Read this manual before using the product in order to
achieve maximum performance.
Keep this manual in a safe place after reading it so that
it can be referenced at any time.
96099E
Thrubeam Type
Laser Detection Sensor
Introduction
DANGER
WARNING
CAUTION
NOTICE
Important
Point
This manual describes the basic operations and information for the IB Series.
Read this manual carefully to ensure performance and safe function of the IB Series for safe
use.
Keep this manual in a safe place for future reference.
Make sure this manual is provided to the end user of this product.
Symbols
The following symbols are used in this manual to alert you to important matters for preventing
personal injury and device damage.
It indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
It indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
It indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
It indicates a situation which, if not avoided, could result in product
damage as well as property damage.
It indicates cautions and limitations that must be followed during
operation.
It indicates additional information on proper operation.
Reference
It indicates tips for better understanding or useful information.
Reference pages are indicated.
Safety Information for IB Series
WARNING
NOTICE
WARNING
Point
General Precautions
•
This product is just intended to detect object(s). Do not use this
product for the purpose of protecting a human body or a part of
human body.
•
This product is not intended for use as explosion-proof product. Do
not use this product in a hazardous location and/or potentially
explosive atmosphere.
•
Provide sufficient safety measures to prevent various damage in the
event this product fails.
•
When using this product in combination with other devices, there
may be cases when the functions and performance cannot be
achieved because of the working conditions or environment, etc.
Always review the combination carefully before starting use.
•
Do not apply sudden temperature changes on any device including the
peripheral devices. Condensation could cause device damage.
Safety Precautions on Laser Products
•
This product uses a semiconductor laser as a light source.
•
Use of controls or adjustments or performance of procedures other
than those specified herein may result in hazardous radiation
exposure.
•
Follow the instructions mentioned in this manual. Otherwise, injury
to the human body (eyes and skin) may result.
Precautions on Class 1 laser products
Do not stare into the beam.
•
•
Do not disassemble this product. Laser emission from this product
is not automatically stopped when it is disassembled.
ModelIB-01/IB-05/IB-10/IB-30
Wavelength660 nm
Output170 μW
Pulse width30 μs
FDA (CDRH) Part 1040.10
IEC60825-1Class 1 Laser Product
* The classification is implemented based on IEC60825-1 following the requirement of Laser Notice No.50 of
FDA (CDRH).
Laser emission stop input
When laser emission stop input is set as an external input, laser
emission can be stopped by turning on the external input (2 ms or
more). Laser emission stays stopped while the external input is on.
The laser is emitted within 3 ms after the external input is turned off.
IB-E
*
Class 1 Laser Product
96099E
1
WARNING
WARNING
CAUTION
NOTICE
Troubleshooting
Turn the power OFF immediately in the following cases. Continuing
use in an abnormal state can cause damage.
When water or foreign matter enters the product body
•
•
When the product has been dropped or the case damaged
•
When smoke or abnormal odors are emitted from the product
Precautions for Use
•
Use this product with the correct power voltage. Failure to do so
could result in fire or electric shock.
•
Do not disassemble or modify this product. Failure to observe this
could result in fire or electric shock.
•
Always turn off the power of the main unit and any device connected to
the main unit before connecting or disconnecting a cable.
•
Do not turn the power off while modifying device settings. Doing so
could result in the lost of some or all setting data.
Installation Environment
To ensure correct and safe use of this product, do not install it in the
following type of environment. Failure to observe this could result in
faults.
Location subject to high levels of moisture or dust, or which is
•
poorly ventilated
•
Location subject to high temperatures, such as where product is
subject to direct sunlight
•
Location subject to corrosive or flammable gases
•
Location directly subject to vibration or impact
•
Location subject to water, oil or chemical spray
•
Location where static electric is easily generated
Effect of Contaminants
•
Contaminants such as dirt, dust, water or oil may prevent a correct
measurement from being made.
•
Remove any contaminants from the transmitter and receiver
sections with clean air. If heavily contaminated, wipe the sections off
with a soft cloth soaked with alcohol.
•
Remove any contaminants from the measurement target with clean
air, or wipe them off.
•
If contaminants are suspended in the measurement range, install a
protective cover, or perform air purging, etc.
