Pilz PNOZ s30 Operation Manual

Operating Manual PNOZ s30

Operating Manual PNOZ s30

PNOZ s30

Safety relays

Operating Manual — No. 1001715-EN-11

This document is a translation of the original document.

All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made
for internal purposes.

Suggestions and comments for improving this documentation will be gratefully received.

Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®, SafetyEYE®,
SafetyNET p®, the spirit of safety® are registered and protected trademarks of
Pilz GmbH & Co. KG in some countries.

SD means Secure Digital.

Preface

Contents

Contents

Contents Page

Chapter 1 Introduction

1.1 Validity of documentation 1-1

1.2 Overview of documentation 1-2

1.3 Definition of symbols 1-3

Chapter 2 Overview

2.1 Unit structure 2-1

2.1.1 Range 2-1

2.1.2 Unit features 2-1

2.2 Front/side view 2-2

Chapter 3 Safety

3.1 Intended use 3-1

3.2 Safety regulations 3-2

3.2.1 Use of qualified personnel 3-2

3.2.2 Warranty and liability 3-2

3.2.3 Disposal 3-2

3.2.4 For your safety 3-2

Chapter 4 Function description

4.1 Introduction 4-1

4.2 Block diagram 4-2

4.3 Functions 4-3

4.4 Speed configuration 4-7

4.4.1 Select Inputs 4-9

4.4.2 Switch functions 4-10

4.4.3 Basic configuration 4-11

4.4.4 Chip card 4-13

4.5 Input device types 4-14

4.5.1 Proximity switch 4-14

4.5.2 Rotary encoders 4-14

4.5.2.1 Adapter for incremental encoders 4-15

Chapter 5 Installation

5.1 General installation guidelines 5-1

5.1.1 Dimensions 5-1

Chapter 6 Commissioning

6.1 Wiring 6-1

6.1.1 General wiring guidelines 6-1

6.1.2 Pin assignment of RJ45 socket 6-1

6.1.3 Supply voltage 6-1

6.1.4 Connection of proximity switches 6-1

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Contents

6.1.5 Connection of a rotary encoder 6-2

6.1.5.1 Connect rotary encoder to speed monitor 6-2

6.1.5.2 Connect rotary encoder with Z index to
speed monitor

6.1.5.3 Connect rotary encoder to the speed mon­itor via an adapter

6.1.6 Connection of proximity switch and rotary
encoder

6.1.7 Reset circuit 6-5

6.1.8 Feedback circuit 6-5

6.1.9 Select inputs 6-6

6.1.10 Semiconductor outputs 6-6

6.2 Display menu - Configuration 6-7

6.2.1 Create configuration overview 6-7

6.2.2 Operate rotary knob 6-7

6.2.3 Configure Speed Monitor 6-8

6.2.4 Password protection 6-9

6.2.5 Use chip card 6-9

6.2.5.1 Insert chip card 6-10

6.2.5.2 Write data to chip card 6-11

6.2.5.3 Read data from chip card 6-11

6.2.5.4 Transfer device parameters 6-12

6.2.5.5 Duplicate chip card 6-12

6.2.6 Menu overview 6-12

6.2.6.1 Permanent display 6-12

6.2.6.2 Basic settings Ini pnp pnp 6-12

6.2.6.3 Basic settings for the rotary encoder 6-13

6.2.6.4 Settings 6-15

6.2.6.5 Advanced settings 6-20

6.2.6.6 Information 6-21

6.2.7 Example: Configure basic configuration 2 6-24

6-3

6-4

6-4

Chapter 7 Operation

7.1 Display elements for device diagnostics 7-1

7.1.1 LEDs 7-1

7.1.2 Display 7-1

7.1.2.1 Error stack entries 7-1

7.1.2.2 Current error messages 7-2

7.1.2.3 Open circuit message 7-6

7.1.2.4 Frequency difference message 7-7

Chapter 8 Technical details

8.1 Technical details 8-1

8.2 Service life graph of output relays 8-5

8.3 Categories 8-6

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Contents

8.3.1 Safety level 8-6

8.3.2 Standard rotary encoder 8-6

8.3.3 Standard rotary encoder with additional di-

8.3.4 Safe rotary encoder 8-9

8.3.5 Standard rotary encoder and proximity

8.3.6 2 proximity switches 8-11

8.3.7 Safe rotary encoder with Z index 8-12

8.4 Order reference 8-14

Chapter 9 Examples

9.1 Connection of proximity switch 9-1

9.1.1 Features 9-1

9.1.2 Configuration overview 9-1

9.1.3 Connection 9-2

9.2 Incremental encoder connection 9-4

9.2.1 Features 9-4

9.2.2 Configuration overview 9-4

9.2.3 Connection 9-5

8-7

agnostics through the drive controller

8-10

switch

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Contents

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1 Introduction

1.1 Validity of documentation

11000IntroductionIntroduction1-1.1Validity of docume ntation1100Validity of documenta tion1-BA_Einfhrung

This documentation is valid for speed monitors PNOZ s30 from version

Einf Einleitung

Einf Aufbewahren

2.0. It is valid until new documentation is published.

This operating manual explains the function and operation, describes
the installation and provides guidelines on how to connect the product .

This documentation is intended for instruction and should be retained
for future reference.

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1-1

1 Introduction

1.2 Overview of documentation

1.2Overview of documentation1200Overview of documentation1-Einf_Uebersicht_plus_Beispiele

1 Introduction

The introduction is designed to familiarise you with the contents, struc­ture and specific order of this manual.

2 Overview

This chapter provides information on the device's most important fea­tures.

3 Safety

This chapter must be read as it contains important information on safety
and intended use.

4 Function Description

This chapter describes the mode of operation of the device.

5 Installation

This chapter explains how to install the device.

6 Commissioning

This chapter describes the device's commissioning and wiring.

7 Operation

This chapter describes how to operate the product and gives tips in the
case of a fault.

8 Technical Details

9 Examples

1-2

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1 Introduction

1.3 Definition of symbols

1.3Definition of symbols1300Definition of symbols1-Einfhrung Zeichen

Information that is particularly important is identified as follows:

DANGER!

This warning must be heeded! It warns of a hazardous situation
that poses an immediate threat of serious injury and death and
indicates preventive measures that can be taken.

WARNING!

This warning must be heeded! It warns of a hazardous situation
that could lead to serious injury and death and indicates preven­tive measures that can be taken.

CAUTION!

This refers to a hazard that can lead to a less serious or minor
injury plus material damage, and also provides information on
preventive measures that can be taken.

NOTICE

This describes a situation in which the unit(s) could be damaged
and also provides information on preventive measures that can
be taken. It also highlights areas within the text that are of partic­ular importance.

INFORMATION

This gives advice on applications and provides information on
special features.

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1-3

1 Introduction

1-4

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2 Overview

2.1 Unit structure

22000OverviewOverview2-2.1Unit structure2100Unit structure2-

2.1.1 Range

Range2-Lieferumfang PNOZ s30

2.1.2 Unit features

Unit features2-Gerätemerkmale_Verwendung

Scope of supply:

 Speed monitor PNOZ s30
 Terminator
 Connection terminals
 Chip card
 Chip card holder

][Bildunterschrift_Drehzahlwchter

Geraetemerkmale_Zusatz BA Einleitung

Gertemerkmale PNOZ s30

Using the product PNOZ s30:

Speed monitor for safe monitoring of standstill, speed, speed range, po­sition and direction.

The product has the following features:

 Measured value recorded by

– Incremental encoder
–Proximity switch
– Analogue voltage input

 Measured variables

– Standstill
–Speed
–Speed range
– Position
–Direction
– Analogue voltage (track S)

 Positive-guided relay outputs

– 2 safety contacts
– 2 auxiliary contacts

 Semiconductor outputs

– 4 auxiliary outputs

 Expansion interface for 2 more safe relay outputs
 Can be configured via the display on the speed monitor
 Configuration is stored on a chip card
 Display

– Current frequencies
– Current position
– Warning and error messages

 Status and fault LEDs
 Rotary encoder connection technology:

RJ45 socket

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2-1

2 Overview

IN1

IN2 GND Y10

Y11

Y12Y13 Y30

A1

Y1 IY2 Y32

Y33

Y34Y35 Y31

X3X1

A2

S11 S21 11

23

13S34 21

12

24

14 22

PNOZ s30

X2X6

X4

A2

S11 S21 11

23

13S34 21

12

24

14 22

X4

X2X6

IN1

IN2 GND Y10

Y11

Y12Y13 Y30

A1

Y1 IY2 Y32

Y33

Y34Y35 Y31

X3X1

PNOZ s30

Power
In1
In2
Rel 1
Rel 2
Fault

X6

1

2

4

3

5

2.2 Front/side view

2.2Front/side view2200Front/side view2-Klemmenbelegung PNOZ s30

Fig. 2-1: Left: Side view, centre: Front view without cover, right:

Front view with cover

Legende

Legend:

 A1, A2:

Supply connections

 In1, In2, GND:

Proximity switch 1 - In1 (track A) and 2 - In2 (track B) and GND

 Y10 ... Y13:

Select inputs (SEL1, SEL2, SEL4, SEL8)

 13-14 and 23-24:

Relay outputs (safety contacts)

 11-12 and 21-22:

Relay outputs (auxiliary contacts)

 Y32 ... Y35: Semiconductor outputs (auxiliary outputs)
 S11: +24 V / 30 mA (supply for S34, Y1 and Y2)
 S21: 0 V (GND for S11, S34, Y1 and Y2)
 S34: Reset input
 Y30: 0 V ext (GND for select input and semiconductor outputs)
 Y31: 24 V ext (supply for semiconductor outputs)

2-2

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2 Overview

2.2 Front/side view

 Y1, Y2:

Y1: Feedback input for Rel. 1
Y2: Feedback input for Rel. 2:

 X6: RJ45 socket for connecting the encoder

(tracks A, /A, B, /B, Z, /Z, S and GND). Proximity switches can be con­nected via RJ45 socket or connection terminals.

 1: Chip card
 2: Display
 3: USB connection (service only)
 4: Rotary knob
 5: Expansion interface for 2 more external relay outputs
 LEDs:

–Power
–In1
–In2
–Rel 1
–Rel 2
–Fault

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2-3

2 Overview

2-4

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3 Safety

3.1 Intended use

33000SafetySafety3-3.1Intended use3100Intended use3-Gertebeschreibung_Drehzahlwaechter_plus_Position_Bereich

S_DZW_Bestimmung/Gerteb eschreibung_Warnu ngen

The speed monitor monitors standstill, speed, speed range, position
and direction in accordance with EN ISO 13849-1 up to PL e and EN IEC
62061 up to SIL CL 3.

WARNING!

Users must take appropriate measures to detect or exclude
errors (e.g. slippage or broken shearpin) which cause the fre­quency of the encoder signal to no longer be proportional to the
monitored speed.
Appropriate measures are:

 Using the monitored encoder to also control the drive
 Mechanical solutions
 Z-frequency monitoring with an additional proximity switch (Ini

pnp) on the same axis

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3-1

3 Safety

3.2 Safety regulations

3.2Safety regulations3200Safety regulations3-

3.2.1 Use of qualified personnel

Use of qualified personnel3-Sich Qualif. Personal

The products may only be assembled, installed, programmed, commis­sioned, operated, maintained and decommissioned by competent per­sons.

A competent person is someone who, because of their training, experi­ence and current professional activity, has the specialist knowledge re­quired to test, assess and operate the work equipment, devices,
systems, plant and machinery in accordance with the general standards
and guidelines for safety technology.

It is the company's responsibility only to employ personnel who:

 Are familiar with the basic regulations concerning health and safety /

accident prevention

 Have read and understood the safety guidelines given in this descrip-

tion

 Have a good knowledge of the generic and specialist standards ap-

plicable to the specific application.

3.2.2 Warranty and liability

Warranty and liability3-Sich Gewhrleistung

3.2.3 Disposal

Disposal3-Si ch Entsorgung

All claims to warranty and liability will be rendered invalid if:

 The product was used contrary to the purpose for which it is intended
 Damage can be attributed to not having followed the guidelines in the

manual

 Operating personnel are not suitably qualified
 Any type of modification has been made (e.g. exchanging compo-

nents on the PCB boards, soldering work etc.).

 In safety-related applications, please comply with the mission time t

M

in the safety-related characteristic data.

 When decommissioning, please comply with local regulations regard-

ing the disposal of electronic devices (e.g. Electrical and Electronic
Equipment Act).

3-2

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3 Safety

3.2 Safety regulations

3.2.4 For your safety

For your safety3-Zu Ihrer Sicherheit_Drehzahlwaechter

 The device is designed exclusively for use in an industrial environ-

ment. It is not suitable for use in a domestic environment, as this can
lead to interference.

