Pilz PNOZ mc1p, PNOZ mi1p, PNOZ mi2p, PNOZ mo2p, PNOZ ml1p Configuration Manual

Configuration guide

Technical Catalogue 3.4 – August 2008 edition

PNOZmulti Modular Safety System

KURAL TEKNOLOJİ ELEKTRO MARKET

KURAL TECHNOLOGY ELECTRO MARKET

www.kuralteknoloji.com

[e-mail] - [e-mail]

Exclusion of liability

We have taken great care in
compiling our application manual. It
contains information about our
company and our products. All
statements are made in accordance
with the current status of technology
and to the best of our know-ledge
and belief. However, we cannot
except liability for the accuracy and
entirety of the information provided,
except in the case of gross
negligence. In particular it should be
noted that statements do not have
the legal quality of assurances or
assured properties. We are grateful
for any feedback on the contents.

August 2008

All rights to this publication are re­served by Pilz GmbH & Co. KG. We
reserve the right to amend
specifications without prior notice.
Copies may be made for the user’s
internal purposes. The names of
products, goods and technologies
used in this manual are trademarks
of the respective companies.

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is what sets us apart.

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Contents

3

Contents1.02007-11

Basics

1.0

System description

1.1

Installation

1.2

Electrical installation

1.3

Configuration and Wiring

1.4

Products

2.0

Selection guide

2.1

Base units

2.2

Expansion modules

2.3

Adapter for PNOZ ms1p and PNOZ ms2p

2.4

Software

2.5

Applications

3.0

Accessories

4.0

Order reference

5.0

Order reference

5.1

Standards and directives

6.0

Standards and directives

6.1

Service

7.0

Service

7.1

Basics

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

1.0-0

1.0

Basics1.0

Basics

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

2007-11

1.0-1

1.0

Contents Page

System description from 1.1-1
Installation from 1.2-1
Electrical installation from 1.3-1
Configuration and Wiring from 1.4-1

Basics

System description

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

1.1-0

1.1

BasicsSystem description1.1

Basics

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

System description

2007-11

1.1-1

1.1

Contents Page

System description

Overview 1.1-2
Hardware 1.1-3
Software 1.1-4
Maximum system expansion 1.1-5
Diagnostics 1.1-7
Safety 1.1-8

Basics

System description

Overview

2007-11Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany

Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

1.1-2

1.1

Overview1.12007-11BasicsSystem descriptionOverview

Modular design

` The modular safety system consists

of a base unit and several expan­sion modules.

` The base unit has several inputs

and outputs and is fully functional
even without an expansion module.

` The expansion modules supple-

ment the base unit with additional
inputs or outputs.

Configuration in the PNOZmulti
Configurator

` The function of the safety system is

established through the PNOZmulti
Configurator.

` The PNOZmulti Configurator is a

graphic tool which is used to define
the functions of the units. Using
predefined symbols, a simple cir­cuit diagram shows how the units'
inputs and outputs should be con­nected. This circuit diagram is then
downloaded to the base unit.

` From this data, the base unit recog-

nises the safety functions it is to
perform. For example, safety func­tions such as E-STOP, two-hand
monitoring and safety gate monitor­ing are available. With the correct
circuitry it is possible to achieve
categories 2, 3 and 4 in accordance
with EN 954-1.

` The fact that the system is modular

and configurable guarantees the
highest level of flexibility. The safety
system can be expanded or the
safety functions modified at any
time.

Inputs

` Units in the PNOZmulti modular

safety system have semiconductor
inputs for safety-related and stand­ard applications.

` The inputs for standard applica-

tions can also be set via the serial
interface or via fieldbus modules
(e.g. PROFIBUS-DP, CANopen, ...).

` One expansion module in the

PNOZmulti modular safety system
has safe, analogue inputs. The in­put signals are converted into digit­al signals.

` For standard applications, the ex-

act analogue values are made avail­able to the base unit to forward to a
fieldbus.

Outputs

` Units in the PNOZmulti modular

safety system have both semicon­ductor and relay safety outputs.

` The outputs for standard functions

use semiconductor technology.

` The safety outputs use semicon-

ductor technology, require no main­tenance and are non-wearing; they
are therefore suitable for applica­tions with frequent operations or
cyclical functions. They can be
used for 24 VDC applications.

` The relay safety outputs are suita-

ble for less frequent operations, but
they have a higher breaking capac­ity and can be used for AC applica­tions.

