Operation Manual
Popeyes Chicken Holding Bin
DHB2PT-60P
Product Identification
Prince Castle's DHB2PT-60P Chicken Holding Bin is designed for the Popeyes system to hold all your bone-in fried chicken better than ever before. Capable of holding up to 360 pieces of chicken, the DHB2PT-60P is designed to both hold and merchandise Popeyes’ chicken in a dual line store format.
LIMITED WARRANTY
This product is warranted to be free from defects in material and/or workmanship for a period of 1 year from date of original installation, not to exceed 18 months from the date of manufacture.
Any component which proves to be faulty in material and/or workmanship will be replaced or repaired (at the option of Prince Castle, Inc.) without cost to the customer for parts and labor. This warranty covers on-location service (i.e. trip charges and/or mileage). Travel mileage is limited to 100 miles (200 Kilometers) round trip (one trip warranty) from an authorized service agency or its sub-service agency.
This warranty is subject to the following exceptions/conditions:
•Use of any non-genuine Prince Castle parts voids this warranty.
•All labor to be performed during regular work hours. Overtime premium (the incremental amount) will be charged to the customer.
•Damage caused by carelessness, neglect and/or abuse (e.g., dropping, tampering or altering parts, equipment damaged in shipment, by fire, flood or an act of God) is not covered under this warranty.
•All problems due to operation at voltages other than that specified on equipment nameplates are not covered by this warranty. Conversion to correct voltage is the customer’s responsibility.
•This equipment must be serviced by Prince Castle Authorized Service Agency or a Prince Castle Service Technician during the warranty period.
TABLE OF CONTENTS |
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Product Identification .......................................... . |
1 |
Safety Infor mation .............................................. . |
2 |
I m p o r t an t ! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2 |
Installation / Setup ............................................. . |
2 |
Initial Startup ..................................................... . |
3 |
Recommended Settings ....................................... . |
3 |
Resetting to Factor y Defaults ............................... . |
3 |
Control Panel ..................................................... . |
4 |
Programmi ng ...................................................... . |
5 |
Cleaning ............................................................ . |
6 |
Troubles hooti ng .................................................. . |
6 |
Parts & Serv ice .................................................. . |
7 |
Wiri ng Diagram ................................................... . |
9 |
355 East Kehoe Blvd. • Carol Stream, IL 60188
Phone: 630-462-8800 • Toll Free: 1-800-PCASTLE
www.PrinceCastle.com
550-500 RevA_EN |
Printed in USA 10/15 © 2015 |
Popeyes Chicken Holding
Bin DHB2PT-60P
Safety Information |
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Important! |
WARNING
Indicates information important to the proper operation of the unit. Failure to observe may result in damage to the equipment and/or severe bodily injury or death.
CAUTION
Indicates information important to the operation of the unit. Failure to observe may result in damage to the equipment.
Prince Castle reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.
Installation / Setup
Remove the unit from the carton and inspect for signs of damage. If there is damage to the unit:
•Notify the carrier within 24 hours of delivery,
•Save carton and packaging materials for inspection purposes,
•Contact your local dealer, or if purchased directly, the Prince Castle Sales Department at 1-800-722-7853 opt 1 or 630-462-8800 opt 1 to arrange for a replacement unit.
NOTE: When installing this unit, the ambient temperature at the mounting site should not exceed 37.8°C (100°F).
CAUTION
All electrical connections must be in accordance with local electrical codes and any other applicable codes.
A.Place the bin on a counter or workstation.
1B. Make power connection to the terminal block on
the top of the bin. Required voltage is 208 TO 240 VOLTS 3 PHASE, and the connections are L1, L2, L3 and Earth Ground (see figure of wiring diagram).
The bin draws 31 amps per phase at 208 volts during the 35 min. warm-up.
BLK |
RED |
BLUE |
GRN |
L1 |
L2 |
L3 |
GND |
2
3
A.Turn the power switches ON.
B.Allow 35 mins. for warm-up.
Environmental Issues
Airflow through the bin will adversely affect the performance of the bin. Sources of airflow include:
•Air conditioning vents
•Air currents
•Make-up air Inflows
•Drive-through window
None of the above should be directing airflow towards the bin or through the cavities of the bin. To check for airflow, remove a pan from a hot steam table and watch the direction of the steam coming out of the steam table.
The direction the steam flows is an indicator of the airflow direction and its intensity. There is no airflow if the steam flows straight up as it dissipates. There is an intense airflow if the steam quickly changes direction and flows parallel to the floor.
If there is airflow, check for the source(s). It is recommended that air diverters be installed to direct the airflow away from the bin.
Do NOT reduce the amount of cooled air brought into the building. Direct the flow of air away from the cavities of the Chicken Holding Bin.
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Printed in USA 10/15 © 2015 |
2 |
550-500 Rev A_EN |
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Popeyes Chicken Holding Bin
DHB2PT-60P
Initial Startup
#During the first few hours of operation, you may notice a faint odor. This is normal, and the odor disappears after the first few hours of use.
The bin is tested and calibrated at the factory before shipment. However, due to temperature and climate changes during shipment, the insulation in bin can absorb moisture.
The odor during the first few hours of use is from the drying out of the insulation (moisture is driven from the insulation’s binders, a starch-like material).
If the florescent lights do not turn on, verify that the bulbs are seated in their sockets.
Recommended Settings
The recommended settings listed below are starting points only.
The final setting for each cavity is influenced by the airflow through the cavity.
The airflow is influenced by the bins location relative to the Drive-Through window, the front door, and/or the air conditioning vents.
The final setting must achieve the required serving temperature at the end of the hold time.
Therefore, the setting of each cavity may have to be adjusted up or down from the recommended starting points listed below to meet the quality and temperature requirements.
#A higher setting yields hotter chicken, but in achieving a hotter temperature, more moisture is driven from the chicken. Thus, there must be a balance at the end of the maximum hold time, where the chicken is above a minimum serving temperature and all quality requirements are met.
Cavity A
Cavity B
1Cavity A & B Factory Settings
Resetting to Factory Defaults
To revert all settings back to the original factory defaults:
A.Turn the unit off.
B.Press and hold both UP and DOWN arrows.
C.Turn the unit back on and wait 5 secs.
D.Release UP and DOWN arrows.
#All previously saved settings are lost upon resetting the defaults! Use with caution.
The default Set-Point for the Upper Heater is 35%.
The Lower Heater default is 40% for Cavity A and 55% for Cavity B.
550-500 RrevA_EN |
3 |
Printed in USA 10/15 © 2015 |
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