Milton CAT 980K User Manual

5 (1)

980K

Wheel Loader

Engine

 

 

 

Buckets

 

 

Engine Model

Cat® C13 ACERT™

 

Bucket Capacities

4.00 to 12.20 m3

5.25 to 16.00 yd3

Max Net Power (1,600 rpm) – ISO 9249

274 kW

369 hp

 

Weights

 

 

Max Net Power (1,600 rpm) – SAE J1349

274 kW

369 hp

 

Operating Weight

31 244 kg

68,862 lb

 

 

 

 

• For 5.4 m3 (7.1 yd3) general purpose buckets with BOCE.

 

980K Key Features and Beneits

Performance Series Buckets

With standard Performance Series Buckets, operators benei t from reduced dig times and better material retention; ultimately translating into signii cant productivity and fuel efi ciency improvements.

Load Sensing Hydraulics

Load sensing hydraulics produce l ow and pressure for the implement system upon demand and only in amounts necessary to perform the needed work functions, enhancing machine productivity and fuel efi ciency.

Operator Environment

The new four post ROPS cab provides enhanced comfort, visibility, and productivity resulting in a more efi cient operator.

Cat® C13 ACERT™ Engine

The innovative Cat C13 ACERT engine is optimized for maximum fuel efi ciency and increased power density while meeting Tier 4 Interim/Stage IIIB emission standards.

Lockup Torque Converter

The optional lockup torque converter on the 980K signii cantly enhances productivity and fuel efi ciency while performing load and carry applications, especially on grades.

Powershift Transmission

The K Series™ transmissions incorporate a new shifting strategy that delivers smoother shifts, faster acceleration, and increased travel speed when climbing a grade.

Fuel Eficiency

The 980K wheel loaders have been integrated as a system; from the linkage and work tool carrying the payload, to the engine, transmission and torque converter moving the machine, the system has been optimized to achieve the lowest cost per ton.

Contents

Reliability..............................................................

3

Durability ..............................................................

4

Productivity..........................................................

5

Versatility..............................................................

6

Operator Environment........................................

8

Serviceability.....................................................

10

Sustainability .....................................................

11

Customer Support.............................................

11

Owning Costs.....................................................

12

Operating Costs.................................................

13

Wheel Loader Speciications .........................

14

Standard and Optional Equipment .................

22

The Cat® 980K was designed to improve operator comfort, performance, and productivity, all while meeting Tier 4 Interim/Stage IIIB emission standards. The Performance Series Buckets enhance visibility and decrease cycle times. The unmatched, revolutionary world-class cab creates a comfortable, eficient, safe, and productive operator environment. The innovative Cat C13 ACERT™ engine is optimized for maximum fuel eficiency and increased power density while meeting Tier 4 Interim/Stage IIIB emission standards. The reliability, durability, and versatility of the 980K result in a machine that is better built to meet your needs. All day. Every day.

2

Reliability

Tested and Proven. Ready to Work.

Structures

The K Series™ features many of the components designed and proven reliable over generations of product design.

Strata Precleaner

The system removes 93% of the dust particles before the air has reached the primary engine air ilter. As air enters the precleaner, stationary vanes cause the incoming air to spin. The resulting centrifugal force spins dust and dirt to the outer walls where they are ejected out into the exhaust

stream, while the clean air lows down the center of the tube and continues into the primary air ilter. The primary beneit is extended ilter life.

Cold Start/High Altitude Package

A new optional cold start package includes a fan pump bypass, transmission pump bypass, additional battery capacity, and an engine heater plug/cord. The bypass systems reduce the parasitic load on the engine, while the additional battery capacity increases the cold cranking revolutions during startup. With the new optional cold start package available on K Series™, starting capability has been dramatically improved in cold weather conditions. The system also improves starting capability at high altitudes.

Monitoring Programs

Monitoring product health is key to maintaining reliability of any equipment. Many programs offered by Caterpillar make the tracking of the customer’s machine health quick and easy. These programs include Product Link, VisionLink™, and S·O·SSM Services.