 The guarantee is rendered invalid if the housing is opened or unau-

thorised modifications are carried out.

 Sufficient fuse protection must be provided on all output contacts

with capacitive and inductive loads.

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3-3

3 Safety

3-4

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4 Function description

4.1 Introduction

44000Function descriptionFunction description4-4.1Introduction4100Introduc tion4-Funktionen_Einführung

Proximity switches or rotary encoders record measured values, which
are evaluated in the speed monitor PNOZ s30. There are 9 monitoring
functions (F1 ... F9), which are performed simultaneously.

Up to 16 different parameter sets (P0 ... P15) for the monitoring functions
can be selected via the select inputs.

Configuration of the monitoring functions is menu-driven, using a rotary
knob. The outputs switch depending on the configuration.

An interface is available to connect a contact expansion module

Sicherheitseigenschaften_multi_allgemein

PNOZsigma, enabling the number of outputs to be expanded.

The relay conforms to the following safety criteria:

 The circuit is redundant with built-in self-monitoring.
 The safety function remains effective in the case of a component fail-

ure.

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4-1

4 Function description

A1 A2

Y10 Y11 Y12 Y13 Y30 Y31

Power

Reset/

Start

S34

=

~

Rel. 1

13

11

12

14

23

24

21

22

Feed-

back

Y32 Y33 Y34 Y35

Initiator

Input

In1 In2

GND

24 V

0 V

S11 S21

Inputs (SEL)

Select

Interface

Extended Relais

24 V ext

0 V ext

X6

RJ45

Y1 Y2

Rel. 2

Relay

Control

4.2 Block diagram

4.2Block diagram4200Block diag ram4-Blockschaltbild PNOZ s30

NOTICE

The individual blocks are galvanically isolated from each other:

 Supply voltage: A1, A2
 Encoder and initiator inputs: GND, In1, In2, RJ45 socket and

shield

 Reset and feedback circuits: S21, S11, S34, Y1, Y2
 Semiconductor outputs and select inputs: Y30, Y31, Y32, Y33,

Y34, Y35, Y10, Y11, Y12, Y13

 Relay output 13, 14
 Relay output 11, 12
 Relay output 23, 24
 Relay output 21, 22

If possible, the connections for the various earth potentials
(GND, S21, Y30 and A2) should not be connected, as noise sus­ceptibility can be increased significantly as a result.

4-2

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4 Function description

Reference
Position

X

Window Width

Position
Window

4.3 Functions

4.3Functions4300Functions4-Funktionen_Überwachungsfunktionen

The following monitoring functions can be configured:

Standstill

With standstill monitoring, the output is switched on when the value falls
below the stated standstill value; if the standstill value is exceeded, the
output switches off.

Speed

With overspeed monitoring, the output switches off when the stated val­ue is exceeded.

Speed range

With range monitoring, the output switches off if the rotational speed
(velocity, frequency) is outside the configured range.

Position

Position monitoring is activated via a rising edge at the reset input. The
current position is adopted as a reference position in the middle of the
position window (configured window width) and the assigned output is
switched on.

The output will stay switched on provided the value is within the position
window.

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4-3

4 Function description

4.3 Functions

If the value moves outside the configured range, position monitoring is
reset and the assigned outputs are switched off. Position monitoring can
be restarted via a rising edge at the reset input
A max. of 4 positions can be configured to be monitored simultaneously.

Please note:

 Active position monitoring is not restarted by another rising edge at

the reset input.

 Position monitoring cannot be used if proximity switches are em-

ployed.

Direction

If the direction is to be detected safely, this function must be linked to a
safety contact.

 If "Direct. Right" is configured, the safety output is switched on during

normal operation in clockwise rotation.

 If "Direct. Left" is configured, the safety output is switched on during

normal operation in anti-clockwise rotation.

For both directions, a tolerance can be entered for the wrong direction.
In other words, the drive can run in the wrong direction up to the set tol­erance value, without the assigned output switching off.
If an output has been switched off, it cannot switch back on again until
the drive has been run in the right direction up to the tolerance value.
Please note: Direction cannot be detected if proximity switches are
used.

Monitoring for broken shearpins

An additional proximity switch can be connected to track Z to monitor
for broken shearpins

Hysteresis

For each switching function F1 ... F9 (with the exception of direction and
position), a hysteresis can be configured. This prevents the outputs on
the speed monitor from bouncing if there are fluctuations around the re­sponse value. The hysteresis becomes effective when the output is
switched on:
Switch-on value = switching threshold – hysteresis
For the lower range limit:
Switch-on value = switching threshold + hysteresis

4-4

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4 Function description

4.3 Functions

Reset modes

You can choose between the following reset modes:

 Automatic reset

If an automatic reset is configured, the output switches on automat­ically if the speed does not reach the limit value, for example.

 Monitored reset with rising edge

If a monitored reset with rising edge is configured, the output switch­es on if the speed does not reach the limit value and then a rising
edge is detected at S34.

 Monitored reset with falling edge

If a monitored reset with falling edge is configured, the output switch­es on if the speed does not reach the limit value and then a falling
edge is detected at S34.

Switch delay

A delay time can be set for each output (see technical details). The out­puts will not switch until the set time has elapsed. It is possible to con­figure whether the delay time is to be activated when switching on,
switching off, or switching on and off.

WARNING!
Potential loss of safety function due to increased reaction
time

The output switch-off delay (t
will increase the speed monitor's reaction time by the stated

value (see technical details). This must not delay the arrival of a
safe condition by more than the permitted time. The configura­tion of the switch-off delay must be considered in the risk
assessment as regards hazards, reaction time and safety dis­tance.

, Off) when overspeed is reached

do

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4-5

4 Function description

4.3 Functions

Feedback loops

Feedback loops are used to monitor external contactors or relays. If a
relay output is activated, it will not switch on until the corresponding
feedback loop is closed.

Start-up delay

To avoid spurious output signals, during the machine's start-up phase,
evaluation of the encoder signals can be delayed after the supply volt­age is switched on (see technical details).

Switching direction on semiconductor outputs

The semiconductor outputs can be operated in normally de-energised
or normally energised mode.

Units

The values to be configured can be entered in various units. Depending
on the axis type (linear or rotational axis), various units can be selected
for speed and distance (see chapter entitled "Menu overview").

4-6

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4 Function description

4.4 Speed configuration

4.4Speed configuration4400Speed configuration4-Funktionen_Drehzahlkonfiguration

The speed monitor is configured using the rotary knob on the device.

Up to 16 parameter sets (P0 ... P15), each with a max. of 9 switch func­tions (F1 ... F9) can be configured to monitor various operating modes,
for example.
One of the 16 parameter sets is selected via 4 select inputs SEL1 (Y10),
SEL2 (Y11), SEL4 (Y12), SEL8 (Y13).

The switch functions are monitored simultaneously.
Each of a switch function's 16 parameters can be configured as

 Standstill limit
 Speed limit
 Upper or lower limit of speed range
 Right-hand direction monitoring
 Left-hand direction monitoring
 Position monitoring 1 to 4 with width of position window 1 to 4

Exactly one switch function can be assigned to each output. The same
switch function can be assigned to several outputs. With range monitor­ing, a range is assigned to an output (F2-F3, F4-F5, F6-F7 or F8-F9).
A switch delay and reset mode can be configured for each output.

If only one parameter set is used, configure the parameter set P0. Then
it is not necessary to connect a select input.

INFORMATION

2 basic configurations are available for standard applications, for
simple configuration within the display menu. A basic configura­tion contains limited menu functions adapted for standard appli­cations, with partly pre-defined parameters. Further information
about basic configurations can be found in this chapter, under
"Basic configuration".

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4-7

4 Function description

4.4 Speed configuration

Example configuration:

2 parameter sets for 2 operating modes are configured:

 Set-up: P1
 Automatic mode: P2

The parameter set P2, "Automatic mode", is selected for speed moni­toring (selection via the select inputs, see next chapter "Select inputs").

The following switch functions are selected for the parameter set P2:

 F1: Standstill 2 Hz
 F2: Overspeed: 3000 Hz
 F3: Warning threshold: 2800 Hz

The following outputs are assigned to the switch functions:

 F1: Relay output Rel. 1
 F2: Relay output Rel. 2
 F3: Semiconductor output Out 1

4-8

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4 Function description

4.4 Speed configuration

For documentation and a better overview of the device settings, we rec­ommend that you fill in this configuration overview before setting the de­vice parameters (link to form, see "Create configuration overview"
chapter).

4.4.1 Select Inputs

Select Inputs4-Funktionen_Select-Eingaenge

The parameter sets are selected via the 4 select inputs SEL1 (Y10), SEL2
(Y11), SEL4 (Y12), SEL8 (Y13). Only one of the configured parameter
sets can be selected.

For applications up to PL e of EN ISO 13849-1 and up to SIL CL 3 of
EN IEC 62061 max. 4 parameter sets can be configured: P1, P2, P4 and
P8 (or P0 if only 1 parameter set is used).

Parameter set Signal states of the select inputs

SEL 8 SEL 4 SEL 2 SEL 1
P1 0001
P2 0010
P4 0100
P8 1000

In all other parameter sets (P0, P3, P5 ... P7, P9 ... P15), the default value
"Standstill" must be configured for each switch function.

When using these 4 parameter sets, the following safety features are
met:

If there is an error when activating the select inputs, such as

 Short circuits and shorts between contacts
 Open circuit
 Input drift

a parameter set other than P1, P2, P4 or P8 is selected. This means that
standstill is monitored.

If necessary, the number of parameter sets can be increased to max. 16.
These can only be used for applications up to max. PL d of
EN ISO 13849-1 and up to SIL CL 2 of EN IEC 62061.

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4-9

4 Function description

4.4 Speed configuration

Parameter set Signal states of the select inputs

P0 0000
P1 0001
P2 0010
P3 0011
P4 0100
P5 0101
P6 0110
P7 0111
P8 1000
P9 1001
P10 1010
P11 1011
P12 1100
P13 1101
P14 1110
P15 1111

SEL 8 SEL 4 SEL 2 SEL 1

When using the expanded parameter sets, please note:

If an open circuit occurs when the select inputs are activated, the system
will switch to a parameter set with a lower number (e.g. P7 -> P3 if an
open circuit occurs at SEL4).
The limit values for the switch functions should therefore be entered in
ascending order. (Parameter set P0 -> lowest values, parameter set P15

-> highest values).

Delay on the select inputs

A reaction time can be entered for the select inputs. That way it is pos­sible to filter out invalid signals (e.g. contact bounce) that occur when
switching.

4-10

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4 Function description

4.4 Speed configuration

4.4.2 Switch functions

Switch functions4-_Dummy-Vorlage

Funktionen_Drehzahlkonfiguration_Stillstand

Funktionen_Drehzahlkonfiguration_Drehzahl

Funktionen_Drehzahlkonfiguration_Bereichsüberwachung

Funktionen_Drehzahlkonfiguration_Positionsüberwachung

Funktionen_Drehzahlkonfiguration_Drehrichtung

The following switch functions can be configured:

 Standstill

The standstill frequency is configured centrally. The standstill fre­quency should be the lowest frequency in the configuration.
All switch function parameters are pre-configured to the default set­ting "Standstill" ex works.

 Speed

Limit values can be configured to monitor for overspeed.
Limit values should be entered in ascending order (Parameter set P0

-> lowest values, parameter set P15 -> highest values)

 Speed range

Up to 4 speed ranges can be monitored simultaneously.

Configure two switch functions to monitor a range:
–F2 and F3,
–F4 and F5,
–F6 and F7 or
–F8 and F9.

The switch function with the lower number (e.g. F2) operates as the

lower range limit; the switch function with the higher number (e.g. F3)

operates as the upper range limit.

Both switch functions can be assigned to one or more outputs.

 Position

Up to 4 different position windows can be monitored: Position 1 ...

Position 4.

Each position to be monitored can be entered as often as necessary

in parameter sets P0 to P15 and switch functions F1 to F9.

 Direction

The monitoring functions "Direct. Left" and "Direct. Right" can be

configured as a switch function as often as necessary.

For both directions, a tolerance can be entered for the wrong direc-

tion.

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4-11

4 Function description

4.4 Speed configuration

4.4.3 Basic configuration

Basic configuration4-Funktion en_Basiskonfiguration

Two basic configurations are available for standard applications, for
simple configuration within the display menu. A basic configuration con­tains limited menu functions adapted for standard applications, with
partly pre-defined parameters.

