This document is a translation of the original document.
All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made
for internal purposes.
Suggestions and comments for improving this documentation will be gratefully received.
Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®, SafetyEYE®,
SafetyNET p®, the spirit of safety® are registered and protected trademarks of
Pilz GmbH & Co. KG in some countries.
SD means Secure Digital.
Page 3
Contents
Contents
ContentsPage
Chapter 1 Introduction
1.1Validity of documentation1-1
1.1.1Retaining the documentation1-1
1.2Overview of documentation1-2
1.3Definition of symbols1-3
Chapter 2 Overview
2.1Unit structure2-1
2.1.1Scope of supply2-1
2.1.2Unit features2-1
2.2Front view2-2
Chapter 3 Safety
3.1Intended use3-1
3.1.1System requirements3-1
3.2Safety regulations3-2
3.2.1Use of qualified personnel3-2
3.2.2Warranty and liability3-2
3.2.3Disposal3-2
3.2.4For your safety3-3
Chapter 4 Function Description
4.1Device properties4-1
4.1.1Integrated protection mechanisms4-1
4.1.2Function description4-1
4.1.2.1Operation4-1
4.1.2.2Internal wiring diagram4-4
Chapter 5 Installation
5.1General installation guidelines5-1
5.1.1Dimensions5-2
5.2Connecting the base unit and expansion
modules
5-3
Chapter 6 Commissioning
6.1General wiring guidelines6-1
6.2Preparing for operation6-2
6.2.1Download modified project to the PNOZmulti safety system
6.2.2Connection6-2
6.2.3Connection examples6-3
6.2.3.1Example: Series connection of 3 base units 6-3
1.3Definition of symbols1300Definition of symbols1-Einfhrung Zeichen
Information that is particularly important is identified as follows:
DANGER!
This warning must be heeded! It warns of a hazardous situation
that poses an immediate threat of serious injury and death and
indicates preventive measures that can be taken.
WARNING!
This warning must be heeded! It warns of a hazardous situation
that could lead to serious injury and death and indicates preventive measures that can be taken.
CAUTION!
This refers to a hazard that can lead to a less serious or minor
injury plus material damage, and also provides information on
preventive measures that can be taken.
NOTICE
This describes a situation in which the product or devices could
be damaged and also provides information on preventive measures that can be taken.
INFORMATION
This gives advice on applications and provides information on
special features, as well as highlighting areas within the text that
are of particular importance.
Connection module for the safe connection of two PNOZmulti safety
systems
The product has the following features:
` Can be configured in the PNOZmulti Configurator
` Point-to-point connection via 4-core shielded, twisted-pair cable
` 32 virtual inputs and 32 virtual outputs
` Status indicators
` Plug-in connection terminals (either cage clamp terminal or screw ter-
minal)
` Max. 4 PNOZ ml1p units can be connected to the base unit
` LEDs for
Bestimmung/Gertebeschreibung_Zusatz_Coated Version
Bestimmung/Gertebeschreibung_Ausschluss
The expansion module is used for the point-to-point connection of safe
virtual inputs and outputs between two base units.
The expansion module may only be connected to a base unit from the
PNOZmulti modular safety system.
The modular safety system PNOZmulti is used for the safety-related interruption of safety circuits and is designed for use on:
` E-STOP equipment
` Safety circuits in accordance with VDE 0113 Part 1 and EN 60204-1
The coated version of the product PNOZ ml1p is suitable for use where
there are increased environmental requirements (see Technical Details).
3.1.1System requirements
System requirements3-Systemvoraussetzungen PNOZ ml1p
Intended use includes making the electrical installation EMC-compliant.
The product is designed for use in an industrial environment. It is not
suitable for use in a domestic environment, as this can lead to interference.
The following is deemed improper use in particular:
` Any component, technical or electrical modification to the product
` Use of the product outside the areas described in this manual
` Use of the product outside the technical details (see chapter entitled
“Technical Details”)
` PNOZmulti Configurator: from Version 5.2.0
` Base unit PNOZ m0p: From Version 2.3
` Base unit PNOZ m1p: From Version 5.3
` Base unit PNOZ m2p: From Version 2.3
The products may only be assembled, installed, programmed, commissioned, operated, maintained and decommissioned by competent persons.
A competent person is someone who, because of their training, experience and current professional activity, has the specialist knowledge required to test, assess and operate the work equipment, devices,
systems, plant and machinery in accordance with the general standards
and guidelines for safety technology
3.2.2Warranty and liability
Warranty and liability3-Sich Gewhrleistung
3.2.3Disposal
Disposal3-Si ch Entsorgung
It is the company's responsibility only to employ personnel who:
` Are familiar with the basic regulations concerning health and safety /
accident prevention
` Have read and understood the safety guidelines given in this descrip-
tion
` Have a good knowledge of the generic and specialist standards ap-
plicable to the specific application.
All claims to warranty and liability will be rendered invalid if:
` The product was used contrary to the purpose for which it is intended
` Damage can be attributed to not having followed the guidelines in the
manual
` Operating personnel are not suitably qualified
` Any type of modification has been made (e.g. exchanging compo-
nents on the PCB boards, soldering work etc.).
