DHB2PT-YUM
Product Holding Bin
DHB2PT-YUM Series
540-517revG-EN Printed in USA 1/08 © 2008
Operation
Manual
Product Identification
MENU/ENTER Button
LED Timers
(tri-color)
Transfer Button
UP and DOWN Arrow
Buttons
Pan Buttons
Button Bar
PRINCE CASTLE
LOGO Button
Upper Pan
Displays
Temperature
Control Panel
Power On/Off
Switch
Lower Pan
Displays
NOTE: No timer bars on models DHB2PT-33KFCCEN and DHB2PT-46KFCCEN. Four (4) high temperature amber pans 12" x 20" x 2-1/2" and
covers not included.
LIMITED WARRANTY
This product is warranted to be free from defects in material and/or
workmanship for a period of 1 year from date of original installation, not to
exceed 18 months from the date of manufacture.
Any component which proves to be faulty in material and/or workmanship
will be replaced or repaired (at the option of Prince Castle, Inc.) without
cost to the customer for parts and labor. This warranty covers on-location
service (i.e. trip charges and/or mileage). Travel mileage is limited to
100 miles (200 Kilometers) round trip (one trip warranty) from an
authorized service agency or its sub-service agency.
This warranty is subject to the following exceptions/conditions:
• Use of any non-genuine Prince Castle parts voids this warranty.
• All labor to be performed during regular work hours. Overtime premium
(the incremental amount) will be charged to the customer.
• Damage caused by carelessness, neglect and/or abuse (e.g., dropping,
tampering, or altering parts, equipment damaged in shipment, by fire,
flood or an act of God) is not covered under this warranty.
• All problems due to operation at voltages other than that specified on
equipment nameplates are not covered by this warranty. Conversion to
correct voltage is the customer’s responsibility.
• Normal adjustments as outlined in this manual are not covered under
warranty.
• This equipment must be serviced by Prince Castle Authorized Ser vice
Agency or a Prince Castle Service Technician during the warranty
period.
TABLE OF CONTENTS
Product Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Electrical Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Initial Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Resetting to Factory Defaults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Time Declination Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Setting Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Programming for C & D Heaters for Percentage of Power . . . . . . . . . 6
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Calibrating Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Selecting Regular Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Programming the Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Changing the Hold and Cook-More Times . . . . . . . . . . . . . . . . . . . . . 10
Setting the Alternating Display Interval . . . . . . . . . . . . . . . . . . . . . . . . 10
Changing Product Names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Addendum: Audio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Set Maximum Transfer Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Set Volume Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
CastleNet
®
Communications Network . . . . . . . . . . . . . . . . . . . . . . . . . 13
Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
355 East Kehoe Blvd. • Carol Stream, IL 60188 USA
Telephone: 630-462-8800 • Toll Free: 1-800-PCASTLE
Fax: 630-462-1460 • www.princecastle.com
Printed in USA 1/08 © 2008 2 540-517revG-EN
Product Holding Bin
DHB2PT-YUM Series
Safety Information
Indicates information important to the proper operation of the unit.
Failure to observe may result in damage to the equipment and/or
severe bodily injury or death.
Indicates information important to the operation of the unit. Failure
to observe may result in damage to the equipment.
WARNING CAUTION
Electrical Information
Model Volts Hz Watts Amps Plug Agency
DHB2PT-33WS 208 60 3200 15.4 L6-20P UL / cUL / UL Sanitation
DHB2PT-33KFC 208 60 3200 15.4 L6-20P UL / cUL / UL Sanitation
DHB2PT-46KFC 208 60 4800 23.1 L6-30P UL / cUL / UL Sanitation
DHB2PT-33KFCCE 220-240 50/60 4300 Max. 17.8 Max. IEC309 CE / UL Sanitation
DHB2PT-46KFCCE 220-240 50/60 6400 Max. 26.7 Max. IEC309 CE / UL Sanitation
DHB2PT-33KFCCEL 220-240 50/60 4300 Max. 17.8 Max. CE / UL Sanitation
DHB2PT-46KFCCEL 220-240 50/60 6400 Max. 26.7 Max. CE / UL Sanitation
DHB2PT-33KFCCEN 220-240 50 4300 17.8
DHB2PT-33KFCKT1 208 60 3200 15.4
DHB2PT-33KFCKT2 208 60 3200 15.4
DHB2PT-46KFCCEN 220-240 50 6400 26.7
Installation
A. Remove the unit from the carton and inspect for signs of damage. If there is damage to the unit:
• notify the carrier within 24 hours of delivery
• save carton and packaging materials for inspection purposes
• contact your local dealer, or if purchased directly, the Prince Castle Sales Department at 800-722-7853 or 1-630-462-8800 to arrange for a
replacement unit.