` The outputs for standard applica-

tions can also be evaluated via the
serial interface or via fieldbus mod­ules (e.g. PROFIBUS-DP, CAN­open, ...).

Base unit + expansion modules

Download

PNOZm Config

Basics

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

System description

Hardware

2007-11

1.1-3

1.1

Hardware1.12007-11BasicsSystem descriptionHardwarePNOZmulti zusammengestell te Texte

Design of the modular safety sys­tem

The modular safety system consists of
the base unit and expansion modules.
The base unit itself has

` 20 inputs
` 2 relay outputs
` 4 semiconductor outputs
` 1 auxiliary output, which is required

for deleting the configuration data
in the base unit

` 1 cascading input
` 1 cascading output

The number of inputs and outputs can
be increased at any time using the ex­pansion modules. The modules are
linked via a jumper. The system is con­figured using the PNOZmulti Configu­rator. Special expansion modules
enable data to be exchanged via a
fieldbus (non-safety-related) or safe
speed monitoring, for example.

Operation of the units

The PNOZmulti Configurator gener­ates a project file which is downloaded
to the base unit; there it defines:

` Which safety functions the inputs

are to carry out, e.g. E-STOP moni­toring, safety gate monitoring

` How the inputs are connected to

the outputs via logic functions

` Which output is configured (semi-

conductor, relay)
The units react the same, irrespective
of these functions:
If the start-up condition of the specific
safety function is met, there will be a
high signal at the output “Out1”. The
output signal can be linked via a logic
function and is then present as the
“Out2” signal at the output on the
PNOZmulti unit.

Fieldbus modules

The fieldbus modules are used to

` Read the diagnostic data
` Set virtual inputs for standard func-

tions

` Read virtual outputs for standard

functions

RS 232 interface

The base unit has an RS 232 interface
to

` Download the project
` Read the diagnostic data
` Set virtual inputs for standard func-

tions

` Read virtual outputs for standard

functions

Safety functions

The safety system has inputs and out­puts, which can be used for safety
functions. The PNOZmulti safety sys­tem can be configured to monitor

` E-STOP pushbuttons
` Operating mode selector switches
` Enable switches
` Two-hand buttons
` Safety gates
` Light curtains
` Light beam devices
` Speeds

` Analogue input signals
` Safety mats
` Muting
`

Mechanical presses

` Standstill

Various switch types are available for
the required safety-related applica­tions. With some switch types it is
possible to monitor for simultaneity
(see chapter on “Configuration and
Wiring”).

Standard functions

Expansion modules are available with
inputs and outputs for standard func­tions.

Press applications

The PNOZ m2p base unit is designed
for applications on mechanical press­es.

Inputs

Safety

functions

e.g.

E-STOP

safety gate

Outputs

Out1

Logic

functions

e.g.

AND

OR

Delay

Out2

Semiconductor

Relay

Basics

System description

Software

2006-02Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany

Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

1.1-4

1.1

Software1.12006-02BasicsSystem descriptionSoftware

The functions of the PNOZmulti sys­tem are defined in the PNOZmulti
Configurator software.

Procedure

` In the PNOZmulti Configurator, the

first step is to enter the units that

are to be used in the safety system.

Each unit must be given a resource

label.

` When all the units are selected, the

interface appears for entering the

circuit diagram. The circuit diagram

describes the application for which

the safety system is to be used. It is

here that you determine which in-

puts are assigned to which safety-

related or standard functions.

` The inputs and/or the results of the

safety-related or standard functions

can be linked through logic func-

tions. The results of the logic func-

tions or the results of the safety-

related or standard functions are

channelled to the outputs on the

PNOZmulti units.

` The circuit diagram is generated on

a graphical interface. Symbols are

provided for the safety-related or

standard functions, logic functions

and the various output types. These

are simply dragged on to a work-

space, configured and intercon-

nected.

` Once the circuit diagram is com-

plete, the data must be saved and

downloaded to the base unit. The

circuit diagram, unit configuration

and all the data that has been en-

tered are stored within a project.

` When the project is saved, various

passwords can be used to protect it

from unauthorised access.

` Once it is saved, the project has to

be downloaded to the base unit. To

do this, the project data is down-

loaded on to a chip card. The data

is either downloaded via the RS 232

interface or via a chip card reader.

