Metrohm 909UV User Manual

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909 UV Digester
Manual
8.909.8001EN
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Metrohm AG CH-9100 Herisau Switzerland Phone +41 71 353 85 85 Fax +41 71 353 89 01 info@metrohm.com www.metrohm.com
909 UV Digester
8.909.8001EN
Manual
01.2013 ebe
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Teachware Metrohm AG CH-9100 Herisau teachware@metrohm.com
This documentation is protected by copyright. All rights reserved.
Although all the information given in this documentation has been checked with great care, errors cannot be entirely excluded. Should you notice any mistakes please send us your comments using the address given above.
Documentation in additional languages can be found on
http://documents.metrohm.com.
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Table of contents

1 Introduction 1
1.1 Instrument description ......................................................... 1
1.1.1 Supply voltage ......................................................................... 1
1.1.2 Intended use ........................................................................... 1
1.2 Function description ............................................................. 2
1.3 About the documentation ................................................... 3
1.3.1 Symbols and conventions ........................................................ 3
1.4 Safety instructions ................................................................ 4
1.4.1 General notes on safety ........................................................... 4
1.4.2 Electrical safety ........................................................................ 4
1.4.3 Personnel safety ...................................................................... 5
1.4.4 Flammable solvents and chemicals ........................................... 6
1.4.5 Recycling and disposal ............................................................. 6
Table of contents
2 Overview of the instrument 7
3 Installation 9
3.1 Setting up the instrument .................................................... 9
3.1.1 Packaging ................................................................................ 9
3.1.2 Checks .................................................................................... 9
3.1.3 Location .................................................................................. 9
3.2 Inserting the UV lamp .......................................................... 9
3.3 Mounting the UV protective shield ................................... 11
3.4 Preparing and connecting the temperature sensor ........ 14
3.5 Inserting the sample holder ............................................... 17
3.6 Connecting the power supply cable ................................. 18
4 Operation 20
4.1 Switching the instrument on and off ............................... 20
4.2 Dialog window overview ................................................... 20
4.2.1 Main dialog ........................................................................... 20
4.2.2 "Parameters" dialog ............................................................... 20
4.2.3 "Lamp info" dialog ................................................................ 21
4.2.4 "Lamp setup" dialog .............................................................. 21
909 UV Digester
4.3 The keypad .......................................................................... 23
4.3.1 The key functions .................................................................. 23
4.4 The display .......................................................................... 24
4.4.1 Display elements .................................................................... 24
4.4.2 Status display ........................................................................ 25
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Table of contents
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4.5 Changing numerical values ................................................ 25
5 Carrying out sample digestion 26
6 Application examples 31
7 Operation and maintenance 33
7.1 General ................................................................................ 33
7.2 Care ...................................................................................... 34
7.2.1 Maintaining and replacing the UV lamp ................................. 34
7.2.2 Clearing a jammed fan ........................................................... 35
7.2.3 Cleaning sample glasses ........................................................ 36
7.3 Quality Management and qualification with
Metrohm ............................................................................. 36
8 Troubleshooting 37
8.1 Error messages ................................................................... 37
8.2 Additional faults and their remedy ................................... 38
9 Technical specifications 39
9.1 Radiating ............................................................................. 39
9.2 Mercury vapor lamp ........................................................... 39
9.3 Temperature measuring input ........................................... 39
9.4 Power connection ............................................................... 40
9.4.1 220 - 240 V power connection .............................................. 40
9.4.2 100 - 127 V power connection with a transformer ................ 40
9.5 Safety specifications ........................................................... 40
9.6 Electromagnetic compatibility (EMC) ................................ 41
9.7 Ambient temperature ......................................................... 41
9.8 Reference conditions .......................................................... 42
9.9 Dimensions .......................................................................... 42
10 Warranty (guarantee) 43
11 Accessories 45
11.1 Scope of delivery ................................................................ 45
11.2 Optional accessories ........................................................... 49
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Index 50
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Table of figures

Figure 1 UV lamp spectrum ............................................................................. 2
Figure 2 Front 909 UV Digester ....................................................................... 7
Figure 3 Rear 909 UV Digester ........................................................................ 8
Figure 4 Guiding the UV lamp downward into the wet end ........................... 10
Figure 5 Installing the UV lamp in the wet end .............................................. 11
Figure 6 Removing the stop .......................................................................... 11
Figure 7 Positioning the UV protective shield over the wet end ..................... 12
Figure 8 Positioning the stop over the threaded hole ..................................... 13
Figure 9 Screwing the stop in place ............................................................... 13
Figure 10 Removing the temperature sensor from the storage vessel .............. 14
Figure 11 Removing the spacer from the temperature sensor .......................... 14
Figure 12 Removing the SGJ sleeve from the temperature sensor .................... 14
Figure 13 Attaching the thermometer plug on the temperature sensor ........... 15
Figure 14 Attaching the spacer to the temperature sensor .............................. 15
Figure 15 Inserting the storage vessel for the temperature sensor into the
holder ............................................................................................. 16
Figure 16 Connecting a temperature sensor .................................................... 16
Figure 17 Guiding the sample holder into the wet end .................................... 17
Figure 18 Positioning the cylindrical guide for the sample holder ..................... 18
Figure 19 Inserting the temperature sensor at sample position 6 ..................... 18
Figure 20 Keypad for the operating unit .......................................................... 23
Figure 21 Main dialog - Display elements ........................................................ 24
Table of figures
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1 Introduction

1.1 Instrument description

The 909 UV Digester is used for the digestion of aqueous samples moder­ately loaded with organic material. Its primary use is sample preparation for analyses in voltammetry, ion chromatography, AAS and ICP-AES. The digestion of samples is based on the photolytic generation of hydroxyl radicals, whose formation is initiated by a hydrogen peroxide radical initia­tor. The hydroxyl radicals immediately react with the organic compounds and work to break them down. The temperature and time for digestion can be entered conveniently using the operating unit. The temperature is controlled automatically using air cooling and the UV lamp's emitter power (medium pressure mercury lamp), which is regulated between 100% and 50% as needed.
The 909 UV Digester combines the wet end and control unit in one hous­ing. The UV lamp is located in the center of the wet end. The sample ves­sels are inserted in the sample holder encircling the UV lamp. The fan for air cooling is located in the lower portion of the wet end. The control unit consists of the operating unit and all of the electronics including the elec­tronic ballast for regulating the UV lamp. The 909 UV Digester is used as a standalone instrument.

