Operation
Manual
LIMITED WARRANTY
This product is warranted to be free from defects in material and /or workmanship for a period of 2 years from date of original installation, not to exceed 30 months from the date of manufacture.
Any component which proves to be faulty in material and/or workmanship will be replaced or repaired (at the option of Prince Castle, Inc.) without cost to the customer for parts and labor. This warranty covers on location service (i.e. trip charges and or mileage). Travel mileage is limited to
100 miles (200 Kilometers) round trip (one trip warranty) from an authorized service agency or its sub-service agency.
This warranty is subject to the following exceptions/conditions:
•Use of any non-genuine Prince Castle parts voids this warranty.
•All labor to be performed during regular work hours. Overtime premium (the incremental amount) will be charged to the customer.
•Damage caused by carelessness, neglect and/or abuse (e.g., dropping, tampering or altering parts, equipment damaged in shipment, by fire, flood or an act of God) is not covered under this warranty.
•All problems due to operation at voltages other than that specified on equipment nameplates are not covered by this warranty. Conversion to correct voltage is the customer’s responsibility.
•This equipment must be serviced by Prince Castle Authorized Service Agency or a Prince Castle Service Technician during the warranty period.
Note: When connected to the Kitchen Minder, the Transfer and Daypart functions are disabled on the button bar.
Product Holding Bin
DHB-BK Series (with Prince Castle Button Bar)
TABLE OF CONTENTS |
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Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2 |
Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2 |
Product Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2 |
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
3 |
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
3 |
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
5 |
Setting the Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
5 |
Calibrating Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
6 |
Selecting Breakfast and Regular Menus . . . . . . . . . . . . . . . . . . . . . . . |
7 |
Programming the Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
7 |
Changing the Hold and Cook-More Times . . . . . . . . . . . . . . . . . . . . . |
8 |
Changing Product Names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
9 |
CastleNet® Communications Network . . . . . . . . . . . . . . . . . . . . . . . . |
10 |
Factory Presets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
11 |
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
12 |
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
12 |
Exploded View and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
13 |
355 East Kehoe Blvd. • Carol Stream, IL 60188 USA Telephone: 630-462-8800 • Toll Free: 1-800-PCASTLE Fax: 630-462-1460 • www.princecastle.com
541-520revE-EN |
Printed in USA 4/06 © 2006 |
Product Holding Bin
DHB-BK Series
Safety Information |
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Electrical Specifications |
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WARNING |
Model No. |
Volts |
Watts |
Amps |
Hz |
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Indicates information important to the proper operation of the |
DHB-BK1C |
208 – 240 |
2500 |
8.7 – 10.5 |
50/60 |
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unit. Failure to observe may result in damage to the |
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equipment and/or severe bodily injury or death. |
DHB-BK3C |
208 – 240 |
2500 |
8.7 – 10.5 |
50/60 |
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DHB-BK5C |
220 – 240 |
2300 |
10.0 |
50/60 |
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CAUTION |
DHB-BK7C |
220 – 240 |
2300 |
10.0 |
50/60 |
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Indicates information important to the operation of the unit. Failure to observe may result in damage to the equipment.
Product Identification
Components
Button Bar
LED Timers (tri-color)
(qty. 8)
Temperature Control |
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Pan Covers |
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Panel |
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Only used with broiled products |
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(Fried products do not require covers) |
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Pan Racks |
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Power On/Off Switch
UP and DOWN Arrow
Buttons
Pan Buttons |
Upper Pan Displays |
DAYPART/ENTER |
(qty. 8) |
(qty. 4) |
Button |
Burger King Logo |
Lower Pan Displays |
BKFT (Breakfast) LED |
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Button |
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(qty. 4) |
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Transfer Button |
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REG (Regular Menu) LED |
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Important
Prince Castle reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.
Printed in USA 4/06 © 2006 |
2 |
541-520revE-EN |
Product Holding Bin
DHB-BK Series
Installation
Remove the unit from the carton and inspect for signs of damage. If there is damage to the unit:
•notify the carrier within 24 hours of delivery
•save carton and packaging materials for inspection purposes
•contact your local dealer, or if purchased directly, the Prince Castle Sales Department at 800-722-7853 or 1-630-462-8800 to arrange for a replacement unit.
Verify that the following parts have been received.
• 1 pan cover kit
NOTE: When installing this unit, the ambient temperature at the mounting site should not exceed 100°F.
Plug the power cord into the proper electrical receptacle. All electrical connections must be in accordance with local electrical codes and any other applicable codes.
If the unit is to be networked with other Prince Castle units, refer to the CastleNet® Communication Network section in this manual for installation instructions.
1 Turn power On/Off switch (A) to ON position.
Load pan covers (if used) onto pan racks and insert racks into the unit.
Operation
2
Press all PAN buttons.
The PAN displays will show the assigned product name.
(A)
Allow 20 minutes for heaters to reach operating temperature. The Temperature Display will read “----” until unit is warmed up, then display will show preprogrammed operating temperature.
