Pilz PNOZ mm0p Operating Manual

Operating Manual — No. 1001274-EN-04

Configurable Control System PNOZmulti

Operating Manual PNOZ mm0p

Operating Manual PNOZ mm0p

PNOZ mm0p

This document is a translation of the original document.

All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made
for internal purposes.

Suggestions and comments for improving this documentation will be gratefully received.

Pilz

®

, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®, SafetyEYE®,
SafetyNET p®, the spirit of safety® are registered and protected trademarks of
Pilz GmbH & Co. KG in some countries.

SD means Secure Digital.

Preface

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1

Contents

Contents

Contents Page

Chapter 1 Introduction

1.1 Validity of documentation 1-1

1.1.1 Retaining the documentation 1-1

1.2 Overview of documentation 1-2

1.3 Definition of symbols 1-3

Chapter 2 Overview

2.1 Unit structure 2-1

2.1.1 Range 2-1

2.1.2 Unit features 2-1

2.1.3 Chip card 2-2

2.2 Front view 2-3

Chapter 3 Safety

3.1 Intended use 3-1

3.1.1 System requirements 3-1

3.2 Safety regulations 3-2

3.2.1 Use of qualified personnel 3-2

3.2.2 Warranty and liability 3-2

3.2.3 Disposal 3-2

3.2.4 For your safety 3-3

Chapter 4 Function description

4.1 Device properties 4-1

4.1.1 Integrated protection mechanisms 4-1

4.1.2 Operation 4-1

4.1.3 Block diagram 4-1

4.1.4 Diagnostics 4-2

Chapter 5 Installation

5.1 Control cabinet installation 5-1

5.1.1 Dimensions 5-1

5.1.2 Mounting distances 5-2

Chapter 6 Commissioning

6.1 General wiring guidelines 6-1

6.2 Preparing for operation 6-2

6.2.1 Function test during commissioning 6-2

6.2.2 Using the chip card 6-2

6.2.3 Commissioning the PNOZmulti safety
system

6-3

6.2.3.1 Load project from chip card 6-3

6.2.3.2 Load project via USB port 6-3

Contents

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2

6.2.4 Connection 6-4

6.3 Connection example 6-7

Chapter 7 Operation

7.1 Rotary knob 7-1

7.1.1 Function 7-1

7.1.2 Pull out and retract the knob 7-1

7.1.3 Rotate and press the knob 7-1

7.2 Messages 7-2

7.2.1 Display elements 7-2

7.2.1.1 Status indicators 7-2

7.2.1.2 Display 7-3

Chapter 8 Technical Details

8.1 Technical details 8-1

8.2 Maximum capacitive load C (μF) with load
current I (A) at the semiconductor outputs

8-4

8.3 Maximum permitted total current of the
semiconductor outputs

8-5

8.4 Order reference 8-6

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1-1

1.1 Validity of documentation

1 Introduction

11000IntroductionIntroduction1-1.1Validity of documen tation1100Validity of documentati on1-Einf Gltigkeit der Dokumentation

This documentation is valid for the product PNOZ mm0p. It is valid until
new documentation is published.

Einf Einleitung

This operating manual explains the function and operation, describes
the installation and provides guidelines on how to connect the product .

1.1.1 Retaining the documentation

Retaining the documentation1-Einf Aufbewahren

This documentation is intended for instruction and should be retained
for future reference.

1.2 Overview of documentation

1 Introduction

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1-2

1.2Overview of documentation1200Overview of documentation1-Einf_Uebersicht_über_die_Doku_6_Inbetriebnahme

1 Introduction

The introduction is designed to familiarise you with the contents, struc­ture and specific order of this manual.

2 Overview

This chapter provides information on the product's most important fea­tures.

3 Safety

This chapter must be read as it contains important information on in­tended use.

4 Function Description

This chapter describes the product's mode of operation.

5 Installation

This chapter explains how to install the product.

6 Commissioning

This chapter describes the product's commissioning and wiring.

7 Operation

This chapter describes how to operate the product and gives tips in the
case of a fault.

8 Technical Details

This chapter contains the product's technical details and order refer­ence.

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1-3

1.3 Definition of symbols

1 Introduction

1.3Definition of symbols1300Definition of symbols1-Einfhrung Zeichen

Information that is particularly important is identified as follows:

DANGER!

This warning must be heeded! It warns of a hazardous situation
that poses an immediate threat of serious injury and death and
indicates preventive measures that can be taken.

WARNING!

This warning must be heeded! It warns of a hazardous situation
that could lead to serious injury and death and indicates preven­tive measures that can be taken.

CAUTION!

This refers to a hazard that can lead to a less serious or minor
injury plus material damage, and also provides information on
preventive measures that can be taken.

NOTICE

This describes a situation in which the unit(s) could be damaged
and also provides information on preventive measures that can
be taken. It also highlights areas within the text that are of partic­ular importance.