` After downloading, a test must be

performed to check that the safety

devices function correctly.

Basics

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

System description

Maximum system expansion

2007-11

1.1-5

1.1

Maximum system expansion1.12007-11BasicsSystem descriptionMaximum system expansion

The PNOZmulti Configurator software
provides support when assembling a
PNOZmulti system. The maximum
system expansion is limited only by
the maximum permitted number of ex­pansion modules that can be connect­ed.
The following modules are available:

` Base units
` Expansion modules
` Fieldbus modules

Positioning of units

` Only one base unit may be used.
` Expansion modules and a fieldbus

module may be connected to the
left or right, depending on the base
unit type. The maximum number
per type is given in the tables be­low.

` The position of the expansion mod-

ules is defined in the PNOZmulti
Configurator.

` Expansion modules for safety-relat-

ed and standard applications may
be combined as required.

` However, if expansion modules of

the same function are combined
into groups it makes things clearer
and simplifies the wiring.

` The power supply for a fieldbus

module is not given a position
number.

` If there is no fieldbus module, the

position numbers to the left of the
base unit will be -1 ... -4.

Base units:

CHIP-Card

PNOZ mo3p

O1+

O0-

O0+

O1-

PROFIBUS-DP

PNOZ mc3p
FAULT

OFF­LINE

x1

x10

X1

ON­LINE

ADDRESS

773700

Base unit

Fieldbus module

Max. 8 expansion

modules

8

Position

1

2

...

2

Shield

Power supply

Max. 4 expansion

modules

0-5 -1-2...

Unit type Max. number of expansion modules

installed on the left

Max. number of expansion modules
installed on the right

PNOZ m0p 4 + 1 fieldbus module --­PNOZ m1p 4 + 1 fieldbus module 8
PNOZ m2p 4 + 1 fieldbus module 8

Basics

System description

Maximum system expansion

2007-11Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany

Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

1.1-6

1.1

Expansion modules:

Fieldbus modules:

Unit type Function Max. number of expansion

modules
installed on the left

Max. number of expansion
modules
installed on the right

PNOZ ma1p 2 safe analogue inputs 4 --­PNOZ mc1p 16 outputs for standard func-

tions

--- 8

PNOZ mi1p 8 safe inputs --- 8
PNOZ mi2p 8 inputs for standard functions --- 8
PNOZ ml1p Connection module for 32 virtu-

al inputs and outputs

4 ---

PNOZ mo1p 4 safe 1-pole semiconductor

outputs

--- 6

PNOZ mo2p 2 safe relay outputs --- 6
PNOZ mo3p 2 safe 2-pole semiconductor

outputs

--- 6

PNOZ mo4p 4 safe relay outputs --- 6
PNOZ ms1p 2 incremental encoders or

proximity switches

--- 4

PNOZ ms1p 2 incremental encoders or

proximity switches

--- 4

Unit type Fieldbus Max. number of expansion

modules
installed on the left

Max. number of expansion
modules
installed on the right

PNOZ mc3p PROFIBUS-DP 1 --­PNOZ mc4p DeviceNet 1 --­PNOZ mc5p Interbus 1 --­PNOZ mc5.1p Interbus fibre-optic cable 1 --­PNOZ mc6p CANopen 1 --­PNOZ mc7p CC-Link 1 --­PNOZ mc8p Ethernet IP/Modbus TCP 1 --­PNOZ mc9p PROFINET IO 1 ---

Basics

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

System description

Diagnostics

2006-02

1.1-7

1.1

Diagnostics1.12006-02BasicsSystem descriptionDiagnostics

The PNOZmulti has many options for
diagnostics and fault detection:

` LEDs on the base unit and expan-

sion modules

` Diagnostic data via serial interface

and fieldbus

` Expanded diagnostic options using

a visualisation system, e.g. PMImi-

cro diag

` Error stack
` Diagnostic word in the PNOZmulti

Configurator

Note

Please refer to the chapters

` “Diagnostic interface” and
` “Diagnostic word”

in the configuration guide “PNOZmulti
– Special applications”.

LEDs on the base unit and expan­sion modules

The LEDs signal

` Operating statuses (e.g. “RUN”)
` External and internal errors

The key to the LEDs can be found in
the operating instructions supplied
with the units.

Diagnostic Interface

The serial interface on the PNOZmulti
modular safety system is used to
transfer diagnostic data to a user pro­gram.

