KEYENCE IB Series User Manual

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Page 1

Laser Thrubeam Sensor

CAUTION

IB Series

96M11417

Laser emission stop input

Point

When laser emission stop input is set as an external input, laser emission can be stopped by turning on the external input (2 ms or more). Laser emission stays stopped while the external input is on. The laser is emitted within 3 ms after the external input is turned off. For the conditions of detection outputs and analog outputs during laser emission stop input, refer to the User's Manual.

Instruction Manual

Read this manual before using the product in order to achieve maximum performance. Keep this manual in a safe place after reading it so that it can be used at any time. For details of functions, refer to the IB Series User's Manual.

• Refer to the “Thrubeam Type Laser Detection Sensor IB Series User’s Manual” for details on each function.

• The “Laser Thrubeam Sensor IB Series User’s Manual” can be downloaded from the KEYENCE web site (http://www.keyence.com).

 Symbols

The following symbols are used in this manual to alert you to important matters for preventing personal injury and device damage.

It indicates a hazardous situation which, if not avoided, will result

DANGER

in death or serious injury.

It indicates a hazardous situation which, if not avoided, could

WARNING

result in death or serious injury.

It indicates a hazardous situation which, if not avoided, could

CAUTION

result in minor or moderate injury.

It indicates a situation which, if not avoided, could result in

NOTICE

product damage as well as property damage.

It indicates cautions and limitations that must be followed during operation.

Important

It indicates additional information on proper operation.

Point

It indicates tips for better understanding or useful information.

Reference

Reference pages are indicated.

Safety Information for IB Series

 General precautions

• This product is just intended to detect the object(s). Do not use this product for the purpose to protect a human body or a part of a human body.

• This product is not intended for use as explosion-proof

WARNING

NOTICE

Safety Precautions on Laser Products

product. Do not use this product in a hazardous location and/ or potentially explosive atmosphere.

• Provide sufficient safety measures to prevent various damage in the event this product fails.

• When using this product in combination with other devices, there may be cases when the functions and performance cannot be achieved because of the working conditions or environment, etc. Always review the combination carefully before starting use.

• Do not apply sudden temperature changes on any device including the peripheral devices. Condensation could cause device damage.

Troubleshooting

Turn the power OFF immediately in the following cases. Continuing use in an abnormal state can cause damage.

WARNING

• When water or foreign matter enters the product body.

• When the product has been dropped or the case damaged.

• When smoke or abnormal odors are emitted from the product.

Precautions for Use

• Use this product with the correct power voltage. Failure to do

WARNING

NOTICE

so could result in fire or electric shock.

• Do not disassembly or modify this product. Failure to observe this could result in fire or electric shock.

• Always turn off the power of the main unit and any device connected to the main unit before connecting or disconnecting a cable.

• Do not turn the power off while setting the items. Doing so could result in the lost of some or all setting data.

 Installation Environment To ensure correct and safe use of this product, do not install it in

the following type of environment. Failure to observe this could result in faults.

• Location subject to high levels of moisture or dust, or which is poorly ventilated

• Location subject to high temperatures, such as where product is subject to direct sunlight

• Location subject to corrosive gases or flammable gases

• Location directly subject to vibration or impact

• Location which may be subject to water, oil or chemical spray

• Location where static electric is easily generated

 Effect of Contaminants

• Contaminants such as dirt, dust, water or oil may prevent a correct measurement from being made.

• Spray any contaminants off the transmitter and receiver sections with clean air. If heavily contaminated, wipe the sections off with a soft cloth dampened with alcohol.

• Spray any contaminants off the measurement target with clean air, or wipe them off.

• If contaminants are suspended in the measurement range, install a protective cover, or perform air purging, etc.

 Measures for Noise When installing this product near a source of noise such as a

power cable or high voltage cable, it could malfunction or fail because of the noise. Provide counter measures for noise such as installing a noise filter, laying the cables in a separate conduit, or insulating the amplifier unit or sensor head.

 Warming Up Wait at least 30 minutes after turning the power on before

starting use. The circuit will be unstable immediately after the power is turned on so the display value may gradually fluctuate.

 Power On Reset Once the power is turned on, it will take approx. 2 seconds for the measurement to start. The judgment output will be output after the response time (average number of times X sampling rate) has elapsed.

• This product uses a semiconductor laser for the light source.

• Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.