1 Introduction

1.1.1 Supply voltage

The 909 UV Digester can be operated only with a supply voltage of 220 to 240 V. Therefore, for a supply voltage of 100 to 120 V, a transformer has to be connected between the power and the instrument. You can find details on the transformer's specifications in Chapter Technical specifica- tions, page 39.

1.1.2 Intended use

The 909 UV Digester is a sample preparation instrument that can be used in analytical laboratories for preparing samples for the following analysis processes:
Voltammetry Ion chromatography AAS ICP-AES
Chemicals and flammable substances can be used as a sample additive or auxiliary reagent in this instrument. Usage of the 909 UV Digester there­fore requires the user to have basic knowledge and experience in handling toxic and caustic substances. Knowledge with respect to the application
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1.2 Function description

100
90
80
70
60
50
40
30
20
10
0
200 300 400 500
600
700
Intensity [%]
Wavelength [nm]
1 2
of the fire prevention measures prescribed for laboratories is also manda­tory.
1.2 Function description
Through the effects of UV radiation, dissolved organic matter that disrupts the trace analysis of heavy metals is decomposed. However, the UV radia­tion itself does not cause the digestion of the organic sample compo­nents; rather, hydroxyl radicals that form break down the organic matter. Hydroxyl radicals are initially formed from the added hydrogen peroxide that functions as the initiator for the radical chain reaction. Subsequently, additional hydroxyl radicals are generated from the water if the tempera­ture is high enough. Depending on the sample matrix, it may be necessary to add more H2O2 during digestion.
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Spectrum of the UV lamp
The following figure shows a typical spectrum for the UV lamp. Certain deviations from this spectrum are possible; this can be traced back to pro­duction-related factors.
Figure 1
UV lamp spectrum
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UV

1.3 About the documentation

Caution
Please read through this documentation carefully before putting the instrument into operation. The documentation contains information and warnings which the user must follow in order to ensure safe opera­tion of the instrument.

1.3.1 Symbols and conventions

The following symbols and formatting may appear in this documentation:
Cross-reference to figure legend
The first number refers to the figure number, the sec­ond to the instrument part in the figure.
1 Introduction
Instruction step
Carry out these steps in the sequence shown.
Method Dialog text, parameter in the software
File New Menu or menu item
[Continue] Button or key
Warning
This symbol draws attention to a possible life-threat­ening hazard or risk of injury.
Warning
This symbol draws attention to a possible hazard due to electrical current.
Warning
This symbol draws attention to a possible hazard due to heat or hot instrument parts.
Warning
This symbol draws attention to hazardous UV radia­tion.
Warning
This symbol draws attention to a possible biological hazard.
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1.4 Safety instructions

1.4 Safety instructions

1.4.1 General notes on safety

Warning
This instrument may only be operated in accordance with the specifica­tions in this documentation.
This instrument has left the factory in a flawless state in terms of technical safety. To maintain this state and ensure non-hazardous operation of the instrument, the following instructions must be observed carefully.
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Caution
This symbol draws attention to possible damage to instruments or instrument parts.
Note
This symbol marks additional information and tips.

1.4.2 Electrical safety

The electrical safety when working with the instrument is ensured as part of the international standard IEC 61010.
Only personnel qualified by Metrohm are authorized to carry out service work on electronic components.
Never open the housing of the instrument. The instrument could be damaged by this. There is also a risk of serious injury if live components are touched.
There are no parts inside the housing which can be serviced or replaced by the user.
Warning
Warning
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UV
Warning
1 Introduction
Supply voltage
Warning
An incorrect supply voltage can damage the instrument.
Operate this instrument only with a supply voltage specified for it (refer to the rear of the instrument). Use a transformer if necessary (for speci­fications for the transformer see Chapter 9.4.2, page 40).
Protection against electrostatic charges
Warning
Electronic components are sensitive to electrostatic charges and can be destroyed by discharges.
Do not fail to pull the mains cable out of the mains connection socket before you set up or disconnect electrical plug connections at the rear of the instrument.

1.4.3 Personnel safety

Hazardous chemical substances
Chemical substances can cause chemical burns and skin damage.
Correctly install the UV protective shield and wear protective glasses, protective gloves and work clothes appropriate for laboratory work when operating the 909 UV Digester.
Harmful UV radiation
UV radiation damages the eyes.
Protect your eyes from UV light during operation. Correctly install the UV protective shield and wear UV protective glasses.
The 909 UV Digester has to be operated in a closed fume cupboard or in a closed laboratory and may be operated only by trained personnel.
Warning
909 UV Digester
Attach the supplied UV warning shield included in the accessories to the fume cupboard.
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1.4 Safety instructions
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Warning
Escaping ozone
Ozone can damage mucous membranes.
The 909 UV Digester has to be operated in a closed fume cupboard or in a closed laboratory and may be operated only by trained personnel.
Warning
Hot surfaces
The UV lamp, sample vessels and sample holder become very hot dur­ing operation. The UV lamp can reach a temperature of 900 °C.
Skin contact during and immediately after a radiating procedure will cause burns.
Avoid skin contact until the instrument is completely cool or wear heat­insulated gloves if necessary.

1.4.4 Flammable solvents and chemicals

Warning
All relevant safety measures are to be observed when working with flammable solvents and chemicals.
Set the instrument up in a closed fume cupboard. Keep all sources of flame far from the workplace. Clean up spilled liquids and solids immediately. Follow the safety instructions of the chemical manufacturer.

1.4.5 Recycling and disposal

This product is covered by European Directive 2002/96/EC, WEEE – Waste from Electrical and Electronic Equipment.
The correct disposal of your old equipment will help to prevent negative effects on the environment and public health.
More details about the disposal of your old equipment can be obtained from your local authorities, from waste disposal companies or from your local dealer.
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2
3
4
5
6
7
8
9
2 Overview of the instrument

2 Overview of the instrument

Figure 2 Front 909 UV Digester
Wet end
1
Stops
3
For positioning the UV protective shield.
Holder
5
For inserting the sample holder.
"On" LED
7
Lights up if the instrument is switched on.
Control unit
9
Warning symbols
2
"UV radiation" and "Hot surfaces".
Lamp holder
4
With upper lamp socket.
Stop
6
With hex socket head screw, for mounting the UV protective shield.
Operating unit
8
With keyboard and display.
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1 2
3
4
5
Figure 3 Rear 909 UV Digester
Holder
1
For storage vessel for temperature sensor.
Power switch
3
For switching the instrument on and off.
Type plate
5
Contains the serial number.
Temperature sensor connection
2
(Temp.)
For connecting the Pt1000 temperature sen­sor. Two B sockets, 2 mm.
Power socket
4
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3 Installation

3.1 Setting up the instrument

3.1.1 Packaging

The instrument is supplied in highly protective special packaging together with the separately packed accessories. Keep this packaging, as only this ensures safe transportation of the instrument.