The following basic configurations are available:

Basic configuration 1: Ini pnp pnp (proximity switch)

Pre-defined settings and configuration options:

 Encoder type

2 pnp type proximity switches

 Switch functions

– Standstill (F1)

 Standstill frequency configurable in Hz

–Speed (F2)

 Max. frequency (v max) configurable in Hz

 Parameter set/select input

P0, select inputs must be "0" (unconnected)

 Hysteresis

Standstill and speed, 2 % each

 Output assignment

– Standstill: Relay output Rel. 1 and semiconductor output Out 1
– Speed: Relay output Rel. 2 and semiconductor output Out 2

 Reset mode

– Rel. 1, Rel. 2 Out 1, Out 2: Automatic reset

 Switch delay

None

 Max. encoder frequency

3.5 kHz

4-12

Basic configuration 2: Rotary encoder

 Encoder type

Rotary encoder

 Rotary encoder type configurable

 Switch functions

– Standstill (F1)

 Standstill frequency configurable in Hz

–Speed (F2)

 Max. frequency (v max) configurable in Hz

–Direction (F3)

Direction left

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4 Function description

4.4 Speed configuration

Tolerance for wrong direction = 10 Imp

–Direction (F4)

Direction right
Tolerance for wrong direction = 10 Imp

 Parameter set/select input

P0, select inputs must be "0" (unconnected)

 Hysteresis

Standstill and speed, 2 % each

 Output assignment

– Standstill: Relay output Rel. 1 and semiconductor output Out 1
– Speed: Relay output Rel. 2 and semiconductor output Out 2
– Direction left: External output Ext. 1 and semiconductor output Out

3

– Direction right: External output Ext. 2 and semiconductor output

Out 4

 Reset mode

– All outputs: Automatic reset

 Switch delay

None

 Max. encoder frequency

1 MHz

4.4.4 Chip card

Chip card4-Funktionen_Chipkarte

For details of how to configure the basic configurations, see the chapter
entitled Commissioning/Display Menu - Configuration.

The set parameters, the name of the configuration and the passwords
are stored on the chip card (see section entitled "Using the chip card").

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
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4-13

4 Function description

Proximity switch 1

Proximity switch 2

4.5 Input device types

4.5Input device types4500Input device types4-

4.5.1 Proximity switch

Proximity switch4-S_DZW_Anford_Naeherungsschalter

 The following proximity switches can be used:

–pnp
–npn

 The proximity switches must be fitted so that at least one is always

activated. In other words, the proximity switches must be fitted such
that the recorded signals overlap.

 The supply voltage of the proximity switches should be monitored via

track S.

CAUTION!

Appropriate installation measures should be taken to prevent a
foreign body coming between the signal encoder and the prox­imity switch. If not, the foreign body could cause invalid signals.

 Please note the values stated in the technical details
 The maximum frequency of the used encoders must be entered for a

complete configuration ("Encoder" Menu -> "Track AB" -> "Track AB
fmax" / "Track Z" -> "Track Z fmax").

4-14

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
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4 Function description

4.5 Input device types

4.5.2 Rotary encoders

Rotary encoders4-S_DZW_Anford_Drehgeber

 The following rotary encoders can be used:

– TTL, HTL (single-ended or differential signals)
– sin/cos 1 Vss
– Hiperface

 The rotary encoders can be connected with or without Z index (0 in-

dex)

 A proximity switch can also be connected to track Z for monitoring

broken shearpins

 Track S can be used:

– To connect an encoder's error output
– To monitor voltages between 0 V and 30 V for a permitted upper

and lower limit. For example, the encoder's supply voltage can be
monitored.

 The maximum frequency of the used encoders must be entered for a

complete configuration ("Encoder" Menu -> "Track AB" -> "Track AB
fmax" / "Track Z" -> "Track Z fmax").

Please note the values stated in the technical details

4.5.2.1 Adapter for incremental encoders

Adapter for incremental encoders4-Drehzahlwaechter_Inkrementalgeber_Adapter

The adapter records the data between the incremental encoder and the
drive and makes it available to the speed monitor via the RJ45 socket.

Pilz supplies complete adapters as well as ready-made cable with RJ45
connector, which can be used when making your own adapter. The
range of products in this area is constantly being expanded. Please con­tact us about the range of adapters that is currently available.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

4-15

4 Function description

4-16

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

5 Installation

5.1 General installation guidelines

55000InstallationInstallation5-5.1General installation guidelines5100General installation guidelines5-][Montage_Drehzahlwächter

Install base unit without contact expander module:

 Ensure that the plug terminator is inserted at the side of the unit.

Connect base unit and PNOZsigma contact expander module:

 Remove the plug terminator at the side of the base unit and at the

contact expander module.

 Connect the base unit and the contact expander module to the sup-

plied connector before mounting the units to the DIN rail.

Control cabinet installation

 The unit should be installed in a control cabinet with a protection type

of at least IP54.

 It is preferable to install the device on a horizontal DIN rail in order to

ensure the best possible convection.

 Use the locking element on the rear of the device to attach it to the

DIN rail.

 Push the device upwards or downwards before lifting it from the DIN

Montage_EMV ESD

rail.

CAUTION!

Damage due to electrostatic discharge!
Electrostatic discharge can damage components. Ensure
against discharge before touching the product, e.g. by touching
an earthed, conductive surface or by wearing an earthed arm­band.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

5-1

5 Installation

120 (4.72")

* 100 (3,94")

98 (3.86")

45

(1.77")

5.1 General installation guidelines

5.1.1 Dimensions

Dimensions5-Abmessungen

*with spring-loaded terminals

5-2

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6 Commissioning

8 1

A1

L1

N

A2

A1

L+

A2

L-

6.1 Wiring

66000CommissioningCommissioning6-6.1Wiring6100Wiring6-

6.1.1 General wiring guidelines

General wiring guidelines6-Verdrahtung_Kupferdra ht_75C

Note:

 Information given in the "Technical details" must be followed.

Verdrahtung

6.1.2 Pin assignment of RJ45 socket

Pin assignment of RJ45 socket6-Anschlussbelegung RJ45-Buchse

 Use copper wire that can withstand 75 °C.
 The cable used to connect the rotary encoder and proximity switch

must be shielded (see connection diagrams in this chapter).

 If possible, the connections for the various earth potentials (GND,

S21, Y30 and A2) should not be connected, as noise susceptibility
can be increased significantly as a result.

RJ45 socket
8-pin

6.1.3 Supply voltage

Supply voltage6-Anschluss_Versorgungsspannung

Supply voltage AC DC

PIN Track

1S
2GND
3Z
4A
5/A
6/Z
7B
8/B

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6-1

6 Commissioning

IN2

IN1

GND

24 V
0 V

INI_A

INI_B

RJ45

A

/A

B

/B

Z

/Z

GND

S

6.1 Wiring

6.1.4 Connection of proximity switches

Connection of proximity switches6-S_DZW_Betriebsb_Anschluss_Naeherungssch

The following proximity switch combinations can be connected:

 A: pnp, B: pnp
 A: npn, B: npn
 A: pnp, B: npn
 A: npn, B: pnp

When connecting proximity switches please note:

 Proximity switches can either be connected to terminals In1, In2 and

GND or to tracks A and B plus GND on the RJ45 socket.

 Track S should be used to monitor the supply voltage (see drawing).

A permitted voltage range can be entered in the menu.

 Connect the proximity switch to 24 VDC of the power supply.

6-2

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6 Commissioning

X6

PNOZ s30

2

4

7

A

B

GND

Input Device

X6

PNOZ s30

2

4

5

7

8

A

/A

B

/B

GND

Input Device

6.1 Wiring

6.1.5 Connection of a rotary encoder

Connection of a rotary encoder6-S_DZW_Betriebsb_Inkremen

Proceed as follows when connecting the rotary encoder:

 The rotary encoder be connected via an adapter (e.g. PNOZ msi6p) or

can be connected directly to the speed monitor.

 Use only shielded cables for all connections
 Always connect GND on the rotary encoder to GND on the RJ45 con-

nector.

6.1.5.1 Connect rotary encoder to speed monitor

Connect rotary encoder to speed monitor6-S_DZW_Betriebsb_Anschluss_Inkrementalgeber

Encoder types:

 TTL single ended
 HTL single ended

Please note:

 Tracks /A and /B must remain free

Encoder types:

 TTL differential
 HTL differential
 sin/cos 1 Vss
 Hiperface

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6-3

6 Commissioning

X6

PNOZ s30

2

4

7

A

B

GND

Input Device

3

Z

X6

PNOZ s30

2

4

5

7

8

A

/A

B

/B

GND

Input Device

3

Z

/Z

6

6.1 Wiring

6.1.5.2 Connect rotary encoder with Z index to speed monitor

Connect rotary encoder with Z index to speed monitor6-S_DZW_Betriebsb_Anschluss_Inkrementalgeber_Z-Index

Encoder types:

 TTL single Z Index
 HTL single Z Index

Please note:

 Tracks /A, /B and /Z must remain free

Encoder types:

 TTL diff. Z Index
 HTL diff. Z Index
 sin/cos 1 Vss Z Index

6-4

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6 Commissioning

Input Device

A

/A

B

/B

X6

PNOZ s30

Drive

Adapter

GND

GND

18

24 V

0 V

X6

PNOZ s30

2

4

7

A

B

GND

Input Device

3

1

6.1 Wiring

6.1.5.3 Connect rotary encoder to the speed monitor via an adapter

Connect rotary encoder to the speed monitor via an adapter6-S_DZW_Betriebsb_Anschluss_IInkremen_ueber_Adapt

The adapter (e.g. PNOZ msi6p) is connected between the rotary encod­er and the drive. The output on the adapter is connected to the RJ45
socket on the speed monitor.

6.1.6 Connection of proximity switch and rotary encoder

Connection of proximity switch and rotary encoder6-S_DZW_Betriebsb_Anschluss_Inkrement_Naeherungssch

Encoder types:

 TTL single Z Freq. Ini pnp
 HTL single Z Freq. Ini pnp

Please note:
Tracks /A, /B and /Z must remain free.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
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6-5

6 Commissioning

24 V

0 V

X6

PNOZ s30

2

4

5

7

8

A

/A

B

/B

GND

Input Device

3

1

S11

S34

S3

Y1

Y2

S11

K5

K6

K5

L+
L-

K6

Y1

13 (23)

Y2

14

S11

24

S21

6.1 Wiring

Encoder types:

 TTL differential Z Freq. Ini pnp
 HTL differential Z Freq. Ini pnp
 sin/cos 1 Vss Z Freq. Ini pnp
 Hiperface Z Freq. Ini pnp

Please note:
Track /Z must remain free!!

6-6

6.1.7 Reset circuit

Reset circuit6-Anschluss_Startkreis

Automatic reset Monitored reset

Automatic reset must only be configured
No wiring necessary!

6.1.8 Feedback circuit

Feedback circuit6-Rueckfuehrkreis

Link Contacts from external contactors

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6 Commissioning

Y10 (Y11, Y12, Y13)

PLC Output

Y30

PLC 0 V

Y31

PLC +24 V

Y30

PLC 0 V

Y32 (Y33, Y34, Y35)

PLC Input

6.1 Wiring

6.1.9 Select inputs

Select inputs6-Anschluss_Eingangskreis

6.1.10 Semiconductor outputs

Semiconductor outputs6-Anschluss_Halbleiterausgang

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6-7

6 Commissioning

6.2 Display menu - Configuration

6.2Display menu - Configuration6200Display menu - Configuration6-Inbetriebnahme_Drehknopf_Funktion

The menu settings are made on the unit's display via a rotary knob. You
have the option to make the settings on the knob by hand or with a
screwdriver. If you make the settings with a screwdriver, the knob can
remain within the unit.

6.2.1 Create configuration overview

Create configuration overview6-S_DZW_Inbetriebnahme_Konfigurat ionsübersicht_erstellen

For a better overview, before entering the configuration values we rec­ommend that they are entered in the attached form

PNOZ_s30_Config_Overview

:

6-8

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6 Commissioning

A

1.

2.

B

6.2 Display menu - Configuration

6.2.2 Operate rotary knob

Operate rotary knob6-Inbetriebnahme_Drehknopf_Bild

Inbetriebnahme_Drehknopf_Funktion_heraus_und_zurck

The rotary knob:

 (A) should be pulled out until it clicks into position
 (B) then released and retracted back into the unit:

– Press the latch on the side of the rotary knob (1) towards the centre

of the knob. This releases the rotary knob.

– Press the knob downwards (2) while keeping the latch held down.