Diagnostic data

The diagnostic data can be called up
via the serial interface or via a con­nected fieldbus.
The diagnostic data may only be used
for non-safety purposes, e.g. visuali­sation.
Diagnostic data on the PNOZmulti
modular safety system comprises:

` Version:

Product number, unit version, serial

number

` Status of inputs/outputs:

Indicates whether inputs and out-

puts are active or inactive (open/

closed)

` LED status:

Indicates the status of the LEDs on

the base unit and expansion mod-

ules (on/off/flashes), plus the oper­ating mode (start up, RUN, STOP)

` Simplified status scan:

Shows group messages relating to
the safety system: Signal changes,
LED status, operating statuses

` Virtual inputs and outputs:

Virtual inputs can be set. The status
of the virtual inputs and outputs can
be scanned.

` Diagnostic word:

The diagnostic word contains the
status of elements from the user
program within the PNOZmulti.

` Test data:

To check commmunication.

` Data in table form:

This is structured data (arranged in
tables and segments) from the
PNOZmulti, as it could also be read
via a fieldbus module:
– Configuration
– Status of the inputs and outputs
–LED status
– Diagnostic word
–Element types

Expanded diagnostic options using
a diagnostic terminal, e.g. PMImicro
diag

An expanded diagnsotic configuration
can be created in the PNOZmulti Con­figurator. The diagnostic configuration
enables appropriate event messages
to be displayed in the case of:

` Errors in or on the PNOZmulti:

Contains the event messages that
are triggered when there are errors
in or on the PNOZmulti (error stack)

` Changes in the operating status of

the PNOZmulti

` which are triggered when safety de-

vices, inputs, outputs and connec-

tion points have a defined status
PNOZmulti event messages can also
be supplemented through additional
information, which is helpful during di­agnostics.
With expanded diagnostics, a display
unit (e.g. PMImicro diag) is connected
to a PNOZmulti. If an event occurs in
or on the PNOZmulti, an event tele­gram is sent to the display unit. The
event telegram is evaluated in the dis­play unit. In most cases, the event
message that corresponds to the
event is displayed and is entered in the

event list. The event message contains
a description of the event. A remedy
can be displayed for each event mes­sage. The remedy describes how to
react to the event, in other words,
what “actions” to take.
The diagnostic configuration is
project-related, i.e. a separate diag­nostic configuration is created for
each PNOZmulti project (see Create a
diagnostic configuration).
Then the diagnostic configuration is
downloaded to the PNOZmulti and to
the display unit.
The diagnostic configuration is de­scribed in detail in the PNOZmulti
Configurator's online help.

Error stack

The error stack on the PNOZmulti con­tains important information for diag­nostics and troubleshooting. The error
stack can be read out by the PNOZ­multi Configurator. It contains mes­sages and help texts such as

` Hardware errors
` Wiring errors
` Configuration errors
` Errors in the operation of the inter-

face or fieldbus

` Errors in the project's user program
` Messages relating to differences

between the programs stored on
the PNOZmulti and chip card

Diagnostic word

A diagnostic word can be called up for
those elements of the PNOZmulti Con­figurator interface that have the ability
to store a status:

` Online in the PNOZmulti Configura-

tor

` Via the base unit's serial interface
` Via a connected fieldbus

The diagnostic word contains informa­tion about a certain element, e.g.:

` Operating statuses (e.g. switch op-

erated)

` Error messages (e.g. monitoring

time elapsed)
An individual bit from a diagnostic
word can be evaluated in the user pro­gram of the PNOZmulti Configurator.

Basics

System description

Safety

2006-02Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany

Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

1.1-8

1.1

Safety1.12006-02BasicsSystem descriptionSafetyPNOZmulti z usammengestellte Te xte

Safety assessments

Before using a unit it is necessary to
perform a safety assessment in ac­cordance with the Machinery Direc­tive. The safety system guarantees
functional safety, but not the safety of
the entire application. You should
therefore define the safety require­ments for the plant as a whole, and
also define how these will be imple­mented from a technical and organisa­tional standpoint.

General safety requirements

Always ensure the following safety re­quirements are met:

` Only install and commission the

unit if you are familiar with the infor­mation in the operating instructions
or this technical catalogue, as well
as the relevant regulations concern­ing health and safety at work and
accident prevention.

` Only use the unit for the purpose for

which it is intended and comply
with both the general and specific
technical details.

