Peterbilt ISX PB387 wiring diagrams
HARNESS- ENGINE, CUM ISX PB387
P92-6083
-
1
DETAIL " M"
P20-1063- 04
10
50
NOTES:
1) ASSEMBLE PER PETERBILT MP S 16 00.002.
2) FOR USE WITH MODEL 387 TRUCK WITH CUMMINS ISX AND SIGNATURE
SERIES ENGINES, WITH CM870
3) SELECT TERMINALS PER SK28129. USE TE RMINAL CODE 11 OR 12 WITH
THE FOLLOWING EXCEPTIONS:
ITEM #/CONNECTO R/TERMINAL TERMINAL CODE/PN
4) CIRCUITS 660-0, 661-0, 662-0, AND FOR CIRCUITS 660-1, 661-1, 662-1,
AND FOR CIRCUITS 660-2, 661-2, AND 662-2, USE P92-1549
5) THE FOLLOWING CIRCUITS TO BE TWISTED PAIRS AND TRIPLETS
S
(ONE TWIST PER 25MM):
TWISTED PAIRS
417-1 AND 418-1 DATA LINK, J1587/J1708
EE25 AND EE26 VEHICLE SPEED
TWISTED TRIPLETS
EE12-1, EE22-1, AND EE23-1 THROTTLE
EE02-4, EE39-1, AND EE58-1 REMOTE THROTTLE
6) HARNESS MANUFACTURER TO ASSE MB LE THE FOLLOWING:
CONNECTORS J7 AND P33
CONNECTORS J28 AND P18
CONNECTORS J60 AND P51
CONNECTORS J69 AND P31
CONNECTOR J43 AND TERMINATING RESISTOR R1
7) PLUG ALL UNUSED CAV ITIES AND SEAL ALL WEATHER PROOF CONNECTORS AS FOLLOWS:
S
USE 16-07833 FOR METRI-PACK, WEATHER-PACK , AN D DEUTSCH CONNECTORS.
8) CONVOLUTED TUBING SHA LL BE MAXIMIZED TO THE REA R OF EACH CONNECTOR
WITHOUT PLACING STRAI N ON TERMINALS AS MANUFACT URING PROCESS DICTATES.
9) PART NUMBER IS GENERATED BY THE FOLLOWING:
P92-6083-ABC
EXAMPLE: PN P92-6083- 021 IS FOR WITH J1939 DATA LINK ,
AND WITHOUT
10) YELLOW TAPE INDICATES HA RN ESS ROUTING INDEX POI NT.
11) THE USE OF CAVITY PLUGS ON P1, P2, AND P3 IS CR ITICAL.
C
12) SPLICE LOCATIONS ARE SHOWN FOR RE FERENCE ONLY WITH THE EXECPTION OF THE
SPLICE S4 SHALL BE PLACED AS CLOSE TO CONNE CTOR P2 AS IS PRACTICAL.
13) FOR HARNESS MAN UFACTURER USE ONLY: SIMILAR TO P92-6047-000.
14) SUPERSEDES P92-60 47-000
6
CONTROLLER.
J43, P3, AND J6 21
T1 12-1/4
T2 AND T3 12-7/16
SEE TABLE A
SEE TABLE B
SEE TABLE C
DUAL STATION CONTROLS.
PROD
X
X
SVCE
1
41
CONVOLUTED
TUBING
OR EQUIVALENT.
P20-1063-04
FOLLOWING:
90° BACKSHELL
DETAIL " J"
WIRE TERMINATION FOR P20- 1072
DATA WIRES
PIN A
PIN B
PIN C
660-4
SPLICE
DRAIN WIRE
DATA WIRES
TERM 46
TERM 47
TERM 37
660-3
SPLICE
DRAIN WIRE
SEAL SHRINK TUBE WITH 3M
JET MELT ADHESIVE #3789
TO
661-0
ENGINE
ECU
662-0
660-0
CABLE
SHRINK TUBE
VAR OMIT CIRCUITS OMIT ITEM NUMBERS USAGE
0- - -
VAR OMIT CIRCUITS OMIT ITEM NUMBERS USAGE
660-0, 661-0, 662-0,
660-1, 661-1, 662-1,
1
660-2, 661-2, 662-2,
660-3, 660-4, 660-5,
660-6
2 NONE NONE
VAR OMIT CIRCUITS OMIT ITEM NUMBERS USAGE
1
2 NONE NONE
DUAL STATIO N CONTROLS
EE02-4, EE03-2, EE18-1,
EE39-1, EE58-1, EE63-1,
EE64-1, 239-2
FINAL ASSEMBLY
CONNECTOR
DETAIL "K"
FINAL ASSEMBLY
CONNECTOR
TABLE A
TABLE B
J43, P5, R1,
S20, S21, S22,
S25, S26, S27
25mm
25mm
CABLE
661-1
662-1
660-1
WIRE TERMINATION FOR P20- 1063- 04
661-0
662-0
660-0
DETAIL "L"