6.2.3 Configure Speed Monitor

Configure Speed Monitor6-Inbetriebnahme_Drehknopf_Funktion_drcken_drehen_anzeigen

The settings are made via the rotary knob, as follows:

Press the knob

 Confirm selection/setting
 Switch to menu

Rotate knob

Inbetriebnahme_Drehknopf_Funktion_drcken_drehen_konfigurieren

Inbetriebnahme_Drehknopf_Funktion_drehen_schnell_Menü-Deutsch

 Select menu level
 Set the parameter/numeric value

The speed with which you turn the knob affects the sequence of the
menu and numeric values:

 Slowly: Units
 Quickly: Tens
 Very quickly:

– Setting the numeric value: Hundreds
– When switching the menu level: Jump to CANCEL

Inbetriebnahme_Display_W ichtig_Eingabepfli cht_s30

NOTICE

Please note that all parameters are set to their default values on
delivery.
Please check all the safety-related parameters at least, and
enter the values that correspond to your application.

Inbetriebnahme_Display_Info_Standardanzeige_30s_5min

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6-9

6 Commissioning

6.2 Display menu - Configuration

INFORMATION

If no value is set or amended within 30 s of a menu action, the
display reverts to the default display. The current setting remains
unchanged.
If the master password has been entered, this time increases to
5 minutes.

6.2.4 Password protection

Password protection6-Kennwortschutz

The configuration is protected through passwords. There is a master
password and a customer password.

Factory setting for both passwords: 0000

The password levels contain different authorisations:

 Master password

Display: All settings

Edit: All settings

 Customer password

Display: All settings

Edit:
– The customer password can be changed.
– The language can be changed.
– The settings can be reset to the factory settings.

 No password

Edit:
– The language can be changed.
– The settings can be reset to the factory settings.

If the settings are reset to the factory settings, the passwords and the
language will also be reset to the factory settings.

The passwords can be changed at any time in the menu.
Enter a password containing 4 characters.

6-10

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6 Commissioning

6.2 Display menu - Configuration

6.2.5 Use chip card

Use chip card 6-Inbetriebnahme_Chipkarte_verwenden_Konfiguration_deutsch

The parameters that are set on a unit can be stored on the chip card. The
data is stored along with a device identifier, the passwords, the name of
the configuration and the check sum. We recommend that you always
operate the unit with a chip card.

 If the parameters on a device have been changed due to an error, they

can be restored using the backup copy on the chip card.

 If a unit requires maintenance or needs to be exchanged, the chip

card can be used to download the parameters to another unit.

INFORMATION

If you operate the unit without a chip card, the "Fault" LED will
light and the following message will appear once only: Please

Insert SIM Card!. If you change the parameters, the Please
Insert SIM Card! message will reappear.

The message disappears after 30 s or by pressing the rotary
knob.

When the chip card is inside the unit:

 The chip card is checked to verify the device identifier, valid parame-

ters, and ensure that the data is identical.

 Unit parameters are automatically saved to the chip card during op-

eration. As a result, the chip card always contains a copy of the unit's
current internal data. Exception: If you select Write configuration to
SIM: No.

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6-11

6 Commissioning

6.2 Display menu - Configuration

6.2.5.1 Insert chip card

Insert chip card 6-Inbetriebnahme_Chipkarte_einsetzen_1_wichtig_Kontaktflaeche_sauber

NOTICE

The chip card contact is only guaranteed if the contact surface is
clean and undamaged. For this reason please protect the chip
card's contact surface from

 Contamination
 Contact
 Mechanical impact, such as scratches.

Inbetriebnahme_Chipkarte_einsetzen_3_Chipkarte_nicht verkantet

Make sure that you do not bend the chip card as you insert it into the

Inbetriebnahme_Chipkarte_einsetzen_4_Chipkarte_nicht verkantet_Bild_sigma

chip card slot.

6.2.5.2 Write data to chip card

Write data to chip card 6-Inbetriebnahme_Daten_auf_Chipkarte_schreiben_Text

If you are inserting a chip card which has not yet been written by a PNOZ
s30, you have the option to:

Inbetriebnahme_Daten_auf_Chipkarte_schreiben_zulassen_deutsch

 Allow data to be written to the chip card

Insert chip
card

Please insert SIM
Card!

Write confi­guration to
SIM: No?

Inbetriebnahme_Daten_auf_Chipkarte_schreiben_nicht-zulassen_deutsch

 Do not allow data to be written to the chip card

Insert chip card 1. Data is not written to the chip card

Please insert SIM Card! Write configura-

tion to SIM: No?

1. 2. Data is written to the chip

Write configu­ration to SIM:
Yes?

Insert rewritable SIM Card!

card

Current menu

6-12

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6 Commissioning

6.2 Display menu - Configuration

6.2.5.3 Read data from chip card

Read data from chip card6-Inbetriebnahme_Daten_von_Chipkarte_lesen_Text-1

If you are inserting a chip card which has not yet been written by a PNOZ
s30, you have the option to:

Inbetriebnahme_Daten_von_Chipkarte_lesen_zulassen_deutsch

 Allow data to be read from the chip card

Insert chip card (data on chip
card different from device)

Current
menu

SIM: Name of the configura­tion (8 characters)
CRC: 12345 (0 .. 65535)
Load SIM: No?

Inbetriebnahme_Daten_von_Chipkarte_lesen_nicht-zulassen_deutsch

 Do not allow data to be read from the chip card

Insert chip card (Data on chip
card different from device)

Current menu SIM: Name of the configurati-

on (8 characters)
CRC: 12345 (0 .. 65535)
Load SIM: No?

1. 2. Data is read into the de-

vice

SIM: Name of

Current menu
the configura­tion (8 charac­ters)
CRC: 12345 (0
.. 65535)
Load SIM:
Yes?

1. Data is not read into the device, data is written to

the chip card

Write configuration to SIM: No?

(for more details see "Write data to chip card)

6.2.5.4 Transfer device parameters

Transfer device parameters 6-Inbetriebnahme_Gerteparam eter_bertragen_deutsch

You can transfer device parameters from one device to another using
the chip card.

Proceed as follows:

 Remove chip card containg the data from device 1.
 Insert chip card in device 2.
 Confirm the message Load SIM Yes?.

The data is transferred.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

6-13

6 Commissioning

6.2 Display menu - Configuration

6.2.5.5 Duplicate chip card

Duplicate chip card6-_Dummy-Vorlage

You can also create copies of a chip card and its data.

Proceed as follows:

 Remove chip card containg the device data.
 Insert a new chip card into the device.
 Confirm the message Write configuration to SIM Yes?.
 The new chip card is written.

6.2.6 Menu overview

Menu overview6-Menue-Einstellungen-einf ührung

6.2.6.1 Permanent display

Permanent display6-Menu e-Einstellungen-D aueranzeige

The tables provide an overview of the menu settings.

The attached Excel file provides a detailed view of the setting options:

PNOZ_s30_Menu_Overview

.

If no settings are made, information regarding the configuration and cur­rent values are shown on the display.

You can change the permanent display on the display in the "Settings"
menu.

6-14

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

6 Commissioning

6.2 Display menu - Configuration

6.2.6.2 Basic settings Ini pnp pnp

Basic settings Ini pnp pnp6-Menue-Einstellungen-Basiskonfiguration1

Settings for basic configuration 1

Level Designation

on the display

1 Basic Param.

Ini pnp pnp

Default:
Load?

2 Standstill

Rel.1 Out 1

Default:

2.00 Hz

2 v max:

Rel.1 Out 2

Default:
500 Hz

Description Settings

Select the default settings with which
the basic configuration menu "Ini pnp
pnp" is to be called:

-Load: The basic parameters are
loaded. Switches afterwards to the
basic menu "Ini pnp pnp".
The basic parameters should always
be loaded when commissioning for
the first time.

-Change: The basic parameters are
not loaded, i.e. all parameters are re­tained. The basic menu parameters
can be changed within the permitted
boundaries.

-CANCEL: Exits the basic menu.
Enter standstill frequency 100 mHz ... 10.0 Hz

Enter the max. permitted speed 10 mHz ... 3.00 kHz

Other, pre-defined settings:

 Encoder type

2 pnp type proximity switches

 Parameter set/select input

P0, select inputs must be "0" (unconnected)

 Hysteresis

Standstill and speed, 2 % each

 Output assignment

– Standstill: Relay output Rel. 1 and semiconductor output Out 1
– Speed: Relay output Rel. 2 and semiconductor output Out 2

 Reset mode

– Rel. 1, Rel. 2 Out 1, Out 2: Automatic reset

 Switch delay

None

 Max. encoder frequency

3.5 kHz

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

6-15

6 Commissioning

6.2 Display menu - Configuration

6.2.6.3 Basic settings for the rotary encoder

Basic settings for the rotary encoder6-Menue-Einstellungen-Basiskonfiguration2

Settings for basic configuration 2

Level Designation

on the display

1 Basic Param.

Encoder:

Default:
Load?

2 InputDevice

Default:
TTL
Differential

2 Standstill

Rel.1 Out 1

Default:
100 Hz

2 v max:

Rel.2 Out 2

Default:

5.00 kHz

Description Settings

Select the default settings with which
the basic configuration menu "Rotary
encoder" is to be called:

-Load: The basic parameters are
loaded. Switches afterwards to the
basic menu "Rotary encoder".
The basic parameters should always
be loaded when commissioning for
the first time.

-Change: The basic parameters are
not loaded, i.e. all parameters are re­tained. The basic menu parameters
can be changed within the permitted
boundaries.

-CANCEL: Exits the basic menu.
Select rotary encoder type -TTL differential (A, /A, B, /B)

-TTL single ended

-HTL differential (A, /A, B, /B)

-HTL single ended

-sin/cos 1 Vss (A, /A, B, /B)

-Hiperface (A, /A, B, /B)

Enter standstill frequency 10 mHz to 1.00 kHz

Enter the max. permitted speed 10 mHz to 1.00 MHz

6-16

Other, pre-defined settings:

 Switch functions

–Direction (F3)

Direction left
Tolerance for wrong direction = 10 Imp

–Direction (F4)

Direction right
Tolerance for wrong direction = 10 Imp

 Parameter set/select input

P0, select inputs must be "0" (unconnected)

 Hysteresis

Standstill and speed, 2 % each

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

6 Commissioning

6.2 Display menu - Configuration

 Output assignment

– Standstill: Relay output Rel. 1 and semiconductor output Out 1
– Speed: Relay output Rel. 2 and semiconductor output Out 2
– Direction left: External output Ext. 1 and semiconductor output Out

3

– Direction right: External output Ext. 2 and semiconductor output

Out 4

 Reset mode

– All outputs: Automatic reset

 Switch delay

None

 Max. encoder frequency

1 MHz

6.2.6.4 Settings

Settings6-Menue-Einstellungen-Eins tellungen

Level Designation

on the display

1 Permanent display

Default:
H : Min : Sec (system
time)
V (current speed of
track AB)
Position

1 Display Unit

Speed: Dist:

Default:
Hz - Imp

1 Conversion

Default:
1Hz =
1 Imp / s

Description Settings

Permanent display
Current values and information re­garding configuration are displayed.
You can change the permanent dis­play on the display

Select unit of speed and distance (po­sition)
wählen.

Unit conversion.
Enter ratio of unit to pulses.