Measures for Noise
When installing this product near a source of noise such as a power
cable or high voltage cable, it could malfunction or fail because of
the noise. Provide measures for noise such as installing a noise
filter, laying the cables in a separate conduit, or insulating the
amplifier unit or sensor head.
2
IB-E
NOTICE
Warming Up
WARNING
NOTICE
Wait at least 30 minutes after turning the power on before starting
use. The circuit will be unstable immediately after the power is
turned on so the display value may gradually fluctuate.
Power On Reset
Once the power is turned on, it will take approx. 2 seconds for the
measurement to start. The judgment output will be output after the
response time (average number of times x sampling rate) has elapsed.
Other Precautions
Power Supply
•
The product could malfunction due to noise superimposed on the
power supply. Use a DC stabilized power supply with insulated
transformer for the power supply.
•
When using a commercially-available switching regulator, always
ground the frame ground terminal.
Precautions on Regulations and Standards
CE Marking
Keyence corporation has confirmed that this product complies with
the essential requirements of the applicable EC Directives, based on
the following specifications. Be sure to consider the following
specifications when using this product in the Member States of
European Union.
EMC Directive
•
Applicable standardsEMI: EN60947-5-2, Class A
These specifications do not guarantee that the end-product with this
product incorporated complies with the essential requirements of
the EMC Directives. The manufacturer of the end-product is solely
responsible for ensuring the compliance of the end-product.
Low-voltage Directive
•
Applicable standard: EN60825-1
UL Certification
This product is an UL/cUL Listed product.
•
UL File No. E301717
•
Category: NRKH, NRKH7
Be sure to consider the following specifications when using this
product as a UL/cUL Listed Product.
•
Use the power supply with Class 2 output defined in NFPA70 (NEC:
National Electrical Code).
•
The UL certificate for the IB series is for the sensor head and
amplifier used in combination. The IB series sensor head must be
used together with the IB series sensor amplifier unit exclusively.
•
Power supply/ Control input/ Control output shall be connected to a
single Class 2 source only.
•
Use with the over current protection device which is rated 30V or more
and not more than 1A.
•
Use this product under pollution degree 2.
EMS: EN60947-5-2
IB-E
3
Table of Contents
Introduction
Safety Information for IB Series ................................................................ 1
General Precautions ................................................................................ 1
Safety Precautions on Laser Products..................................................... 1
Error Displays and Corrective Actions ..................................................A-4
Non-Error Related Displays and Countermeasures..............................A-7
Display Screen and Output................................................................... A-9
Factory Setting (Default Value) List .................................................... A-10
Index ................................................................................................... A-11
6
IB-E
Before Use1
This chapter describes the overview of the IB Series and the name
and function of each part.
1-1Checking the Package Contents.......................... 1-2
1-2Part Names and Functions................................... 1-5
1
IB-E
1-1
1
Amplifier x 1
Instruction manual x 1
Amplifier x 1
IB-1000 (main unit)IB-1050 (expansion unit)
IB-1500 (main unit)
Amplifier x 1Panel mounting
bracket x 1
Front protection
cover x 1
Power/Input-output cable (2 m) x 1
(Number of cable cores: 12)
Instruction manual x 1
IB-1550 (expansion unit)
Amplifier x 1Panel mounting
bracket x 1
Front protection
cover x 1
Power/Input-output cable (2 m) x 1
(Number of cable cores: 8)
Expansion cable
(50 mm) x 1
1-1Checking the Package Contents
The following equipment and accessories are included in the package. Before using the
unit, make sure that all items are included.
We have thoroughly inspected the package contents before shipment. However, in the
event of defective or broken items, contact your nearest KEYENCE office.
• Female connector × 1
*Male connector is connected
Female connector x 1
Dust cover x 1
OP-87222OP-87296
List of Optional Parts
1
For sensor amplifier unit
Before Use
For sensor head
Extension cable
1-4
IB-E
1-2Part Names and Functions
%HOLD
R.V.