` In safety-related applications, please comply with the mission time t
M
in the safety-related characteristic data.
` When decommissioning, please comply with local regulations regard-
ing the disposal of electronic devices (e.g. Electrical and Electronic
Equipment Act).
The unit meets all necessary conditions for safe operation. However,
you should always ensure that the following safety requirements are
met:
` This operating manual only describes the basic functions of the unit.
Information on the advanced functions can be found in the online help
for the PNOZmulti Configurator and in the PNOZmulti technical catalogue. Only use these functions after you have read and understood
the documentation. All necessary documentation can be found on the
PNOZmulti Configurator CD.
` Do not open the housing or make any unauthorised modifications.
` Please make sure you shut down the supply voltage when performing
The relay conforms to the following safety criteria:
` The circuit is redundant with built-in self-monitoring.
` The safety function remains effective in the case of a component
failure.
4.1.2Function description
Function description4-
4.1.2.1Operation
Operation4-Funktionsbeschreibung PNOZ ml1p_1
The PNOZ ml1p link module is used to safely transfer the input information from 32 virtual inputs and 32 virtual outputs between two PNOZmulti systems. A link module is assigned to each base unit. Data is
Funktionen_multi_Basis
exchanged cyclically.
Funktionsbeschreibung PNOZ ml1p_2
The function of the safety system's inputs and outputs depends on the
safety circuit created using the PNOZmulti Configurator. A chip card is
used to download the safety circuit to the base unit. The base unit has
2 microcontrollers that monitor each other. They evaluate the input circuits on the base unit and expansion modules and switch the outputs on
the base unit and expansion modules accordingly.
The LEDs on the base unit and expansion modules indicate the status
of the PNOZmulti safety system.
The online help on the PNOZmulti Configurator contains descriptions of
the operating modes and all the functions of the PNOZmulti safety system, plus connection examples.
Data exchange:
` Data is exchanged cyclically.
` After the end of a PNOZmulti cycle, each base unit sends its output
data to its link module. This output data is immediately sent to the link
module on the other base unit.
` At the same time, the base unit reads the input data from the link
Any number of base units can be connected via PNOZ ml1p link modules. Two PNOZ mI1p are required for the connection between two base
units. However, only a maximum of 4 link modules may be connected to
any one base unit.
Data transmission time:
The t
data transmission time is the time between the virtual output at
BUS
base unit 1 being set and the virtual input at base unit 2 becoming available (see "Technical details").
The maximum reaction time for series connection of n base units
This is the time between the activation of a safety function at the input
on one base unit and the switching of an output on the connected base
unit.
` The maximum reaction time t
t
: Input delay = 4 ms
ON
t
: Switch-off delay of semiconductor output = 30 ms
COND
t
: Switch-off delay of relay output = 50 ms
REL
t
: Data transmission time between two base units = 35 ms
BUS
includes the following times:
SUM
n: Number of connections between base units
The maximum reaction time t
` With semiconductor outputs:
= tON + (n * t
tS
UM
` With relay outputs:
= tON + (n * t
t
SUM
BUS
BUS
) + t
) + t
for series connection of n base units
SUM
COND
REL
4-2
CAUTION!
For signals that are forwarded or received via the link module, a
calculation must always be made in accordance with the above
formulas.
` Input delay and switch-off delay are only included once in the reaction
time. The data transmission time between the link modules is multiplied by the number of connections.
` Please refer to the connection examples under “Preparing for opera-
tion”.
CAUTION!
For signals that are forwarded or received via the link module,
the overall reaction time, e.g. the maximum reaction time of the
series connection of n base units, must always be considered in
the risk assessment.
The risk assessment must consider all hazards as regards the
reaction time and the safety distance. The overall reaction time
must not delay the transfer to a safe condition by more than the
permitted time.
Funktionsbeschreibung_PNOZ ml1p_Bild_BA
Virtual inputs and outputs:
Inputs and outputs for both PNOZmulti systems are assigned in the
PNOZmulti Configurator. Inputs and outputs with the same number are
assigned to each other, e.g. output o5 on one PNOZmulti system to input i5 on the other PNOZmulti system.
Base unit 1
Virtual Outputs
o0
...
o31
Virtual Inputs
i0
...
i31
Base unit 2
Virtual Inputs
i0
...
i31
Virtual IOutputs
o0
...
o31
` The safety system should be installed in a control cabinet with a pro-
tection type of at least IP54. Fit the safety system to a horizontal DIN
rail. The venting slots must face upward and downward. Other mounting positions could destroy the safety system.
` Use the notches on the back of the unit to attach it to a DIN rail. Con-
nect the safety system to the DIN rail in an upright position so that the
earthing springs on the safety system are pressed on to the DIN rail.
` The ambient temperature of the PNOZmulti units in the control cabi-
net must not exceed the figure stated in the technical details, otherwise air conditioning will be required.
` To comply with EMC requirements, the DIN rail must have a low im-
pedance connection to the control cabinet housing.
Montage_EMV ESD
CAUTION!
Damage due to electrostatic discharge!