3.1.2 Checks

Immediately after receipt, check whether the shipment has arrived com­plete and without damage by comparing it with the delivery note.

3.1.3 Location

The instrument has been developed for operation indoors and may not be used in explosive environments.

3 Installation

In the wet end of the 909 UV Digester, ozone from the air is released due to the UV radiation. Set up the instrument in a fume cupboard or closed laboratory at a location in the laboratory that is suitable for operation and free of vibrations. The location should be protected from corrosive atmos­pheres and contamination from chemicals.
The instrument should be protected against excessive temperature fluctu­ations and direct sunlight.

3.2 Inserting the UV lamp

The UV lamp (6.2804.090) is included in the scope of delivery for the 909 UV Digester.
Caution
Spots on the quartz tube
Spots will be burned into the quartz glass if you touch the UV lamp's quartz tube with bare hands and put it into operation without cleaning it first. This lowers the power of the UV lamp.
909 UV Digester
Always use the cotton glove included with the UV lamp to install the lamp and only touch the UV lamp at the two flattened ends. Remove any grease spots or dust particles stuck to the quartz tube before start­ing the UV lamp.
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3.2 Inserting the UV lamp
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Proceed as follows to insert the UV lamp:
Ensure that the power for the 909 UV Digester has been disconnec-
1
ted.
Remove the sample holder from the wet end if it has already been
2
inserted.
Put on the cotton glove included with the UV lamp.
3
Wipe off any spots on the quartz tube using a clean towel wetted
4
with pure alcohol.
Hold the UV lamp by one of the two flattened ends and guide it
5
downward into the wet end.
Figure 4 Guiding the UV lamp downward into the wet end
Insert the metal contact projecting on the lower end of the UV lamp
6
into the lower lamp socket and press it down gently.
While holding the UV lamp down, click the metal contact projecting
7
upwards into the upper lamp socket.
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2
3 Installation
Figure 5 Installing the UV lamp in the wet end

3.3 Mounting the UV protective shield

A UV protective shield (6.2745.100) pre-installed on a metal ring is inclu­ded in the scope of delivery for the 909 UV Digester.
Proceed as follows:
Using the hex key (6.2621.100), unscrew the stop's hex socket head
1
screw (2-6) on the back of the housing and remove the stop.
Keep the stop with the hex socket head screw in reach. It will have to be screwed back in place on the housing afterwards.
Figure 6 Removing the stop
Place the UV protective shield over the wet end's opening so that the
2
metal ring rests on the two front stops (2-3).
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3.3 Mounting the UV protective shield
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Ensure that the UV protective shield is positioned towards the front.
Figure 7 Positioning the UV protective shield over the wet end
Place the stop removed earlier over the threaded hole in the back on
3
the housing.
Ensure that the metal ring for the UV protective shield is located in the slot between the lower and upper part of the stop.
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Figure 8 Positioning the stop over the threaded hole
Screw the stop back in place on the housing with the hex socket
4
head screw.
3 Installation
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Figure 9 Screwing the stop in place
Check whether the UV protective shield can be turned back all the way to the stop (2-6) on both sides.
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3.4 Preparing and connecting the temperature sensor

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3.4 Preparing and connecting the temperature sensor
The temperature sensor (6.1110.010) is included in the scope of delivery for the 909 UV Digester.
Preparing
Proceed as follows:
Remove the temperature sensor from the storage vessel.
1
Figure 10 Removing the temperature sensor from the storage ves-
sel
Remove the spacer in the lower part of the glass tube.
2
Figure 11 Removing the spacer from the temperature sensor
Keep the spacer in reach. It will have to be attached back on the glass tube afterwards.
Remove the SGJ sleeve.
3
Figure 12 Removing the SGJ sleeve from the temperature sensor
Guide the thermometer plug (6.1446.190) over the temperature sen-
4
sor from the bottom until it is flush with the head of the temperature sensor.
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Figure 13 Attaching the thermometer plug on the temperature
sensor
Insert the spacer back into the notch in the glass tube.
5
Figure 14 Attaching the spacer to the temperature sensor
The spacer ensures that the temperature sensor is positioned in the middle of the sample, thereby ensuring optimal temperature meas­urement.
3 Installation
Inserting the storage vessel for the temperature sensor
Insert the storage vessel (6.2008.040) included in the scope of deliv-
1
ery in the holder (3-1) on the rear of the instrument.
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3.4 Preparing and connecting the temperature sensor
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Figure 15 Inserting the storage vessel for the temperature sensor
into the holder
For storing the temperature sensor between digestion processes.
Insert the temperature sensor equipped with the temperature plug
2
and spacer into the storage vessel.
Connecting
Proceed as follows:
Insert the plugs for the temperature sensor into the Temp. sockets.
1
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Figure 16 Connecting a temperature sensor
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1
Note
Always insert the red plug into the red socket. This is the only way that shielding against electrical interference can be ensured.

3.5 Inserting the sample holder

The sample holder has to be fully filled to ensure uniform temperature dis­tribution in the samples (see "Preparing samples", page 26).
Proceed as follows:
Guide the sample holder on the mounting bracket into the wet end
1
so that the slot between sample positions 1 and 12 ends up located at the front at the lamp holder (2-4).
3 Installation
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Figure 17 Guiding the sample holder into the wet end
Ensure that the cylindrical guide on the bottom of the sample hold­er's mounting bracket clicks in place in the holder (2-5).
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3.6 Connecting the power supply cable

12
1
6
2
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Figure 18 Positioning the cylindrical guide for the sample holder
Always insert the temperature sensor into the sample vessel filled with sample at Position 6 of the sample holder.
Figure 19 Inserting the temperature sensor at sample position 6
3.6 Connecting the power supply cable
Warning
An incorrect supply voltage can damage the instrument.
The 909 UV Digester is designed for 220 to 240 V. You need to use a transformer if your power supply provides 100 to 120 V. You can find the specification for the transformer in Chapter 9.4.2, page 40.
Proceed as follows to connect the instrument to the power supply.
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Without a transformer
Connect the UV Digester to the power supply using the power sup-
1
ply cable included in the scope of delivery.
With a transformer
Connect the transformer to the power supply.
1
Connect the UV Digester to the transformer using the power supply
2
cable included in the scope of delivery.
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4.1 Switching the instrument on and off

4 Operation

4.1 Switching the instrument on and off
The toggle switch for switching on and off is located on the rear of the instrument (3-3).
After switching on the instrument, the main dialog is displayed with the most recently configured parameters.
When starting for the first time, the standard parameters Sample Temp. = 90 °C and Rad. Time = 90 min appear.