Display combinations:

- vz (current speed of track Z)

- v (current speed of track AB)

- Position

- Switch functions F1 ... F9

- v (current speed of track AB)

- Position

- Line 1/2: F1/F2, F3/F2, F5/F4, F7/F6 or F9/
F8
(parameters selected via select inputs).
v (current speed of track AB)

- H : Min : Sec (system time:)

- v (current speed of track AB)

- Position
Speed (rotional speed) - Dist. (distance/po-

sition)
Hz - Imp (pulse)
Hz - Edg (edge)
m/s - m
m/min - m
m/h - m
rps - rev
rpm - rev

Display
1 Hz = 1 Imp/s
1 Hz = 4 Edg/s
1m = x Imp (x = 1 ... 10.000.000 Imp)
1 rev = x Imp (x = 1 ... 10.000.000 Imp)

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

6-17

6 Commissioning

6.2 Display menu - Configuration

Level Designation

on the display

1InputDevice

Settings

2 InputDevice

Default:
Undefined

Description Settings

Create encoder configuration for the
tracks A,
/A, B, /B, Z, /Z, S

Select pre-defined encoder types for
the tracks A, B and Z:
Proximity switch
Rotary encoder

- with and without inverted signals

- with or without Z index (0 index)

- with proximity switch at track Z
Note:
If "Undefined" is selected, an error
message is shown when you confirm
the menu

No encoder selected:

- Undefined

Proximity switch (Ini):

- Initiator A: pnp B: pnp

- Initiator A: npn B: npn

- Initiator A: pnp B: npn

- Initiator A: npn B: pnp

Rotary encoder:
TTL

- TTL differential (A, /A, B, /B)

- TTL single ended (A, B)

TTL with Z index

- TTL diff. Z index (A, /A, B, /B, Z, /Z)

- TTL single Z index (A, B, Z)

HTL

- HTL differential (A, /A, B, /B)

- HTL single ended (A, B)

HTL with Z index

- HTL diff. Z Index (A, /A, B, /B, Z, /Z)

- HTL single Z Index (A, B, Z)

Sin/Cos 1 Vss

- sin/cos 1 Vss (A, /A, B, /B)

Sin/Cos 1 Vss with Z index

- sin/cos 1 Vss Z Index (A, /A, B, /B, Z, /Z)

Hiperface

- Hiperface (A, /A, B, /B)

6-18

Rotary encoder + pnp proximity switch
TTL + pnp proximity switch

- TTL diff. (A, /A, B, /B), Z Freq Inipnp (Z)

- TTL single (A, B), Z Freq Inipnp (Z)

HTL + pnp proximity switch

- HTL diff. (A, /A, B, /B), Z Freq Inipnp (Z)

- HTL single (A, B), Z Freq Ini pnp (Z)

sin/cos 1 Vss + pnp proximity switch

- sin /cos 1 Vss (A, /A, B, /B), Z Freq Inipnp

(Z)

Hiperface + pnp proximity switch

- Hiperface (A, /A, B, /B), Z Freq Inipnp (Z)

2 Track AB Settings for tracks A and B
3 Type AB For information only:

Information on configured encoder
type on tracks A and B

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

6 Commissioning

6.2 Display menu - Configuration

Level Designation

on the display

3 Track /A/B For information only:

3 AB Direction

Default:
Normal

3 Track AB fmax

Default:
10 mHz

2 Track Z Settings for track Z
3 Type Z For information only:

3 Track /Z For information only:

3 Track Z fmax

Default:
10 mHz

Description Settings

Information on the use of the inverted
tracks /A and /B:
No track /A /B
or
Inverted (inverted tracks /A and /B
used)
or

external (e.g. "Hiperface" encoder

U

ref

type)
Select direction for tracks A and B In-

formation:
This function is used to display a for­ward movement as positive linear/ro­tational speed, irrespective of the
installation of the rotary encoder.

Enter max. frequency of the encoder
on tracks A and B
Important:
The frequency must be less than or
equal to the max. encoder frequency
specified in the encoder's data sheet
and less than the max. speed of the
monitored drive.

Information on configured encoder
type at track Z

Information on the use of the inverted
track /Z:
No track /Z
or
Inverted (inverted track /Z used)

Enter max. frequency of the encoder
on track Z
Important:
The frequency must be less than the
max. encoder frequency specified in
the encoder's data sheet

- Normal

- Inverted

10 mHz … 1.00 MHz

10 mHz … 1.00 MHz

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

6-19

6 Commissioning

6.2 Display menu - Configuration

Level Designation

on the display
fAB/fZ Verh.

Default:
1,0000 : 1

2 Track S Settings for track S (error track)
3 Track S

Default:
Not used

3 Track S Umax

Default:

6.0 V

3 Track S Umin

Default:

2.0 V

1 Delay Time

Start-up

Default:

0.00 s

1 Function

Parameter

2 Standstill

v max:

Default:

2.00 Hz

2 (F1 … F9) Function

Parameter

3 (F1 ... F9) (P0 ... P15)

Parameter

Default:
Standstill

4 (F1 ... F9) (P0 ... P15)

Teach v max:

Display:
Current linear/rotation­al speed

Description Settings

Enter the ratio of the frequency on
tracks AB "fAB" to the frequency on
track Z "fZ".
Used to check the Z index or for fre­quency monitoring on track Z

Information

Calculating the frequency ratio:
Enter permanent display: "vz: v: Posi­tion:"
Switch on drive
Read vz and v
Divide v/vz
Enter result as ratio fAB to fZ

Use of track S:

- Not used (track S is not used)

- Evaluation (track S is used)
Enter max. voltage at track S.

If the voltage is > Umax, an error is
displayed and the outputs are
switched off.

Enter min. voltage at track S.
If the voltage is < Umin, an error is dis­played and the outputs are switched
off.

Select start-up delay
(The start-up phase of the PNOZ s30
is extended by this time. The encoder
signals are not evaluated until after the
start-up phase.)

Select function parameter

Select standstill frequency 10 mHz ... 1.00 MHz

Enter parameter for the switch func­tions F1 ... F9

16 parameters P0 ... P15 can be con­figured for each switch function F1 ...
F9.

The current linear/rotational speed is
displayed and can be adopted as a
limit value.

0,0001 ... 400.000

- Not used

- Evaluation

0.0 V ... 30.0 V

0.0 V ... 30.0 V

0 ... 600 s

or the corresponding value in the selected
unit

6-20

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

6 Commissioning

6.2 Display menu - Configuration

Level Designation

on the display

4 (F1 ... F9) (P0 … P15)

v max:
Standstill

4 (F1 ... F9) (P0 … P15)

v max:

2.00 kHz

4 (F1 ... F9) (P0 … P15)

Function
Position (1 … 4)

4 (F1 ... F9) (P0 … P15)

(Direct. Left, Direct.
Right)

1 Assign

Outputs

2 Output

(Rel.1... Out 4)

Default:
Off

1 Reset Mode Select reset behaviour
2 Reset mode

(Rel.1... Out 4)
Default:
Monitored /

Description Settings

"Standstill" is displayed and can be
adopted
Information:
The standstill frequency is selected
globally in the menu "Standstill v
max:"
(see above)

Select linear/rotational speed limit 10 mHz ... 1.00 MHz

Select position monitoring 1 ... 4.

Select left-hand or right-hand direc­tion monitoring

Assign functions to outputs

Each output can be assigned a switch
function (F1 ... F9) or a range (F2-F3,
F4-F5, F6-F7, F8-F9). Each output can
also be used as an error output (error)
or be switched off (off).
When used as an error output, the fol­lowing applies:
Error: Output off
No error: Output on
For ranges, the following applies:
The lower range limit is the switch
function with the lower number (e.g.
F2),
The upper range limit is the switch
function with the higher number (e.g.
F3).
Outputs:
Rel.1: Relay output 1
Rel.2: Relay output 2
Ext.3: External output 1
Ext.4: External output 2
Out 1 … Out 4: Semiconductor out­puts 1 ... 4

Select reset mode for each output
separately
Automatic: Automatic reset
Monitored /: Monitored reset with ris­ing edge at S34
Monitored \: Monitored reset with fall­ing edge at S34

or the corresponding value in the selected
unit

- Off

- F1 ... F9

- F2-F3

- F4-F5

- F6-F7

- F8-F9

- Error

- Automatic

- Monitored /

- Monitored \

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

6-21

6 Commissioning

6.2 Display menu - Configuration

6.2.6.5 Advanced settings

Advanced settings6-Menue-Ein stellungen-erweite rte Einstellungen

Level Menu designation Description Settings
1Position

Parameter

2 Position (1 ... 4)

Window Width

Default:
1 Imp

1 Direction

Parameter

2 (Direct. Left

max. right,
Direct. Right
max. left)

Default:
0 Imp

1 Delay Time

Select Input

Default:
0 ms

1Function

Hysteresis

2 (F1 ... F9) Function

Hysteresis

Default:
1 %

1 Delay Time

Outputs tdO

2 Delay Time

Output
(Rel.1 ... Out 4)

Default:
On 0 ms (display only)

3 Delay TIme

Effect
(Rel.1 ... Out 4)

Default:
On delay

3 Delay TIme

(Rel.1 ... Out 4)

Default:
tdO: 0 ms

1 Outputs Out

Logic

Settings for position monitoring func­tions

Enter width of position window for po­sition monitoring functions 1 ... 4

Settings for direction monitoring

Enter max. tolerated number of pulses
(or Edg, m, rev) in the wrong direction.

Enter delay time of the select inputs
Y10 – Y13
Information: The states of the select
inputs are only adopted if they were
unchanged during the set time.

Enter hysteresis for the switch func­tions F1 ... F9
(not effective with position and direc­tion monitoring)

Setting for the delay effect and delay
time for the outputs

Setting for the delay time effect and
delay time for the respective output

Enter whether the delay time is to be
activated when switching on, switch­ing off, or switching on and off.

Select delay time for the respective
output

Setting for the switching direction of
the semiconductor outputs

1 ... 24.900.000 Imp
or the corresponding value in the selected
unit

1 ... 24.900.000 Imp
or the corresponding value in the selected
unit

0 ... 30.0 s

0 ... 50 %

- On

- Off

- On Off

0 ... 30.0 s

6-22

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

6 Commissioning

6.2 Display menu - Configuration

Level Menu designation Description Settings
2 Output

(Out 1 ... Out 4)
Logic

Default:
N/O contact

1Name of

Configuration

Default:
Default

1Password

Settings

Select the switching direction of the
semiconductor outputs Out 1 ... Out 4:
N/O contact (normally energised
mode)
N/C contact (normally de-energised
mode)

Enter name of the configuration.
The name may be a max. of 8 charac­ters in length
It is stored on the chip card

Change passwords
Note: In the "Default Settings" menu,
the passwords are reset to the default
setting: 0000.

- N/O contact

- N/C contact

........

2 Master

PW

2 Customer

PW

2 Language

Default:
English

1 Default

Settings

Change master password 0000 ... 9999

Change customer password 0000 ... 9999

Select menu language - English

- German

Select whether the values are to be re­set to the default settings
Yes: All parameters are reset to the
default values. The language is set to
English and all passwords are set to

0000.

- CANCEL

- Yes?

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

6-23

6 Commissioning

6.2 Display menu - Configuration

6.2.6.6 Information

Information6-M enue-Einstellunge n-Informationen/Me ldungen, die während der Konfiguration angezeigt werden k önnen

Level Menu designation Description Display/Settings
1 Power-on Time Time that the device is switched on xxx.xxx h

xx min xx s

1 Max. Speed

Track AB

1 Max. Speed

Track Z

1 Relais (Ctrl, 1, 2)

Cycles

1CRC of

Configuration

1 Error Stack Entries Error stack entries

Max. measured linear/rotational speed
at tracks A and B
The value can be reset to 0

Max. measured linear/rotational speed
at track Z
The value can be reset to 0

Information:
Total number of relay operations
Relay Ctrl (root relay, common 2nd
shutdown route)
Relay 1 (relay output 1: 11-12, 13-14)
Relay 2 (relay output 2: 21-22, 23-24)

Check sum of configuration parame­ters

Up to 20 error stack entries are dis­played
Recoverable errors: Level 2, 3 and 4
(can be rectified by user)
System errors: Level 2 and 3
(internal error, information for Pilz
Service).
See section entitled "Error stack en­tries"

0 … 4.29 MHz
or the corresponding value in the set unit
Reset:
Reset: Yes?

0 … 4.29 MHz
or the corresponding value in the set unit
Reset:
Reset: Yes?

0 ... 6.000.000 x, > 6.000.000 x

0 ... 65535

Recoverable error:
Level 2:

1. line: Seq. No. "Err.:", error number

2.+3. line: Plain text to describe error for the
user
Level 3:

1. line: Seq. No. "Recoverable"

2. line: "Power-on Time:"

3. line: Power-on time when the error oc­curred
Level 4:
Information for Pilz Service

6-24

1 Input Module

SW Version
V

1 Main Device

SW Version
Va.b

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

For internal purposes only.

For internal purposes only.

System errors:
Level 2:

1. line: Seq. No. "Err.:", error number

2. line: "System Error"

3. line: Power-on time when the error oc­curred
Level 3:
Information for Pilz Service

6 Commissioning

6.2 Display menu - Configuration

Level Menu designation Description Display/Settings

- Actual Errors Up to 8 errors are displayed.

Recoverable errors: Level 2, 3 and 4
(can be rectified by user)
System errors: Level 2 and 3
(internal error, information for Pilz
Service).
The error messages can be hidden
with "CANCEL".

- Error

Wrong Signal:
A/A B/B Z/Z

- Warning:
AB frequency
difference

- Chip card
messages

- Please insert SIM
Card!

- Please insert
writable SIM Card!

- SIM: ........

CRC: .....

Load SIM:

Default:
No?

Error message: Wrong signal at one or
more tracks.
The message

- is continually updated.

