . . . . . . . . . . . 283

Command Number 2: Set the Pass Code . . . . . . . . . . . . . . . . . . . 284

Command Number 3: Set the Device Name . . . . . . . . . . . . . . . . 285

Command Number 4: Read the Device Name . . . . . . . . . . . . . . 285

Command Number 5: Disable/Enable the Flow Calculation. . . 286

Command Number 6: Read the Disable/Enable Flow Calculation

Setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287

Command Number 7: Set the Transaction (Contract) Time. . . . 288

Command Number 8: Read the Transaction (Contract) Time . . 288

Command Number 9: Set Up the Input Signal Test . . . . . . . . . . 289

Command Number 10: Read the Input Signal Test. . . . . . . . . . . 290

Command Number 11: Disable/Enable the Accumulation

Calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291

Command Number 12: Read Disable/Enable Setting for

Accumulation Calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292

Command Number 13: Set the Input Parameters . . . . . . . . . . . . 292

Command Number 14: Read the Input Parameters . . . . . . . . . . 294

Command Number 15: Set the Alarm Range of Input Parameters .

295

Command Number 16: Read the Alarm Range of Input Parameters

297

Command Number 17: Set Up the Calculation Input Parameters . .

298

Command Number 18: Read the Calculation Input Parameter . 301

Command Number 19: Set Up the Gas Component Parameter. 303

Command Number 20: Read the Gas Component Parameter . . 307

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Table of Contents 11

Command Number 21: Reset Accumulation . . . . . . . . . . . . . . . . 308

Command Number 22: Get Daily History. . . . . . . . . . . . . . . . . . 309

Command Number 23: Get Hourly History . . . . . . . . . . . . . . . . 311

Command Number 24: Read Alarm Logs . . . . . . . . . . . . . . . . . . 313

Command Number 25: Read New Alarm Logs. . . . . . . . . . . . . . 314

Command Number 26: Read Event Logs . . . . . . . . . . . . . . . . . . 315

Command Number 27: Read New Event Logs . . . . . . . . . . . . . . 317

Command Number 28: Disable/Enable the Automatic Components

Analysis Instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 318

Command Number 29: Read the Flag of Getting Gas Component

Parameters from the Gas Component Analyzer . . . . . . . . . . . . . 319

Command Number 30: Acknowledge Alarms . . . . . . . . . . . . . . . 319

Command Number 31: Acknowledge Events . . . . . . . . . . . . . . . 320

Chapter 5

1758-FLO DataSite Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324

Information Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325

Short Integer Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325

Long Integer Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 329

Floating Point Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 329

Hourly and Daily History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337

Event and Alarm Logs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 339

Global Event Codes for Modbus Protocols

Chapter 6

Global Event Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343

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Chapter

IMPORTANT

DataSite Configuration Settings Utility (DS Settings)

This chapter provides information on the configuration settings utility, DS Settings.

Use this tool to configure the 1758-RTU DataSite controllers only.

Introduction

DS Settings is a configuration software for 1758-RTU DataSite controllers. DS Settings provides the following functions:

• PC Communication Settings

This function lets you set up the communication mode and parameters for the DataSite controller to be connected to the PC via the serial port or the Ethernet (TCP/IP) port.

• Controller Communication Settings

This function lets you set up the controller parameters, such as serial port parameters or Ethernet parameters, and low-power settings.

• Scan Settings

This function lets you configure Modbus master serial messages to Modbus slave devices.

• Event Settings

This function lets you configure four types of real-time clock (RTC) interruption events, namely system events, alarm events, calendar events and time events.

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• Controller Debug

This function lets you use test registers and retrieve data from the DataSite controller for online or offline debugging of the user programs you have written for the controller in DataSite Workbench.

• Controller Initialize

14 DataSite Configuration Settings Utility (DS Settings)

This function lets you initialize the DataSite controller back to factory defaults.

• HART Settings

This function lets you configure and send HART commands.

Hardware and Software Requirements

To install DS Settings, you need the following:

• an IBM-compatible PC with at least a 80486 microprocessor

(Pentium-166 and above),

• a CD-ROM drive,

• at least 70 MB of free hard disk space,

• at least 32 MB of memory (64 MB recommended),

• a VGA graphic card, and

• Windows NT 4.0, Windows 2000, or Windows XP Professional.

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DataSite Configuration Settings Utility (DS Settings) 15

Project browser

Editor window

Status bar

Toolbar

Menu bar

Start DS Settings

Follow these steps to start DS Settings.

1. Start Microsoft Windows.

2. Click Start > Programs > Rockwell Software > DataSite Products >

DataSite Tools > DS Settings.

The DS Settings window appears. The default project file name is Project.

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16 DataSite Configuration Settings Utility (DS Settings)

Create a New Project

Follow these steps to create a new project.

1. From the File menu, choose New Project.

2. Enter the project name, for example, DS_RTU.prj.

3. Click OK.

The New Project dialog box appears.

