MacDon M105 User Manual

Page 1
ONGOING MAINTENANCE INTERVALS
FLUIDS AND LUBRICANTS
TIME SERVICE
1. Check tire inflation.
2. Check engine oil level.
3. Check engine coolant level at recovery tank.
10 Hours or
Daily
4. Clean radiator, hydraulic oil cooler, A/C condenser, and charge air cooler.
5. Check hydraulic oil level.
6. Drain fuel filter water trap.
7. Fill fuel tank.
8. Check hydraulic hoses and lines for leaks.
1. Grease caster pivots and top lift link pivots.
50 Hours
2. Grease forked caster spindle bearings.
3. Clean cab fresh air intake filter.
100 Hours or
Annually
1. Clean cab air return filter.
NOTE: Refer to M105 Operator’s Manual for
250, 500, 1000, 1500, 2000, 5000 hour, annual & bi-annual maintenance.
BREAK-IN INSPECTIONS
HRS ITEM CHECK
FLUID VOL SPEC
97 US
Diesel Fuel
Coolant
Anti-Freeze
Grease N/A
Engine Oil
(including filter)
Gallons
(367 L)
6.6 US
Gallons
(25 L)
Multi-Purpose
12.6 US Quarts
(11.9 L)
ASTM D-975
Grade S15
ASTM
D-6210
SAE
SAE 15W40 for API Class SJ and CH-4
DESCRIPTION /
INFORMATION
Refer to
M105 Windrower
Operator’s Manual
Refer to
M105 Windrower
Operator’s Manual
High Temperature
Extreme Pressure EP2 Maximum 1%
Molybdenum
Disulphide
Lithium base.
Use as required
unless otherwise
noted.
Engine Crankcase
1 Hour
At 5
Hours
At 10
Hours
At 50
Hours
Drive Wheel Nuts
Torque: 375 ft-lbf (510 N∙m).dry
Refer to M105 Operator’s manual
Caster Wheel Nuts Torque: 120 ft-lbf (163 N∙m)
Caster Wheel
Anti-Shimmy
Dampener Bolts
Torque Inboard:100 ft-lbf (135 N∙m)
Torque Outboard: 85 ft-lbf (115 N∙m)
Walking Beam Bolts Torque: 330 ft-lbf (448 N∙m)
Walking Beam Bolts Torque: 330 ft-lbf (448 N∙m)
Neutral Dealer adjusted
Hose Clamps:
Air Intake, Radiator,
Hand-tighten unless otherwise noted
Heater, Hydraulic
Walking Beam Bolts Torque: 330 ft-lbf (448 N∙m)
Caster Wheel
Anti-Shimmy
Dampener Bolts
Torque inboard: 100 ft-lbf (135 N∙m) Torque outboard: 85 ft-lbf (115 N∙m)
Drive Wheel Oil
Change
Hydraulic Oil Filters
Hydraulic Oil
Drive Wheel
Gear
Lubricant
Air Conditioner
Refrigerant
Air Conditioner
Compressor
Oil
Drive Tires
Rear Tires
11.5 US Gallons
(44 L)
1.5 US Quarts (1.4 L)
5 lb
(2.27 kg)
8.1 fl. oz (240 cc)
SAE 15W40 for API Class SJ and CH-4
SAE 75W-90
API Service Class GL-5.
Fully Synthetic
Gear Lube
(SAE J2360)
TIRE PRESSURES
18.4 - 26 BAR
32 psi (221 kPa)
18.4 - 26 TURF
35 psi (241 kPa)
All rear tire pressures are 10 psi (69 kPa)
Windrower and
Header Drive
Drive wheel gears
AFTER initial change
R134A Cab A/C system
SP-15
PAG
600 - 65 R28 BAR
26 psi (179 kPa)
23.1 - 26 TURF
20 psi (138 kPa)
Cab A/C compressor
lubricant
580 / 70 R26
TURF 24 psi
(165 kPa)
NORMAL START- Engine Temperature Above 60°F (16°C)
1. GSL in N-DETENT.
2. Turn steering wheel until it locks. Fasten seat belt.
3. Push HEADER DRIVE switch to OFF.
4. Set throttle to START position - fully back.
5. Sound horn three times.
6. Turn ignition key to RUN position.
Single loud tone sounds. Engine warning lights illuminate in self-test mode. CDM displays “HEADER DISENGAGED” and “IN PARK”.