INFORMATION

This gives advice on applications and provides information on
special features.

1 Introduction

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1-4

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2-1

2.1 Unit structure

2 Overview

22000OverviewOverview2-2.1Unit structure2100Unit structure2-

2.1.1 Range

Range2-Eigenschaften

 Base unit PNOZ mm0p

2.1.2 Unit features

Unit features2-Gerä temerkmale_Verwendung

Using the product PNOZ mm0p:

Verwendung/Bildunterschrift_multi_Basis

Base unit from the configurable control system PNOZmulti

Geraetemerkmale_Zusatz BA Einleitung

The product has the following features:

Gertemerkmale_multi_Mini_Basis

 Can be configured in the PNOZmulti Configurator
 Semiconductor outputs:

4 safety outputs
Depending on the application, up to PL e of EN ISO 13849-1 and up
to SIL CL 3 of EN IEC 62061

 12 inputs for connecting:

– Emergency stop pushbuttons
– Two-Hand Button
– Safety gate limit switches
– Reset Element
– Light beam devices
– Scanners
– Enable Switch
– PSEN
– Operating Mode Selector Switch

 8 configurable inputs/outputs

Can be configured as:

– Inputs (see above for connection options)

or

– Auxiliary outputs

 4 configurable outputs

Can be configured as:

– Auxiliary outputs

or

– test pulse outputs

 LED for:

– Error messages
– Diagnostics
– Supply voltage
– Output circuits
– Input circuits

2.1 Unit structure

2 Overview

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2-2

 Display for:

– Error messages
– State of supply voltage
– State of inputs/outputs
– Status information
– Unit information

 Monitors shorts across the inputs through test pulse outputs
 Monitoring of shorts between the safety outputs
 Plug-in connection terminals:

either spring-loaded terminal or screw terminal available as an acces­sory (see order reference)

 Rotary knob for menu control

2.1.3 Chip card

Chip card2-Bestimmung/Gertebeschreibung_multi_Chipkarte

To be able to use the product you will need a chip card.

Chip cards are available with memories of 8 kByte and 32 kByte. For
large-scale projects we recommend the 32 kByte chip card (see Tech­nical Catalogue). Accessories chapter).

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2-3

2.2 Front view

2 Overview

2.2Front view2200Front view2-Klemmenbelegung

Front view with and without cover

Legende__Klemmenbelegung _mini_multi_Basis_ BA

Key:

 X1:

– Inputs I8 ... I15

 X2:

– Configurable test pulse/auxiliary outputs T0M20 ... T3M23
– Semiconductor outputs O0 ... O3

 X3:

– Configurable inputs/outputs IM0 – IM3
– Inputs I4 ... I7

 X4:

– Configurable inputs/outputs IM16 – IM19
– Supply connections

 LEDs:

–POWER
–RUN
– DIAG
–FAULT
–I FAULT
–O FAULT

X3
X1

X4

X2

PNOZ mm0p

IM0

IM1 IM2 I6

I5

I4IM3 I7

I8

I9 I10 I14

I13

I12I11 I15

X3
X1

X4

X2

PNOZ mm0p

T0

T1 T2 O2

O1

O0T3 O3

IM16

IM17 IM18 0 V

A2

A1IM19 24 V

M20

M21

M22 M23

IM0

IM1 IM2 I6

I5

I4IM3 I7

I8

I9 I10 I14

I13

I12I11 I15

T0

T1 T2 O2

O1

O0T3 O3

IM16

IM17 IM18 0 V

A2

A1IM19 24 V

M20

M21

M22 M23

2 Overview

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2-4

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3-1

3.1 Intended use

3 Safety

33000SafetySafety3-3.1Intended use3100Intended use3-Bestimmung/Gertebeschreibung_multi_System

The configurable control system PNOZmulti is used for the safety-relat­ed interruption of safety circuits and is designed for use in:

 E-STOP equipment
 Safety circuits in accordance with VDE 0113 Part 1 and EN 60204-1

Bestimmung/Gertebeschreibung_multi_Zusatz_Achtung_Standard-Ausgaenge_BA

Bestimmung/Gertebeschreibung_EMV+Ausschluss

Intended use includes making the electrical installation EMC-compliant.
The product is designed for use in an industrial environment. It is not
suitable for use in a domestic environment, as this can lead to interfer­ence.

The following is deemed improper use in particular:

 Any component, technical or electrical modification to the product
 Use of the product outside the areas described in this manual
 Use of the product outside the technical details (see chapter entitled

“Technical Details”)

3.1.1 System requirements

System requirements3-Systemvoraussetzungen - Verweis auf Produktänderungen

Please refer to the "Product Modifications" document in the "Version
overview" section for details of which versions of the base unit and
PNOZmulti Configurator can be used for this product.

CAUTION!

Inputs and outputs for standard functions must not be used for
safety-related applications.