- can be ignored temporarily.
Error message: Frequency difference

between the proximity switches on
tracks A and B
The message

- is continually updated

- can be ignored temporarily

Appears when the device is operated
without a chip card or when a defec­tive chip card is inserted,
appears again when parameters are
changed.
Information:
The message disappears after 30 s or
by pressing the rotary knob

Appears when you reply "No" to "Load
SIM" and "Write Configuration to SIM"

Appears when device detects a chip
card with a valid configuration.

-> Select whether the data on the chip
card is to be transferred to the device.

Recoverable error:
Level 2:

1. line: Seq. No. "Err.:", error number

2.+3. line: Plain text to describe error for the
user
Level 3:

1. line: Seq. No. "Recoverable"

2. line: "Power-on Time:"

3. line: Power-on time when the error oc­curred
Level 4:
Information for Pilz Service

System errors:
Level 2:

1. line: Seq. No. "Err.:", error number

2. line: "System Error"

3. line: Power-on time when the error oc­curred
Level 3:
Information for Pilz Service

- No?

- Yes?

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

6-25

6 Commissioning

6.2 Display menu - Configuration

Level Menu designation Description Display/Settings

- Write
Configuration
to SIM:

Default:
No?

- Password

Messages

Appears

- When a chip card has been used that
does not yet contain data

- When a chip card has been used that
does not contain any valid data

- When Load Sim:no? is selected

-> Select whether the data on the chip
card is to be saved.

- No?

- Yes?

- Master PW

required:

Default:
0000

- Password required
Default:
0000

-> Enter master password 0000 ... 9999

-> Enter customer password 0000 ... 9999

6-26

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

6 Commissioning

F: 123456789
v: -1.72 kHz

12345678 Imp

Basic

Settings

Ini pnp pnp

Password:

_000

Main Menu Submenu 1 Submenu 2 Submenu 3 Submenu 4

Password:

1_00

Password:

1000

x3

Master

Password

correct

Load Basic

Parameter

Encoder ?

Input Device

TTL

differentiell

> Standstill
Rel.1 Out 1

100 Hz

Standstill

Rel.1 Out 1

100 Hz

>Standstill

Rel.1 Out 1

300 Hz

Rel.1 Out 1

300 Hz

save? NO

max: F1 S0

300 Hz

save? YES

v max:

Rel.2 Out 2

5,00 kHz

Basic

Settings Enc.

ESCAPE

Basic
Settings
Encoder

Standstill

Rel.1 Out 1

300 Hz

6.2 Display menu - Configuration

6.2.7 Example: Configure basic configuration 2

Example: Configure basic configuration 26-Menue_Einstellungen _Beispiel-Basisko nfiguration2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

6-27

6 Commissioning

6-28

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

7 Operation

7.1 Display elements for device diagnostics

77000OperationOperation7-7.1Display elements for device diagnostics7100Display elements for device diagnostics7-

7.1.1 LEDs

LEDs7-Anzeige Legende 2x-ein-blinkt

Key:

LED on

LED flashes

S_DZW_Betrieb_Anzeige_Drehzahlwaechter_s30_BA

LED Error

Power In1 In2 Rel 1 Rel 2 Fault

Supply voltage is present

At least one of the internal supply voltages is outside
the permitted range.

A high signal is present on track A (terminal In1 or
RJ45).

Error on track In1 or A

A high signal is present on track B (terminal In2 or
RJ45).

Error on track In2 or B

Relay output 1 is switched on

Error on relay output 1

Relay output 2 is switched on

Error on relay output 2

Fault that can be repaired by the user leading to safe
condition.

Internal error leading to a safe condition.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

7-1

7 Operation

7.1 Display elements for device diagnostics

7.1.2 Display

Display7-

7.1.2.1 Error stack entries

Error stack entries7-Betrieb_Display_ Fehler-Stack

Up to 20 status and error messages are stored in the unit and can be
called up via the display (see section entitled "Display Menu – Configu­ration – Menu Overview). They can also be called up if the error has been
rectified and the unit has been restarted.

The following information is shown on the display:

 Sequential number of an error stack entry (1 ... 20).
 Error number (0 ... 65 535)
 Error category

– Errors that can be rectified by the user

are described in the following list
Remedy: Rectify error; if necessary, contact Pilz

– Internal errors (system errors, all errors that are not described in the

list)
Remedy: Switch device on and off, contact Pilz

7.1.2.2 Current error messages

Current error messages7-Betrieb_ Display_aktuelle_Meld ungen

If an error is detected, the "Fault" LED lights up on the device and an er­ror message appears on the display (see error stack).

Up to 8 current error messages are shown on the display.

A message is shown until the error is rectified and the device has been
switched off and then on again.

List of the errors that can be rectified by the user

Error no. Error message Description Remedy

00002 Boot Session completed The unit is ready for opera-

tion
(Error stack entry)

00003 Brown Out

occurred

02000 Wrong signal

line A ... /Z

Supply voltage too low Check supply voltage

Unfeasible signal from en­coder

For information only

-Ensure that there is no open circuit in the
wiring of input A... /Z

-Ensure that the correct encoder is config­ured and connected

-Ensure that the encoder operates correct­ly

7-2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

7 Operation

7.1 Display elements for device diagnostics

Error no. Error message Description Remedy

02001 AB frequency

> fmax AB

02002 A frequency

> fmax AB

02003 B frequency

> fmax AB

02004 Z frequency

> fmax Z

04010 FL K1-K2 of

Extens.Device

04011 FL K3-K4 of

Extens.Device

04012 Extension In-

terface open

05000 Input Device

undefined!

05003 Pos. or Dir.

not with Ini

10241 Stuck at High

line A or /A

10242 Stuck at Low

line A or /A

The maximum frequency of
the encoder at tracks AB
was exceeded

The maximum frequency of
the proximity switch at track
A was exceeded

The maximum frequency of
the proximity switch at track
B was exceeded

The maximum frequency of
the encoder at track Z was
exceeded

Feedback loop K1-K2 of ex­pansion module open

Feedback loop K3-K4 of ex­pansion module open

The terminator on the ex­pansion interface is not con­nected

No encoder configured (de­livery condition, default val­ues)

Position monitoring or di­rection monitoring config­ured, although "Initiator" is
selected as the encoder

A high signal is always
present at track A or /A.

A low signal is always
present at track A or /A.

-Enter a max. frequency for "Track AB
fmax" that is not exceeded during normal
operation

-Ensure that a suitable encoder is connect­ed

-Enter a max. frequency for "Track AB
fmax" that is not exceeded during normal
operation

-Ensure that a suitable proximity switch is
connected

-Enter a max. frequency for "Track AB
fmax" that is not exceeded during normal
operation

-Ensure that a suitable proximity switch is
connected

Enter a max. frequency for "Track AB
fmax" that is not exceeded during normal
operation

-Ensure that a suitable encoder is connect­ed

Ensure that the feedback loop is wired cor­rectly

-Ensure that the expansion module oper­ates correctly

-Ensure that the feedback loop is wired
correctly

-Ensure that the expansion module oper­ates correctly

-Connect terminator

-Ensure that the expansion module oper­ates correctly

-Create the encoder configuration in the
"Encoder settings" menu

-Do not configure direction or position
monitoring

- Select rotary encoder

-Ensure that the encoders are configured
correctly

-Ensure that the encoder operates correct­ly

-Ensure that there is no short circuit in the
wiring

-Ensure that the encoders are configured
correctly

-Ensure that the encoder operates correct­ly

-Ensure that there is no short circuit in the
wiring

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

7-3

7 Operation

7.1 Display elements for device diagnostics

Error no. Error message Description Remedy

10243 Stuck at High

line B or /B

10244 Stuck at Low

line B or /B

10245 Signal Offset

line A

10246 Signal Offset

line /A

10247 Signal Offset

line B

10248 Signal Offset

line /B

10249 Signal Error

AB: Sin2 Cos2

10250 Difference-

Signal Error

10251 Z index

missing

A high signal is always
present at track B or /B.

A low signal is always
present at track B or /B.

The signal at track A has a
DC offset

The signal at track /A has a
DC offset

The signal at track B has a
DC offset

The signal at track /B has a
DC offset

No feasible signal at the
tracks AB

No feasible signal at the
tracks A and /A or B and /B

No index signal at track Z -Ensure that the encoders are configured

-Ensure that the encoders are configured
correctly

-Ensure that the encoder operates correct­ly

-Ensure that there is no short circuit in the
wiring

-Ensure that the encoders are configured
correctly

-Ensure that the encoder operates correct­ly

-Ensure that there is no short circuit in the
wiring

-Ensure that the encoders are configured
correctly

-Ensure that the encoder operates correct­ly

-Ensure that the wiring is correct

-Ensure that the encoders are configured
correctly

-Ensure that the encoder operates correct­ly

-Ensure that the wiring is correct

-Ensure that the encoders are configured
correctly

-Ensure that the encoder operates correct­ly

-Ensure that the wiring is correct

-Ensure that the encoders are configured
correctly

-Ensure that the encoder operates correct­ly

-Ensure that the wiring is correct

-Ensure that the encoders are configured
correctly

-Ensure that the encoder operates correct­ly

-Ensure that the wiring is correct

-Check supply voltage.

-Ensure that the encoders are configured
correctly

-Ensure that the encoder operates correct­ly

-Ensure that the wiring is correct

correctly

-Ensure that the encoder operates correct­ly

-Ensure that the wiring is correct

-Check the configuration of the frequency
ratio fAB to fZ

7-4

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

7 Operation

7.1 Display elements for device diagnostics

Error no. Error message Description Remedy

10252 Z index at

wrong posit.

10255 Signal on

inverted line

10256 Ini pnp pnp

both inactive

10257 Ini npn npn

both inactive

10258 Ini pnp npn

both inactive

10259 Ini npn pnp

both inactive

No feasible signal at track Z -Ensure that the encoders are configured

correctly

-Ensure that the encoder operates correct­ly

-Ensure that the wiring is correct

-Check the configuration of the frequency
ratio fAB to fZ

The inverted tracks carry a
voltage signal
Target status: no signal (not
connected)

Both proximity switches are
inactive at the same time

Both proximity switches are
inactive at the same time

Both proximity switches are
inactive at the same time

Both proximity switches are
inactive at the same time

-Ensure that the encoders are configured
correctly

-Ensure that the wiring is correct

-Install proximity switches such that one
proximity switch is always activated.

-Ensure that the encoders are configured
correctly

-Ensure that the proximity switches oper­ate correctly

-Ensure that the supply voltage is present
at the proximity switches
Ensure that proximity switches are wired
correctly

-Install proximity switches such that one
proximity switch is always activated.

-Ensure that the encoders are configured
correctly

-Ensure that the proximity switches oper­ate correctly

-Ensure that the supply voltage is present
at the proximity switches
Ensure that proximity switches are wired
correctly

-Install proximity switches such that one
proximity switch is always activated.

-Ensure that the encoders are configured
correctly

-Ensure that the proximity switches oper­ate correctly

-Ensure that the supply voltage is present
at the proximity switches
Ensure that the proximity switches are
wired correctly

-Install proximity switches such that one
proximity switch is always activated.

-Ensure that the encoders are configured
correctly

-Ensure that the proximity switches oper­ate correctly

-Ensure that the supply voltage is present
at the proximity switches
Ensure that the proximity switches are
wired correctly

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

7-5

7 Operation

7.1 Display elements for device diagnostics

Error no. Error message Description Remedy

10260 Ini Signal /A

not allowed

10261 Ini Signal /B

not allowed

10262 Ini Signal A

not valid

10263 Ini Signal B

not valid

10264 Track S Error

wrong voltage

10266 Stuck at High

line Z or /Z

10267 Stuck at Low

line Z or /Z

10268 Signal Error

line A or B

10269 Signal Error

line /A or /B

Invalid signal at track /A -Ensure that the encoders are configured

correctly

-Ensure that the wiring is correct

Invalid signal at track /B -Ensure that the encoders are configured

correctly

-Ensure that the wiring is correct

The signal at track A is out­side of the permissible volt­age range

The signal at track B is out­side of the permissible volt­age range

The voltage at track S is out­side of the permissible
range
(e.g. because the encoder
has detected an internal er­ror and signals this via track
S)

A high signal is always
present at track Z or /Z.

A low signal is always
present at track Z or /Z.

No feasible signal at the
tracks AB

No feasible signal at the
tracks /A/B

-Ensure that the encoders are configured
correctly

-Ensure that the wiring is correct

-Ensure that the encoders are configured
correctly

-Ensure that the wiring is correct

-Check supply voltage of the encoders

-Ensure that the wiring is correct

-Check configuration of the min. and max.
voltage at track S "Track S Umax / Umin"

-Ensure that the encoder operates correct­ly

-Ensure that the encoders are configured
correctly

-Ensure that the encoder operates correct­ly

-Ensure that there is no short circuit in the
wiring

-Ensure that the encoders are configured
correctly

-Ensure that the encoder operates correct­ly

-Ensure that there is no short circuit in the
wiring

-Ensure that the encoders are configured
correctly

-Ensure that the encoder operates correct­ly

-Ensure that the wiring is correct

-Check supply voltage.

