Operating
Instructions
Vertical Contact Toaster
296 & 297 Series
Electrical Specifications
Volts |
Hz |
Watts |
Amps |
230 |
60 |
1700 |
7.5 |
110/120 |
60 |
1700 |
15.5 |
220 |
50/60 |
1700 |
7.5 |
Table of Contents
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 – 8
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Limited Warranty
This product is warranted to be free from defects in material and/or workmanship for a period of 1 year from date of original installation, not to exceed 18 months from the date of manufacture.
Any component which proves to be faulty in material and/or workmanship will be replaced or repaired (at the option of Prince Castle, Inc.) without cost to the customer for parts and labor. This warranty covers on location service (i.e. trip charges and/or mileage). Travel mileage is limited to 100 miles (200 Kilometers) round trip (one trip warranty) from an authorized service agency or its sub-service agency.
This warranty is subject to the following exceptions/ conditions:
•Use of any non-genuine Prince Castle parts voids this warranty.
•All labor to be performed during regular work hours. Overtime premium (the incremental amount) will be charged to the customer.
•Damage caused by carelessness, neglect and/or abuse (e.g., dropping, tampering or altering parts, equipment damaged in shipment, by fire, flood or an act of God) is not covered under this warranty.
•All problems due to operation at voltages other than that specified on equipment nameplates are not covered by this warranty. Conversion to correct voltage is the customer’s responsibility.
•This equipment must be serviced by Prince Castle Authorized Service Agency or a Prince Castle Service Technician during the warranty period.
•Normal adjustments as outlined in this manual are not covered under warranty.
•Motors that fail due to the lack of monthly lubrication will not be covered under warranty.
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355 East Kehoe Blvd. • Carol Stream, IL 60188 USA |
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Telephone: 630-462-8800 • Fax : 630-462-1460 |
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197-538revC-EN |
Toll Free: 1-800-PCASTLE |
Printed in USA 6/06 © 2006 |
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www.princecastle.com |
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Installation
1.After you have removed the toaster from the carton, inspect the unit for signs of damage. If there is damage to the unit:
•Notify carrier within 24 hours after delivery.
•Save carton and packing material for inspection purposes.
•Contact your Prince Castle dealer or the Prince Castle Customer Sales Department at 1-630-462-8800 if purchased directly.
2.Verify that all parts have been received.
•Slim-Line Bun Toaster and conveyor assembly.
•Release Sheet Kit — located in a 14" box.
•Crumb Tray — taped to the front of the conveyor.
3.Place toaster on flat surface. Remove protective covering.
4.Lift conveyor off conveyor guide rails and set aside. Remove all packing materials (nylon tape, foam block, plastic coating on sheet metal, and black rubber packaging spacers) from conveyor and conveyor guides.
Conveyor Guides
Figure 1
5.Place the Teflon sheet over the top of the platen housing, making sure to have three inches of overhang.
3-inch Overhang
Release Sheet
Figure 2
6.Slide the release sheet holding bracket onto the top of the platen housing.
Holding Bracket
Figure 3
7.Attach conveyor to the toaster by sliding the four pins (conveyor slides) on the conveyor housing into the four conveyor guides. Lower the conveyor housing until it is securely in place.
8.Hook the back end of the crumb tray onto the bar located below the conveyor assembly.
9.Plug unit into a grounded receptacle.
Operation
1.Turn the Power switch to the “On” position. The orange indicator light will illuminate. Allow 30 minutes for platen to reach operating temperature.
Power Switch
Figure 4
2.Place a sample run of the product being toasted into the top of the conveyor housing. The side to be toasted should face the platen.
Figure 5
3.The toasted product will be dispensed automatically from the bottom of the conveyor assembly.
4.Verify that product meets acceptable standards. If not, see adjustment section.
Printed in USA 6/06 © 2006 |
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197-538revC-EN |
Adjustments
Conveyor and Motor Gears:
There will be a 1/64" clearance between the conveyor gear and motor gear when properly aligned. Improper alignment will cause the conveyor to periodically bind.
1/64" Clearance |
Gears |
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Properly |
|
Mesh |
Figure 6
Tools Needed: 3/32" Allen wrench
Wicking grade thread locking fluid
1.Working from the “back side” of the toaster, loosen the 2 setscrews at the bottom of the conveyor guide until they are even with the conveyor stop. Note: the conveyor assembly may need to be removed for easier access.
2.Use the Allen Wrench to tighten the left setscrew (end housing side) until the setscrew just touches the conveyor slide.
Top of the #10-32 Setscrew
Both Sides
3/32 Hex
Head Key
Figure 7
3.Tighten the right setscrew (motor housing side) until the bottom of the conveyor housing is parallel to the top of the base.
4.Carefully tighten each setscrew another 1/2 turn.
5.Remove the conveyor assembly.
6.Apply a drop of wicking grade thread locking fluid to each setscrew.
7.Replace conveyor assembly.
Bun Compression:
The toaster platen can be adjusted to provide the necessary compression needed on various products.
•Turn the two platen adjustment knobs clockwise to compensate for use on thicker bread products. Turn the two platen adjustment knobs counterclockwise for thinner products. The numbers on the front of the end and motor housing will indicate the settings, 1 for thinnest product, 5 for thickest.
Thermostat Knob
Platen Adjustment
Knobs
Figure 8
THICKER
5
4
3
2
1
THINNER
Figure 9
Platen Temperature:
The temperature of the platen can be adjusted to compensate for darker or lighter toasting requirements.
•Turn the thermostat adjustment knob clockwise for darker toasting. Turn the thermostat adjustment knob counterclockwise for lighter toasting.
IMPORTANT: Allow 15 minutes for toaster to stabilize after adjusting the thermostat.
197-538revC-EN |
3 |
Printed in USA 6/06 © 2006 |
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