Service
Manual
Vertical Toaster
DCFT-MCD Series
Product Identification
Big Mac Club Bun In-Feed |
Heel and Crown Bun In-Feed |
Display |
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Indicator Light |
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Power Switch |
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Adjustment |
Menu |
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Knobs |
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Button |
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Left and Right |
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Scroll Buttons |
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Display |
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LIMITED WARRANTY
This product is warranted to be free from defects in material and/ or workmanship for a period of two (2) years from date of original Installation, not to exceed 30 months from date of shipment from our factory. Any part or component which proves to be faulty in material and/or workmanship within the warranty period will be replaced or repaired (at the option of Prince Castle, Inc.) without cost to the customer for parts or labor.
This warranty is subject to the following exceptions/conditions:
Use of any non-genuine Prince Castle parts voids this warranty and all work must be performed by an authorized Prince Castle Service Agent.
All labor shall be performed during regular work hours. Overtime premium will not be covered.
Travel charges are limited to 200 kilometers (100 miles) round trip, 2 hours travel time, one trip per repair.
Damage caused by carelessness, neglect, and/or abuse (e.g., using wrong current, dropping, tampering with or altering electrical components, or improper cleaning) is not covered.
Equipment damaged in shipment, by fire, flood or an act of God is not covered.
Damage to non-stick coated surfaces is not covered by this warranty.
TABLE OF CONTENTS
Product Identification . . . . . . . . . . . . . . . . . . . . . . .1
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . 2
Important . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Electrical Specifications . . . . . . . . . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Management Programming . . . . . . . . . . . . . . . . . 7
Lighter/Darker Adjustment. . . . . . . . . . . . . . . . . .11
Release Sheet Replacement Instructions. . . . . . 12
Club Belt Replacement Instructions. . . . . . . . . . .13
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . 15
Optional Accessory. . . . . . . . . . . . . . . . . . . . . . . 16
Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
INFORMATION
355 East Kehoe Blvd. • Carol Stream, IL 60188 USA Telephone: 630-462-8800 • Toll Free: 1-800-PCASTLE Fax: 630-462-1460 • www.princecastle.com
WARNING
Before first use of this equipment, read these instructions!
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Vertical Toaster
DCFT-MCD Series
Safety Information
WARNING
Indicates information important to the proper operation of the unit. Failure to observe may result in damage to the equipment and/or severe bodily injury or death.
CAUTION
Indicates information important to the operation of the unit. Failure to observe may result in damage to the equipment.
GENERAL
This appliance is designed for toasting bread products in a commercial McDonald’s kitchen. The dimensions of the bread products as defined by McDonald’s.
CAUTION
Do not hose down or use a water jet on the unit. Keep the unit away from running water. Disconnect power cord before performing any cleaning or maintenance.
CAUTION
Equipment must be elevated from the floor at all times during cleaning and operation.
Important
Prince Castle reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.
Electrical Specifications
DCFT-MCDAU 240VAC, 6500W, 50 Hz, 1 Ph.
DCFT-MCDCE 200-240VAC, 4500-6500W, 50/60 Hz, 1 Ph. DCFT-MCDNA 208VAC, 5075W, 60 Hz, 1 Ph.
DCFT-MCDNZ 230VAC, 6000W, 50 Hz, 1 Ph.
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Vertical Toaster
DCFT-MCD Series
Installation
Unpack and inspect. Remove the unit from the carton and inspect for signs of damage. If there is damage to the unit:
Notify the carrier within 24 hours of delivery.
Save carton and packaging materials for Inspection purposes.
Contact your local dealer.
Verify parts. Verify that all parts have been received. When replacing parts use Prince Castle parts only.
Vertical Toaster.
Top Cover, Prince Castle Kit
Part Number 527-761S.
Release Sheet,
Prince Castle Kit Part Number 527-389S.
Place toaster on flat surface. Remove blue and/or white protective covering.
CAUTION
Two man lift, unit weight >60 kg (132 lbs). Appliance designed to be placed on a McDonald’s specified table
Follow daily PM procedures (for first time use).
Install wire bun chute. Slide the wire bun chute over the landing zone and into the toaster.
Wire Bun Rack,
Prince Castle Kit Part Number 527-346S.
Platen Recovery Tool and Pad,
Prince Castle Kit Part Number 527-778S.
Position the chute so that the rear of the chute is secured by 2 posts at the rear of the toaster.
Front edge of the wire bun chute should be positioned at the edge of the toaster landing zone.
Proper Installation of Wire Bun Chute
Improper Installation of Wire Bun Chute
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Vertical Toaster
DCFT-MCD Series
Install top cover.
Tighten screws on both sides of top.
Install release sheet over platen. 12.7 mm (1/2") of release sheet should extend below platen on both sides of platen.
Installation (continued)
Plug unit in. Plug unit into a grounded receptacle with a matching plug configuration.
WARNING
All electrical connections must be in accordance with local electrical codes and any other applicable codes.
If the supply cord is damaged, it must be replaced by the manufacturer, its service agent, or similarly qualified persons in order to avoid hazards.
To prevent an electric shock hazard, this device must be bonded to equipment in close proximity with an equipotential bonding conductor. This device is equipped with grounding lug for this purpose and is marked with the following symbol.
Adjust MFY/BOP setting. Toaster ships in MFY
10 mode (club heaters on). If this is a BOP store, change from MFY to BOP setting in programming mode to turn off club section heaters for additional energy savings.
BOP setting is only used when not toasting BigMac buns (for example, toaster used on white meat side of a BOP kitchen only).
Allow toaster to warm up. Allow toaster to warm up to at least 0°C/32°F before turning on or error messages may occur.
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Operation
Turn unit ON. Turn the On/Off switch located on back of toaster to ON. The Prince Castle DCFT screen will appear in the LCD display for 3 seconds.
(Make sure front and back doors are closed)
Wait through Warm-
Up. During Warm-Up, the LCD display will read “STATUS” and “PLEASE WAIT…”. Warm-Up time, is about 10-15 minutes.
During Warm-Up the front LED (Crew User Interface) blinks. A constant green light indicates that the toaster is ready.
WARNING
BURN/ELECTRICAL SHOCK HAZARD! Platen
sections are HOT and can cause severe burns or severe shock. Keep hands and objects out of the toaster unit! Failure to exercise caution may result in serious injury! Turn the unit off, unplug it and let it cool down
completely before touching or working on internal apparatus.
Watch for READY status. When ready temperature isreached, the LCD display will read “STATUS” and “READY”.
A constant green light at the front LED also indicates that the toaster is ready.
Vertical Toaster
DCFT-MCD Series
View temperatures, if desired. Pressing the TEMPERATURE
button once will display the front and rear platen actual temperatures.Pressing a second time will return the LCD display to the READY screen.
Choose the compression adjustments.
Dial the front platen adjustment knob for the product part (Regular Heel, etc.) that you will be toasting in the
unit. Dial the rear platen adjustment knob for the product part (Regular Crown, etc.) that you will be toasting in the rear of the unit.
Because of variances in bun production, it may be necessary to adjust the bun compression for the Crown and Heel. The Club compression is not adjustable. Increase bun compression if buns are toasted too light. Be careful not to over compress the buns.
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