3.2 Safety regulations

3 Safety

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3-2

3.2Safety regulations3200Safety regulations3-

3.2.1 Use of qualified personnel

Use of qualified personnel3-Sich Qualif. Personal

The products may only be assembled, installed, programmed, commis­sioned, operated, maintained and decommissioned by competent per­sons.

A competent person is someone who, because of their training, experi­ence and current professional activity, has the specialist knowledge re­quired to test, assess and operate the work equipment, devices,
systems, plant and machinery in accordance with the general standards
and guidelines for safety technology.

It is the company's responsibility only to employ personnel who:

 Are familiar with the basic regulations concerning health and safety /

accident prevention

 Have read and understood the safety guidelines given in this descrip-

tion

 Have a good knowledge of the generic and specialist standards ap-

plicable to the specific application.

3.2.2 Warranty and liability

Warranty and liability3-Sich Gewhrleistung

All claims to warranty and liability will be rendered invalid if:

 The product was used contrary to the purpose for which it is intended
 Damage can be attributed to not having followed the guidelines in the

manual

 Operating personnel are not suitably qualified
 Any type of modification has been made (e.g. exchanging compo-

nents on the PCB boards, soldering work etc.).

3.2.3 Disposal

Disposal3-Sich Ent sorgung

 In safety-related applications, please comply with the mission time t

M

in the safety-related characteristic data.

 When decommissioning, please comply with local regulations regard-

ing the disposal of electronic devices (e.g. Electrical and Electronic
Equipment Act).

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3-3

3.2 Safety regulations

3 Safety

3.2.4 For your safety

For your safety3-Zu Ihrer Sicherheit_mini_mult i_Basis

The unit meets all the necessary conditions for safe operation. However,
you should always ensure that the following safety requirements are
met:

 Adequate protection must be provided for all inductive consumers.
 Do not open the housing or make any unauthorised modifications.
 Please make sure you shut down the supply voltage when performing

maintenance work (e.g. exchanging contactors).

3 Safety

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3-4

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4-1

4.1 Device properties

4 Function description

44000Function descriptionFunction description4-4.1Device properties4100Device properties4-

4.1.1 Integrated protection mechanisms

Integrated protection mechanisms4-Sicherheitseigenschaften_multi_allgemein

The relay conforms to the following safety criteria:

 The circuit is redundant with built-in self-monitoring.
 The safety function remains effective in the case of a component fail-

ure.

Sicherheitseigenschaften_Halbleiter

 The safety outputs are tested periodically using a disconnection test.

4.1.2 Operation

Operation4-Funktionen_multi_Basis_ohne_Erweiterung

The function of the safety system's inputs and outputs depends on the
safety circuit created using the PNOZmulti Configurator. A chip card is
used to download the safety circuit to the base unit. The base unit has
2 microcontrollers that monitor each other. They evaluate the input cir­cuits and switch the outputs accordingly.

The LEDs indicate the status of the PNOZmulti safety system.

The LC display indicates the status of the inputs/outputs and the supply
voltage.

The online help on the PNOZmulti Configurator contains descriptions of
the operating modes and all the functions of the PNOZmulti safety sys­tem, plus connection examples.

4.1.3 Block diagram

Block diagram4-Blockschaltbild

=

Power

A1 A2

=

Input

USB

IM1

I8I5

I11

I4 I9 I12 I13 I14 I15I7I6

I10

IM2I M0 I M3 IM16 IM18IM17 IM19

Configurable

input/output

Configurable

output

24 V 0 V

24 V

0 V

T0M21

O2

O0

O1

O3

T0M22 T0M23T0M20

4.1 Device properties

4 Function description

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4-2

4.1.4 Diagnostics

Diagnostics4-Funktionen_mini_mult i_Basis_Diagnose

The status and error messages displayed by the LEDs are saved in an
error stack. This error stack can be shown on the display or can be read
from the PNOZmulti Configurator via the USB port.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
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5-1

5.1 Control cabinet installation

5 Installation

55000InstallationInstallation5-5.1Control cabinet installation51 00Control cabinet installation5-Montage_Sigma_allgemein

 The unit should be installed in a control cabinet with a protection type

of at least IP54.

 Use the notch on the rear of the unit to attach it to a mounting rail.
 In environments exposed to heavy vibration or when installing on a

vertical mounting rail (35 mm), the unit should be secured using a fix­ing element (e.g. retaining bracket or end angle).

 Push the unit upwards or downwards before lifting it from the mount-

ing rail.

Montage_EMV ESD

5.1.1 Dimensions

Dimensions5-Abmessungen

*with spring-loaded terminals

CAUTION!

Damage due to electrostatic discharge!
Electrostatic discharge can damage components. Ensure
against discharge before touching the product, e.g. by touching
an earthed, conductive surface or by wearing an earthed arm­band.