3 LED Timing Status
EGGS EGGS
LED Timers
RED (steady) = Ready for product
RED (flashing) = Discard product
GREEN (steady) = Oldest product, use first
GREEN (flashing) = Cook more product
YELLOW (steady) = Newer product, use green first
YELLOW (flashing) = Cook more product
EGGS |
EGGS |
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If no product is assigned, the |
BKFT (Breakfast) or |
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display will be dim and show “----”. |
REG (Regular Menu) |
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Pressing the PAN button will not |
will be lit depending on |
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activate the timer if “----” is |
pre-programmed menu. |
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displayed. Pressing PAN button |
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when product name is displayed |
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will start timing cycle. |
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4 When LED is steady RED, load product and press the PAN button.
If more than one pan is active for a product, the LED for the first pan loaded will turn from RED to GREEN.
The LED for the 2nd pan loaded will turn from RED to YELLOW.
An LED timer can be stopped (cancelled) at any time by pressing and releasing the corresponding PAN button.
If only one pan is active for a product, the LED will turn from RED to GREEN.
541-520revE-EN |
3 |
Printed in USA 4/06 © 2006 |
Product Holding Bin
DHB-BK Series
Operation (continued)
When any of the timer LEDs flash, cook more product or remove 5 and discard product as indicated.
6 |
Product, along with any remaining time, can be transferred from |
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one cavity to another as follows: |
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A. Press and release the |
C. Press and release the |
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TRANSFER button. All displays |
TRANSFER button again. |
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will flash between bright and |
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dim. |
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GREEN (flashing) = Cook more product YELLOW (flashing) = Cook more product RED (flashing) = Discard product
WARNING
Hot surfaces.
B. Press and release the PAN |
D. Move the product. Press and |
button of the product to be |
release the PAN button for the |
moved. All displays except this |
new location. The new location |
one will stop flashing. |
will finish timing the product. |
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When the transferred pan |
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timing expires, location will |
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revert to original menu setting. |
NOTE: If product transfer is not completed within a pre-programmed transfer time, the transfer will be cancelled. See your Manager.
7 |
To change a menu selection for a specific pan cavity, use the following steps: |
A.Press and hold the BURGER KING LOGO button for 6 seconds. All PAN displays will show “PROG”. All LED Timers will be RED.
D. Press the UP or DOWN Arrow |
E. Press the DAYPART/ENTER |
button to scroll to the desired |
button to select the menu item. |
menu item. |
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PROG |
PROG |
PROG |
PROG |
PROG |
PROG |
PROG |
PROG |
B.Press and hold the DAYPART/ENTER button. The display next to the DAYPART/ENTER button will display the menu choices. While holding the DAYPART/ENTER button, press the UP or DOWN Arrow button to scroll through the menu choices.
C.Press a PAN button to change the menu. The LED Timer will change to YELLOW and the display will change from “PROG” to the assigned menu item.
F.Repeat steps A – E as required for other PAN displays. Press the BURGER KING LOGO button to exit the Program Mode.
NOTE: Up to six menu items may be programmed for each PAN button. In addition, a pan may be set as “not used” by assigning “----” as its product.
Printed in USA 4/06 © 2006 |
4 |
541-520revE-EN |
Product Holding Bin
DHB-BK Series
Operation (continued)
8 
To shut down the unit, turn the power On/Off switch (A) to OFF.
(A)
Cleaning
WARNING
Before performing any maintenance, turn the power switch to the OFF position and unplug the power cord from the electrical receptacle.
CAUTION
This unit is not watertight. Do not clean with a water jet/jet spray. Do not immerse the unit in water.
1.Turn the unit off and unplug the power cord from the electrical receptacle.
2.Remove the pan covers and pan racks. Wipe all parts and unit with a damp cloth. DO NOT use a green Scotch Bright pad cleaner, ice or water.
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Setting the Temperature |
1 |
The unit has two shelves, each with an upper and lower heater (four heaters total). |
The factory pre-set for the two upper heaters is 225°F. |
The factory pre-set for the two lower heaters is 195°F.
Each heater has a programmable range of 150° – 275°F.
Use the control below and the following steps to set the setpoint temperatures for each heater.
UPPER SHELF LED |
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TEMPERATURE DISPLAY |
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This LED will be lit to indicate upper shelf is |
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U = Upper Heater |
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selected. |
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L = Lower Heater |
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NOTE: The unit is preset to display temperature |
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PROG LED |
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in Fahrenheit. To display in Celsius, press and |
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This LED will be lit to indicate unit is in Program |
u225 |
hold the DOWN Arrow button immediately after |
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turning on the power switch. To switch back to |
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Mode. |
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Fahrenheit, press and hold the UP Arrow button |
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LOWER SHELF LED |
ACTUAL |
after turning on the power switch. |
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TEMP |
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This LED will be lit to indicate lower shelf is |
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selected. |
SET- |
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UP/DOWN ARROW BUTTONS |
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POINT |
Used with other Buttons to scroll through heater |
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ACTUAL TEMP BUTTON and LED |
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and temperature selections. |
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Press to display actual temperature for the |
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selected heater. LED will be lit when actual |
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temperature is displayed. |
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BURGER KING LOGO BUTTON |
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SETPOINT BUTTON and LED |
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Press to enter temperature selections. |
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Press to display setpoint temperature of a selected heater. LED will be lit when setpoint temperature is displayed.
NOTE: To reset all times and temperatures to the factory settings, turn the unit off, then press and hold the UP and DOWN Arrow buttons simultaneously while turning the unit back on. A “P” will appear in the display and all times and temperatures will be reset to original factory settings.
541-520revE-EN |
5 |
Printed in USA 4/06 © 2006 |
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