Milton CAT M316D User Manual

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Engine
Engine Model Cat®C6.6 ACERT™ Net Power 118 kW 158 hp
• Maximum power at 1,800 rpm
Weights
to 19 800 kg (43,651 lb)
Transmission
Maximum Travel Speed 37 km/h 23 mph
M316D
Wheel Excavator
®
®
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M316D Wheel Excavator
The D Series incorporates innovations for improved performance and versatility.
Increased lifting capacity, improved cycle times and ease of operation lead to increased productivity and lower operating costs.
Serviceability
For increased safety, all daily maintenance points are accessible from ground level. A centralized greasing system allows lubrication of critical points. pg. 12
Versatility
Caterpillar offers a wide variety of factory-installed attachments that enhance performance and job site management. pg. 11
Operator Comfort
The totally redesigned operator station maximizes comfort while increasing safety. The available auto-weight adjusted air-suspension seat with heated and cooled ventilated cushions improves operator comfort. Safety is enhanced by the new color monitor and optional rear-mounted camera. pg. 6
Hydraulics
The state of the art load-sensing hydraulic system combined with a separate dedicated swing pump provides fast cycle times, increased lift capacity and high bucket and stick forces. This combination maximizes your productivity in any job. pg. 5
Engine
Caterpillar’s exclusive ACERT™ Technology surpasses the most stringent emissions requirements in the construction industry. The U.S. EPA Tier 3 compliant C6.6 offers increased performance and reliability while reducing fuel consumption and sound levels. pg. 4
New Feature
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Complete Customer Support
Your Cat®dealer offers a wide range of services that can be set up under a customer agreement when you purchase your equipment. Your dealer will help you choose a plan that can cover everything from machine and attachment selection to replacement. pg. 15
Environmentally Responsible Design
Helping to protect our environment, the engine has low operator and spectator sound levels, longer filter change intervals and is more fuel-efficient. pg. 14
Work Tools
The combination of Caterpillar machines and work tools provide a total solution for any application. A variety of couplers, buckets, hammers, grapples, shears, multi-processors to name a few are offered to optimize your machine’s versatility. pg. 10
Booms and Sticks
Caterpillar®excavator booms and sticks are built for performance and long service life. The box section design provides the strength needed for even the toughest applications. Multiple boom and stick options allow you to pick the best match for your job. pg. 9
Undercarriage
Various undercarriage configurations are available to provide the best solution for your work environment; these configurations can include a dozer blade and/or outriggers depending on your needs. pg. 8
Powerful Performance. The Cat®C6.6 with ACERT™ Technology introduces a series of evolutionary, incremental improvements that provide breakthrough engine performance. The building blocks of ACERT Technology are fuel delivery, air management and electronic control. ACERT Technology optimizes engine performance while meeting U.S. EPA Tier 3 engine emission regulations. The Cat C6.6 engine in the M316D delivers a maximum gross power of 124 kW (166 hp) at a rated speed of 1,800 rpm. This is 15% more horsepower as compared to the 3056E in the M316C.
Low Fuel Consumption. The C6.6 is electronically controlled and uses the new Cat Common Rail Fuel System and fuel pump. This combination provides outstanding fuel consumption during both production and travel. When the system recognizes roading application the engine adjusts to the most efficient system operating point to save fuel without compromising road performance.
Low Noise, Low Vibration. The Cat C6.6 design improves operator comfort by reducing sound and vibration.
Cooling System. An electronically controlled, hydraulic motor drives a variable speed on-demand fan for engine coolant and hydraulic oil. The optimum fan speed is determined based on coolant and hydraulic oil temperature resulting in reduced fuel consumption and lower sound levels. The electronic engine control continuously compensates for the varying fan load, providing consistent net power, regardless of operating conditions.
One-Touch Low Idle Control.
The two-stage, one-touch Automatic Engine Speed Control reduces engine speed if no operation is performed, maximizing fuel efficiency and reducing sound levels.
Waste Handling Package. The Waste Handling Package has been specifically developed for Cat Wheel Excavators working in waste transfer stations or other extremely dusty applications. This option features the following:
An automatic, hydraulic reversible fan that reverses airflow after a set interval, manually adjustable between 5 and 60 minutes with a switch located inside the cab.
A special dense wire mesh cooling system hood further reduces radiator clogging.
Two cyclone filters provide clean filtered air to the engine compartment, air cleaner, aftercooler and air conditioner condenser.
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Engine