120 (4.72")

* 100 (3,94")

98 (3.86")

45

(1.77")

5.1 Control cabinet installation

5 Installation

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5-2

5.1.2 Mounting distances

Mounting distances5-][Montage_multi_Montageabstaende-ohne-Erweiterung

With control cabinet installation it is essential to maintain a certain dis­tance from the top and bottom, as well as to other heat-producing de­vices (see diagram). The values stated for the mounting distances are
minimum specifications.

The ambient temperature of the product in the control cabinet must not
exceed the figure stated in the technical details, otherwise air condition­ing will be required.

Mounting distances:

30 mm
(1.181")

30 mm
(1.181")

20 mm
(0.787")

20 mm
(0.787")

IM0

IM1 IM2 I6I5I4IM3 I7

I8

I10 I14

I13

I12I11 I15

X3

X1

X4

X2

PNOZ mm0.1p

T0

T1 T2 O2

O1

O0T3 O3

IM16

IM17 IM18 0 V

A2

A1IM19 24 V

M20

M21

M22 M23

Heat-producing device

Heat-producing device

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6-1

6.1 General wiring guidelines

6 Commissioning

66000CommissioningCommissioning6-6.1Genera l wiring guidelines6100General wiring guide lines6-Verdrahtung_mini_multi_HL_Ausg

The wiring is defined in the circuit diagram in the Configurator. There you
can select the inputs that are to perform a safety function and the out­puts that are to switch this safety function.

Note:

 Information given in the "Technical details" must be followed.
 Outputs O0 to O3 are semiconductor outputs
 Use copper wire that can withstand 75 °C.
 Sufficient fuse protection must be provided on all output contacts

with inductive loads.

 The safety system and input circuits must always be supplied by a

single power supply. The power supply must meet the regulations for
extra low voltages with safe separation.

 Test pulse outputs must exclusively be used to test the inputs. They

must not be used to drive loads.
Do not route the test pulse lines together with actuator cables within
an unprotected multicore cable.

6.2 Preparing for operation

6 Commissioning

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6-2

6.2Preparing for operation6200Preparing for operation6-

6.2.1 Function test during commissioning

Function test during commissioning6-Verdrahtung_multi_Basis_Betr_Funktionstest_BA

6.2.2 Using the chip card

Using the chip card 6-Inbetriebnahme_Chipkarte_einsetzen_1_wichtig_Kontaktflaeche_sauber

Inbetriebnahme_Chipkarte_einsetzen_2_wichtig_produkt_ausschalten

Inbetriebnahme_Chipkarte_einsetzen_3_Chipkarte_nicht verkantet

Make sure that you do not bend the chip card as you insert it into the
chip card slot.

Inbetriebnahme_Chipkarte_einsetzen_4_Chipkarte_nicht verkantet_Bild_multi_mini

CAUTION!

It is essential to check that the safety devices operate correctly

 after the chip card has been exchanged
 after a project has been downloaded
 when the project has been deleted from the base unit's mem-

ory ("Reset Project" menu)

NOTICE

The chip card contact is only guaranteed if the contact surface is
clean and undamaged. For this reason please protect the chip
card's contact surface from

 Contamination
 Contact
 Mechanical impact, such as scratches.

NOTICE

Switch off the product before inserting or exchanging the chip
card.

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6-3

6.2 Preparing for operation

6 Commissioning

6.2.3 Commissioning the PNOZmulti safety system

Commissioning the PNOZmulti safety system6-Verdrahtung_multi_Basis_Betr_erstes_Mal_mini_multi_BA

Procedure:

 Wire the inputs and outputs on the base unit in accordance with the

circuit diagram.

 Connect the supply voltage:

– Supply voltage for the units:
– Terminal A1: + 24 VDC
–Terminal A2: 0 V
– Supply voltage for the semiconductor outputs:
– 24 V terminal: + 24 VDC
– 0V terminal: 0 V

Note: The supply voltage for the semiconductor outputs must always be
present, even if you are not using the semiconductor outputs.

6.2.3.1 Load project from chip card

Load project from chip card6-Verdrahtung_mini_multi_Basis_Betr_erstes_Mal_von_Chipkarte_BA

Procedure:

 Insert the chip card containing the current project into the card slot on

the base unit.

 Switch on the supply voltage. The LC display shows the project

name, CRC sum and the date the project was created. Please check
this information.

 Load the project by pressing the rotary knob. For the project to be

downloaded, the rotary knob must be held down for between 3 and 8
seconds. Once the project has been successfully downloaded, the
status of the inputs and outputs will be shown on the display.

6.2.3.2 Load project via USB port

Load project via USB port 6-Verdrahtung_mini_multi_Basis_Betr_erstes_Mal_USB_BA

Procedure:

 Insert a chip card into the card slot on the base unit.
 Connect the computer containing the PNOZmulti Configurator to the

base unit via the USB port.

 Switch on the supply voltage.
 Download the project (see PNOZmulti Configurator's online help).
 Once the project has been successfully downloaded, the status of the

inputs and outputs and the supply voltage will be shown on the dis­play. The "RUN" LED will be lit.

