Pilz PNOZ ml1p safe link 24VDC User Manual

PNOZ ml1p

PNOZmulti Modular Safety System

Operating Manual — No. 21575-EN-05

This document is a translation of the original document.

All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made
for internal purposes.

Suggestions and comments for improving this documentation will be gratefully received.

Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®, SafetyEYE®,
SafetyNET p®, the spirit of safety® are registered and protected trademarks of
Pilz GmbH & Co. KG in some countries.

SD means Secure Digital.

Contents

Contents

Contents Page

Chapter 1 Introduction

1.1 Validity of documentation 1-1

1.1.1 Retaining the documentation 1-1

1.2 Overview of documentation 1-2

1.3 Definition of symbols 1-3

Chapter 2 Overview

2.1 Unit structure 2-1

2.1.1 Scope of supply 2-1

2.1.2 Unit features 2-1

2.2 Front view 2-2

Chapter 3 Safety

3.1 Intended use 3-1

3.1.1 System requirements 3-1

3.2 Safety regulations 3-2

3.2.1 Use of qualified personnel 3-2

3.2.2 Warranty and liability 3-2

3.2.3 Disposal 3-2

3.2.4 For your safety 3-3

Chapter 4 Function Description

4.1 Device properties 4-1

4.1.1 Integrated protection mechanisms 4-1

4.1.2 Function description 4-1

4.1.2.1 Operation 4-1

4.1.2.2 Internal wiring diagram 4-4

Chapter 5 Installation

5.1 General installation guidelines 5-1

5.1.1 Dimensions 5-2

5.2 Connecting the base unit and expansion
modules

5-3

Chapter 6 Commissioning

6.1 General wiring guidelines 6-1

6.2 Preparing for operation 6-2

6.2.1 Download modified project to the PNOZ­multi safety system

6.2.2 Connection 6-2

6.2.3 Connection examples 6-3

6.2.3.1 Example: Series connection of 3 base units 6-3

6.2.3.2 Example: Connection of 5 base units 6-4

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

6-2

1

Contents

Chapter 7 Operation

7.1 Messages 7-1

7.2 Display elements 7-2

7.2.1 Display elements for device diagnostics 7-2

7.3 Fault detection 7-3

Chapter 8 Technical Details

8.1 Technical Details 8-1

8.2 Order reference 8-3

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany

2

Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

1 Introduction

1.1 Validity of documentation

11000IntroductionIntroduction1-1.1Validity of docume ntation1100Validi ty of document ation1-Einf Gltigkeit der Dokumentation

This documentation is valid for the product PNOZ ml1p. It is valid until

Einf Einleitung

1.1.1 Retaining the documentation

Retaining the documentation1-Einf Aufbewahren

new documentation is published.

This operating manual explains the function and operation, describes
the installation and provides guidelines on how to connect the product .

This documentation is intended for instruction and should be retained
for future reference.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

1-1

1 Introduction

1.2 Overview of documentation

1.2Overview of documentation1200Overview of documentation1-Einf_Uebersicht_über_die_Doku_6_Inbetriebnahme

1 Introduction

The introduction is designed to familiarise you with the contents, struc­ture and specific order of this manual.

2 Overview

This chapter provides information on the product's most important fea­tures.

3 Safety

This chapter must be read as it contains important information on safety
and intended use.

4 Function Description

This chapter describes the product's mode of operation.

5 Installation

This chapter explains how to install the product.

6 Commissioning

This chapter describes the product's commissioning and wiring.

7 Operation

This chapter describes how to operate the product and gives tips in the
case of a fault.

8 Technical Details

This chapter contains the product's technical details and order refer­ence.

1-2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

1 Introduction

1.3 Definition of symbols

1.3Definition of symbols1300Definition of symbols1-Einfhrung Zeichen

Information that is particularly important is identified as follows:

DANGER!

This warning must be heeded! It warns of a hazardous situation
that poses an immediate threat of serious injury and death and
indicates preventive measures that can be taken.

WARNING!

This warning must be heeded! It warns of a hazardous situation
that could lead to serious injury and death and indicates preven­tive measures that can be taken.

CAUTION!

This refers to a hazard that can lead to a less serious or minor
injury plus material damage, and also provides information on
preventive measures that can be taken.

NOTICE

This describes a situation in which the product or devices could
be damaged and also provides information on preventive meas­ures that can be taken.

INFORMATION

This gives advice on applications and provides information on
special features, as well as highlighting areas within the text that
are of particular importance.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

1-3

1 Introduction

1-4

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

2 Overview

2.1 Unit structure

22000OverviewOverview2-2.1Unit structure2100Unit structure2-

2.1.1 Scope of supply

Scope of supply2-Lieferumfang_Brck_774639_modul_BA

2.1.2 Unit features

Unit features2-Gerätemerkmale_Verwendung

` Expansion module PNOZ ml1p
` Jumper 774 639

Verwendung/Bildunterschrift_multi_Verbindung_Basisgeräte

Geraetemerkmale_Zusatz BA Einleitung

Gertemerkmale

Geraetemerkmal_Coated Version

Using the product PNOZ ml1p:

Connection module for the safe connection of two PNOZmulti safety
systems

The product has the following features:

` Can be configured in the PNOZmulti Configurator
` Point-to-point connection via 4-core shielded, twisted-pair cable
` 32 virtual inputs and 32 virtual outputs
` Status indicators
` Plug-in connection terminals (either cage clamp terminal or screw ter-

minal)

` Max. 4 PNOZ ml1p units can be connected to the base unit
` LEDs for

– Operating status
– Error
– Connection status

` Coated version:

Increased environmental requirements

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

2-1

2 Overview

2.2 Front view

2.2Front view2200Front view2-Klemmenbelegung

Shield

Legende

Key:

` 0 V, 24 V:

Supply connections

` CA+, CA-, CB+, CB-:

Connections for 2 expansion modules PNOZ ml1p

` Shield:

Connection for the cable shield

2-2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

3 Safety

3.1 Intended use

33000SafetySafety3-3.1Intended use3100Intended use3-Bestimmung/Gertebeschreibung_multi_Verbindungsmod_ml1p

Bestimmung/Gertebeschreibung_multi_Zusatz_Modul

Bestimmung/Gertebeschreibung_multi_System

Bestimmung/Gertebeschreibung_Zusatz_Coated Version

Bestimmung/Gertebeschreibung_Ausschluss

The expansion module is used for the point-to-point connection of safe
virtual inputs and outputs between two base units.

The expansion module may only be connected to a base unit from the
PNOZmulti modular safety system.

The modular safety system PNOZmulti is used for the safety-related in­terruption of safety circuits and is designed for use on:

` E-STOP equipment
` Safety circuits in accordance with VDE 0113 Part 1 and EN 60204-1

The coated version of the product PNOZ ml1p is suitable for use where
there are increased environmental requirements (see Technical Details).

3.1.1 System requirements

System requirements3-Systemvoraussetzungen PNOZ ml1p

Intended use includes making the electrical installation EMC-compliant.
The product is designed for use in an industrial environment. It is not
suitable for use in a domestic environment, as this can lead to interfer­ence.

The following is deemed improper use in particular:

` Any component, technical or electrical modification to the product
` Use of the product outside the areas described in this manual
` Use of the product outside the technical details (see chapter entitled

“Technical Details”)

` PNOZmulti Configurator: from Version 5.2.0
` Base unit PNOZ m0p: From Version 2.3
` Base unit PNOZ m1p: From Version 5.3
` Base unit PNOZ m2p: From Version 2.3

Please contact Pilz if you have an older version.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

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