4.2 Dialog window overview

The following four dialogs are available for operating the 909 UV Digester:
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4.2.1 Main dialog

The main dialog is displayed after switching on the 909 UV Digester.
The following information is displayed:
The temperature currently being measured in the sample (Curr.
Temp.).
The sample setpoint temperature configured in the Parameters dialog
(Set Temp.).

4.2.2 "Parameters" dialog

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You can open the Parameters dialog from the main dialog by pressing the [SET] key.
You must configure the following parameters in this dialog:
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Sample Temp.
Rad. Time
4 Operation
The sample setpoint temperature (Sample Temp.). The radiating time (Rad. Time).
Setpoint temperature for the samples.
Input range 80 - 100 °C (Increment: 1) Default value 90 °C
Radiating time for the samples.
Input range 1 - 999 min (Increment: 1) Default value 90 min
Note
The configured parameters can be modified during digestion. The configured parameters remain stored in the instrument after it is
switched off.

4.2.3 "Lamp info" dialog

You can open the Lamp info dialog from the main dialog by pressing the [OK] key twice.
The following information is displayed:
The cumulative number of operating hours for the current UV lamp in
use since the last replacement (Hours).
The number of times the current UV lamp in use has been switched on
since the last replacement (Ignitions).

4.2.4 "Lamp setup" dialog

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4.2 Dialog window overview
Replace after
Reset counters
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You can open the Lamp setup dialog by pressing and holding the [SET] key while switching on the 909 UV Digester.
You have to edit the following parameters if you have inserted a new UV lamp:
Reset the counters back to zero for the cumulative operating hours and
number of times the lamp has been switched on (Reset Counters).
Configure the number of operating hours for the new UV lamp until
the next replacement (Replace after).
Maximum number of operating hours for the UV lamp until the next replacement.
Input range 0 - 1000 h (Increment: 1) Default value 750 h
We recommend replacing the UV lamp after 750 h of operating time.
For resetting both counters for cumulative operating hours and the num­ber of times the UV lamp has been switched on (ignitions) to 0.
Confirming with [OK] triggers the following confirmation prompt:
Selection [OK] | [QUIT]
[OK]
Both counters are reset to 0.
[QUIT]
Both counters remain at their current values.
Caution
The counters cannot be reset during the ongoing service life of a UV lamp currently in use.
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4.3 The keypad

Below you will find an overview of the operating unit's keypad and the functions of the keys in the various dialog windows.
4 Operation
Figure 20 Keypad for the operating unit

4.3.1 The key functions

Key Main dialog Parameters Lamp info Lamp setup
[START STOP]
[SET] Open the Parameters
[QUIT] Acknowledge an error
[OK] Open the Lamp info
Start lamp radiat-
ing.
Stop lamp radiat-
ing.
dialog.
message.
dialog.
Depending on the cur-
Leave the dialog. Depending on the cur-
sor position:
Discard a change. Leave the dialog.
Depending on the cur­sor position:
Save a change and
switch to the next parameter.
Save a change and
Display the number of cumulative operating hours and times the lamp has been switched on (ignitions).
leave the dialog.
sor position:
Discard a change. Leave the dialog.
Depending on the cur­sor position:
Save a change. Trigger the confir-
mation prompt for resetting the coun­ters.
Reset the counters
to zero.
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4.4 The display

T
1
2 3
4
Key Main dialog Parameters Lamp info Lamp setup
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[] Increase the display's
contrast.
[] Decrease the display's
contrast.
[] Depending on the cur-
[] Depending on the cur-
Depending on the cur­sor position:
Go up one line. Page up by one
value list.
Depending on the cur­sor position:
Go down one line. Page down by one
value list.
sor position:
Move the cursor to
the value range.
Move the cursor
one position to the right.
sor position:
Move the cursor to
the value range.
Move the cursor
one position to the left.
Go up one line. Depending on the cur-
sor position:
Go up one line. Page up by one
value list.
Go down one line. Depending on the cur-
sor position:
Go down one line. Page down by one
value list.
Depending on the cur-
sor position:
Move the cursor to
the value range.
Move the cursor
one position to the right.
Depending on the cur-
sor position:
Move the cursor to
the value range.
Move the cursor
one position to the left.
4.4 The display

4.4.1 Display elements

Figure 21
Radiating time
1
Shows the remaining radiating time since the UV lamp was started.
Temperature display
3
Shows the configured sample setpoint tem­perature.
Main dialog - Display elements
Temperature display
2
Shows the current temperature measured in the sample.
Status line
4
Contains the current status or an error mes­sage along with the respective symbol.
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4.4.2 Status display

The following symbols and the respective text can be displayed in the sta­tus line:
Symbol Text Meaning
4 Operation
Heating The samples are being heated.
Temp. reached The configured sample setpoint
temperature has been reached.
Lamp cooling The samples are being cooled.
Various error mes­sages

4.5 Changing numerical values

The various parameters can be selected using the arrow keys [] and []. The colors on the current line are reversed.
Change parameters as follows:
Use the arrow keys [] or [] to select a numerical value.
1
The selected digit is displayed in black on white. The colors for the rest of the line remain reversed.
Change the digit using the arrow keys [] or [].
2
Select the next digit and change it, etc.
3
Apply the modified value with the [OK] key.
4
see Chapter 8.1, page 37.
909 UV Digester
Press [QUIT] if the previous value is to be restored.
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5 Carrying out sample digestion