The new project file, DS_RTU.prj in this example, is created in C:\Program Files\Rockwell Automation\DS Settings\DS Settings Project.

The file is opened in the project browser.

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Save a Project

Follow this step to save a project using its current file name.

• From the File menu, choose Save.

The project file, DS_RTU.prj is saved in the current location. In this example, it is C:\Program Files\Rockwell Automation\DS Settings\DS Settings Project.

Follow these steps to save the project into a different file.

1. From the File menu, choose Save As.

DataSite Configuration Settings Utility (DS Settings) 17

The Save As dialog box appears.

2. Browse to the location you want to store the project file in and enter the

new file name.

3. Click Save.

Open a Project

Follow these steps to open a project.

1. From the File menu, choose Open.

2. Browse to the location of the project file you want.

3. Select the project file and click the Open button.

The DS Settings window appears.

Close DS Settings

Follow this step to close DS Settings.

• From the File menu, choose Exit.

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18 DataSite Configuration Settings Utility (DS Settings)

Configure PC Communication Settings

The DataSite controller can be connected to the PC via the serial port or the Ethernet (TCP/IP) port. Use PC Communication Settings to set up the communication mode and parameters for this connection.

Follow these steps to configure PC Communication settings:

1. From the Tools menu, choose PC Communication Settings.

The PC Communication Settings dialog box appears.

2. From the Connection Type pull-down menu, choose the type of

communication port used between the PC and the DataSite controller:

• For Ethernet communication mode, choose TCP/IP Server.

• For Serial port communication mode, choose your PC’s COM port

from one of the COM ports (COM1…COM10).

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DataSite Configuration Settings Utility (DS Settings) 19

3. If you have chosen TCP/IP Server, set up the parameters for the

TCP/IP connection.

Parameters for TCP/IP Communication

Parameter Description Default Value

Station number Station corresponding to the DataSite

controller communication Ethernet port.

IP address IP address corresponding to the Ethernet

communication port of the DataSite controller. The address is in the format, xxx.xxx.xxx.xxx, made up of four octets with each octet ranging between 0 and 255.

Port no. Port corresponding to the DataSite

controller.

192.168.100.75

502

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20 DataSite Configuration Settings Utility (DS Settings)

TIP

4. If you have chosen a COM port, set up the parameters for the serial port

connection.

Parameters for Serial Port Communication

Parameter Value range

Station number 1…247 Baud rate (bps) 2400, 4800, 9600, 14400, 19200, 38400, 56000, 57600 Timeout (1 s) 1…10 Delay time (1 ms) 0…3000

5. To confirm the PC settings and close the window, click OK.

To cancel the configuration and close the window, click Cancel.

When you click OK, the system will automatically save the PC settings into a default file. The file name is PC Communication Parameter.cfg, located in the current project directory.

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DataSite Configuration Settings Utility (DS Settings) 21

TIP

Configure Controller Communication Settings

Use Controller Communication settings to set controller parameters, such as serial port parameters or Ethernet parameters, and low-power settings.

Follow this step to open the Controller Communication Settings dialog box.

• From the Tools menu, choose Controller Communication Settings.

The Controller Communication Settings dialog box appears. The file, Controller Communication Parameter.esy, located in the current project directory, is displayed in the project browser file pane.

You can also double-click the Controller Communication Parameter.esy file in the project browser file pane to open the PC Communication Settings picture.

The Information box displays a status message after each software operation. For example, if a file is loaded successfully, the message, "Load from file successful" appears in the Information box.

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22 DataSite Configuration Settings Utility (DS Settings)

TIP

Configure Serial Port Settings

Follow these steps to configure the serial port.

1. In the Serial Ports Settings box, double-click the row for the serial port

you want to configure.

The Serial Ports Settings dialog box appears.

2. Set up the parameters of the selected serial port.

You can also select another serial port from the COM pull-down menu, and set up the parameters for that port.

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DataSite Configuration Settings Utility (DS Settings) 23

This table shows the options and/or value range available for each parameter.

Serial port parameters

Parameter Parameter Options or Value Range

COM COM1, COM2 Station 1…247 Protocol Modbus RTU, Modbus ASC, DS Workbench (only for

COM2), None Master/Slave state Master, Slave Duplex Full, Half Baud rate 2400, 4800, 9600, 14400, 19200, 38400, 56000, 57600 Parity Even, Odd, None Data bits 7, 8 Stop bits 1, 2 Port type RS232, RS485 Timeout (in units of 10 ms) 1…1000 Delay time (in units of 10 ms) 0…300

3. To save the settings and close the Serial Ports Settings dialog box, click

OK. To close the dialog box without saving the settings, click Cancel.

4. Click Download.

The new settings are applied to the DataSite controller.

The following sections provide more information on some of the parameters for the serial port.