NOTE: When installing this unit, the ambient temperature at the mounting site should not exceed 100°F (37.8°C).
B. Place the bin on a counter and seal the base to the counter with food-approved sealant.
C. Plug the power cord into the bin and connect the plug into the proper electrical outlet. All connections must be in accordance with local electrical
codes and any other applicable codes.
NOTE: The electrical receptacle should be a dedicated outlet. No other equipment should be operating on the line (refrigerators, fryers, etc.).
D. Turn the power switch to ON. Allow 30 minutes for warm-up.
NOTE: If the unit is to network with other Prince Castle units, a Retro Bun Timer may be connected to any one bin in the chain. Refer to CASTLENET
COMMUNICATIONS NETWORK in this manual.
Prince Castle reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to
corresponding changes, improvements, additions or replacements for previously purchased equipment.
540-517revG-EN 3 Printed in USA 1/08 © 2008
Product Holding Bin
DHB2PT-YUM Series
Initial Startup
NOTE: During the first few hours of operation, you may notice a faint odor.
This is normal, and the odor disappears after the first few hours of use.
The bin is tested and calibrated at the factory before shipment. However,
due to temperature and climate changes during shipment, the insulation in
bin can absorb moisture. The odor during the first few hours of use is from
the drying out of the insulation (moisture is driven from the insulation’s
binders, a starch-like material).
Resetting to Factory Defaults
7
To revert all settings back to the original factory defaults (product times on button bars):
1. Turn the unit off.
2. Press and hold both UP and DOWN arrows.
3. Turn the unit back on and wait 5 seconds.
4. Release UP and DOWN arrows.
NOTE: All previously saved settings are lost upon resetting the defaults!
Use with caution.
Operation
Turn power On/Off switch to ON position.
1
Power On/Off Switch
Allow 30 minutes
for
heaters to reach operating
temperature. The
Temperature Display will
show temperature as unit
warms up to the operating
temperature.
LED Timing Status
3
LED Timers
RED (steady) = Ready for product
RED (flashing) = Discard product
GREEN (steady) = Oldest product, use first
GREEN (flashing) = Cook more product
YELLOW (steady) = Newer product, use green first
YELLOW (flashing) = Cook more product
Press PAN Buttons.
2
The PAN DISPLAYS will show the
assigned product name.
If no product is assigned, the
display will be blank. Pressing the
PAN button will not activate the
timer if the display is blank.
Pressing PAN button when product
name is displayed will start timing
cycle.
4
When LED is steady RED, load product and press the PAN
button .
If no other pan is active for
a product, the LED for the
first pan loaded will turn
from RED to GREEN.
The LED for the 2nd pan of
the same product (3rd pan,
etc.) loaded will turn from
RED to YELLOW.
An LED timer can be stopped
(cancelled) at any time by
pressing and releasing the
corresponding PAN button
quickly 3 times.
If only one pan is active for a
product, the LED will turn from
RED to GREEN.
Printed in USA 1/08 © 2008 4 540-517revG-EN
Product Holding Bin
DHB2PT-YUM Series
Operation (continued)
When any of the timer LEDs flash, cook more product or
remove and discard product as indicated.
5
GREEN (flashing) = Cook more product
YELLOW (flashing) = Cook more product
RED (flashing) = Discard product
Hot surfaces.
WARNING
Product, along with any remaining time, can be transferred from
one cavity to another as follows:
6
A. Press and release the
TRANSFER button.
