Pilz PNOZ mm0p Operating Manual

Operating Manual — No. 1001274-EN-04

Configurable Control System PNOZmulti

Operating Manual PNOZ mm0p

Operating Manual PNOZ mm0p

PNOZ mm0p

This document is a translation of the original document.

All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made
for internal purposes.

Suggestions and comments for improving this documentation will be gratefully received.

Pilz

®

, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®, SafetyEYE®,
SafetyNET p®, the spirit of safety® are registered and protected trademarks of
Pilz GmbH & Co. KG in some countries.

SD means Secure Digital.

Preface

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

1

Contents

Contents

Contents Page

Chapter 1 Introduction

1.1 Validity of documentation 1-1

1.1.1 Retaining the documentation 1-1

1.2 Overview of documentation 1-2

1.3 Definition of symbols 1-3

Chapter 2 Overview

2.1 Unit structure 2-1

2.1.1 Range 2-1

2.1.2 Unit features 2-1

2.1.3 Chip card 2-2

2.2 Front view 2-3

Chapter 3 Safety

3.1 Intended use 3-1

3.1.1 System requirements 3-1

3.2 Safety regulations 3-2

3.2.1 Use of qualified personnel 3-2

3.2.2 Warranty and liability 3-2

3.2.3 Disposal 3-2

3.2.4 For your safety 3-3

Chapter 4 Function description

4.1 Device properties 4-1

4.1.1 Integrated protection mechanisms 4-1

4.1.2 Operation 4-1

4.1.3 Block diagram 4-1

4.1.4 Diagnostics 4-2

Chapter 5 Installation

5.1 Control cabinet installation 5-1

5.1.1 Dimensions 5-1

5.1.2 Mounting distances 5-2

Chapter 6 Commissioning

6.1 General wiring guidelines 6-1

6.2 Preparing for operation 6-2

6.2.1 Function test during commissioning 6-2

6.2.2 Using the chip card 6-2

6.2.3 Commissioning the PNOZmulti safety
system

6-3

6.2.3.1 Load project from chip card 6-3

6.2.3.2 Load project via USB port 6-3

Contents

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

2

6.2.4 Connection 6-4

6.3 Connection example 6-7

Chapter 7 Operation

7.1 Rotary knob 7-1

7.1.1 Function 7-1

7.1.2 Pull out and retract the knob 7-1

7.1.3 Rotate and press the knob 7-1

7.2 Messages 7-2

7.2.1 Display elements 7-2

7.2.1.1 Status indicators 7-2

7.2.1.2 Display 7-3

Chapter 8 Technical Details

8.1 Technical details 8-1

8.2 Maximum capacitive load C (μF) with load
current I (A) at the semiconductor outputs

8-4

8.3 Maximum permitted total current of the
semiconductor outputs

8-5

8.4 Order reference 8-6

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

1-1

1.1 Validity of documentation

1 Introduction

11000IntroductionIntroduction1-1.1Validity of documen tation1100Validity of documentati on1-Einf Gltigkeit der Dokumentation

This documentation is valid for the product PNOZ mm0p. It is valid until
new documentation is published.

Einf Einleitung

This operating manual explains the function and operation, describes
the installation and provides guidelines on how to connect the product .

1.1.1 Retaining the documentation

Retaining the documentation1-Einf Aufbewahren

This documentation is intended for instruction and should be retained
for future reference.

1.2 Overview of documentation

1 Introduction

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

1-2

1.2Overview of documentation1200Overview of documentation1-Einf_Uebersicht_über_die_Doku_6_Inbetriebnahme

1 Introduction

The introduction is designed to familiarise you with the contents, struc­ture and specific order of this manual.

2 Overview

This chapter provides information on the product's most important fea­tures.

3 Safety

This chapter must be read as it contains important information on in­tended use.

4 Function Description

This chapter describes the product's mode of operation.

5 Installation

This chapter explains how to install the product.

6 Commissioning

This chapter describes the product's commissioning and wiring.

7 Operation

This chapter describes how to operate the product and gives tips in the
case of a fault.

8 Technical Details

This chapter contains the product's technical details and order refer­ence.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

1-3

1.3 Definition of symbols

1 Introduction

1.3Definition of symbols1300Definition of symbols1-Einfhrung Zeichen

Information that is particularly important is identified as follows:

DANGER!

This warning must be heeded! It warns of a hazardous situation
that poses an immediate threat of serious injury and death and
indicates preventive measures that can be taken.

WARNING!

This warning must be heeded! It warns of a hazardous situation
that could lead to serious injury and death and indicates preven­tive measures that can be taken.

CAUTION!

This refers to a hazard that can lead to a less serious or minor
injury plus material damage, and also provides information on
preventive measures that can be taken.

NOTICE

This describes a situation in which the unit(s) could be damaged
and also provides information on preventive measures that can
be taken. It also highlights areas within the text that are of partic­ular importance.