The following steps can be used as a model describing the steps for sam­ple digestion using the 909 UV Digester. You can find additional useful tips on analysis methods in the Application Bulletins and Application Notes listed in Chapter 6, page 31.
Preparing the 909 UV Digester
Installing the 909 UV Digester (see Chapter 3, page 9).
1
Set the sample setpoint temperature to the desired value (see "Sam-
2
ple Temp.", page 21).
Set the radiating time to the desired period (see "Rad. Time", page
3
21).
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Preparing samples
Warning
Samples with increased organic load
Overflowing chemical substances can cause chemical burns and skin damage. They can also damage the instrument.
Ensure that the sample vessel with the temperature sensor has the same sample as the rest of the sample vessels. Otherwise the PTFE stop­pers can be pushed out during heating and the sample can overflow.
Wear protective glasses, protective gloves and work clothes suitable for laboratory work.
Add, at most, 12 mL of sample to be broken down per sample ves-
1
sel.
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5 Carrying out sample digestion
Note
Use the provided sample vessels
Only use the sample vessels made of quartz glass (6.2414.000) that have been provided. Normal reagent glasses do not let UV radiation through and do not ensure complete digestion. Clean the sample glasses before use as described in Chapter 7.2.3, page
36.
Add nitric acid (w(HNO3) = 65%, for trace analysis) and hydrogen
2
peroxide (w(H2O2) = 30%, for trace analysis).
Samples with a low organic load are offset with the following reagent concentrations:
0.01 mL HNO 0.05 mL H
(w(HNO3) = 65%, for trace analysis)
3
(w(H2O2) = 30%, for trace analysis)
2O2
The sample volume, the volume of the reagents and the digestion parameters must be adjusted accordingly for samples with increased organic load.
Place the PTFE stopper (6.1446.100) on the sample vessels. Leave the
3
sample vessel at Position 6 free for measuring the temperature.
Insert the sample holder into the wet end (see Chapter 3.5, page
4
17).
Note
Fully filled sample holder
Only a fully filled sample holder enables even temperature distribu­tion to the samples. If you use fewer than twelve samples, fill the remaining sample vessels with distilled water.
909 UV Digester
Insert the temperature sensor (6.1110.010) with attached thermom-
5
eter plug (6.1446.190) and spacer into the sample vessel at Position 6 and press it down.
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UV
Warning
Starting sample digestion
1
Hazardous UV radiation
UV radiation damages the eyes.
Protect your eyes from UV light during operation. Position the UV protective shield on the front of the instrument and wear UV pro­tective glasses.
The 909 UV Digester has to be operated in a closed fume cup­board or in a closed laboratory and may be operated only by trained personnel.
Press the [START / STOP] key.
The UV lamp is switched on. You can track the current temperature and time until the end of radiating on the display.
You can top off the hydrogen peroxide (w(H2O2) = 30%, for trace analysis) as needed during radiating. This may be necessary for sam­ples with a larger organic load.
Note
The digestion temperature and radiating time can be modified dur­ing the digestion process. Proceed as described in Chapter 4.2.2, page 20 as needed.
Procedure after sample digestion
Sample digestion ends and the UV lamp is switched off automatically once the configured radiating time elapses. The fan cools the samples for 10 min.
Proceed as follows after sample digestion:
Wait for the samples to cool (the fan switches off after 10 min).
1
Remove the sample holder with the samples from the wet end.
2
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5 Carrying out sample digestion
Note
Leave the PTFE stoppers on the sample vessels until you are ready to continue using the samples.
Switch off the 909 UV Digester or carry out additional sample diges-
3
tion processes.
Canceling sample digestion
Proceed as follows if you would like to stop a sample digestion process before the radiating time has elapsed:
Press the [START / STOP] key.
1
The UV lamp is switched off.
Wait for the samples to cool (the fan switches off after 10 min).
2
Remove the sample holder with the samples from the wet end.
3
Switch off the 909 UV Digester or carry out additional sample diges-
4
tion processes.
Note
Opened samples smell like ammonia or fish (amine)
If an open sample smells like ammonia or fish, you need to increase the amount of acid and/or H2O2 being added.
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Note
Nitrite interference
Nitrite forms from the effects of UV radiation on nitrate. It is voltam­metrically active and shows a wide peak at –1.2 V. This peak can over­lap with signals from metals such as zinc, thereby causing interference. You can prevent this reaction in two ways:
Add acid to the sample solutions using HCl instead of HNO Reduce the nitrite using sulfamic acid: add 0.025 mL (β(sulfamic
.
3
acid) = 40 g/L) to 10 mL of open, hot sample solution.
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6 Application examples
You can find useful examples of analysis methods in the Application Bulle­tins and Application Notes below.
Table 1 Application Bulletins

6 Application examples

Application Bulletin No.
74 Tl, Sb, Bi, Fe, Cu, V
96 Hg
116 Cr
117 Se
123 Fe, Mn
131 Al
146 Mo
176 Sn, Pb
186 Al
207 Ag
220 Pt, Rh
226 As
231 Zn, Cd, Pb, Cu, Tl, Ni, Co
Analytes
909 UV Digester
242 W
243 Cr
266 Ti, U
Table 2 Application Notes
Application Note No.
V-83 Zinc, cadmium, lead and copper in waste water after
V-84 Total chromium in waste water after UV digestion
V-89 Mercury in waste water
V-92 Nickel in white wine
Title
UV digestion
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Application
Title
Note No.
V-93 Zinc, cadmium, lead and copper in red wine
V-94 Rhodium and platinum in red wine
V-96 Platinum in urine
V-106 Nickel and cobalt in waste water
V-107 Tin in waste water
V-108 Thallium in waste water
V-109 Selenium in waste water
V-110 Chromium in waste water
V-120 Nickel in glycol after UV digestion
V-121 Determination of total iron in waste water of UV
digestion
V-176 Total selenium in tap water after reduction of sele-
nium(VI) to selenium(IV) by means of UV Digester
V-201 Nickel and cobalt in red wine
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7 Operation and maintenance
Warning
Never open the housing of the instrument. The instrument could be damaged by this. There is also a risk of serious injury if live components are touched.
There are no parts inside the housing which can be serviced or replaced by the user.

7.1 General

The 909 UV Digester requires appropriate care. Excess contamination of the instrument may result in functional disruptions and a reduction in the lifetime of the sturdy mechanics and electronics of the instrument.

