Operation
Manual
Dual Continuous Feed Toaster
DCFT-BK
Product Identification
CONTROL PANEL |
LCD DISPLAY |
PRINCE CASTLE |
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LOGO BUTTON |
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MODE BUTTON
COMPRESSION |
UP AND DOWN |
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ADJUSTMENT |
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SCROLL BUTTONS |
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KNOBS |
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INFORMATION
BUTTON
ON/OFF SWITCH
LIMITED WARRANTY
This product is warranted to be free from defects in material and/or workmanship for a period of (1) year from date of original installation, not to exceed 18 months from date of shipment from our factory. Any part or component which proves to be faulty in material and/or workmanship within the warranty period will be replaced or repaired (at the option of Prince Castle, Inc.) without cost to the customer for parts or labor.
This warranty is subject to the following exceptions/conditions:
•Use of any non-genuine Prince Castle parts voids this warranty and all work must be performed by an authorized Prince Castle Service Agent.
•All labor shall be performed during regular work hours. Overtime premium will not be covered.
•Travel charges are limited to 100 miles (200 kilometers) round trip, 2 hours travel time, one trip per repair.
•Damage caused by carelessness, neglect, and/or abuse (e.g., using wrong current, dropping, tampering with or altering electrical components, or improper cleaning) is not covered.
•Equipment damaged in shipment, by fire, flood or an act of God is not covered.
•Damage to non-stick coated surfaces is not covered by this warranty.
TABLE OF CONTENTS
Product Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Important . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Management Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Programming Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Daily Planned Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Conveyor Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Exploded View and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Declaration of Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
355 EAST KEHOE BLVD. ~ CAROL STREAM, IL, 60188, USA PHONE: 630-462-8800 ~ TOLL FREE: 1-800-PCASTLE
FAX 630-462-1460 ~ WWW.PRINCECASTLE.COM
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Printed in USA 10/13 © 2013 |
Dual Continuous Feed Toaster
DCFT-BK
Safety Information
WARNING
Indicates information important to the proper operation of the unit. Failure to observe may result in damage to the equipment and/or severe bodily injury or death.
WARNING
Indicates information important to the operation of the unit. Failure to observe may result in damage to the equipment.
General
Important
Prince Castle reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.
Electrical Specifications
208-240V, 50/60 Hz, 2150-3100W Single Phase
This appliance is designed for toasting bread products in a commercial kitchen. The dimensions od the bread product are defined by customer.
Installation
Unpack and inspect. Remove the unit from the carton 1 and inspect for signs of damage. If there is damage to
the unit:
Note the carrier within 24 hours of delivery.
Save carton and packaging materials for inspection purposes.
Contact your local dealer, of if purchased directly, the Prince Castle Sales Department at 1-800-722- 7853 or 630-462-8800 to arrange for a replacement unit.
2 |
Verify parts. Verify that all parts have been received: |
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Dual Continuous Feed Toaster with two |
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conveyors. |
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Release Sheet Kit. |
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Conveyor adjustment tool. |
3 |
Place toaster on flat surface. Remove blue and/or white |
protective covering. |
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WARNING |
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Two man lift, unit weight >100 lbs. (45 kg). |
4 |
Remove packing. Remove the cardboard spacer |
holding the conveyors up for shipping. |
WARNING
Equipment must be elevated from the floor at all times during cleaning and operation.
5
Remove bun infeed by lifting from toaster.
6
Open conveyors.
Lift each conveyor up and out. Set conveyors down and remove all packing materials from the conveyors and from the interior o the units.
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Dual Continuous Feed Toaster
DCFT-BK
Installation (Continued)
7
Install release sheet. Place Teflon release sheet over the platen.
8
Close conveyors. Lift one conveyor, lining up its top mounting guides with the top conveyor mounting pins on the unit. Slide the conveyor in and down until it is securely in place. Repeat with the other conveyor.
9
Plug unit in. Plug unit into a grounded receptacle with a matching plug configuration.
WARNING
All electrical connections must be in accordance with local electrical codes and any other applicable codes.