HI
HI
LASER
GO
LOLOSHIFT
ANALOGZERO SHIFT
Auto-ADJ
ZERO SHIFT
TIMING
BANK0
1
2
3
CHECK
SELECT
MODESET
Expansion unit connector
*1
Amplifier control
unit cover
Sensor head connector (Transmitter)
Amplifier control unit
Sensor head connector (Receiver)
Expansion unit
connector
*2
Power/Input-output
cable connector
Expansion unit connector
(Upper)
*1
Expansion unit connector (Lower)*
2
Sensor head connector (Transmitter)
Sensor head connector (Receiver)
Amplifier control unit
Sensor Amplifier Unit
DIN rail mount type (IB-1000/IB-1050)
*1When shipped from the factory, a protective cover is installed over the expansion
slots.
*2It is not installed on the main unit (IB-1000).
Panel mount type (IB-1500/IB-1550)
1
Before Use
*1It is not installed on the main unit (IB-1500).
*2When shipped from the factory, a protective seal is attached.
IB-E
1-5
1-2 Part Names and Functions
(11) (12)(10)(6)
(16) (15) (14)
(1)
(2)
(3)
(4)
(5)
(7)(8)(9)
(13)
(11) (12)(10)(6)
(16) (15)
(14)
(1)
(2)
(3)
(4)
(5)
(7)(8) (9)
(13)
Amplifier control unit
DIN rail mount type (IB-1000/IB-1050)
1
Before Use
Panel mount type (IB-1500/IB-1550)
ItemDescription
(1) Main displayDisplays the judgment value (P.V.) and various setting items.
(2) Laser emission
warning indicator
(3) Judgment indicator
(4) Auto adjust indicator
(5) Bank indicator
Turns on while the laser beam is emitted. Flashes when laser
beam is stopped.
Indicates whether the judgment value (P.V.) in respect to the
tolerance setting is HIGH (higher than the upper limit), GO
(within tolerance range) or LOW (lower than the lower limit).
"3-6 Setting the Tolerance Setting Value" (page 3-13)
Turns on while the auto adjust function is operating.
" 15. Auto Adjust Function" (page 4-37)
Indicates the bank in use.
"3-8 Bank Function (Registering Multiple Tolerance Setting
Values)" (page 3-20)
1-6
IB-E
1-2 Part Names and Functions
ItemDescription
Press this to set the internal measurement value (R.V.) to the
(6) Zero shift button
(7) Sub display
identification indicator
(8) Sub display
(9) Timing input indicator
(10)Zero shift indicatorTurns on for approx. 0.5 seconds when zero shift is executed.
(11)SET button
(12)MODE button
(13) Arrow buttons
(14) Check indicator
(15) Percentage indicator
(16)Hold indicator
shift target value.
"3-7 Zero Shift Function (Shifting the Internal Measurement
Value (R.V.))" (page 3-18)
Turns on according to the type of value displayed on the sub
display.
Displays the internal measurement value (R.V.), analog output
value and various settings (selections).
If the timing input (external input) is set to level, this indicator
lights while the timing input is on. If the timing input is set to
edge, this indicator turns on for approx. 0.5 seconds when the
timing input is on.
When making various settings, press this button to
automatically set the setting value.
When making various settings, press this button to start or end
the setting or to move the item.
Use this to select the setting item or to change the details
displayed on the sub display.
Turns on when the check output is on.
" 16. Check Output Function" (page 4-38)
Turns on when the measurement mode is % mode.
" 1. Measurement Mode" (page 4-8)
Turns on when the judgment value (P.V.) is held.
" 5. Hold Function" (page 4-14)
1
Before Use
IB-E
1-7
1-2 Part Names and Functions
Point
Laser receiverLaser transmitter
(1) Laser emission warning indicator
ReceiverTransmitter
Receiver head
connector
Transmitter head
connector
SERIAL No.
12345678
Receiver
No.
12345678
Transmitter
Sensor Head Unit
1
IB-01/IB-05/IB-10/IB-30
Before Use
(1) Laser emission warning
indicator
R
.oN L
A
IRES
R
T
ESAL
R
T
AL
S
RE
.oN LAIRES
.oN L
AIR
R
ES
T
RESAL
LASER
ItemDescription
Always on when the power is supplied to the sensor head.
Flashes while using the beam axis adjustment assistant
function. The flashing cycle quickens as the received
amount increases and can be uses as a guide for adjusting
the beam axis.