6.2 Preparing for operation

6 Commissioning

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6-4

6.2.4 Connection

Connection6-Betriebsbereitschaft_herstellen_multi-mini Basisgerät

 Supply voltage

 Connection examples for the input circuit

Supply voltage AC DC
For the safety system

For the semiconductor outputs
Must always be present, even if the
semiconductor outputs are not used

Input circuit Single-channel Dual-channel
E-STOP

without detection of shorts across
contacts

E-STOP
with detection of shorts across con­tacts

A1

+ 24 V DC

A2

0 V

24 V

+ 24 V DC

0 V

0 V

S1

IM0

L+

S1

IM1

IM0

L+
L+

IM0

T0M20

S1
S1

T1M21

IM1

T0M20

IM0

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6-5

6.2 Preparing for operation

6 Commissioning

 Connection examples for reset circuit

 Connection examples for semiconductor outputs

*Two loads may be connected to each safety output with advanced fault
detection, even on applications in accordance with EN IEC 62061, SIL
CL 3. Prerequisite: Feedback loop is connected, shorts across contacts
and external power sources are excluded (e.g. through separate multi­core cables). Please note that, in the event of an error in the feedback
loop, the safety system switches to a safe condition and shuts down all
the outputs.

Reset circuit Input circuit without detection of

shorts across contacts

Input circuit with detection of shorts
across contacts

Redundant output

Single output

Single output with advanced fault de­tection*

I5

S3

L+

I5

T0M20

S3

K2

L-

O0 (O2)

O1 (O3)

K1

L-

K3

L-

K4

O0 (O2)

O1 ( O3)

K1

L-

K2

K1

L+

L-

K2

O0 (O2)

IM0

6.2 Preparing for operation

6 Commissioning

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6-6

 Connection examples for feedback loop

Feedback loop Redundant output
Contacts from external contactors

K1

L+

L-

K2

O0 (O2, O4)

O1 (O3, O5)

IM0

L-

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6.3 Connection example

6 Commissioning

6.3Connection example6300Connection example6-Anschlussbeispiel_Basisgeräte_mini_BA

Dual-channel E-STOP and safety gate wiring, monitored reset (IM18),
feedback loop (IM16)

IM0

IM1

IM2

IM3I4I5I6I7

I8I9I10

I11

I12

I13

I14

I15

IM16

IM17

IM18

IM19

T0

M20T1M21T2M22T3M23

O0O1O2

O3

A1

A2

24V

0V

K1

K2

S1

K2

K1

S2

S3

L+

L-

6 Commissioning

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

6-8

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

7-1

7.1 Rotary knob

7 Operation

77000OperationOperation7-7.1Rota ry knob7100Rotary kno b7-

7.1.1 Function

Function7-Inbetriebnahme_Drehknopf_Funktion

The menu settings are made on the unit's display via a rotary knob. You
have the option to make the settings on the knob by hand or with a
screwdriver. If you make the settings with a screwdriver, the knob can
remain within the unit.

7.1.2 Pull out and retract the knob

Pull out and retract the knob 7-Inbetriebnahme_Drehknopf_Bild

Inbetriebnahme_Drehknopf_Funktion_heraus_und_zurck

The rotary knob:

 (A) should be pulled out until it clicks into position
 (B) then released and retracted back into the unit:

– Press the latch on the side of the rotary knob (1) towards the centre

of the knob. This releases the rotary knob.

– Press the knob downwards (2) while keeping the latch held down.

7.1.3 Rotate and press the knob

Rotate and press the knob 7-Inbetriebnahme_Drehknopf_Funktion_drcken_drehen_anzeigen

The settings are made via the rotary knob, as follows:

Press the knob

 Confirm selection/setting
 Switch to menu

Rotate knob

 Select menu level

A

1.

2.

B

7.2 Messages

7 Operation

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

7-2

7.2Messages7200Messages7-Betrieb_M eldungen_Basis_BA

The PNOZmulti control system is ready for operation when the "POW­ER" and "RUN" LEDs on the base unit are lit continuously.

7.2.1 Display elements

Display elements7-

7.2.1.1 Status indicators

Status indicators7-Anzeige Legende 3x

Legend:

7.2.1.2 Display elements for device diagnostics

Display elements for device diagnostics7-Betrieb_Anzeige_mini_mult i_mm0p_BA

LED on

LED flashes

LED off

Base Error

RUN

DIAG

FAULT

IFAULT

OFAULT

The existing user program has been deleted.

External error on the base unit, leading to a safe condition, e.g. chip card not in­serted

External error on the base unit outputs, e.g. short across the contacts, leading to a
safe condition.