This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience or knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved. Children shell not play with the appliance.
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Dual Continuous Feed Toaster
DCFT-BK
Operation
1
Turn unit ON.
Turn the On/Off switch located opposite the display panel to ON. The Prince Castle DCFT screen will appear in the LCD display for 3 seconds.
2
Wait through Warm-Up.
During warm-up, the LCD display will read “STATUS” and “WARMING…”.
Warm-Up time is about 10-15 minutes.
3 |
WARNING |
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BURN/ELECTRICAL SHOCK HAZARD!
STATUS
WARMING...
Platen sections are HOT and can cause severe burns or severe shock. Keep hands and objects out of the toaster unit! Failure to exercise caution may result in serious injury! Turn the unit off, unplug it and let it cool down completely before touching or working on internal apparatus.
4 |
Observe conveyor. Conveyors have been adjusted at |
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the factory. However, if their motion appears jerky or |
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you hear a “skipping” sound, the gears may have been |
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disturbed. See Conveyor Adjustment for details. |
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5 |
Observe conveyor. |
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Conveyors have been |
STATUS |
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adjusted at the factory. |
READY |
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However, if their motion |
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appears jerky or you |
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hear a “skipping” |
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sound, the gears may have been disturbed. See Conveyor Adjustment for details.
6 |
Rear Compression |
Adjustment Knob |
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Choose the compression |
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adjustments. |
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Dial the two front compression adjustment knobs for the products part (Regular Crown, etc.) that you will be toasted in the front of the unit. Dial the two rear compression adjustment knobs for the product part (Regular Heel, etc.) that you will be toasting in the rear
of the unit.
STATUS
READY
Watch for READY status.
When ready temperature is reached, the LCD display will read “STATUS” and “READY”.
7
Begin continuous feeding.
Feed product into top of DCFT, sending the correct product parts down the front and rear of the unit. The sides to be toasted should face the platen. Toasted product will exit at the base of the DCFT.
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Dual Continuous Feed Toaster
DCFT-BK
Management Programming
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Enter program screens. |
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1 |
Press and hold the PRINCE |
STATUS |
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CASTLE logo button for 6 |
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seconds. The
READY
PROGRAMMING VERSION screen will appear in the LCD display for 10 seconds. From the PROGRAMMING VERSION screen, you may: A. Press the DOWN scroll
button once to adjust toast time.
B.Press the DOWN scroll button twice to choose Fahrenheit or Celsius.
C.Press the DOWN scroll button three times to adjust temperature.
D.Press the DOWN scroll button four times to change language.
E.Press the PRINCE CASTLE logo button or leave
the controls inactive for 10 seconds to exit
PRINCE CASTLE LOGO BUTTON
2 |
Choose Toast Time. From |
TOAST |
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the PROGRAMMING |
TIME |
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VERSION screen, press the DOWN scroll button once. From the TOAST TIME screen that appears, press the MODE button.
MODE BUTTON
A.From the TOAST TIME screen that appears, use the UP and DOWN scroll buttons to select TIME. (8 to 36 sec.)
UP/DOWN SCROLL BUTTONS
B.Accept the new time by pressing the MODE button to return to the TOAST TIME screen.
NOTE: To return without accepting the new setting, press the PRINCE CASTLE logo
button.
MODE BUTTON
TOAST TIME 12 5
TOAST TIME 12 5
3 Choose Fahrenheit or Celsius. From the PROGRAMMING VERSION screen, press the DOWN scroll button twice. From the SELECT F/C screen that appears, press the MODE button.
MODE BUTTON
A.From the SET F/C screen that appears, use the UP and DOWN scroll buttons to select TEMP = F (Fahrenheit) or TEMP = C (Celsius).
UP/DOWN SCROLL BUTTONS
B.Accept the new scale by pressing the MODE button to return to the SELECT F/C screen.
NOTE: To return without accepting the new setting, press the PRINCE CASTLE logo button.
MODE BUTTON
SELECT
F/C
SET F/C TEMP C
SET F/C TEMP F
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