7 Operation and maintenance

Severe contamination can also have an influence on sample digestion. Regular cleaning of exposed parts can prevent this to a large extent.
Spilled chemicals and solvents must be removed immediately. In particular, the power plug should be protected from contamination.
Warning
Hot surfaces
The UV lamp, sample vessels and sample holder become very hot dur­ing operation. The UV lamp can reach a temperature of 900 °C.
Skin contact during and immediately after sample digestion will cause burns.
Only clean the wet end once it has cooled completely.
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7.2 Care

7.2 Care

7.2.1 Maintaining and replacing the UV lamp

Keep the following information in mind so that the lifetime of the UV lamp is not shortened unnecessarily:
Clean the UV lamp as needed using a clean towel wetted with pure
alcohol. This lets you remove particles from the quartz glass that have not yet been burned in. Do not touch any part of the UV lamp other than the two flattened ends during cleaning and wear the provided cotton glove when remov­ing or installing the lamp.
Avoid switching the UV lamp on and off unnecessarily. Each time the
lamp is switched on shortens its lifetime.
Removing the old UV lamp
Warning
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Risk of electric shock due to defective electronic components
Coming into contact with potentially defective electronic components in the instrument could result in an electric shock.
Ensure that the instrument is unplugged before replacing the UV lamp.
Proceed as follows:
Ensure that the wet end has cooled completely.
1
Remove the sample holder from the wet end if it has been inserted.
2
Put on the glove included with the UV lamp.
3
Hold the UV lamp by the upper flattened end and gently press it
4
down.
While holding the UV lamp down, release the upper end from the
5
lamp socket.
Take the UV lamp out of the lower lamp socket and remove it from
6
the wet end.
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Inserting the new UV lamp
Insert the new UV lamp in accordance with Chapter 3.2, page 9.
1
Configuring parameters for the new UV lamp
Reset the counters to zero for the number of operating hours and
1
the number of times the lamp has been switched on under Lamp setup Reset Counters (see "Reset counters", page 22).
Set the number of operating hours for the new UV lamp under
2
Lamp setup Replace after (see "Replace after", page 22).
We recommend 750 h of operating time.

7.2.2 Clearing a jammed fan

The wet end with inserted sample holder is designed so that no parts such as PTFE stoppers can fall down. If the fan happens to get jammed anyway, keep the following safety instruction in mind:
7 Operation and maintenance
Warning
Jammed fan
Improper work on the fan may result in injuries.
Ensure that the instrument is unplugged before clearing the jammed fan.
Proceed as follows to remove PTFE stoppers that have fallen into the wet end of the 909 UV Digester:
Remove the sample holder.
1
Turn the instrument upside down.
2
Gently shake the overturned instrument until the PTFE stoppers come
3
out.
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7.3 Quality Management and qualification with Metrohm

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7.2.3 Cleaning sample glasses

Clean the sample glasses after each sample digestion process:
Proceed as follows:
Thoroughly rinse the sample glasses with double-distilled water.
1
Place the sample glasses in dilute nitric acid overnight or until their
2
next use.
Rinse the sample glasses again using double-distilled water.
3
7.3 Quality Management and qualification with Metrohm
Quality management
Metrohm offers you comprehensive support in implementing quality man­agement measures for instruments and software. Further information on this can be found in the brochure "Metrohm Quality Management" available from your local Metrohm representative.
Qualification
Please contact your local Metrohm representative for support in qualifica­tion of instruments and software. The Installation Qualification (IQ) and Operational Qualification (OQ) are offered by Metrohm represen­tatives as a service. They are carried out by trained employees using stand­ardized qualification documents and in accordance with the currently applicable requirements of the regulated industry. Further information on this can be found in the brochure "Analytical Instrument Qualifica- tion – Confidence in quality with IQ/OQ".
Maintenance
The electronic and mechanical functional groups of Metrohm instruments can and should be checked by specialist personnel from Metrohm as part of a regular preventive maintenance schedule. Please ask your local Metrohm representative regarding the precise terms and conditions involved in concluding a corresponding maintenance agreement. Further information on this can be found in the brochure "Metrohm Care Con- tracts – Protect your investment the smart way" available from your local Metrohm representative.
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8 Troubleshooting

8.1 Error messages

The following error messages can occur when operating the 909 UV Digester. Follow the instructions in the "Remedy" column and acknowl­edge each of the error messages by pressing the [QUIT] button.
Error message Cause Remedy

8 Troubleshooting

Max. temp. reached The temperature in the wet
end is above 105 °C. The UV lamp is switched off automat­ically.
Adj. data missing
The instrument is not ready for operation since the check­sum for the calibration data was incorrect when the instrument was switched on.
Lamp exhausted The maximum lifetime config-
ured for the UV lamp in the Lamp setup dialog has been reached.
Check the sample matrix
and adjust it if necessary.
Check whether sample fluid
may have evaporated and refill the sample if neces­sary.
Check the fan and clear it if
jammed (see Chapter 7.2.2, page 35).
Contact your local Metrohm
Service department.
Switch the instrument off
and back on.
Contact your local Metrohm
Service department.
Replace the UV lamp (see Chapter 7.2.1, page 34).
No sensor connectd The temperature sensor is
either not connected or incor­rectly connected.
909 UV Digester
Check the temperature sen-
sor's connection.
Connect the temperature
sensor.
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8.2 Additional faults and their remedy

Error message Cause Remedy
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Check Sensor/Lamp No increase in temperature is
being recorded. Possible cau­ses:
The temperature sensor
has not been inserted in the sample.
The sample holder includ-
ing the temperature sensor has not been inserted into the wet end.
The UV lamp is defective. The electronics are defec-
tive.
Dev. busy cooling The UV lamp is too hot to be
switched on again.
Thermo switch open The instrument is defective.
Overtemperature protection is switching off the electronic ballast.
Insert the temperature sen-
sor into the sample.
Insert the sample holder
including the temperature sensor into the instrument.
Replace the UV lamp (see
Chapter 7.2.1, page 34).
Contact your local Metrohm
Service department.
Wait for the end of the cooling process (Lamp cooling status message disappears).
Contact your local Metrohm Service department.
8.2 Additional faults and their remedy
Problem
The configured digestion tempera­ture cannot be saved.
Cause Remedy
The entered temperature is outside the input range of 80 - 100 °C.
Set a temperature within the input range.
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9 Technical specifications