Use a transmitter and receiver with the same serial No. combination.
The operation and accuracy cannot be guaranteed if units with
different serial numbers are used in combination. The serial No. is
attached to the top of the transmitter and receiver.
1-8
IB-E
Installation and Connection2
This chapter describes precautions when installing and connecting
the IB Series.
2-1Mounting and Wiring the Sensor Amplifier Unit 2-2
2-2Connecting and Mounting the Sensor Head....... 2-8
2
IB-E
2-1
2
(1)
(2)
(3)
CAUTION
Point
2-1Mounting and Wiring the Sensor Amplifier Unit
Mounting the Sensor Amplifier Unit
DIN rail mount type, main unit (IB-1000)
Align the claw at the bottom of the main body with the DIN rail. While
1
pushing the main body in the direction of the arrow (1), tilt the amplifier in
the direction of the arrow (2).
Installation and Connection
To remove the amplifier, raise the main body in the direction of the arrow
2
(3) while pushing it in the direction of the arrow (1).
DIN rail mount type, expansion unit (IB-1050)
Expansion units must be connected to the main unit before they can be used.
Up to 3 expansion units can be connected to one main unit.
• When connecting multiple amplifiers (expansion units), first check
to make sure that the power is turned off to all of the main and
expansion units. Installing an expansion unit with power on may
damage this device.
• Push the amplifiers (expansion units) as far as possible into the
main unit. If they are connected at an angle or not inserted
securely, this device could get damaged.
2-2
• When connecting the expansion units, make sure to initialize the
expansion units and set the output polarity.
(1) When turning on the amplifier for the first time after connecting
the sensor head please reference
"3-1 Operation when the Power is Turned On for the First Time" (page 3-2)
(2) When initializing the unit please reference
"3-5 Initial Reset (Initialize)" (page 3-12)
• Expansion units with different settings for output polarity (such as
an NPN output expansion unit to a PNP output main unit) cannot
be connected together.
• Expansion units using DIN rail mount cannot be connected to a
panel mount style main unit.
IB-E
2-1 Mounting and Wiring the Sensor Amplifier Unit
Point
Connector cover
Main unit
End unit
End unit
Remove the expansion protective cover from the IB-1000 (main unit).
1
Install the amplifiers (expansion units) onto the DIN rail.
2
Do the same as instructed under “DIN rail mount type, main unit.”
Push the expansion unit into the main unit connector until a clicking
3
sound can be heard.
The expansion unit installed next to the main unit is referred to as expansion unit 1.
Subsequent expansion units are referred to as expansion unit 2, expansion unit 3,
and so on.
Main unit
Expansion
unit
Connecter
2
Installation and Connection
IB-E
Install the end units (OP-26751: 2 units per set) (sold separately) on both
4
sides of the amplifiers (main or expansion units). Secure the end units in
place with screws on top (2 on each end unit).
The end units are mounted in the same way as the amplifiers.
Mount the amplifiers securely using the end units (OP-26751: 2
units per set) (sold separately) or a commercially available DIN
rail mounting tool to prevent the amplifiers from slipping and
coming off from the DIN rail due to machine vibration.
2-3
2-1 Mounting and Wiring the Sensor Amplifier Unit
Minimum
85 mm
45 mm
45 mm
+ 0.6
- 0
+ 0.6
- 0
Panel mount type, main unit (IB-1500)
Make a hole on the panel as shown in the diagrams below.
1
When stacking the units verticallyWhen stacking the units horizontally
+ 0.6
45 mm
- 0
2
Installation and Connection
X mm
• Panel thicknes 1 to 6 mm
• X = 48 x (Number of amplifiers) - 3
Insert the back side of amplifier to the hole of the panel.
2
Arrange the panel mounting tool in the direction below, mount to the
3
amplifier from the back and attach the front protection cover to the
amplifier.
Front protection
cover
Amplifier
Panel
2-4
Panel mounting
bracket
To remove the panel mounting tool, widen the claws at both ends of the panel
mounting tool using a screwdriver, as illustrated below.
IB-E
2-1 Mounting and Wiring the Sensor Amplifier Unit
CAUTION
Point
Reference
Panel mount type, expansion unit (IB-1550)
Several expansion units can be used in connection with the main unit. Up to 3 expansion
units can be connected to one main unit.