-Ensure that the encoders are configured
correctly

-Ensure that the encoder operates correct­ly

-Ensure that the wiring is correct

-Check supply voltage.

7-6

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

7 Operation

7.1 Display elements for device diagnostics

7.1.2.3 Open circuit message

Open circuit message7-Betrieb_Display_Drahtbruch _Meldung

If an open circuit error is detected, the "Fault" LED lights up on the de­vice, the outputs are switched off and an error message appears on the
display.

The error message is continually updated. It will be displayed until the
error is rectified.

The outputs will not switch back on until all the start-up conditions are
met.

Error message Description Remedy

Error
Signal:
A/A B/B Z/Z

No feasible signal at one or
more tracks

- Ensure that there is no open circuit in the wiring
of tracks A... /Z

- Ensure that the correct encoder is configured
and connected

- Ensure that the encoder operates correctly.

7.1.2.4 Frequency difference message

Frequency difference mes sage7-Betrieb_Display_Freque nz-diff_Meldung

If a frequency difference error is detected, the "Fault" LED lights up on
the device, all outputs are switched off and an error message appears
on the display.

Once the error has been rectified, the behaviour of the error message will
depend on the frequency at which the error occurred:

 Frequency < Configured standstill frequency:

The error message be displayed until the error is rectified.

 Frequency > Configured standstill frequency:

The error message be displayed until the error is rectified and a rising
edge is detected at reset input S34.

The outputs will not switch back on until all the start-up conditions are
met.

Error message Description Remedy

Warning:
AB frequency
difference

Frequency of the proximity
switch at track A differs from the
frequency of the proximity
switch at track B for too long
and by too much.

-Ensure that the proximity switches operate cor­rectly

- Check whether a proximity switch constantly
switches due to the drive's edge jitter.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

7-7

7 Operation

7-8

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

8 Technical details

8.1 Technical details

88000Technical detailsTechnical details8-8.1Technical details8100Technical details8-Technical details PNOZsigma

Technical details

Electrical data

Supply voltage
Supply voltage U
Voltage tolerance -15 %/+10 %
Power consumption at U
Power consumption at U
Frequency range AC 50 - 60 Hz
Residual ripple DC 160 %
Continuous duty 100 %
Voltage and current at
Reset circuit DC: 24.0 V 5.0 mA
Feedback loop DC: 24.0 V 5.0 mA
Max. inrush current impulse

Feedback loop 0.06 A
Min. unit fuse protection 1.00 A
Max. unit fuse protection F1 Max. cable cross section

Proximity switch input

Number of inputs 2
Input signal level
Signal level at "1" 11 - 30 V
Signal level at "0" -3 - 5 V
Input resistance 22 kOhm
Input's frequency range 0 - 1,000 kHz
Configurable monitoring frequency
without hysteresis 10 mHz - 1,000 kHz

Input for incremental encoder/proximity switch (RJ45
connector)

Number of inputs 1
Input signal level 0.5 - 30.0 Vss
Phase position for the differential signals A,/A and B,/B 90° ±30°
Overload protection -50 - 65 V
Input resistance 20.0 kOhm
Input's frequency range 0 - 1,000 kHz
Configurable monitoring frequency
without hysteresis 10 mHz - 1,000 kHz
Connection type (incremental encoder) RJ45 socket, 8-pin

Select inputs

Number of inputs 4
Input signal level
Signal level at "1" 15 - 30 V
Signal level at "0" -3 - 5 V
Input current 5 mA

Semiconductor outputs

Number 4
Semiconductor outputs (short circuit proof) 24.0 V DC,50 mA
External supply voltage 24.0 V DC
Voltage tolerance -20% / +20%

AC/DC 24 - 240 V

B

AC 9.0 VA

B

DC 5.5 W

B

0.06 A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

8-1

8 Technical details

8.1 Technical details

Relay outputs

Number of output contacts
Safety contacts (S) instantaneous: 2
Auxiliary contacts (N/C): 2
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V I

Safety contacts: DC1 at 24 V I

Auxiliary contacts: AC1 at 240 V I

Auxiliary contacts: DC1 at 24 V I

Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V I
Safety contacts: DC13 at 24 V (6 cycles/min) I
Auxiliary contacts: AC15 at 230 V I
Auxiliary contacts: DC13 at 24 V (6 cycles/min) I
Conventional thermal current 4.0 A
Contact material AgCuNi + 0.2 µm Au
External contact fuse protection (I

= 1 kA) to

K

EN 60947-5-1

Blow-out fuse, quick
Safety contacts: 6 A
Auxiliary contacts: 6 A
Blow-out fuse, slow
Safety contacts: 4 A
Auxiliary contacts: 4 A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 4 A
Auxiliary contacts: 4 A

Times

Switch-on delay
with automatic reset typ. 15 ms
with automatic reset max. 50 ms
with automatic reset after power on typ. 3,920 ms
with automatic reset after power on max. 4 s
with manual reset typ. 40 ms
with manual reset max. 100 ms
Delay-on de-energisation
with power failure typ. U
with power failure max. U
with power failure typ. U
with power failure max. U

AC/DC: 24 V 25 ms

B

AC/DC: 24 V 50 ms

B

AC : 240 V 100 ms

B

AC : 240 V 150 ms

B

after the safety function is triggered, typ. 8 ms
after the safety function is triggered, max. 15 ms
Recovery time at max. switching frequency 1/s
after power failure 4 s
after the safety function is triggered 1 s
Reaction time after limit value is exceeded 1/f
Waiting period with a monitored reset
with rising edge 30 ms
with falling edge 30 ms

: 0.01 A , I

min

P

max

: 0.01 A , I

min

P

max

: 0.01 A , I

min

P

max

: 0.01 A , I

min

P

max

: 3.0 A

max

: 4.0 A

max

: 3.0 A

max

: 4.0 A

max

: 1000 VA

max

max

: 100 W

max

: 1000 VA

max

: 100 W

: 4.0 A

: 4.0 A

: 4.0 A

: 4.0 A

8-2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

8 Technical details

8.1 Technical details

Times

Min. start pulse duration with a monitored reset
with rising edge 30 ms
with falling edge 30 ms
Supply interruption before de-energisation 20 ms
Switch delay (selectable) 0 - 30 s
Delay on the select inputs (selectable) 0 - 30 s
Start-up delay (selectable) 0 - 600 s

Environmental data

EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-3
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category II
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -20 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP30
Terminals IP20

Mechanical data

Housing material
Housing PC
Front PC
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 750330
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 750330
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 750330
Torque setting with screw terminals 0.50 Nm No. 750330
Connection type spring-loaded terminal No. 751330

screw terminal No. 750330
Spring-loaded terminals: Terminal points per connection 2 No. 751330
Stripping length 9 mm No. 751330
Dimensions
Height 100.0 mm No. 751330

98.0 mm No. 750330
Width 45.0 mm
Depth 120.0 mm
Weight 410 g No. 751330

Technische Daten_Satz No .

427 g No. 750330

No. stands for order number.

Si-Kennzahlen_alle

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

8-3

8 Technical details

8.1 Technical details

Safety characteristic data

Unit Operating mode EN ISO 13849-

1: 2006
PL

PNOZ s30 Monitoring 1 input

device

PNOZ s30 Monitoring 2 input

devices

Si_Kennzahlen_Erläuterung_1

PL d (Cat. 2) Cat. 2 SIL CL 2 3.28E-08 20

PL e (Cat. 3) Cat. 3 SIL CL 3 1.50E-08 20

All the units used within a safety function must be considered when cal-

Si_Kennzahlen_Erläuterung_2

culating the safety characteristic data.

INFORMATION

A safety function's SIL/PL values are not identical to the SIL/PL
values of the units that are used and may be different. We rec­ommend that you use the PAScal software tool to calculate the
safety function's SIL/PL values.

Technische Daten_Satz No rmen

EN 954-1
Category

EN IEC 62061
SIL CL

PFH [1/h] EN ISO

13849-1:
2006

[year]

T

M

Si-Kennzahlen_Zusatz_Relais_Lebensdauer_BA

The standards current on 2009-06 apply.

CAUTION!

It is essential to consider the relay's service life graphs. The relay
outputs' safety-related characteristic data is only valid if the val­ues in the service life graphs are met.

The PFH value depends on the switching frequency and the load on the
relay output. If the service life graphs are not accessible, the stated PFH
value can be used irrespective of the switching frequency and the load,
as the PFH value already considers the relay's B10d value as well as the
failure rates of the other components.

8-4

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

8 Technical details

8.2 Service life graph of output relays

8.2Service life graph of output relays8200Service life graph of output relays8-Lebe nsdauerkurve_Rela is_Text vor Kurv e

The service life graphs indicate the number of cycles from which failures
due to wear must be expected. The wear is mainly caused by the elec-

Lebensdauerkurve PNOZ s 30

trical load; the mechanical load is negligible.

Lebensdauerkurve_Relais_Text nach Kurve_SIS Bsp

Example

 Inductive load: 0,2 A
 Utilisation category: AC15
 Contact service life: 1,000,000 cycles

Provided the application requires fewer than 1,000,000 cycles, the PFH
value (see technical details) can be used in the calculation.

To increase the service life, sufficient spark suppression must be provid­ed on all output contacts. With capacitive loads, any power surges that
occur must be noted. With contactors, use freewheel diodes for spark
suppression.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

8-5

8 Technical details

8.3 Categories

8.3Categories8300Categories8-

8.3.1 Safety level

Safety level8-Sicherheits-Level

The maximum achievable safety level depends on the encoder, the wir­ing and the operating mode of the PNOZ s30.

INFORMATION

The safety-related characteristic data of the PNOZ s30 and all
other devices that are used must be taken into account when
calculating the safety level. We recommend that you use the
PAScal software tool to calculate the safety function's SIL/PL
values.
The safety assessments below only consider the sensor subsys­tems and PNOZ s30. The actuator subsystem depends on the
application and must also be considered in the overall assess­ment.

Forced dynamisation:
Within an 8-hour period, the monitored sensors must be moved so that
the signal changes on all the connected tracks.

Unless stated otherwise, the safety-related characteristic data applies
when using the following monitoring functions:

 Standstill
 Overspeed
 Direction of rotation

Key:
SRP/CS = Safety-related part of a control system (EN 13849-1, Tab. 2)

8-6

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

8 Technical details

SRP/CS

PNOZ s30

Sensor

Incremental Encoder

Logic 1

Logic 2

Actuator

SRP/CS

Actuator

SRP/CS

Sensor

8.3 Categories

8.3.2 Standard rotary encoder

Standard rotary encoder8-Standard-Drehgeber

Max. achievable safety-related characteristic data

 In accordance with EN ISO 13849-1: 2006: PL c (Cat. 1)
 In accordance with EN IEC 62061: -

Permitted encoder types:

 Standard rotary encoder

– sin/cos 1 Vss differential
– TTL single ended / differential
– HTL single ended / differential

Safety-related architecture

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

To calculate the safety function you will need the following data for the
"sensor" subsystem and "PNOZ s30" subsystem:

Sensor subsystem Subsystem PNOZ s30
MTTF DC Operating mode PFH [1/h]

MTTF
(100 % dangerous
failures)

0 % Monitoring

1 encoder

3,28E-08

Recommended values for the sensor, depending on the PL and SIL CL
values:

MTTF (year) PL in accordance with

EN ISO 13849-1: 2006

>100 PL c (Cat. 1) -

The characteristic data only applies if the rotary encoders are assessed
as "well-tried".