` Transport, storage and operating

conditions should all conform to EN
60068-2-6, 01/00 (see general
technical details).

` Adequate protection must be pro-

vided for all inductive consumers.

` Do not open the housing or make

any unauthorised modifications.

` Failure to comply with the safety re-

quirements will render the guaran­tee invalid.

Intended use

` The PNOZmulti Configurator soft-

ware is designed to configure units
from the PNOZmulti modular safety
system for use on E-STOP equip­ment and safety circuits, in accord­ance with EN 60204-1 (VDE 0113-

1), 11/98 and IEC 60204-1, 12/97.

` The units' intended use depends on

the individual unit and is therefore
explained in the chapter entitled
“Units”.

` The PNOZ m2p base unit is de-

signed for applications on mechan­ical presses. Please refer to the

safety guidelines in the chapter on
“Safety solutions for presses” in the
configuration guide “PNOZmulti –
Special applications”.

Basics

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

System description

Safety

2006-02

1.1-9

1.1

Basics

Installation

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

1.2-0

1.2

BasicsInstallation1.2

Basics

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

Installation

2007-11

1.2-1

1.2

Contents Page

Installation

Installing within the control cabinet 1.2-2
Installing the units 1.2-3

Basics

Installation

Installing within the control cabinet

2006-02Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany

Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

1.2-2

1.2

Installing within the control cabinet1.22006-02BasicsInstallationInstalling within the control cabinetPNOZmulti zusammengestell te Texte

` The safety system should be in-

stalled in a control cabinet with a
protection type of at least IP54. Fit
the safety system to a horizontal
DIN rail. The venting slots must face
upward and downward. Other
mounting positions could destroy
the safety system.

` Use the notches on the back of the

unit to attach it to a DIN rail. Con­nect the safety system to the DIN
rail in an upright position, so that
the earthing springs on the safety
system are pressed on to the DIN
rail.

` The ambient temperature of the

PNOZmulti units in the control cab­inet must not exceed the figure
stated in the technical details, oth­erwise air conditioning will be re­quired.

` To comply with EMC requirements,

the DIN rail must have a low imped­ance connection to the control cab­inet housing.

Positioning of units

` Expansion modules and a fieldbus

module may be connected, de­pending on the base unit type.

` Install the expansion modules in the

position defined in the PNOZmulti
Configurator (see section entitled
“Maximum system expansion” in
Chapter 1.1 “System Description”).

Basics

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

Installation

Installing the units

2006-02

1.2-3

1.2

Installing the units1.22006-02BasicsInstallationInstalling the units

Installing a base unit without expan­sion modules

` The terminator must be fitted to the

side of the base unit marked “Ter­mination/Link”.

` Do not fit a terminator to the left

side of the base unit.

Connecting the base unit and ex­pansion modules (PNOZ m1p, PNOZ
m1p coated version, PNOZ m2p on­ly)

Jumpers are used to connect the
modules.

There are 2 pin connectors on the rear
of the base unit.

` Make sure that no terminator is fit-

ted.

` Connect the base unit, the expan-

sion modules and the fieldbus mod­ule using the jumpers supplied.

` The terminator must be fitted to the

last expansion module to the right

of the base unit.

` Do not fit a terminator to the last ex-

pansion module to the left of the

base unit.

Terminator

Termination/Link

Expansion module 1 ... 8

Jumpers

Terminator

Fieldbus module

Base unit

Expansion module 1 ... 4

Power supply

Basics

Electrical installation

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

1.3-0

1.3

BasicsElectrical installation1.3

Basics

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

Electrical installation

2007-11

1.3-1

1.3

Contents Page

Electrical installation

General requirements 1.3-2

Basics

Electrical installation

General requirements

2006-02Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany

Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

1.3-2

1.3

General requirements1.32006-02BasicsElectrical installationGeneral requirementsPNOZmulti zusammengestellte T exte

EMC

` The PNOZmulti is designed for use

in an industrial environment. It is not
suitable for use in a domestic envi­ronment, as this can lead to inter­ference.

` To comply with EMC requirements,

the DIN rail must have a low imped­ance connection to the control cab­inet housing.

Supply voltage

` Power for the safety system and in-

put circuits must always be provid­ed from a single power supply. The
power supply must meet the regu­lations for extra low voltages with
safe separation (SELV, PELV).