• When connecting the expansion cable, make sure to turn off the
power beforehand. Inserting or removing the cable with the power
turned on may cause damage to the units.
• Push the expansion cable connector securely all the way. If it is
connected at an angle or not inserted securely, the units could get
damaged.
• When connecting the expansion units, make sure to initialize the
connected expansion units and set the output polarity.
(1) When turning on the amplifier for the first time after connecting
the sensor head
"3-1 Operation when the Power is Turned On for the First Time" (page 3-2)
(2) When initializing the unit
"3-5 Initial Reset (Initialize)" (page 3-12)
• Expansion units with different settings for output polarity (such as
an NPN output expansion unit to a PNP output main unit) cannot
be connected together.
• Expansion units using panel mount cannot be connected to a DIN
rail mounted main unit.
Make the appropriate number of holes in the panel according to the
1
number of amplifiers required (expansion units).
For the panel cutting measurement, refer to “Panel mount type, main unit”.
Install the amplifiers (expansion units) on the panel.
2
For the amplifier mounting method, refer to “Panel mount type, main unit”.
Connect the amplifiers (main and expansion units) using the expansion
3
cable (50 mm) supplied with the expansion unit.
The expansion unit installed next to the main unit is referred to as expansion unit 1.
Subsequent expansion units are referred to as expansion unit 2, expansion unit 3,
and so on.
2
Installation and Connection
IB-E
Main unit
Expansion cable
Expansion unit
When arranging the amplifiers side by side, the 300 mm expansion cable
(OP-35361) is required.
2-5
2-1 Mounting and Wiring the Sensor Amplifier Unit
Point
Power/Input-output cable
To attachTo remove
Wiring the Sensor Amplifier Unit
Connecting the power/input-output cable (for panel mount type only)
Connect the power/input-output cable to the panel mount type main unit and the input/
output cable to the expansion unit.
2
Installation and Connection
• The number of core wires for the power/input-output cable for the
main unit is 12, and the number of core wires for the input-output
cable for the expansion units is 8.
• Power for the expansion units is supplied from the main unit.
• When not using the I/Os of expansion unit, cut the cable near the
connector.
2-6
IB-E
2-1 Mounting and Wiring the Sensor Amplifier Unit
Power/Input-output cable
"Output Circuit" (page 5-4)
*1
Brown
*1
Light blue
Orange
Shield
Yellow
Pink/Purple
Purple
*1IB-1050/IB-1550 (expansion units) do not have brown, blue or light blue wires. Power
is supplied to the expansion units through IB-1000/IB-1500 (main unit).
*2The analog output can be set to any of the following options either “when the power is
turned on for the first time” or “when performing the initial reset”.
• Not used (OFF)
•0 to 5 V
• -5 to 5 V
•1 to 5 V
• 4 to 20 mA
"3-1 Operation when the Power is Turned On for the First Time" (page 3-2)
"3-5 Initial Reset (Initialize)" (page 3-12)
*3The external input can be selected among the following in addition to the above.
• Bank A input
• Bank B input
• Laser emission stop input
• Not used (OFF)
Adjust input can be selected only for the external input 4.
"10. External Input" (page 4-29)
10 to 30 VDC
*1
Blue
0 V
Black
HIGH judgment output
White
LOW judgment output
Gray
GO judgment output
Green
Check output
*2
Analog output +
*2
Analog output GND
*3
Pink
External input 1 (Zero shift input)
*3
External input 2 (Reset input)
*3
External input 3 (Timing input)
*3
External input 4 (Not used)
2
Installation and Connection
IB-E
2-7
2
Point
Important
Installation and Connection
2-2Connecting and Mounting the Sensor Head
Mounting the Sensor Head
Mounting
Mount the sensor head with the
enclosed screws (IB-01/IB-05/IB-10:
M3, IB-30: M4).
Tightening torque: 0.3 N·m or less
(Tightening torque for IB-01: 0.1 N·m
or less)
• Always use mounting holes facing the same direction for the
sensor head transmitter and receiver. (Excluding IB-01)
• Do not tighten the screws with a torque exceeding 0.3 N·m. The
sensor head could deform, thus preventing beam axis alignment.