Internal error on the base unit

Internal error on the base unit (inputs)

Internal error on the base unit (outputs)

Base unit in a STOP condition

External error on the base unit inputs, which does not lead to a safe condition, e.g.
partially operated

External error on the base unit outputs, which does not lead to a safe condition,
e.g. feedback input defective

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

7-3

7.2 Messages

7 Operation

7.2.1.3 Display

Display7-Betrieb_Display_mini_multi_B A

The LC display has four lines. It displays information and navigates the
menu:

Display Example Description

RUN

State of inputs/outputs and supply
voltage

The lines are assigned terminals X1 ...
X4
State:

ERROR

Status and error messages

Line 1 ... 4: Status and error messages
as short text.

DISPLAY MESSAGE

Display messages

Line 1 ... 4: Customised messages that
are created in the PNOZmulti Configu­rator.

PROJECT INFO

Project information

1. Line: Project name

2. Line: Project name

3. Line: CRC sum (CRC)

4. Line: Creation date

IP ADDRESS

IP address of base unit
(only appears on base units to which a
communication module with Ethernet
interface is connected)

1. Line: Project name

2. Line: Project name

3. Line: CRC sum (CRC)

4. Line: Creation date

INT. SAFE LINK

Internal interface for connection of two
base units
(only appears on devices with an inte­grated interface for connection of two
base units)

1. Line: Name of interface

2. Line: Interface connected yes/no

3.-4. Line: Configured cable length
(100 m/1000 m)

DEVICE INFO

Device information

1. Line: Operating hours since initial
commissioning (H)

2. Line: Software version (SW)

3. Line: Hardware version (HW)

4. Line: Serial number of PNOZ mm0p
(SN)

X3

X1
X2

X4

T

T

M

Input active
Input inactive
Semiconductor output active
Semiconductor output inactive
Test pulse output

Message is present
Error message is present

T

M
E

Display in the event of a message (bottom

Feedback
loop

E-STOP
pressed

PNOZ mm0p
project

CRC: 0x8108

09.02.2009

IP Address

169.254.60.1/16

Int. Safe Link
connected: yes

cable length:
max. 100 m

H 00000000003

HW 0x007

SW 0x0000

SN 0x000000009

7.2 Messages

7 Operation

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

7-4

You can switch between the menu levels by pressing or rotating the
knob.

SHOW ERROR STACK

Show error stack

Shows the error stack entries

ERROR STACK

Error stack entries

1. Line: Sequential number

2. Line: Error class (EC) and error infor­mation (EI)

3. Line: Error number (EN) and error
parameter (PA)

4. Line: Continuation of error parame­ter (PA)

INTERFACE

interface
(only appears on base units to which a
communication module is connected)

Show selected interface /
on expandable base units:
Select interface

STOP Device?

Stop device

Bring device to a STOP condition

RESET PROJECT?

Delete project

Delete project from the base unit's
memory

EXIT MENU?

Exit menu

Exit menu

Display Example Description

SHOW
ERROR
STACK

1/64

EN: 01

EC: 02

FF 00 00 00

EI: 12
PA: 09

Interface
USB

STOP Device?

RESET
PROJECT?

EXIT
MENU?

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

7-5

7.2 Messages

7 Operation

7.2.1.4 Switch between menu levels

Switch between menu levels 7-Betrieb_Display_Funktionsübersicht

Schematic representation of the menu functions

1) Further information on error messages can be found under "Unit di­agnostics on the LC display"

2) Further information on the error stack can be found under "Error stack
on the LC display"

ERROR

PROJECT

INFO

DEVICE

INFO

SHOW

ERROR

STACK?

EXIT

MENU?

ERROR

STACK

RUN

NEXT

ERROR

STACK

1)

2)

RESET

PROJECT?

...

RUN

...

INTERFACE

...

STOP

DEVICE?

...

2 s

4 s

4 s

DISPLAY

MESSAGE

NEXT

DISPLAY

MESSAGE

...

7.2 Messages

7 Operation

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

7-6

7.2.1.5 Unit diagnostics on the LC display

Unit diagnostics on the LC display7-Betrieb_Display_Dia gnose

Procedure for showing error messages on the LC display, when the er­rors do not lead to a safe condition:

 Use the rotary knob to display stored errors:

* If an error leads to a safe condition, the error message appears on the
display immediately. Once the cause has been rectified, you will need to
reset the unit

Procedure for resetting the unit:

 Press the rotary knob for between 3 and 8 seconds to reset the unit.