9.1 Radiating

9 Technical specifications

Digestion temper­ature
Ambient tempera­ture
Duration 1 - 999 min
Power 600 - 300 W
Control accuracy ±3 °C
+80 - +100 °C
+5 - +35 °C

9.2 Mercury vapor lamp

UV-A radiation
UV-B radiation 280 - 315 nm
UV-C radiation 200 - 280 nm
Dimensions
Length 137 - 139 mm Outer diameter approx. 16 mm
315 - 400 nm 35 W
40 W
70 W

9.3 Temperature measuring input

A measuring input for the Pt1000 type temperature sensor.
Accuracy
Measuring range –20.0 - +150.0 °C
909 UV Digester
±0.2 °C (under reference conditions)
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9.4 Power connection

9.4 Power connection

9.4.1 220 - 240 V power connection

Supply voltage 220 - 240 V (± 10%)
Frequency 50 - 60 Hz (± 3%)
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Power consump-
630 W
tion
Fuse 6.3 ATH

9.4.2 100 - 127 V power connection with a transformer

Specification for the transformer
Input voltage 110 V typical Output voltage 230 V typical Frequency 50 - 60 Hz Power > 700 VA

9.5 Safety specifications

This instrument fulfills the following electrical safety requirements:
CE marking in accordance with the EU directives:
2006/95/EC (Low Voltage Directive, LVD) 2004/108/EC (EMC Directive, EMC)
Federal Inspectorate for Heavy Current Installations ESTI (Accreditation Number SCESp 033)
Safety mark for certification type 2 in accordance with NEV (type
testing with market monitoring, EMC conformity)
Design and testing According to EN/IEC/UL 61010-1, CSA-C22.2 No. 61010-1, protection
class I, EN/IEC 61010-2-010, EN/IEC 60529.
Safety instructions This document contains safety instructions which have to be followed
by the user in order to ensure safe operation of the instrument.
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9.6 Electromagnetic compatibility (EMC)

Emission
Standards fulfil­led
Immunity
Standards fulfil­led
EN/IEC 61326-1 EN/IEC 61000-6-3 EN 55011 / CISPR 11 EN/IEC 61000-3-2 EN/IEC 61000-3-3
EN/IEC 61326-1 EN/IEC 61000-6-2 EN/IEC 61000-4-2 EN/IEC 61000-4-3 EN/IEC 61000-4-4 EN/IEC 61000-4-5 EN/IEC 61000-4-6 EN/IEC 61000-4-11 EN/IEC 61000-4-14 EN/IEC 61000-4-28
9 Technical specifications

9.7 Ambient temperature

Nominal function range
Storage –20 - +70 °C
Transport –40 - +70 °C
+10 - +35 °C (Humidity < 80%)
(Humidity < 95%)
(Humidity < 95%)
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9.8 Reference conditions

9.8 Reference conditions
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Ambient tempera­ture
Supply voltage 230 V
Relative humidity 60%
Operating temper­ature status
Validity After adjustment
+25 °C (± 3 °C)
Instrument in operation at least 30 min

9.9 Dimensions

Width
Height 290 mm
With UV protec­tive shield
Depth 310 mm
Weight (without accessories)
330 mm
500 mm
10.90 kg
Material of hous­ing
Metal, surface-treated
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10 Warranty (guarantee)

Metrohm guarantees that the deliveries and services it provides are free of defects in materials, design or manufacturing.
The general warranty period is 36 months (exclusions below) from the date of delivery or 18 months in the event of continuous operation. The warranty remains valid on the condition that the servicing is provided by a service organization authorized by Metrohm at defined intervals and with a defined scope.
The warranty period for anion suppressors of the type "MSM" is 120 months from the date of delivery or 60 months in the case of continuous operation.
The warranty period for IC separation columns is 90 days after start-up.
For third-party components that are recognizable as such, the manufac­turer's warranty regulations apply.
10 Warranty (guarantee)
Consumables and materials with limited storage life and glass breakage in the case of electrodes or other glass parts are excluded from the warranty.
Warranty claims cannot be asserted if the ordering party has failed to meet its payment obligations according to schedule.
During the warranty period, Metrohm undertakes either to replace free of charge or to credit the purchaser for any modules or components that can be shown to be faulty. Any transport or customs fees that may apply are the ordering party’s responsibility.
The precondition for this is that the ordering party has to specify the arti­cle number, the article designation, an adequate error description, the delivery date and (if applicable) the serial number or chip data in the Sup­port Tracker. Metrohm then decides whether a replacement or a credit note is to be issued or whether the faulty part has to be returned using the Return Material Authorization (RMA). If a replacement or credit note is issued, the ordering party undertakes to store the faulty part for at least 24 months in accordance with the current storage directives (in compli­ance with ESD guidelines) and to hold it in readiness for onsite inspection or for return shipment to Metrohm. Metrohm reserves the right to invoice the ordering party for these articles, including retroactively, in the event of noncompliance with these preconditions.
909 UV Digester
The same warranty periods that are specified for a corresponding new part apply to parts that are replaced or repaired within the above-men­tioned warranty periods. However, replacement or repair of a part does not extend the warranty period of the entire system.
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Deficiencies arising from circumstances that are not the responsibility of Metrohm, such as improper storage or improper use, etc., are expressly excluded from the warranty.
Metrohm also offers a 120 month spare parts availability guarantee and a 60 month PC software support warranty, calculated from the date on which the product is withdrawn from the market. The content of this war­ranty is the ability of the customer to obtain functioning spare parts or appropriate software support at market prices during the time of the war­ranty period.
If Metrohm AG is unable to meet this obligation due to circumstances beyond the control of Metrohm AG, then the ordering party shall be offered alternative solutions at preferential conditions.
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11 Accessories

Note
Subject to change without notice.