Electrostatic discharge can damage components. Ensure
against discharge before touching the product, e.g. by touching
an earthed, conductive surface or by wearing an earthed armband.
` Information given in the "Technical details" must be followed.
` 2 connection terminals are available for each of the supply connec-
tions 24 V and 0 V. This means that the supply voltage can be looped
through several connections. The current at each terminal may not
exceed 3 A.
` The max. cable length between two link modules may be max. 1000
m.
Please note:
When connecting to a PNOZ ml1p with a version < 2.0, the cable
length may be max. 100 m. The reduced cable length must be configured in the PNOZmulti Configurator.
` Connect the inputs and outputs from two PNOZ ml1p with a 4-core
shielded cable. The cables must be twisted in pairs (see “Preparing
for operation”).
` Note the crossover cabling, e.g. CA+ with CB+.
` The cables must be classified into a minimum of Category 5 in ac-
cordance with ISO/IEC 11801.
` You can use ready-made cable from Pilz to connect two PNOZ ml1p.
The plug-in connection terminals are either designed as cage clamp
terminals or screw terminals (see order reference).
` Cable shield:
– Note: Always connect the shield to both link modules (Shield ter-
minal).
– The shield of the connection cable may only be connected to the
Shield terminals on both PNOZ ml1p. Do not connect the shield to
the equipotential bonding bar, for example.
CAUTION!
Only connect and disconnect the expansion module when the
supply voltage is switched off.
6.2Preparing for operation6200Preparing for operation6-
6.2.1Download modified project to the PNOZmulti safety system
Download modified project to the PNOZmulti safety system6-Verdrahtung_multi_Modul_Betr_geaend_Projekt_BA
As soon as an additional expansion module has been connected to the
system, the project must be amended using the PNOZmulti Configurator. Proceed as described in the operating instructions for the base unit.
NOTICE
For the commissioning and after every program change, you
must check whether the safety devices are functioning correctly.
6.2.2Connection
Connection6-Betriebsbereitschaft herstellen Anschlus s
` Supply voltage
Supply voltageACDC
` Connection of two PNOZmulti base units via PNOZ ml1p
Example: Connection of 5 base units6-Betriebsbereitschaft herstellen Anschlussbeispiel 2
The reaction times are calculated in the same way as application example 1. After pressing S1 on Base 1, the semiconductor outputs switch
after the following reaction times t
O0 on Base 1: 69 ms
O1 on Base 3: 104 ms
O0 on Base 4: 139 ms
O0 on Base 5: 104 ms
When the supply voltage is switched on, the PNOZmulti safety system
copies the configuration from the chip card.
The LEDs "POWER","DIAG", "FAULT", "IFAULT" and "OFAULT" light up
on the base unit.
The PNOZmulti safety system is ready for operation when the "POWER"
and "RUN" LEDs on the base unit and the "READY" LED on the
PNOZ ml1p are lit continuously.
` its own link module (in order, defective, no supply voltage)
` the status of the connection (yes, no)
` the operating status of the connected base unit (RUN, STOP)
When the connection is interrupted, the base units switch the virtual inputs to zero. The base units remains in a RUN condition.
Defective link module:
` The corresponding base unit switches to a STOP condition. The vir-
tual outputs on the link module are set to zero.
` The connected base unit remains in a RUN condition.
Supply voltage UB DC24 V
Voltage tolerance-15 %/+20 %
Power consumption at U
without load5.0 W
Residual ripple DC5 %
Status displayLED
Times
Switch-on delay5.00 s
Supply interruption before de-energisation 20 ms
Max. data transmission time35 ms
Inputs
Number of virtual inputs32
Outputs
Number of virtual outputs32
Environmental data
EMCEN 60947-5-1
Vibration to EN 60068-2-6
Frequency10 - 55 Hz
Amplitude0.35 mm
Climatic suitabilityEN 60068-2-1, EN 60068-2-30, EN 60068-2-78
Airgap creepage in accordance with EN 60664-1
Ambient temperature0 - 60 °C
Storage temperature-25 - 70 °C
Climatic suitability95 % r. F. coated version
Condensationpermitted coated version
Mechanical data
Protection type
Mounting (e.g. cabinet)IP54
HousingIP20
TerminalsIP20
DIN rail
Top hat rail35 x 7.5 EN 50022
Recess width27 mm
Max. cable length between two link modules1 km
Housing material
HousingPPO UL 94 V0
FrontABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible0.50 - 1.50 mm² , 22 - 14 AWG
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve0.50 - 0.75 mm² , 22 - 20 AWG
without crimp connectors or with TWIN crimp connectors0.50 - 0.75 mm² , 22 - 20 AWG
2 core, same cross section, flexible:
Torque setting with screw terminals0.25 Nm
Cross section of external conductors with spring-loaded
terminals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection1
Stripping length9 mm
of Pilz GmbH & Co. KG in some countries. We would point out that product features may vary from the details stated in this document, depending on the status at the time of publication and the scope
of the equipment. We accept no responsibility for the validity, accuracy and entirety of the text and graphics presented in this information. Please contact our Technical Support if you have any questions.
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