Error messages Errors

FAULTY PROJECT Chip card contains a project which is faulty or incompati-

ble.
CHIP CARD ? Chip card is not inserted, blank or unreadable
FAULTY TEST PULSE Error caused by test pulse
PARTIALLY OPERATED Function element was or is partially operated
FEED BACK LOOP Exernal error at the feedback loop inputs
OPERATING MODE SWITCH SELECTOR Error on the operating mode selector switch function ele-

ment
FAULTY OUTPUT External error on the output
OUTPUT WITH ADVANCED FAULT DETECTION External error on the output with advanced fault detection
LOAD SUPPLY Error in the supply voltage for the semiconductor outputs
FAULTY DEVICE Internal error on the base unit.
SUPPLY LOW Supply voltage is below the tolerance level
SUPPLY HIGH Supply voltage exceeds the tolerance level
RELAY DEVICE? Error on the expansion module with relay outputs
RELAY DEVICE OR TERMINATION PLUG? Error on the expansion module with relay outputs or on the

connector

Output
faulty

*

X3
X1

X2
X4

T

T

M

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

7-7

7.2 Messages

7 Operation

7.2.1.6 Error stack on the LC display

Error stack on the LC display7-Betrieb_Display_erweiterte_Diagnose

The error stack can be read from the PNOZmulti Configurator or shown
on the LC display. The error stack helps Pilz technical support with fault
diagnostics. The error stack can store up to 64 status and error messag­es.

The following information is shown on the LC display:

 Sequential number of an error stack entry. A new error stack entry is

stored in first place.

 Error class (EC) and error information (EI)
 Error number (EN) and five error parameters (PA)

Procedure for displaying the error stack on the LC display:

 Use the rotary knob to display the error stack.

Procedure for reading the error stack with the PNOZmulti Configurator:

 See online help for the PNOZmulti Configurator

INFORMATION

Use the rotary knob to exit the error stack.

01/64

EN: 01

EC: 02

FF 00 00 00

EI: 12
PA: 09

PNOZ mm0p

CRC: 0x8108

project

09.02.2009

H 00000000003

HW 0x07

SW 0x0000

SN 0x000000006

Show
error stack?

X3
X1
X2
X4

T

T

M

7 Operation

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

7-8

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

8-1

8.1 Technical details

8 Technical Details

88000Technical DetailsTechnical Details8-8.1Technical details8100Technical details8-][Technische Daten_multi_Basis_Mini

Technical details

Electrical data

Supply voltage UB DC 24 V
Voltage tolerance -15 %/+20 %
Power consumption at U

B

DC
without load 8.0 W
with load 35.0 W
Residual ripple DC 5 %
Status display Display, LED

Times

Switch-on delay 5.00 s
Simultaneity channel 1/2/3 3 s
Two-hand circuit 0.5 s
Supply interruption before de-energisation 20 ms

Inputs

Number 12
Voltage and current at input, reset and feedback circuit 24.0 V, 5.0 mA
Galvanic isolation no
Signal level at "0" -3 - +5 V DC
Signal level at "1" 15 - 30 V DC
Min. pulse duration 16 ms
Pulse suppression 0.6 ms
Maximum input delay 4 ms

Test pulse outputs

Number of test pulse outputs 4
Voltage and current, 24 V 0.1 A
Off time during self test 5 ms
Galvanic isolation no
Short circuit-proof yes

Semiconductor outputs

Number 4
Switching capability
voltage 24 V
current 2 A
power 48 W
Max. capacitive load 1 µF
External supply voltage 24.0 V
Voltage tolerance -15 %/+20 %
Max. duration of off time during self test 330 µs
Galvanic isolation yes
Short circuit-proof yes
Switch-off delay 30 ms
Residual current at "0" 0.5 mA
Signal level at "1" UB - 0.5 V DC bei 2 A

Configurable inputs/outputs (inputs or auxiliary out­puts)

Number 8
Galvanic isolation no

8.1 Technical details

8 Technical Details

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

8-2

Inputs

Voltage on the input circuit 24.0 V
Current on the input circuit 5 mA
Signal level at "0" -3 ... +5 V DC
Signal level at "1" 15 ... 30 V DC
Max. filter time 4.0 ms
Min. pulse duration 16 ms
Pulse suppression 0.6 ms

Auxiliary outputs

Voltage 24.0 V
Current 75 mA
Power 1.8 W
Short circuit-proof yes
Residual current at "0" 0.5 mA
Voltage at “1” UB - 2 V bei 0.1 A

Environmental data

Ambient temperature 0 - 60 °C
Storage temperature -25 - 70 °C
Climatic suitability in accordance with EN 60068-2-30,

EN 60068-2-78

93 % r. h. at 40 °C

Condensation not permitted
EMC EN 61131-2
Vibration to EN 60068-2-6
Frequency 10 - 150 Hz
Max. acceleration 1g
Airgap creepage in accordance with EN 61131-2
Overvoltage category II
Pollution degree 2
Rated insulation voltage 30 V
Rated impulse withstand voltage 2.50 kV
Shock stress

EN 60068-2-27 15g

11 ms

EN 60068-2-29 25g

6 ms

Mechanical data

Protection type
Mounting (e.g. cabinet) IP54
Housing IP20
Terminals IP20
DIN rail
Top hat rail 35 x 7.5 EN 50022
Recess width 27 mm
Maximum cable runs
per input 1.0 km
Sum of individual cable runs at the test pulse output 2 km
Housing material
Housing PC
Front PC

Configurable inputs/outputs (inputs or auxiliary out­puts)

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

8-3

8.1 Technical details

8 Technical Details

Si-Kennzahlen_alle

Si_Kennzahlen_Erläuterung_1

All the units used within a safety function must be considered when cal­culating the safety characteristic data.