Renowned Cat Dealer Support

From helping you choose the right machine to knowledgeable support, Cat dealers provide the best when it comes to sales and service. Manage costs with preventive maintenance programs like Scheduled Oil Sampling (S·O·SSM) analysis

or elaborate Customer Support Agreements. Stay productive with best-in-class parts availability. Cat dealers can even help you with operator training to help boost your proits. And when it’s time for machine rebuild, your Cat dealer can help you save even more with Genuine Cat Reman parts. Receive the same warranty and reliability as new products at cost savings of 40 to 70 percent for power train and hydraulic components.

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Milton CAT 980K User Manual

Durability

Better Built to Meet Your Needs

Frames

The robotically welded two-piece structural frame design provides a rugged and reliable foundation for the machine that improves stability, performance, and serviceability.

A robust articulating hitch system joins the front and rear frames improving durability. Enhanced lines routings across the hitch joint streamline the manufacturing process and improve reliability and durability.

Engine

The new Cat C13 ACERT engine was designed to optimize power density. It uses a combination of technologies to reduce regulated emissions while ensuring high performance and excellent fuel eficiency. An upgraded ADEM™ 4 electronic control module manages the combustion process and a

new high-pressure Mechanical Electronic Unit Injector (MEUI-C) fuel system allows precise injection timing for

a clean, eficient fuel burn. The rugged Cat Clean Emissions Module is securely rubber mounted on its own platform above the engine and contains a Diesel Oxidation Catalyst, Diesel Particulate Filter and Cat Regeneration System. Regeneration, the process by which soot is removed from the Diesel Particulate Filter, is completely automatic and does not interrupt the machine’s work cycle.

Emissions

The 980K features a Cat C13 ACERT engine and a

Cat Clean Emissions Module to deliver the performance and eficiency that customers demand, while meeting Tier 4 Interim/Stage IIIB emission standards. The six-cylinder electronic engine is turbocharged and aftercooled. ACERT™ Technology is a combination of building blocks that includes electronics, fuel systems, air management systems and aftertreatment components. The system is optimized based on engine size, the type of application and the geographic location in which it will work. The technologies are applied systematically and strategically to meet high customer expectations for productivity, fuel eficiency, reliability and service life.

Axles

The axles are designed to handle extreme applications resulting in reliable performance and extended life. The front axle is rigidly mounted to the frame in order to withstand internal torque loads and still maintain support for the wheel loader. The rear axle can oscillate to ±13 degrees helping to ensure all four wheels stay on the ground providing stability even in the roughest terrain.

4

Productivity

Move More. All Day. Every Day.

Z-bar Linkage

The proven Z-bar linkage with Performance Series Buckets offer excellent penetration into the pile, high breakout forces, good roll back angles, and faster dig times. The results are improved tire life, superior fuel eficiency, and exceptional production capabilities; all helping to enable a sustainable solution for your business.

Load Sensing Hydraulics

New load sensing hydraulics produce low and pressure for the implement system upon demand and only in amounts necessary to perform the needed work functions, enhancing machine productivity and fuel eficiency. Implement controllability is improved through simultaneous implement operation and repeatable ine modulation, enabling greater operator comfort through ease of operation.

Ride Control

Ride control provides the operator with a smoother ride over rough terrain, enabling a more comfortable ride at higher speeds. The beneit is reduced cycle times, higher productivity and better fuel eficiency while performing load and carry applications. The system works by using an accumulator to dampen the linkage motion, acting as a shock absorber.

Lockup Torque Converter

The optional lockup torque converter on the 980K signiicantly enhances productivity and fuel eficiency while performing load and carry applications, especially on grades. The lockup clutch eliminates torque converter losses, ultimately resulting in lower fuel consumption while achieving higher travel speeds up a grade.

Transmission

The K Series™ transmissions incorporate a new shifting strategy that delivers smoother shifts, faster acceleration, and better performance climbing a grade. When placing the transmission into forward gear, the machine will automatically start in second gear. With the further enhancement of a torque based 2 to 1 downshift, the downshift will only occur based on machine load. Owners and operators will fully beneit from utilizing the automatic 1-4 transmission mode, which results in lower fuel consumption and optimal machine performance.

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Versatility

Work Tool Options to Meet Your Needs

Work Tools for Many Job Site Requirements

An extensive range of work tools and bucket styles are available to customize the machine for your operation. The list includes: Performance Series Buckets; Specialty Buckets (Multipurpose, Side Dump, Waste Handling,

Woodchip); Pallet Forks, Millyard and Logging Forks, Rakes (with or without top clamps); and Plows (angle or V-style). Each is available either with pin on or quick coupler interface.