` Two connection terminals are avail-

able for each of the supply connec­tions 24 V and 0 V (semiconductor
outputs), plus A1 and A2 (power
supply). This means that the supply
voltage can be looped through sev­eral connections. The current at
each terminal may not exceed 9 A.

Cables

` Do not route the test pulse lines to-

gether with actuator cables within
an unprotected multicore cable.

` Use copper wiring that can with-

stand temperatures of 60/75°C.

Terminals

` The plug-in terminals for the inputs

and outputs are not supplied with
the system. You can select be­tween a cage clamp connection or
a screw connection.

` The plug-in connection terminals

on the relay outputs carry mains
voltage and should only be con­nected and disconnected when the
voltage is switched off.

ESD

Electrostatic discharge can damage
components. Ensure against dis­charge before touching the units, e.g.
by touching an earthed, conductive
surface or by wearing an earthed arm­band.

Basics

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
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Electrical installation

General requirements

2006-02

1.3-3

1.3

Basics

Configuration and Wiring

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1.4-0

1.4

BasicsConfiguration and Wiring1.4

Basics

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

Configuration and Wiring

2007-11

1.4-1

1.4

Contents Page

Configuration and Wiring

Inputs 1.4-2
Logic elements 1.4-7
Outputs 1.4-8
Inputs and outputs for standard functions 1.4-9
Cascading 1.4-10

Basics

Configuration and Wiring

Inputs

2007-11Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany

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1.4-2

1.4

Inputs1.42007-11BasicsConfiguration and WiringInputsPNOZmulti zusammengestell te Texte

Connection options

Depending on the unit type, the follow­ing may be connected to the inputs on
the PNOZmulti:

` E-STOP pushbutton
` Safety gate limit switch
` Two-hand button
` Reset button
` Light beam device, light curtain
` Safety mats
` Enable switch
` Operating mode selector switch
` Proximity switch
` Incremental encoder
` Foot switch
` Key switch
` Limit switch
` Pushbutton
` Encoder or transducer to monitor

safe analogue input signals

The PNOZmulti has inputs for both
safety-related and standard applica­tions.

` Only safety inputs should be used

for safety-related applications.

` Inputs for standard functions may

be used for a reset button, for ex­ample.

Application with safety mats

The application with safety mats is de­scribed in detail in the configuration
guide under “Special applications”.

Configuration in the PNOZmulti
Configurator

The inputs on the PNOZmulti units are
configured in the PNOZmulti Configu­rator.
For example, you can define the fol­lowing:

` Switch types for various safety

functions

` Connection assignment
` Detection of shorts between con-

tacts in the input circuit

` Reset types
` Start-up test
` Detection of shorts between con-

tacts in the reset circuit with test
pulse assignment

` Input for standard function

Some configuration options can only
be selected for particular safety func­tions (e.g. the start-up test can only be
selected for the safety gate and light
curtain safety functions).

Input signals

Due to the cyclical processing, chang­es in the input signal will only be de­tected safely if the off-time >15 ms.

Connection assignment

Inputs on the PNOZmulti units are as­signed to particular safety functions
(e.g. E-STOP, safety gate) in the
PNOZmulti Configurator. The safety
contacts must be connected to the in­puts on the PNOZmulti units in ac­cordance with their configuration.

Select switch type

The PNOZmulti Configurator provides
the user with various switch types for
safety-related applications. The switch
types that can be selected will depend
on the type of input element (e.g. E­STOP, safety gate). The switches
drawn below are shown in the state
when not activated, such as with the
safety gate closed or E-STOP not
pressed.
On switches that are monitored for si­multaneity, the maximum switch-on
time and the maximum switch-off time
are the same. These values can be
found in the “Description” and “Timing
diagram” columns.