Technische Daten_Satz No rmen

The standards current on 2010-08 apply.

Cross section of external conductors with screw terminals
Power supply, inputs, auxiliary output, semiconductor out­puts, test pulse outputs, cascading outputs:
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG
2 core, same cross section, flexible:
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG
Torque setting with screw terminals 0.50 Nm
Cross section of external conductors with spring-loaded
terminals: Flexible with/without crimp connectors

0.20 - 2.50 mm² , 24 - 12 AWG

Spring-loaded terminals: Terminal points per connection 2
Stripping length 9 mm
Dimensions
Height 100.0 mm
Width 45.0 mm
Depth 120.0 mm
Weight 226 g

Safety characteristic data

Unit Operating mode EN ISO 13849-

1: 2006
PL

EN 954-1
Category

EN IEC 62061
SIL CL

PFH [1/h] EN ISO

13849-1:
2006
T

M

[year]

Logic

CPU PL e (Cat. 4) Cat. 4 SIL CL 3 1.54E-09 20

Input

SC inputs single-channel PL d (Cat. 2) Cat. 3 SIL CL 2 3.95E-09 20
SC inputs dual-channel PL e (Cat. 4) Cat. 4 SIL CL 3 4.61E-10 20
SC inputs light beam device PL e (Cat. 4) Cat. 4 SIL CL 3 3.95E-10 20

Output

SC outputs single-channel with

advanced fault de­tection

PL e (Cat. 4) Cat. 4 SIL CL 3 7.65E-10 20

SC outputs single-channel PL d (Cat. 2) Cat. 3 SIL CL 2 8.90E-10 20
SC outputs dual-channel PL e (Cat. 4) Cat. 4 SIL CL 3 7.86E-10 20

Mechanical data

8.2 Maximum capacitive load C (µF) with load current I (A) at
the semiconductor outputs

8 Technical Details

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

8-4

8.2Maximum capacitive load C (μF) with load current I (A) at the semiconductor outputs8200Maximum capacitive load C (μF) with load current I (A) at the semiconductor outputs8-Kapazitive Last

4

8

12

16

20

0

0,2 0,4 0.6 0,8 1 1,2 1,4 1,6 1,8 2

I [A]

C [µF]

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

8-5

8.3 Maximum permitted total current of the semiconductor
outputs

8 Technical Details

8.3Maximum permitted total c urrent of the semi conductor outputs8300Maximum perm itted total current of the semiconduct or outputs8-Maximal zulässiger Summenstrom der Halbleiterausgänge

I

Cfg

: Total current of the configurable semiconductor outputs (auxiliary

outputs)

I

HL

: Total current: Semiconductor outputs (safety outputs)

100

200

300

400

0

123456 78

IHL [A]

ICfg[mA]

0

8.4 Order reference

8 Technical Details

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

8-6

8.4Order reference8400Order reference8-Best elldaten PNOZ mm0p

Bestelldaten Zubehör PNOZ mm0/0.1/0.2p

Bestelldaten Zubehör Kabel PNOZ mm0/0.1p

Order reference

Product type Features Order no.

PNOZ mm0p Base unit 772 000

Order reference: Accesso­ries

Product Type Features Order no.

PNOZ s Set1 spring-loaded
terminals

1 set of spring-loaded terminals 751 008

PNOZ s Set1 screw termi­nals

1 set of screw terminals 750 008

Order reference: Cable

Product Type Features Order no.

PSSu A USB-CAB03 Mini USB cable, 3 m 312 992
PSSu A USB-CAB05 Mini USB cable, 5 m 312 993

...

1001274-EN-04, 2011-10 Printed in Germany

© Pilz GmbH & Co. KG, 2011

[phone]
[e-mail]

Pilz GmbH & Co. KG
Felix-Wankel-Straße 2
73760 Ostfildern, Germany
Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail]
Internet: www.pilz.com

Technical support

In many countries we are
represented by our subsidiaries
and sales partners.

Please refer to our homepage
for further details or contact our
headquarters.

InduraNET p

®

, Pilz

®

, PIT

®

, PMCprotego

®

, PMI

®

, PNOZ

®

, Primo

®

, PSEN

®

, PSS

®

, PVIS

®

, SafetyBUS p

®

, SafetyEYE

®

, SafetyNET p

®

, the spirit of safety

®

are registered and protected trademarks

of Pilz GmbH & Co. KG in some countries. We would point out that product features may vary from the details stated in this document, depending on the status at the time of publication and the scope

of the equipment. We accept no responsibility for the validity, accuracy and entirety of the text and graphics presented in this information. Please contact our Technical Support if you have any questions.

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