11.1 Scope of delivery

2.909.0014 909 UV Digester
11 Accessories
Qty.
Order no. Description
1 1.909.0014 909 UV Digester 220-240 V/50-60 Hz
Digestion instrument for UV photolysis of water samples with low to medium organic load. For sample preparation in trace element deter­mination by means of voltammetry, ion chromatography and spec­troscopy (AAS, ICP). Integrated instrument with operating unit and wet end. With air cooling and automatic control of digestion tem­perature and time. For 12 samples with a maximum of 12 mL sample volume each. Instrument for 220 - 240 V and 50 - 60 Hz.
1 6.1110.010 Pt1000 temperature sensor
Pt1000 temperature sensor (Class B), 1 mm plug for 909 UV Digester
Shaft material: Glass Measuring range: -50 ... 180 Measuring unit: °C Max. installation length (mm): 120 SGJ sleeve: Flexible SGJ sleeve Shaft diameter top (mm): 12 Shaft diameter bottom (mm): 5 Min. immersion depth (mm): 20 Electrode plug-in head: Fixed cable (l = 0.5 m) with plug 2
x 1 mm
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11.1 Scope of delivery
Qty. Order no. Description
12 6.1446.100 PTFE stopper for UV quartz sample vessel
12 mL
For quartz sample vessel 6.2414.000
Material: PTFE black Height (mm): 35 Outer diameter (mm): 19
1 6.1446.190 Thermometer stopper for Pt1000 tempera-
ture sensor
For 6.1110.010 Pt1000 temperature sensor and 6.2414.000 12 mL quartz sample vessel.
Material: PP Material remark: Stopper Material 2: Nitrile rubber Material remark 2: O-ring Height (mm): 22 Outer diameter (mm): 18 Inner diameter (mm): 12.2
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1 6.2008.040 Storage vessel
Together with 6.2008.050 storage vessel holder provides a support for the electrode on 6.3032.XXX dosing units.
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Qty. Order no. Description
1 6.2041.240 Sample holder for 12 quartz sample vessels
12 mL
For 909 UV Digester.
Material: Stainless steel (AISI 304) Height (mm): 185 Outer diameter (mm): 100
12 6.2414.000 Quartz sample vessel 12 mL
For UV Digester
Material: Quartz Outer diameter (mm): 15.6 Length (mm): 125 Volume (mL): 12
11 Accessories
1 6.2621.100 Hexagon key 3 mm
Hexagon key 3 mm for IC Sample Processors
Length (mm): 73
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11.1 Scope of delivery
Qty. Order no. Description
1 6.2745.100 UV protective shield
For 909 UV Digester.
Material: Plexiglas (PMMA) Material remark: Protective shield Material 2: Aluminum Material remark 2: Mounting ring Height (mm): 212 Outer diameter (mm): 160 Inner diameter (mm): 140
1 6.2804.090 UV mercury vapor lamp
Medium pressure mercury vapor lamp for 909 UV Digester
Material: Quartz Outer diameter (mm): 16 ... 18 Length (mm): 137 ... 139
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1 6.2225.000 UV warning plate
For 909 UV Digester
Material: PVC Width (mm): 100 Height (mm): 92
1 6.2122.0x0 Power supply cable with IEC 60320 line
socket, type C13
Cable plug according to customer requirements.
Switzerland: SEV 1011, Type 12
6.2122.020
Germany, …: CEE 7, Type VII
6.2122.040
USA, …: NEMA 5-15, Type 498
6.2122.070
Length: 1.5 m
1 8.909.8001EN 909 UV Digester Manual
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11.2 Optional accessories

2.909.0014 909 UV Digester
Qty. Order no. Description
1 6.2042.050 Spacer for Pt1000 temperature sensor
Material: PTFE Height (mm): 1.5 Outer diameter (mm): 11.5 Inner diameter (mm): 4.8
11 Accessories
909 UV Digester
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Index

Index
■■■■■■■■■■■■■■■■■■■■■■
A
Accessories
Optional ............................. 49
Application
Examples ............................ 31
C
Control end ................................ 1
Control unit ................................ 7
D
Dialog window
"Lamp info" ........................ 21
"Lamp setup" ..................... 21
"Parameters" ...................... 20
Display elements ................. 24
Main dialog ........................ 20
Symbols .............................. 25
Digestion
Cancel ................................ 29
End .................................... 28
Interference ........................ 30
Start ................................... 28
Digestion temperature
Cannot be saved ................ 38
E
Electrostatic charge .................... 5
Error message .......................... 37
F
Fan
Jammed ............................. 35
Front of the instrument .............. 7
Function description ................... 2
G
GLP .......................................... 36
Guarantee ................................ 43
I
Installation
Storage vessel ..................... 15
UV lamp ............................... 9
UV protective shield ............ 11
K
Keypad
Operating unit .................... 23
Keys
Function ............................. 23
L
Lamp ignitions
Reset .................................. 22
Lamp use
Number .............................. 21
Literature
Application Bulletins ........... 31
Application Notes ............... 31
M
Maintenance Agreement .......... 36
Mercury vapor lamp
Radiation data .................... 39
O
Operating hours
UV lamp ....................... 21, 22
Operating hours counter
Reset .................................. 22
Operation ................................... 2
Keypad ............................... 23
Organic load
High ................................... 26
Ozone emission
Protective measures .............. 6
P
Parameter
Change .............................. 25
Configure ........................... 20
Power connection
100 to 120 volts ................. 19
220 to 240 volts ................. 19
Transformer .................... 1, 19
Q
Quality Management ................ 36
R
Radiating time
Configure ........................... 21
Reaction equation ...................... 2
Reagents
Add .................................... 27
Rear of the instrument ................ 8
Reset
Lamp ignitions .................... 22
Operating hours counter
S
Safety instructions ...................... 4
Personnel safety ................... 5
Sample digestion
Procedure ........................... 26
Sample glasses
Clean .................................. 36
Sample holder
Insert .................................. 17
Sample temperature
Configure ........................... 21
Samples
Prepare ............................... 26
Scope of delivery ...................... 45
Service ....................................... 4
Setup location ............................ 9
Supply voltage ...................... 5, 18
Symbols
Meaning ............................. 25
T
Temperature
Configure ........................... 21
Temperature sensor
Insert .................................. 27
Temperature sensor
Connect ............................. 16
Prepare ............................... 14
Storage .............................. 15
Transformer
Power connection ................ 1
U
UV digester
Prepare ............................... 26
UV lamp
Clean .................................. 34
Handling .............................. 9
Ignitions ............................. 21
Install ................................... 9
New ................................... 22
Operating hours ........... 21, 22
Radiation data .................... 39
Replace .............................. 34
Spectrum .............................. 2
UV protective shield
Mount ................................ 11
.... 22
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909 UV Digester
Page 59
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Index
UV radiation
Protective measures ............ 28
Protective measures .............. 5
V
Validation ................................. 36
W
Warranty .................................. 43
Wet end ................................. 1, 7
909 UV Digester
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