J1939 DATA LINK CABLE SPLIC E
FUTURE USE
J1939 DATA LINK
TABLE C
J60, P51, AND S28
50mm
75mm
50mm
75mm
TO
661-1
BACKBONE
662-1
HARNESS
660-1
661-2
662-2
660-2
CABLE
TO
660-6
TERMINAL T15
WITHOUT
J1939 DATA LINK
WITH
J1939 DATA LINK
WITHOUT
DUAL STATION
CONTROLS
WITH
DUAL STATION
CONTROLS
SEAL SHRINK TUBE
WITH 3M JET MELT
ADHESIVE #3789
SEAL SHRINK TUBE
WITH 3M JET MELT
ADHESIVE #3789
CABLE
SHIELDED
CABLE
SHIELDED
TO
TERMINATING
RESISTOR
CKT NO. TERM
EE13-1 1
EE15-1 2
EE63-1 3
EE18-1 4
EE20-1 5
EE43-1 6
EE06-1 7
EE05-1 8
EE22-1 9
417-1 10
EE14-1 11
EE64-1 13
EE28-1 15
EE08-1 16
EE19-1 17
EE04-1 18
418-1 20
EE58-1 21
EE12-1 22
EE23-1 23
EE07-1 24
EE17-1 25
EE39-1 26
EE25 27
EE31-1 28
EE03-3 29
EE02-2 32
EE03-4 33
EE01-1 34
EE26 36
660-3 37
EE41-1 38
EE21-1 39
83-1 40
EE10-1 43
EE24-1 44
661-0 46
662-0 47
P3
LABEL: ENGINE ECU
10
50 MATING VIEW
1 T15 RING_TERMINAL BLACK_PVC_SHRINK_TUBE_T ERM_INSULATION
1 T3 RING_TERMINAL BLACK_PVC_SHRINK_TUBE_TERM_INSULATION
1 T2 RING_TERMINAL BLACK_PVC_SHRINK_TUBE_TERM_INSULATION
1 T1 RING_TERMINAL RED_PVC_SHRINK_TUBE_TERMINAL_INSULATION
1 S29 SPLICE CIRCUIT_EE01
1 S28 SPLICE CIRCUIT_EE02
1 S27 SPLICE C IRCUIT_660
1 S26 SPLICE C IRCUIT_660
1 S25 SPLICE C IRCUIT_660
1 S22 SPLICE C IRCUIT_660
1 S21 SPLICE C IRCUIT_662
1 S20 SPLICE C IRCUIT_661
1 S5 SPLICE CIRCUIT_EE04
1 S4 SPLICE CIRCUIT_29
1 S3 SPLICE CIRCUIT_239
1 S2 SPLICE CIRCUIT_239
1 R1 P20 -1075 DEUTSCH,_TERMINATING_RESISTOR_120-ohm
1 P52 P20-1158-202 GRAY_DEUTSCH_DTP_PLUG_SEALED
1 P51 16-06777 BLACK_DEUTS CH_DT_SEALED
1 P34 16-06461 BLACK_PACKA RD_METRI-PACK_280_SEALED
1 P33 16-04464 BLACK_PACKARD_WP _TOWER_SEALED
1 P32 16-06461 BLACK_PACKA RD_METRI-PACK_280_SEALED
1 P31 P20-1040 BLACK_PACKARD_METRI-P ACK_150_SEALED
1 P18 16-06461 BLACK_PACKA RD_MP_280_SEALED
1 P10 16-06461 BLACK_PACKA RD_MP_280_SEALED
1 P9 16-06461 BLACK _PACKARD_MP_280_SEALED
1 P8 16-06414 LT-GR Y_PACKARD_MP_150_SEALED
1 P7 16-06414 LT-GR Y_PACKARD_MP_150_SEALED
1 P6 P20-1082 BLACK_PACKARD_M P_150_SEALED
1 P4 P20-1158-204 GRAY_DEUTSCH_DTP_PL UG_SEALED
1 P3 P20-1063-04 BLACK_DEUTSCH_DRC_P LUG_SEALED
1 P2 P20-1133-19-3-2 BLACK_DEUTSCH_HDP20_P LUG_SEALED
1 P1 P20-1133-47-5-2 BLACK_DEUTSCH_HDP20_P LUG_SEALED
1 J69 P67-1005-102-2 B LACK_PACKARD_METRI-PAC K_150_SEALED
1 J60 16-06778 BLACK_DEUTSCH_DT_SEALED
1 J43 P20-1072 BLK_DEU TSCH_DT_RECPT_SEALED _(J1939-THRU)
1 J28 16-06568 BLACK_PACKARD_METRI -PACK_280_SEALED
1 J7 16-04 465 BLACK_PACKA RD_WP_SHROUD_SEALED
1 J6 P20-1072 BLK_DEUTSCH_DT_RECPT_ SEALED_(J1939-THRU)
1 6
11
41
MATERIALPRODUCT DESCRIPTIONPART NUMBERITEMQTY
HARNESS- ENGINE, CUM ISX PB387
P92-6083
-
2
P9
LABEL:A/C CLUTCH
CKT NO. TERM
239-8 A
93-1 B
A
B
P7
LABEL:A/C PRESS SWITCH
CKT NO. TERM
EE43-1 B
EE01-3 A
P3
SEE CHART "A" FOR CIRCUIT
CONFIGURATION ON SHEET 1.