Basics

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
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Configuration and Wiring

Inputs

2007-11

1.4-3

1.4

Application Description Switch symbol Timing diagram

E-STOP
Safety gate
Enable switch
Foot switch

Safety contacts:
1 normally closed (N/C)
without on and off-time

1

E-STOP
Safety gate
Foot switch

Safety contacts:
1 normally closed (N/C)
1 normally open (N/O)
without on and off-time

E-STOP
Safety gate
Foot switch

Safety contacts:
1 normally closed
(N/C)
1 normally open
(N/O)
with on and off-time
3 s

2

Safety contacts:
2

normally closed
(N/C)
without on and off­time

2 ­Simultaneity

E-STOP
Safety gate
Safety gate

with
Interlock
Light curtain
Enable switch
Foot switch

3

3 ­Simultaneity

E-STOP
Safety gate
Light curtain
Enable switch
Foot switch

Safety contacts:
2 normally closed
(N/C)
with on and off-time
3 s

4 Safety contacts:

2 normally closed (N/C)
1 normally open (N/O)
without on and off-time

Safety
gate

4 ­Simultaneity

Safety contacts:
2 normally closed (N/C)
1 Schließer (S)
with on and off-time 3 s

Safety
gate

5 Safety contacts:

3 normally closed (N/C)
without on and off-time

Safety
gate

Switch type

t

t

t

t

N/C

Output

N/O

Output

N/C

max. 3 s

max. 3 s

N/O

Output

N/C

N/C

Output

N/C

N/C

Output

N/C

max. 3 s

max. 3 s

N/C

Output

N/C

N/O

N/C

Output

N/C

max. 3 s

max. 3 s

N/O

N/C

Output

N/C

N/C

Basics

Configuration and Wiring

Inputs

2007-11Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany

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1.4-4

1.4

5 ­Simultaneity

Safety contacts:
3 normally closed (N/C)
with on and off-time 3 s

Safety
gate

Safety contacts:
2 changeover contacts
(C/O) with simultaneity
monitoring 0.5 s, off-time
not monitored

Safety contacts:
2 normally open (N/O)
(C/O) with simultaneity
monitoring 0.5 s, off-time
not monitored

Two-hand button
Ohne Taktung
nur bis Kategorie
1 nach EN 954-1
einsetzbar

7

9

Operating mode Safety contacts:

Switch 1 from 2

10 Operating mode Safety contacts:

Switch 1 from 3

11 Operating mode Safety contacts:

Switch 1 from 4

12 Operating mode Safety contacts:

Switch 1 from 5

13 Operating mode Safety contacts:

Switch 1 from 6

14 Operating mode Safety contacts:

Switch 1 from 7

15 Operating mode Safety contacts:

Switch 1 from 8

Button
Key switch
Limit switch

Safety contacts:
1 normally closed (N/C)

16

Safety contacts:
1 normally open (N/O)

17

Two-hand
button

6

N/C

Output

N/C

max. 3 s

max. 3 s

N/C

N/C 1

Output

N/O 1

max. 0,5 s

N/C 2

N/O 2

Output

N/O 1

max. 0,5 s

N/O 2

t

t

Application Description Switch symbol Timing diagramSwitch type

Button
Key switch
Limit switch

Basics

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
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Configuration and Wiring

Inputs

2007-11

1.4-5

1.4

Input devices

When selecting input devices, you
must comply with the technical details
of the input circuits on the PNOZmulti
units. To help you in your selection,
Pilz has performed application tests
with a number of input devices. The
following input devices have passed
the application test:

` Light curtains:

–SICK FGS
– SICK C4000
– Honeywell MEYLAN
– CEDES Safe 4
–OMRON F3SN-A
– Fiessler ULVT
– STI Minisafe MS 4600 (from S/N:

AC283791 / BA022933)

– STI Optofence OF 4600

` Limit switches:

– Schmersal AZ 16-02
– Guardmaster ferrocode
– Euchner NP1-628AS
– Euchner CES-A-C5E-01 (only

when operating without detec­tion of shorts across contacts)

– Euchner CES-A-C5E-01 (only

with test pulse wiring)
– Euchner ENG-071990
– Euchner NM11KB

The following may not be used:

` Limit switches:

– Euchner CES-A-C5E-01 with

pulse signals

The following is generally valid: Input
devices with mechanical contacts (re­lays) can be used in operating modes
with or without detection of shorts
across contacts, provided you comply
with the technical details. It is not al­ways possible to use input devices
with semiconductor outputs when op­erating with detection of shorts across
contacts.

Units with OSSD semiconductor
outputs

Units with OSSD semiconductor out­puts (e.g. self-testing light barriers)
may only be used if the PNOZmulti is
operated without detection of shorts
across contacts.

ESPE

If the function of an ESPE (e.g. light
barrier) is switched off via an operating
mode selector switch, the supply volt­age to the ESPE must be switched off
at the same time.