Built for power, reliability, low maintenance, excellent fuel economy and low emissions.
Dedicated Swing Pump. A dedicated variable displacement piston pump and fixed displacement piston motor power the swing mechanism. This closed hydraulic circuit maximizes swing performance without reducing power to the other hydraulic functions, resulting in smoother combined movements.
Heavy Lift Mode. This mode maximizes lifting performance by boosting the lifting capability of the excavator by 7 percent. Heavy loads can be easily moved in the full working range of the machine, maintaining excellent stability.
Adjustable Hydraulic Sensitivity.
This function allows the operator to adjust the aggressiveness of the machine according to the application. For precision work, one of four different levels of aggressiveness can be pre-selected.
Proportional Auxiliary Hydraulics.
Versatility of the hydraulic system can be expanded to utilize a wide variety of hydraulic work tools using multiple valve options.
The Multi-Combined Valve is the core of the Tool Control System, allowing the operator to select up to ten pre-programmed work tools from the monitor. These preset hydraulic parameters support either one-way or two-way flow. The joystick sliding switches allow modulated control of the work tool.
A dedicated Hammer circuit is the best option for tools that require one-way flow only, and do not require the flexibility provided by the Multi-Combined Valve.
The Medium Pressure Function Valve provides proportional flow that is ideal for tilting buckets or rotating tools.
A new feature for the D-Series Wheel Excavators is the optional second High Pressure valve. In combination with the Multi-Combined Valve, it provides the possibility to operate the machine with work tools or in applications requiring a third auxiliary hydraulic function, such as a tilting/rotating quick coupler.
Stick Regeneration Circuit. The stick regeneration circuit increases efficiency and helps increase controllability for higher productivity and lower operating costs.
Quick Coupler. The machine can be optionally equipped with a dedicated hydraulic circuit to operate hydraulic quick couplers.
Hydraulic Snubbers. Caterpillar integrates its cylinder snubber technology into all Wheel Excavator boom, stick and bucket cylinders. These snubbers help cushion shocks, reduce sound and increase cylinder life.
Caterpillar XT™-6 ES Hoses. Premium quality rubber, precision 4-ply wire reinforcement and exclusive reusable couplings are all unique features that deliver top performance and long life.
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Hydraulics

Fast cycle times, increased lift capacity, and high bucket and stick forces combine to maximize your productivity in any job.
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The interior layout maximizes operator space, provides exceptional comfort and reduces operator fatigue.