INFORMATION

This gives advice on applications and provides information on
special features.

1 Introduction

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

1-4

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

2-1

2.1 Unit structure

2 Overview

22000OverviewOverview2-2.1Unit structure2100Unit structure2-

2.1.1 Range

Range2-Eigenschaften

 Base unit PNOZ mm0p

2.1.2 Unit features

Unit features2-Gerä temerkmale_Verwendung

Using the product PNOZ mm0p:

Verwendung/Bildunterschrift_multi_Basis

Base unit from the configurable control system PNOZmulti

Geraetemerkmale_Zusatz BA Einleitung

The product has the following features:

Gertemerkmale_multi_Mini_Basis

 Can be configured in the PNOZmulti Configurator
 Semiconductor outputs:

4 safety outputs
Depending on the application, up to PL e of EN ISO 13849-1 and up
to SIL CL 3 of EN IEC 62061

 12 inputs for connecting:

– Emergency stop pushbuttons
– Two-Hand Button
– Safety gate limit switches
– Reset Element
– Light beam devices
– Scanners
– Enable Switch
– PSEN
– Operating Mode Selector Switch

 8 configurable inputs/outputs

Can be configured as:

– Inputs (see above for connection options)

or

– Auxiliary outputs

 4 configurable outputs

Can be configured as:

– Auxiliary outputs

or

– test pulse outputs

 LED for:

– Error messages
– Diagnostics
– Supply voltage
– Output circuits
– Input circuits

2.1 Unit structure

2 Overview

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

2-2

 Display for:

– Error messages
– State of supply voltage
– State of inputs/outputs
– Status information
– Unit information

 Monitors shorts across the inputs through test pulse outputs
 Monitoring of shorts between the safety outputs
 Plug-in connection terminals:

either spring-loaded terminal or screw terminal available as an acces­sory (see order reference)

 Rotary knob for menu control

2.1.3 Chip card

Chip card2-Bestimmung/Gertebeschreibung_multi_Chipkarte

To be able to use the product you will need a chip card.

Chip cards are available with memories of 8 kByte and 32 kByte. For
large-scale projects we recommend the 32 kByte chip card (see Tech­nical Catalogue). Accessories chapter).

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

2-3

2.2 Front view

2 Overview

2.2Front view2200Front view2-Klemmenbelegung

Front view with and without cover

Legende__Klemmenbelegung _mini_multi_Basis_ BA

Key:

 X1:

– Inputs I8 ... I15

 X2:

– Configurable test pulse/auxiliary outputs T0M20 ... T3M23
– Semiconductor outputs O0 ... O3

 X3:

– Configurable inputs/outputs IM0 – IM3
– Inputs I4 ... I7

 X4:

– Configurable inputs/outputs IM16 – IM19
– Supply connections

 LEDs:

–POWER
–RUN
– DIAG
–FAULT
–I FAULT
–O FAULT

X3
X1

X4

X2

PNOZ mm0p

IM0

IM1 IM2 I6

I5

I4IM3 I7

I8

I9 I10 I14

I13

I12I11 I15

X3
X1

X4

X2

PNOZ mm0p

T0

T1 T2 O2

O1

O0T3 O3

IM16

IM17 IM18 0 V

A2

A1IM19 24 V

M20

M21

M22 M23

IM0

IM1 IM2 I6

I5

I4IM3 I7

I8

I9 I10 I14

I13

I12I11 I15

T0

T1 T2 O2

O1

O0T3 O3

IM16

IM17 IM18 0 V

A2

A1IM19 24 V

M20

M21

M22 M23

2 Overview

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

2-4

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

3-1

3.1 Intended use

3 Safety

33000SafetySafety3-3.1Intended use3100Intended use3-Bestimmung/Gertebeschreibung_multi_System

The configurable control system PNOZmulti is used for the safety-relat­ed interruption of safety circuits and is designed for use in:

 E-STOP equipment
 Safety circuits in accordance with VDE 0113 Part 1 and EN 60204-1

Bestimmung/Gertebeschreibung_multi_Zusatz_Achtung_Standard-Ausgaenge_BA

Bestimmung/Gertebeschreibung_EMV+Ausschluss

Intended use includes making the electrical installation EMC-compliant.
The product is designed for use in an industrial environment. It is not
suitable for use in a domestic environment, as this can lead to interfer­ence.

The following is deemed improper use in particular:

 Any component, technical or electrical modification to the product
 Use of the product outside the areas described in this manual
 Use of the product outside the technical details (see chapter entitled

“Technical Details”)

3.1.1 System requirements

System requirements3-Systemvoraussetzungen - Verweis auf Produktänderungen

Please refer to the "Product Modifications" document in the "Version
overview" section for details of which versions of the base unit and
PNOZmulti Configurator can be used for this product.

CAUTION!

Inputs and outputs for standard functions must not be used for
safety-related applications.