SEE DETAIL "K" FOR WIRE
TERMINATION ON SHE ET 1.
SEE DETAIL "M" FOR CONVOLU TE
TERMINATION ON SHE ET 1.
P4
LABEL: ENGINE ECU
CKT NO. TERM
577-1 1
30-2 4
CKT NO. TERM
239-5 1
30-3 2
1
2
MATING VIEW
P52
LABEL: PRIMING PUMP
21
MATING VIEW
LABEL:STARTER INTERRUPT
P33
LABEL: STARTER
INTERRUPT JUMPER
CKT NO. TERM
239-9 A
239-9 B
400
150
150
4
3
200
J7
CKT NO. TERM
A239-1 B
B239-1 A
100
250
LOCATION FOR J1939
CABLE SPLICE. SEE
DETAIL "L", SHEET 1.
150
J7
P33
B
A
800
A
300
200
P31
LABEL: ETHER SOLENOID VLV
CKT NO. TERM
EE03-4 A
83-1 B
T1
LABEL: STARTER TERMINAL
SOLENOID
CKT NO. TERM
29-1 1
A
B
LABEL: ENGINE GROUND
CKT NO. TERM
SECTION A-A
ECM PORT
"J2" AND "J3"
BREAKOUT
J43
A
A
150
TAPE BACK
500
BA
P31
500
T15
660-6 1
LABEL: ENGINE GROUND
CKT NO. TERM
239-1 1
P1
J1939 DATA LINK
BREAKOUT
MAIN HARNESS
BUNDLE
MULTI-FUNCTION
CONNECTOR BREAKOUT
SEE DETAIL "J" FOR WIRE
LABEL: J1939 DATA LINK
CKT NO. TERM
661-2 A
662-2 B
660-5 C
250
MARK WITH
YELLOW TAPE
250
TERMINATION, ON SHEET 1.
J43
A
B
MATING VIEW
350
250
275
C
TAPE BACK
200
DUAL STATION CONTROLS
- REMOTE PTO ENABLE
- REMOTE THROTTLE ENABLE
- REMOTE THROTTLE CONTROL
- TORQUE LIMIT SWITCH
TAPE BACK
T3
LABEL: ENGINE GROUND
CKT NO. TERM
239-5 1
577-1 1
R1
B
J69
(SEE NOTE 10)
A
B
250
300
T2
P51
CKT NO. TERM
EE19-1 1
417-1 2
418-1 3
EE07-1 7
EE08-1 8
EE10-1 10
EE12-1 12
EE13-1 13
EE14-1 14
EE15-1 15
EE17-1 17
EE22-1 22
EE23-1 23
EE24-1 24
EE01-2 25
EE02-1 26
EE03-1 27
EE28-1 35
EE04-2 44
EE05-1 45
J60
LABEL: DASH ENGINE HARNESS
35
20
1
10
22
23
37
24
38
39
25
40
K344-813
P51
LABEL: DUAL STATION CONTR O L S
CKT NO. TERM
EE03-2 3
EE39-1 4
EE18-1 5
239-2 8
EE64-1 9
EE58-1 10
EE02-4 11
EE63-1 12
LABEL: XMSN TEMP SENSOR
P10
CKT NO. TERM
239-3 A
59-1 B
1
6
MATING VIEW
36
10
11
12
40
150
35
20
21
9
3
4
25
13
26
MATING VIEW
47
34
46
33
32
8
31
19
2
18
30
7
17
29
1
16
6
28
5
15
14
42
27
41
12
7
P6
LABEL: VEHICLE
SPEED SENSOR
CKT NO. TERM
EE25 A
EE26 B
CKT NO. TERM
93-1 2
30
45
15
400
CKT NO. TERM
EE20-1 3
B239-1 6
EE21-1 7
29-2 8
EE01-4 9
30-2 12
A269-1 15
30-3 16
29-3 18
59-1 19
1400
300
BA
P8
LABEL: REVERSE
A269-1 A
239-7 B
LABEL: NEUTRAL
START INTERRUPT
CKT NO. TERM
239-6 A
A239-1 B
47
45
44
43
5
600
B
A
P2
LABEL: CHASSIS LOAD CENTER
11
12
131415
MATING VIEW
MARK WITH
YELLOW TAPE
(SEE NOTE 10)
175
800
300
P18
J28
LABEL: NEUTRAL START
INTERRUPT JUMPER
CKT NO. TERM
239-10 A
239-10 B
8
2
710
13
45
P18
199
18
6
17
16
1000
LABEL: COOLANT LEVEL
CKT NO. TERM
EE02-3 A
A
B
LABEL: J1939 DATA LINK
CKT NO. TERM
661-1 A
662-1 B
660-4 C
LABEL: ENGINE FAN
SOLENOID VALVE
CKT NO. TERM
EE03-3 A
EE41-1 B
EE31-1 B
SEE DETAIL "J" FOR WIRE
TERMINATION, ON SHEET 1.
J6
P34
300
300
300
300
J28
0
0
1
P32
SENSOR
A
B
MATING VIEW
P2
P1
C
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