Operator Comfort

Interior Operator Station. Improved
visibility and ergonomics are some of the many new features of the D-Series Wheel Excavators. The pressurized operator station provides maximum space and is designed for simplicity and functionality. Frequently used switches are centralized and are situated on the right-hand switch console. The left-hand seat console controls dozer blade and/or outriggers, and is tiltable for easy access to the cab. The fully automatic climate control adjusts temperature and air flow for exceptional operator comfort. Other comfort features include a cigar lighter, ashtray, drink/bottle holder, magazine rack and integrated mobile phone holder.
Cab Construction. The exterior design uses thick steel tubing along the bottom perimeter of the cab, improving the resistance to fatigue and vibration. This design allows the falling object guards to be bolted directly to the cab. The cab shell is attached to the frame with rubber mounts that limit vibration and sound transmitted from the frame, substantially reducing interior noise levels.
Viewing Area. To maximize visibility, all glass is affixed directly to the cab, eliminating the use of window frames. Choice of fixed or easy-to-open split front windshield meets operator preference and application conditions.
The 50/50 split front windshield allows both upper and lower portions to be stored in an overhead position and features the one-touch action release system.
The 70/30 split front windshield stores the upper portion above the operator. The lower front windshield features a rounded design to maximize downward visibility and improves wiper coverage. Also features the one-touch action release system.
The fixed front windshield comes with high impact resistant laminated glass.
A unique large skylight without cross bar provides superb upward visibility. The retractable sunscreen blocks direct sunlight.
Monitor. The new compact color monitor displays information in local language that is easy to read and understanding. Functions include:
– 5 programmable “Quick Access” buttons for one-touch selection of favorite functions.
– Filter and oil change warnings are displayed when the number of hours reaches the maintenance interval.
– Tool select function allows the operator to select up to 10 pre-defined hydraulic work tools.
– Adjustable braking characteristics enable the operator to select three levels of travel motor retarder aggressiveness when releasing the travel pedal.
– Provides a rear camera view that is activated through the monitor menu. The optional camera is mounted on the counterweight.
New Deluxe Seat. The new optional deluxe seat, equipped with an active seat climate system, improves operator comfort. Cooled air flows through the seat cushions to reduce body perspiration. On cold days, a two-step seat heater keeps the operator warm and comfortable. The fully adjustable seat with adjustable lumbar support automatically adjusts to the driver’s weight providing a more relaxed and comfortable environment.
Heated Mirrors. Another new feature is electrically heated mirrors, increasing safety and visibility in cold conditions.
Wipers. The parallel wiper system maximizes visibility in poor weather conditions. The wiper virtually covers the entire front windshield, cleaning the operator’s immediate line of sight.
Lunch Box. A large, cooled storage compartment is located behind the operator’s seat. The compartment provides sufficient room to store items such as a lunch box. An optional cover secures the contents during machine operation.
Foot Pedals. Two-way pedals for travel and auxiliary circuits provide increased floor space, reducing the need to change positions. The foot pedal for auxiliary high-pressure circuit can be locked in the off position and used as a footrest for greater operator comfort.
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New Increased Travel Speed.
The maximum travel speed for the D-Series Wheel Excavators has been increased from 34 km/h (21 mph) to 37 km/h (23 mph), reducing travel time between sites and increasing productivity.
Heavy-Duty Axles and Stabilizers.
The D-Series Wheel Excavator undercarriage with pin on/bolt on design provides excellent flexibility, rigidity and long life. Effective hydraulic line routing, transmission protection and heavy-duty axles make the undercarriage perfect for wheel excavator applications. The front axle offers wide oscillating and steering angles. The transmission is mounted directly on the rear axle for protection and optimum ground clearance.
Advanced Disc Brake System. The disc brake system acts directly on the hub instead of the drive shaft to avoid planetary gear backlash. This solution eliminates the rocking effect associated with working free on wheels. The axle design lowers maintenance and lifetime costs. Oil change intervals are at 2,000 working hours, further reducing owner and operator costs.
Drive Line Concept. The rear mounted transmission and robust drive line design, delivers excellent ground clearance for all off-road applications.
Fenders. The optional fenders provide excellent coverage of the front and rear tires, protecting the machine from mud and dirt. Water cannot splash up on the wind screen or cooler. The fenders further protect the machine from stones and debris being thrown up by the tires, providing additional safety for the machine, other vehicles and personnel working close to the excavator.
Adjustable Travel Alarm. An adjustable travel alarm is available to warn people when the machine is moving. Three settings can be selected through the monitor.
Auto mode – alarm will stop sounding immediately when the machine is no longer traveling, or has been sounding for an uninterrupted 10-second interval.
Standard mode – alarm operates constantly during moving, with only manual cancellation.
Off mode – Travel Alarm is disabled.
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Undercarriage

Undercarriage and axle design provides maximum strength, flexibility and mobility on wheels.
Industrial Stick
Sticks. Four different stick lengths are offered to match different application requirements:
Short stick (2.1 m/6 ft 11 in) for maximum breakout force and lifting capability.
Medium stick (2.4 m/7 ft 10 in) for greater crowd force and lift capacity.
Long stick (2.6 m/8 ft 6 in) for greater depth and reach requirements.
Industrial stick (3.1 m/10 ft 2 in) for use with free-swinging grapples in material handling and industrial applications.
Design. Booms and sticks are welded, box section structures with thick, multi-plate fabrications in high stress areas, for rugged performance and long service life.
Flexibility. The choice of three booms and four sticks provides the right balance of reach and digging forces for all applications.
One-Piece Boom. The one-piece boom fits best for all standard applications such as truck loading and digging. A unique straight section in the curve of the side plate reduces stress flow and helps increase boom life.
Variable Adjustable (VA) Boom.
The VA boom offers improved right side visibility and machine roading balance. When working in tight quarters or lifting heavy loads, the VA boom offers the best flexibility.
Offset Boom. The offset boom adds major advantages as well as a high level of versatility. The large offset dimensions (left 2460 mm (8 ft 1 in) and right 2760 mm (9 ft 1 in)) enable you to dig along walls, over obstacles, grade while driving and dig under laid pipe. This combination coupled with a tiltable ditch cleaning bucket allows you to operate a highly versatile machine.
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Booms and Sticks