Protocol

When customizing the communication protocol, it is recommended that you set the protocol as "None". You can then use flags in DataSite Workbench to program the customized communication protocol. The flags corresponding to each serial port are shown in the following table:

Flags in DataSite Workbench for serial ports

Flag Description

US1_RX US1 receiving task for US1 customized protocol US2_RX US2 receiving task for US2 customized protocol

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24 DataSite Configuration Settings Utility (DS Settings)

TIP

Master/Slave State

The serial port scan block can be configured in the master state to acquire data from the slave serial communication equipment connected in a certain time interval. In the slave state, the DataSite controller can receive commands from the host, generate and return response message. For more information, see the

Configuration Example

Timeout

In the master state, timeout is the maximum length of waiting time after a command is sent. No new commands are sent while waiting for a response. If no response is received after timeout, an error message box will be displayed to inform you. You will then be prompted to send a new command.

on page 50.

Verify the protocol setting. If you set the protocol as "None", the scan and the trigger scan function blocks will not run properly even if the Master/Slave state is set correctly.

Timeout is not applicable in other states.

Delay Time

In the master state, delay time is the maximum length of waiting time for the next send command after one send/receive cycle is completed. This setting can help prevent communication errors caused by a slower response of the slave communication equipment connected.

In the slave state, delay time is the maximum length of waiting time for a response to be returned after a command is received. This setting can help prevent communication errors caused by a slower response of the master communication equipment.

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DataSite Configuration Settings Utility (DS Settings) 25

TIP

Configure TCP/IP Settings

Follow these steps to configure the Ethernet port.

1. In the TCP/IP Settings box, double-click the row for the TCP/IP port

you want to configure.

The TCP/IP Settings dialog box appears.

2. Set up the parameters of the selected TCP/IP port.

This table shows the value range for each parameters.

TCP/IP port parameters

Parameter Parameter Value Range

NET (Ethernet card) NET0 MAC address xx:xx:xx:xx:xx:xx

6 integers in hexadecimal format. For example, 00:00:BC:60:61:D0. The MAC address is read-only.

IP address xxx.xxx.xxx.xxx

4 octets with each octet ranging from 0…255.

Port no. 502

The port number of DS Settings TCP/IP port is defined as 502 when the PC is connected to the DataSite controller.

If you change the IP address, the DataSite controller will cycle power automatically.

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26 DataSite Configuration Settings Utility (DS Settings)

3. To save the settings and close the TCP/IP Settings dialog box, click OK.

Register IP Settings

The subnet mask and default gateway settings allow you to determine the DataSite controllers that you want to establish communication with in the network. This allows you to manage your network more efficiently.

To close the dialog box without saving the settings, click Cancel.

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DataSite Configuration Settings Utility (DS Settings) 27

IMPORTANT

Lower the Power Consumption

The options in the Power Enable group allow you to shut the power supply to some parts of the DataSite controller to lower power consumption.

Follow these steps to lower power consumption.

1. Under Power Enable in the Controller Communication Settings dialog

box, clear the check boxes for the parts that can go to sleep:

• COM1 port

• Ethernet port

• LED indicators

If you are still using a port, do not clear its check box under Power Enable. Otherwise, communication may be interrupted. For example, when the DataSite controller is communicating via the Ethernet port, do not shut the power supply of the Ethernet port.

2. Click Download.

The settings are applied to the DataSite controller.

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28 DataSite Configuration Settings Utility (DS Settings)

Display the Default Settings

Follow this step to display default values.

• Click Default.

The message, "Default settings enabled." appears in the Information box.

Serial Port Settings (Factory Default)

Parameter Name Parameter Value

Station 1 Master/Slave state Slave Duplex Full Baud rate (bps) 9600 Parity None Data bits 8 Stop bits 1 Port type RS232 Timeout (10ms) 100 Delay time (10 ms) 0

Ethernet Port Settings (Factory Default)

Parameter Name Parameter Value

Ethernet card NET0 IP address 192.168.100.075 Basic port no. 502

Registration IP Address (Factory Default)

Parameter Name Parameter Value

Subnet mask 255.255.255.0 Default gateway 192.168.100.001

Power Enable Settings (Factory Default)

Parameter Name Parameter Value

COM1 (On-Off) Enable LED (On-Off) Enable Ethernet (On-Off) Enable

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DataSite Configuration Settings Utility (DS Settings) 29

Save the Controller Communication Settings

Follow this step to save the settings you have made.

• Click Save.

The controller parameter configuration is saved into the file, Controller Communication Parameter.esy.

If the file is saved successfully, the message "Save into file successful" will appear in the Information box.

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30 DataSite Configuration Settings Utility (DS Settings)

Load the Controller Communication Settings

Follow this step to load the settings. This will load the last saved configuration of the DataSite controller parameters.

• Click Load.

Alternatively, you may double-click the file, Controller Communication Parameter.esy, from the file pane of the project browser or choose Controller Communication Settings from the Tools menu.

If the file is loaded successfully, the message "Load from file successful" will appear in the Information box.

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