SIL CL in accordance
with EN IEC 62061

8-7

8 Technical details

SRP/CS

PNOZ s30

Sensor

Incremental Encoder

Logic 1

Logic 2

Actuator

SRP/CS

Actuator

SRP/CS

Sensor

Diagnostic

PNOZ s30

+

drive control

8.3 Categories

8.3.3 Standard rotary encoder with additional diagnostics through the drive con-

Standard rotary encoder with additional diagnostics through the drive controller8-Standard-Drehgeber mit Diagnose

troller

Max. achievable safety-related characteristic data

 In accordance with EN ISO 13849-1: 2006: PL d (Cat 2.)
 In accordance with EN IEC 62061: SIL CL 2

Permitted encoder type:

 Standard rotary encoder

– sin/cos 1 Vss differential

Safety-related architecture

8-8

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

To calculate the safety function you will need the following data for the
"sensor" subsystem and "PNOZ s30" subsystem:

Sensor subsystem Subsystem PNOZ s30
MTTF DC Operating mode PFH [1/h]

MTTF
(100% dangerous
failures)

60 % Monitoring

1 encoder

3,28E-08

Recommended MTTF values, depending on the PL and SIL CL values:

MTTF (year) PL in accordance with

>100 PL d (Cat. 2) SIL CL 2
>75 PL c (Cat. 2)
>30 SIL CL 1

EN ISO 13849-1: 2006

SIL CL in accordance
with EN IEC 62061

8 Technical details

8.3 Categories

The drive controller must meet the following requirements:

 Parameters for the control loops and motor control must be set in

such a way as to guarantee stabile operation.
Drag error detection (see below) must be capable of operating in ac­cordance with the requirements of the safety function.
The motor must be operated with a current impressing control proce­dure, based on the rotor position (field-oriented control).

 The drive controller must be in position control operating mode.
 If a maximum error variable is exceeded (set/true comparison) the

drive controller must switch to a fault condition and stop the drive
(drag error detection). The error reaction to drag error detection
should be a controlled motor stop.

 Fault detection via the error variable with subsequent shutdown must

meet the requirements of the safety function, with regard to reaction
times for example.

 The drive controller must evaluate the same incremental/sincos sig-

nals from the encoder for control as are processed by the safe evalu­ation device (important on encoders with combined analogue/digital
interface).

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

8-9

8 Technical details

SRP/CS

PNOZ s30

Sensor

Safe

Incremental Encoder

Logic 1

Logic 2

Actuator

SRP/CS

Actuator

SRP/CS

Sensor

Diagnostic

PNOZ s30

8.3 Categories

8.3.4 Safe rotary encoder

Safe rotary encoder8-sicherer Drehgeber

Max. achievable safety-related characteristic data

 In accordance with EN ISO 13849-1: 2006: PL d (Cat 2.)
 In accordance with EN IEC 62061: SIL CL 2

Permitted encoder type:

 Safe incremental encoder

– sin/cos 1 Vss differential

Safe encoders are certified in accordance with EN 61508, EN 13849 and
EN 62061. Certain external errors must be detected in order to imple­ment the safety function. The encoder and evaluation device must be
compatible.

Safety-related architecture

To calculate the safety function you will need the following data for the
"sensor" subsystem and "PNOZ s30" subsystem:

8-10

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

Sensor subsystem Subsystem PNOZ s30
EN ISO

13849-1 PL

See manufacturer 90 % Monitoring

PFH [1/h]DC Opera-

ting mode

1 encoder

EN ISO
13849-1 PL

PL d (Cat. 2) 3,28E-08

PFH [1/h]

8 Technical details

SRP/CS

PNOZ s30

Sensor 1

Incremental Encoder

Logic 1

Logic 2

Actuator 1

SRP/CS

Actuator

SRP/CS

Sensor

Sensor 2

Proximity Switch

Actuator 2

8.3 Categories

8.3.5 Standard rotary encoder and proximity switch

Standard rotary encoder and proximity switch8-Standard-Drehgeber + Näherungsschalter

Max. achievable safety-related characteristic data

 In accordance with EN ISO 13849-1: 2006: PL e (Cat. 3)
 In accordance with EN IEC 62061: SIL CL 3

Permitted encoder types:

 Standard rotary encoder + proximity switch

– sin/cos 1 Vss + pnp
–TTL + pnp
–HTL + pnp

Safety-related architecture

To calculate the safety function you will need the following data for the
"sensor" subsystem and "PNOZ s30" subsystem:

Sensor subsystem Subsystem PNOZ s30
MTTF DC Operating mode PFH [1/h]

MTTF
(100 % dangerous
failures)

90 % Monitoring

2 encoders

1,50E-08

Recommended MTTF values, depending on the PL and SIL CL values:

MTTF (year) PL in accordance with

EN ISO 13849-1: 2006

>100 PL e (Cat. 3) SIL CL 3
>62 PL d (Cat. 3) SIL CL 2

The characteristic data only applies for the following monitoring func­tions:

 Standstill
 Overspeed

SIL CL in accordance
with EN IEC 62061

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

8-11

8 Technical details

SRP/CS

PNOZ s30

Sensor 1

Proximity Switch

Logic 1

Logic 2

Actuator 1

SRP/CS

Actuator

SRP/CS

Sensor

Sensor 2

Proximity Switch

Actuator 2

8.3 Categories

8.3.6 2 proximity switches

2proximity switches8-2 Näherungsschalter

Max. achievable safety-related characteristic data

 In accordance with EN ISO 13849-1: 2006: PL e (Cat. 3)
 In accordance with EN IEC 62061: SIL CL 3

Permitted encoder types:

 Proximity switches

–npn + npn
–npn + pnp
– pnp + npn
–pnp + pnp

Safety-related architecture

To calculate the safety function you will need the following data for the
"sensor" subsystem and "PNOZ s30" subsystem:

Sensor subsystem Subsystem PNOZ s30
MTTF DC Operating mode PFH [1/h]

MTTF
(100 % dangerous
failures)

90 % Monitoring

2 encoders

1,50E-08

Recommended MTTF values, depending on the PL and SIL CL values:

MTTF (year) PL in accordance with

EN ISO 13849-1: 2006

>100 PL e (Cat. 3) SIL CL 3
>62 PL d (Cat. 3) SIL CL 2

SIL CL in accordance
with EN IEC 62061

8-12

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

8 Technical details

8.3 Categories

The characteristic data only applies

 When using the monitoring functions

– Standstill
–Overspeed

 When measures are taken against common cause failures:

– Use of different technology/design or physical principles of sen-

– Evaluation of the encoder supply via track S

If these conditions are not fulfilled, the requirements for Categories 2…4
in accordance with EN ISO 13849-1 are not met.
According to the standard, proximity switches are not well-tried compo­nents (necessary for Category 1), so classification to Category B / PL b
is all that's possible in this case.

sors 1 and 2, e.g. different manufacturers

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

8-13

8 Technical details

SRP/CS

PNOZ s30

Sensor 1

Safe

Incremental Encoder

Track A + B

Logic 1

Logic 2

Actuator 1

SRP/CS

Actuator

SRP/CS

Sensor

Sensor 2

Safe

Incremental Encoder

Track Z

Actuator 2

8.3 Categories

8.3.7 Safe rotary encoder with Z index

Safe rotary encoder with Z index8-sicherer Drehgeber mit Z-Index

Max. achievable safety-related characteristic data

 In accordance with EN ISO 13849-1: 2006: PL e (Cat. 3)
 In accordance with EN IEC 62061: SIL CL 3

Permitted encoder type:

 Safe incremental encoder

– sin/cos 1 Vss differential

Safe encoders are certified in accordance with EN 61508, EN 13849 and
EN 62061. Certain external errors must be detected in order to imple­ment the safety function. The encoder and evaluation device must be
compatible.

Safety-related architecture

To calculate the safety function you will need the following data for the
"sensor" subsystem and "PNOZ s30" subsystem:

Sensor subsystem Subsystem PNOZ s30
EN ISO

13849-1 PL

See manufacturer 99 % Monitoring

PFH [1/h]DC Opera-

ting mode

2 encod­ers

EN ISO
13849-1 PL

PL e (Cat. 3) 1,50E-08

PFH [1/h]

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany

8-14

Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

8 Technical details

8.4 Order reference

8.4Order reference8400Order reference8-Best elldaten PNOZ s30

Order reference

Type Features Terminals Order no.

PNOZ s30 24 - 240 VAC/DC With screw terminals 750 330
PNOZ s30 C 24 - 240 VAC/DC With spring-loaded termi-

nals

Bestelldaten Zu behör

Order reference: Accessories

Type Features Order no.

PNOZ s terminator plug Terminator 10 pieces 750 010
PNOZmulti Chipcard Chip card 8 kB 779 201
PNOZmulti Chipcard Set Chip card 8 kB 10 pieces 779 200
PNOZmulti Chipcard Chip card 32 kB 779 211
PNOZmulti Chipcard Set Chip card 32 kB 10 pieces 779 212
Chipcard Holder Chip card holder 779 240
PNOZmulti Seal Chip card seal 10 pieces 779 250
PNOZ s Set3 Screw Loaded Terminals Set of plug-in screw

terminals

PNOZ s Set3 Spring Loaded Terminals Set of plug-in spring-

loaded terminals

1 piece 750 014

1 piece 751 014

751 330

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

8-15

8 Technical details

8-16

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

9Examples

9.1 Connection of proximity switch

99000ExamplesExamples9-9.1Connection of proximity switch9100Connection of proximity switch9-

9.1.1 Features

Features9-Anschlussbeispiel_1_Eigenschaften

PNOZ s30

 Standstill monitoring for enabling the safety gate via Rel. 1:

Standstill is detected at <= 2 Hz, the output Rel. 1 switches on and
the safety gate can be released with the pushbutton S3.

 Monitoring for overspeed via Rel. 2:

Overspeed is detected at >= 500 Hz and the output Rel. 2 switches
off.

 Feedback loop monitoring for Rel.1 via feedback loop input Y1,

Feedback loop monitoring for Rel.2 via feedback loop input Y2

 Automatic reset

Encoder

The measured values are detected by two proximity switches (pnp).

PNOZ s4

 Safety gate monitoring

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

9-1

9Examples

9.1 Connection of proximity switch

9.1.2 Configuration overview

Configuration overview9-_Dummy-Vorlage

9-2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

9Examples

L+
L-

K1

K2

23 21

13

11

Y13

A2

22

24

14

S11

S21 S34

12

A1

IN2IN1

Y1 Y2

GND

Y35 Y34

Y12 Y11

Y33

Y10

Y32

Y30

Y31

K1

K2

S3

F1

pnp

pnp

PNOZ s30

33

S11

S21

Y32 42

S12

13A1

S22 S342341

A2

14 24 34

PNOZ s4

9.1 Connection of proximity switch

9.1.3 Connection

Connection9-_Dummy-Vorlage

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

9-3

9Examples

9.2 Incremental encoder connection

9.2Incremental encoder connection9200Incremental encoder connection9-

9.2.1 Features

Features9-Anschlussbeispiel_2_Eigenschaften

PNOZ s30

 Speed monitoring:

Monitoring for overspeed for the operating modes "Setup" and "Au­tomatic", which are selected with the switch S1.
– The operating mode "Setup" is selected if the select input SEL1 is

activated. Overspeed is detected during setup at >= 50 Hz and the
output Rel. 2 switches off.

– The operating mode "Automatic" is selected if the select input

SEL2 is activated. Overspeed is detected during automatic mode
at >= 3000 Hz and the output Rel. 2 switches off.

– If a speed of 2800 Hz is exceeded, the semiconductor output Out1

switches in automatic mode and a message (advance warning) is
output via the PLC.

 Standstill monitoring:

Standstill is detected at <= 2 Hz for both operating modes and the
output Rel. 1 switches on.

 Feedback loop monitoring via feedback inputs Y1 and Y2

Encoder:

The measured values are detected by an incremental encoder (sin/cos)

9-4

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

9Examples

9.2 Incremental encoder connection

9.2.2 Configuration overview

Configuration overview9-_Dummy-Vorlage

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

9-5

9Examples

L+
L-

K3

K4

23 21

13

11

Y13

A2

22

24

14

S11

S21 S34

12

A1

IN2IN1

Y1 Y2

GND

Y35 Y34

Y12 Y11

Y33

Y10

Y32

Y30

Y31

K3

K4

K1

K2

K1

K2

L+
L-

IN0 V

24 V

SPS

S1

*

F1

PNOZ s30

Input
device

Drive

9.2 Incremental encoder connection

9.2.3 Connection

Connection9-_Dummy-Vorlage

* The PNOZ msi adapters are available from Pilz as accessories

9-6

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

...

1001715-EN-11, 2011-11 Printed in Germany

© Pilz GmbH & Co. KG, 2011

[phone]
[e-mail]

Pilz GmbH & Co. KG
Felix-Wankel-Straße 2
73760 Ostfildern, Germany
Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail]
Internet: www.pilz.com

Technical support

In many countries we are
represented by our subsidiaries
and sales partners.

Please refer to our homepage
for further details or contact our
headquarters.

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®

, Pilz

®

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®

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®

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®

, PNOZ

®

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®

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®

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®

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®

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®

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®

, SafetyNET p

®

, the spirit of safety

®

are registered and protected trademarks

of Pilz GmbH & Co. KG in some countries. We would point out that product features may vary from the details stated in this document, depending on the status at the time of publication and the scope

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