Designed for maximum flexibility to keep production high on all jobs.
Work Tools. Caterpillar work tools are designed to function as an integral part of your excavator and to provide the best possible performance in your particular application. All work tools are performance-matched to Cat machines.
Quick Couplers. Quick Couplers enable the operator to simply release one work tool and connect to another, making your hydraulic excavator highly versatile. Productivity also increases, as a carrier no longer needs to be idle between jobs. Caterpillar offers hydraulic and spindle quick coupler versions.
Buckets. Caterpillar offers a wide range of specialized buckets, each designed and tested to function as an integral part of your excavator. Buckets feature the new Caterpillar K Series™ Ground Engaging Tools.
Hammers. Cat hammer series deliver very high blow rates, increasing the productivity of your tool carriers in demolition and construction applications. Wide oil flow acceptance ranges make the Caterpillar hammers suitable for a wide range of carriers and provide a system solution from one safe source.
Orange Peel Grapples. The Orange Peel Grapple is constructed of high-strength, wear-resistant steel, with a low and compact design that makes it ideal for dump clearance. There are several choices of tine and shell versions.
Multi-Grapples. The Multi-Grapple with unlimited left and right rotation is the ideal tool for stripping, sorting, handling and loading. The powerful closing force of the grab shells combined with fast opening/closing time ensures rapid cycle time which translates to more tons per hour.
Multi-Processors. Thanks to its single basic housing design, the Multi-Processor series of hydraulic demolition equipment makes it possible to use a range of jaw sets that can handle any demolition job. The Multi-Processor is the most versatile demolition tool on the market.
Vibratory Plate Compactors.
Cat compactors are performance-matched to Cat machines, and integrate perfectly with the Cat hammer line – brackets and hydraulic kits are fully interchangeable between hammers and compactors.
Shears. Cat shears provide superior and effective scrap processing, and are highly productive in demolition environments. Shears are compatible with a matching Cat excavator, and bolt-on brackets are available for either stick or boom­mounted options.
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Work Tools

A wide variety of Work Tools help optimize machine performance. Purpose designed and built to Caterpillar’s high durability standards.
Joystick Steering. The unique joystick steering option enables an operator to reposition the machine while traveling in first gear by the use of the slider switch on the right joystick. This enables the operator to keep both hands on the joysticks while simultaneously moving the implements and traveling. The operator can do more precise work faster with increased safety around the machine.
Tool Control. The integrated Tool Control system allows the operator to select up to 10 pre-set combinations. This eliminates the need to re-set the hydraulic parameters each time a tool is changed. Individual flow and pressure can be programmed easily as well as one-way/two-way hydraulic functions. Each of the ten-programmed tools can even be given a specific name. The unique Cat proportional sliding switches and optional auxiliary pedal provide modulation to the tool to make precision work easy.
Ride Control. New for the D Series, the ride control system improves operator comfort and allows the machine to travel faster over rough terrain with improved ride quality for the operator. The ride control system features accumulators acting as shock absorbers to dampen the front part motion. Ride control can be activated through a button located on the soft switch panel in the cab.
Control Settings. There are 2 selectable control settings and one automatic travel setting. The new automatic travel mode is activated with a button in the right hand console. In this setting, the transmission will automatically shift up or down, depending on the speed conditions. The operator can choose the best power setting for both engine and hydraulic power versus fuel efficiency.
Economy Mode – used for lifting, pipe setting, grading, slope finishing and precise work while reducing fuel consumption.
Power Mode – used for normal truck loading and digging applications, trenching or hammer use.
Travel Mode – automatically set when the travel pedal is actuated. It provides maximum speed and drawbar pull.
Product Link. Product Link can assist with Fleet Management to keep track of hours, location, security and product health. The machine is pre-wired to accept Product Link systems to be installed in the field. Product Link is also available as a factory installed attachment.
Machine Security. An optional Machine Security System is available from the factory. This system controls who can operate the machine when, and utilizes specific keys to prevent unauthorized machine use.
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Versatility

A wide variety of optional factory-installed attachments are available to enhance performance and improve job site management.
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