Performance Series Buckets:

Load Easy, Fuel Eficient, Carry More

Performance Series Buckets utilize a system-based approach to balance bucket shape with the machine’s linkage, weight, lift and tilt capacities. Operators beneit from reduced dig times and better material retention; ultimately translating into signiicant productivity and fuel eficiency improvements.

Lower Operating Costs

Performance Series Buckets feature a longer loor that easily digs through the pile and provides excellent visibility for the operators to see when the bucket is full. Less time digging in the pile results in lower fuel consumption and improved tire life. A unique spill guard protects the cab and linkage components from material overlow.

Higher Productivity

Performance Series Buckets achieve higher ill factors – ranging from 100% to 115% depending on the machine application and material type. The buckets feature optimized geometry with a bucket opening matched to the machine’s linkage and incorporate a curved side proile to maximize material retention. The optimized design results in unsurpassed production capabilities.

Performance Series Bucket Styles

Performance Series Buckets are available for General Purpose, Material Handling, Rock, Heavy Duty Rock and Coal style buckets.

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Specialty Buckets

Heavy Duty Quarry Rock Buckets are designed for bank or face loading material where high impact/high abrasion is encountered. Buckets include thicker base edge, liner package and addition wear plates.

Slag Buckets are designed for use in steel mills and slag processing centers. They feature increased material thickness in critical structural components to provide maximum durability for hot or cold slag handling.

Waste Handling Buckets are designed to move large volumes of low-density waste in transfer stations, landills and recycling yards. Large capacities give maximum production when loading conveyors, trucks or hoppers.

Woodchip Buckets are optimized for moving large volumes of wood chips in forestry and millyard settings. They feature a lat loor and straight edge designed to scoop the bucket full and help heap the load high.

Quick Couplers and Work Tool Attachments

A Wheel Loader equipped with a quick coupler is a much more versatile machine. Buckets and work tools can be changed without leaving the cab – allowing the machine to quickly move from task to task.

Pallet Forks are available for material handling.

Millyard and Logging Forks are available for forestry applications.

Specialty Work Tool Attachments such as plows for snow removal are available for the 980K. Contact your local Cat dealer for more details on tools available for

your application.

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Operator Environment

Safe. Comfortable. Eficient.

Electro-Hydraulic (EH) Joystick Steering with Force Feedback (Speed Sensitive)

The industry leading EH joystick steering system combines operator comfort and precision control to provide a sustainable work environment for the operator. The system incorporates a force feedback motor that automatically adjusts the effort needed to tilt the ergonomic joystick based on ground speed, resulting in superior control in all applications and climates. For customers who prefer a steering wheel, an electro-hydraulic steering wheel is available as an option.

Implement Controls (EH)

Seat mounted single axis implement control levers provide the operator with precise control of the work tool, all while moving with the seat for maximum comfort. In cab programmable kick-outs and automatic cylinder snubbing maximize operator comfort and productivity throughout their shift. Optional implement joysticks are available

for 2V and 3V hydraulics.

Seat

The Cat Optimized Seating System is 6-way adjustable to accommodate operators of all sizes. The seat has a one

piece high back that supports the lumbar area of the back up through the shoulders. Both armrests are large and can be adjusted up, down, fore, and aft to enhance comfort and convenience. An optional feature for the cab seat is a heated backrest and cushion.

Sound and Vibration

New viscous cab mounts connect the cab to the frame of the machine, decreasing noise and vibration the operator is subjected to. This contributes to a well-rested operator who remains eficient and productive. All Day. Every Day.

Information Display

The central display panel has a large text box, ive analog like gauges, and LED warning indicators. The large text box provides in-language information about machine operation, feature activation and system troubleshooting and calibration. With the 5 large analog-type gauges the operator can easily identify if key systems are within normal operating range.

A resettable trip totals function has been incorporated to display information for average fuel consumed, total fuel consumed, idle fuel, idle time, operating hours, odometer, etc. The navigation buttons are located on the side of the screen and help assist with set up and other various functions.

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