7. Turn ignition key to START position until engine starts. Release key.
8. Allow engine to run at IDLE until temperature reaches 100°F (38°C).
Page 2
CDM PROGRAMMING MODE: WINDROWER SETUP
(See M105 Operator’s Manual for complete instructions and detailed information)
HEADER INDEX MODE
NOTE: Optional expansion module required.
Enhanced reel/conveyor speed controls may be desirable in variable crop and terrain conditions.
Allows the reel and conveyor to be driven by reference to ground speed, so that header systems will speed up and slow down as ground speed changes.
SELECT HEADER TYPE?
DRAPER or A30 AUGER or A40 AUGER
TILT CYLINDER INSTALLED?
NO / YES?
REEL FORE / AFT?
NO / YES?
KNIFE OVERLOAD SPD? SPM
HEADER INDEX MODE?
REEL AND CONVEYOR, OR REEL ONLY
RETURN TO CUT MODE?
HEIGHT AND TILT, OR HEIGHT ONLY
HEADER CUT WIDTH?
FEET OR METERS
HAY CONDITIONER
NO / YES?
AUGER HDR REEL SPD
RPM and MPH or KPH
Allows Operator to select header application (selected header will be flashing). Allows software to control appropriate values for the specific header drive.
Activates an installed Hydraulic Center-Link Cylinder kit. Must be set to YES if installed, regardless of whether expansion module monitor is installed.
Activates an installed Reel Fore-Aft kit for D-Series headers.
Expansion module must be installed for reel/knife speed sensing. Overload speed should be set at 75% of operating knife speed (spm).
Will only appear if D-Series header installed. See HEADER INDEX MODE.
Sets the functions controlled by RETURN TO CUT. If hydraulic center-link and sensor not installed, RTC defaults to HEIGHT ONLY.
Set cut width according to operating width for calibration of ACRE counter.
D-Series header only. Activates hydraulics for conditioner and feed deck drive systems.
Will only appear with an A-Series header attached. Allows REEL SPEED to display in RPM and MPH or KPH.
Operation of Header Index for REEL SPEED: (A- and D-Series) (with Reel Sensor installed)
1. With all bystanders clear, start windrower and engage the header.
2. While stationary, with the GSL in PARK, use the
Enter Programming Mode
REEL SPEED control switch to set a Minimum Reel Speed.
3. When operating at grounds speeds faster than the Minimum Reel Speed + Header Index value,
Exit Programming Mode
REEL SPEED display will change to REEL INDEX. Using the GSL REEL SPEED switch, Header Index can be adjusted.
4. Reel speed will be equal to the greater of:
Change Language to English
Gro u nd S p ee d + I nd ex Val u e O R Minimum Reel Speed.
Operation of Header Index for DRAPER SPEED: (D-Series Only)
Clear Sub-Acres
Follow instructions above using the CDM AUGER/ DRAPER speed control, rather than the GSL REEL SPEED switch.
TIPS AND SHORTCUTS
Ignition ON. Press and hold PROGRAM and SELECT at the same time, until CDM display enters Programming Mode.
Press PROGRAM.
Ignition OFF. Press and hold HEADER INDEX, PROGRAM and SELECT.
Ignition ON. Press SELECT until SUB-ACRES is on bottom line of the display. Press and hold PROGRAM until SUB-ACRES changes to 0.0
SET TIRE SIZE
SET ENGINE ISC RPM
OFF / ON?
SET CONTROL LOCKS
NO / YES?
VIEW CONTROL LOCKS NO / YES?
Select installed tire size, for ground speed and acre counter calibration.
ENGINE INTERMEDIATE SPEED CONTROL (ISC) reduces engine rpm when header is engaged. ON - 2300 rpm. OFF - normal operating speed.
Allows header functions to be locked from Operator control (for example: Locking reel speed and/or reel fore-aft controls from Operator).
Allows Operator to view control lock status, and engine hours when status was established (for example: REEL FORE-AFT - 224.5 HRS LOCKED).
RETURN TO CUT FEATURE
1. Start engine and engage HEADER DRIVE.
2. Use ground speed lever controls to move header to cutting position.
3. Press the RETURN TO CUT (RTC) button on the CDM (green light illuminates).
4. HEADER HEIGHT and TILT position will remain in memory until RTC is turned OFF.
NOTE: HEADER TILT RTC available only when windrower is equipped with hydraulic center-link and expansion module.
5. Single touch of HEADER DOWN returns to preset RTC height.
6. Double-tap of either HEADER TILT button returns to preset RTC header tilt (if programmed).
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