Operating modes

The following operating modes are
available, depending on the selected
safety function:

` Single-channel operation: Input

wiring in accordance with EN
60204, no redundancy in the input
circuit; earth faults in the input cir­cuit are detected.

` Dual-channel operation: Redun-

dant input circuit; earth faults in the
input circuit are detected, with or
without detection of shorts be­tween the input contacts.

` Triple-channel operation: Redun-

dant input circuit; earth faults in the
input circuit are detected, with or
without detection of shorts be­tween the input contacts.

` Automatic reset: Unit is active as

soon as the input circuit is closed.

` Manual reset: The unit is not active

until the reset button has been op­erated.

` Monitored reset: Unit is not active

until the reset button has been op­erated and then released. This elim­inates the possibility of the reset
button being overridden, triggering
automatic activation.

` Detection of shorts between con-

tacts in the input circuit: Enabled by
pulsing the input circuits. This oper­ating mode is automatically detect­ed on start-up.

` Detection of shorts between con-

tacts in the reset circuit:

` Only on E-STOP, safety gate and

light curtain

` Start-up test: The unit checks

whether safety gates that are
closed are opened and then closed
again when supply voltage is ap­plied.

` Increase in the number of safety

contacts available by connecting a
contact block (e.g. PZE 9P) or ex­ternal contactors.

Reset button

A reset button triggers an enable for a
safety device when all the correspond­ing safety switches (e.g. E-STOP) are
closed. This prevents a machine start­ing up automatically after the supply
has been interrupted or after a safety
device has closed, for example.

Reset modes

When configuring inputs for E-STOPs,
safety gates or light guards in the
PNOZmulti Configurator, it is possible
to define the reset mode:

` Automatic reset
` Manual reset
` Monitored reset

For a manual and monitored reset, the
reset button can also be configured as
a standard input.

` Automatic reset

With an automatic reset, the output on
the function element goes to “1” when
the safety switches on the input circuit
are closed.

` Manual reset

A N/O contact on the reset input gen­erates the reset signal. The reset but­ton must be operated after the safety
switch has closed. The output on the
input element is set to “1” when the re­set button is operated.

` Monitored reset

A N/O contact on the reset input gen­erates the reset signal. The reset but­ton must be operated after the safety
switch has closed. The output on the
input element is set to “1” when the re­set button is released.

Reset button

Output

Safety contact

Basics

Configuration and Wiring

Inputs

2007-11Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany

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1.4-6

1.4

Test pulses and detection of shorts
across contacts

` Under certain circumstances, sig-

nal inputs with infrequent operation
(constant signals) supply an un­changing signal over a long period
of time. During this time, the func­tion of the periphery devices can
only be monitored to a limited ex­tent. Faults that arise may remain
undetected. Signal inputs with in­frequent operation must therefore
be checked via test pulses from
category 2 onwards, in accordance
with EN 954-1.

` Test pulses are assigned to inputs

in the PNOZm Configurator. If “De­tection of shorts between contacts
in the input circuit” has been select­ed, the base unit provides 4 test
pulses.

` Two-hand button: Switch type 6

contains a N/C / N/O combination
per two-hand button.

` If switch type 7 is used, the two N/

O contacts should use different test
pulses.

` Please refer to clause 4 of EN 574

during configuration.

` Detection of shorts between con-

tacts in the reset circuit: Monitored
reset mode will detect a short
across the contacts. For wiring rea­sons the reset circuit may also use
test pulses.

` Test pulse outputs may only be

used to test the inputs. They must
not be used to drive loads.

` Test pulse outputs are also used to

supply safety mats that trigger a
short circuit.
Where test pulses are used for the
safety mat, they may not be reused
for other purposes.
Safety mats are supported from the
following base unit versions:

– PNOZ m0p: From Version 1.2
– PNOZ m1p: From Version 4.3
– PNOZ m2p: From Version 1.3

Start-up test

` A start-up test is available for the

safety gate and light curtain safety
functions.

` When supply voltage is removed

and then re-applied, the safety gate
is enabled (output on the safety
gate input element = “1”) only after
the gate has been opened and then
closed. In this way you are forced to
check the correct function of the
safety gate and safety gate switch.

` The PNOZmulti switches to a STOP

condition after an error. The PNOZ­multi switches back to a RUN con­dition when the supply voltage has
been switched on and off. For this
reason the start-up test must be
carried out again after each STOP.

Reset button

Output

Safety contact