Displays for available bins
are brightly lit. Displays for
bins currently not timing,
are dimly lit.
C. Move the product. Press and
release the TRANSFER button
again.
B. Press and release the PAN
button of the product to be
moved.
D. Press and release the PAN button
for the new location. The new
location will finish timing the
product. When the transferred
pan timing expires and/or is
cancelled, the location will revert
to original menu setting.
NOTE: If product transfer is not completed within a pre-programmed
transfer time, the transfer will be cancelled. See your Manager.
To change a menu selection for a specific pan cavity, use the following steps:
7
A. Press and hold the PRINCE CASTLE LOGO button for 6 seconds. All
Pan displays will show PROG. All LED Timers will be RED.
B. Press and hold the MENU/ENTER button. The display next to the
MENU/ENTER button will display the menu choices. While holding the
MENU/ENTER button, press the UP or DOWN Arrow button to scroll
through the menu choices.
C. Press a PAN button to change its menu. The LED timer will change to
yellow and the display will change from PROG to the assigned menu item.
F. Repeat Steps A – E as required for other Pan displays. Press the
PRINCE CASTLE LOGO button to exit the Program Mode.
NOTE: Up to six products may be programmed for each Pan button (1 for
each menu). In addition, a pan may be set as “not used” by assigning “- -- -”
as its product.
D. Press the UP or DOWN Arrow
button to scroll to the desired
menu item.
E. Press the MENU/ENTER button
to select the menu item.
To shut down the unit, turn the power On/Off switch to OFF.
8
Time Declination Feature
To adjust Hold time when starting a timer:
A. Press and hold the timer button.
B. Press the UP or DOWN Arrow button to adjust the Hold time.
NOTE: This adjustment must be done within the first 5 seconds.
NOTE: The range of adjustment cannot be larger than the default hold
time or smaller than the default cook time.
To cancel at any time, press and release the corresponding PAN button
quickly 3 times.
540-517revG-EN 5 Printed in USA 1/08 © 2008
Product Holding Bin
DHB2PT-YUM Series
Cleaning
Before performing any maintenance, turn the power switch to the OFF position and unplug the power cord from the electrical receptacle.
This unit is not watertight. Do not clean with a water jet/jet spray. Do not immerse the unit in water.
1. Turn the unit off and unplug the power cord from the electrical receptacle.
2. Wipe all parts and unit with a damp cloth. DO NOT use a green Scotch Bright pad cleaner, ice or water.
WARNING
CAUTION
Setting Temperature
The unit has two shelves, each with an upper and lower heater (four heaters total).
Each upper heater has a programmable range of 150° – 350°F (65.6° – 176.7°C).
Each lower heater has a programmable range of 150° – 260°F (65.6° – 126.7°C).
Use the control below and the following steps to set the setpoint temperature for each heater.
1
UPPER SHELF LED
This LED will be lit to indicate upper shelf is
selected.
PROG LED
This LED will blink to indicate unit is in Program
Mode.
LOWER SHELF LED
This LED will be lit to indicate lower shelf is
selected.
ACTUAL TEMP BUTTON and LED
Press to display actual temperature for the
selected heater. LED will be lit and actual
temperature is displayed.
SETPOINT BUTTON and LED
Press to display setpoint temperature of a
selected heater. LED will be lit and setpoint
temperature is displayed.
TEMPERATURE DISPLAY
NOTE: The unit is preset to display temperature
in Fahrenheit. To display in Celsius, press and
hold the DOWN Arrow button immediately after
turning on the power switch. To switch back to
Fahrenheit, press and hold the UP Arrow button
immediately after turning on the power switch.
UP/DOWN ARROW BUTTONS
Used with other buttons to scroll through heater
and temperature selections.
PRINCE CASTLE LOGO BUTTON
Press to program temperature selections.
NOTE: To reset all times and temperatures to the factory settings, turn the unit off, then press and hold the UP and DOWN Arrow buttons simultaneously
while turning the unit back on. A “P” will appear in the display and all times and temperatures will be reset to original factory settings.
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