When mounting the sensor, confirm that the transmitter and receiver
faces on which the nameplate label is attached are facing the same
direction. (Only for IB-30)
2-8
IB-E
2-2 Connecting and Mounting the Sensor Head
Unlocked
Lock cover
Click
Connecting the Sensor Head
Connecting the sensor head and sensor amplifier unit
Attach the receiver’s sensor head connection cable to the amplifier’s [R]
1
connector.
Remove the lock cover of the connector and
insert it into the connectors of amplifier until a
clicking sound can be heard.
2
Installation and Connection
DIN rail mount type
(IB-1000/IB-1050)
Panel mount type
(IB-1500/IB-1550)
Right side is [R] side
Bottom is [R] side
Blue ring
IB-E
2-9
2-2 Connecting and Mounting the Sensor Head
Point
Lock lever
Top is [T] side
Red ring
Left is [T] side
Attach the lock cover to the connector to secure the cable.
2
Lock cover
Locked
2
Installation and Connection
When removing the sensor head connection cable, push
the lock lever and pull it out.
Attach the transmitter’s sensor head connection cable to the amplifier’s
3
[T] connector.
DIN rail mount type
(IB-1000/IB-1050)
The connection procedures are the same as the receiver side.
Panel mount type
(IB-1500/IB-1550)
2-10
IB-E
2-2 Connecting and Mounting the Sensor Head
Point
Point
Blue Black
White Brown
Insert further
than here.
Attaching the sensor head cable connector (OP-87060)
Cut the sensor head cable to the required length and attach the new connector to use the
sensor. The connection method is the same for the transmitter and receiver.
Cut the cable to the required length and strip approx. 15 mm of insulation
1
from the end.
Do not strip the core wire insulation.
Insert each color coded cable into the same colored marked points on the
2
connector.
Each cable is secured temporarily when it is inserted completely.
2
Installation and Connection
IB-E
Confirm that all the cables are inserted properly into the connector and
3
crimp them using pliers or a similar tool.
Once the connector has been installed, make sure to connect
it to the amplifier and confirm that the sensor operates
normally.
If the sensor head does not function properly, crimp the
connector again using pliers or a similar tool.
Once the connector is crimped, it cannot be reused.
2-11
2-2 Connecting and Mounting the Sensor Head
2
Installation and Connection
MEMO
2-12
IB-E
Basic Operations3
This chapter describes basic operations and settings for the IB
Series.
3-1Operation when the Power is Turned On for the
First Time ............................................................... 3-2
3-2Operations on the Main Screens ......................... 3-3
Analog output after the judgment value is converted to
the range from 0 to 5 V.
-5-5u
Analog output after the judgment value is converted to
±5 V.
1-5u
Analog output after the judgment value is converted to
the range from 1 to 5 V.
aMpr
Analog output after the judgment value is converted to
the range from 4 to 20 mA.
LASER
BANK
0
1
2
3
HI
LO
R.V.
ANALOG
HISHIFT
ZERO SHIFT
TIMING
LO
ALIGNMENT
GO
HOLD CALC
CHECK
'PF
Basic Operations
3-1Operation when the Power is
Turned On for the First Time
When the amplifier is turned on for the first time after the sensor head is connected, the
initial setting display appears. Make the initial setting according to the following procedure
as this is necessary for both the main unit and the expansion units when units are added.
Once the initial setting is completed, the initial setting display will
not appear when the power is turned on the second time or the after.
To change the initial setting, perform the initial reset.
"3-5 Initial Reset (Initialize)" (page 3-12)
Select the judgment output and check output polarity
1
with the / button, and press the [MODE] button.
[MODE] button
Press the / button to select the analog output
2
method and press the [MODE] button.
[MODE] button
3
Carry out "3-3 Beam Axis Adjustment" (page 3-8) and "3-4 Reference
4
Light Registration (Gain Adjustment) and Adjust Function" (page 3-10).
Make other settings as necessary.
3-2
"9. Analog Output Scaling" (page 4-27)
After the setting is complete, [end] blinks several
times on the sub display and changes to the main
screen.
IB-E
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