• Follow the instructions mentioned in this manual. Otherwise,

WARNING

FDA (CDRH) Part1040.10

* The classification is implemented based on IEC60825-1 following the requirement

of Laser Notice No.50 of FDA (CDRH).

injury to the human body (eyes and skin) may result.

Precautions on Class 1 laser products

• Do not stare into the beam.

• Do not disassemble this product. Laser emission from this product is not automatically stopped when it is disassembled.

Model IB-01/IB-05/IB-10/IB-30

Wavelength 660 nm

Output 170 μW

Pulse width 30 μs

IEC 60825-1 Class 1 Laser Product

Class 1 Laser Product

Other Precautions

 Power Supply

• The product could malfunction by the noise superimposed on

WARNING

the power supply. Use a DC stabilized power supply with insulated transformer for the power supply.

• When using a commercially-available switching regulator, always ground the frame ground terminal.

Page 2

Precautions on Regulations and Standards

NOTICE

Amplifier x 1 Instruction manual x 1

Amplifier x 1

IB-1000 (main unit) IB-1050 (expansion unit)

Amplifier x 1

IB-1500 (main unit)

Panel mounting bracket x 1 Front protection cover x 1

Instruction manual x 1Power/Input-output cable (2 m) x 1

(Number of cable cores: 12)

Amplifier x 1

IB-1550 (expansion unit)

Panel mounting bracket x 1 Front protection cover x 1

Power/Input-output cable (2 m) x 1 (Number of cable cores: 8)

Expansion cable (50 mm) x 1

.oN L

A IRES

ESAL

IB-01 (Detecting area I1 to 2.5 mm)

Transmitter x 1 Receiver x 1

Mounting bracket x 2

Flat nut x 2

M3 x L20 screw x 4

.oN LA

RES

IB-05 (Detecting area 5 mm)

Transmitter x 1 Receiver x 1

Mounting bracket x 2

Flat nut x 2

M3 x L25 screw x 4

A I

RES

IB-10 (Detecting area 10 mm)

Transmitter x 1 Receiver x 1

Mounting bracket x 2

Flat nut x 2

M3 x L25 screw x 4

IB-30 (Detecting area 30 mm)

Mounting bracket x 2

M4 x L25 screw x 6

Transmitter x 1 Receiver x 1

CE Marking Keyence corporation has confirmed that this product complies with the essential requirements of the applicable EC Directives, based on the following specifications. Be sure to consider the following specifications when using this product in the Member States of European Union.

 EMC Directive

• Applicable standards EMI: EN60947-5-2, Class A

These specifications do not guarantee that the end-product with this product incorporated complies with the essential requirements of the EMC Directives. The manufacturer of the end-product is solely responsible for ensuring the compliance of the end-product.

 Low-voltage Directive

• Applicable standard: EN60825-1

UL Certification This product is an UL/cUL Listed product.

• UL File No. E301717

• Category: NRKH, NRKH7

Be sure to consider the following specifications when using this product as an UL/cUL Listed Product.

• Use the power supply with Class 2 output defined in NFPA70 (NEC: National Electrical Code).

• The UL certificate for the IB series is for the sensor head and amplifier used incombination. The IB series sensor head must be used together with the IB series sensor amplifier unit exclusively.

• Power supply/ Control input/ Control output shall be connected to a single Class 2 source only.

• Use with the over current protection device which is rated 30 V or more and not more than 1 A.

• Use this product under pollution degree 2.

EMS: EN60947-5-2

 Sensor head

z Sensor head

Checking the Package Contents

Before using the unit, confirm that the parts and equipment listed below are included in the package of the model you purchased.

 Sensor amplifier unit

z DIN rail mount type

z Panel mount type

LASER

We have thoroughly inspected the package contents before shipment. However, in the event of defective or broken items, contact your nearest KEYENCE office.

Page 3

Part Names

(1)

(2)

(3)

(4)

(5)

(6) (7) (8) (9) (10) (11)

(16) (15) (14)

(13

(12)

(1)

(2)

(3)

(4)

(5)

(6) (7) (8) (9) (10) (11) (12)

(16) (15) (14)

(13)

LASER

. o

N LAI

R ES

RESAL

.oN

A IRES

. o

N L

A IRES

ESAL

Laser ReceiverLaser transmitter

(1) Laser emission warning indicator

Receiver

Transmitter

Receiver head connector

Transmitter head connector

Point

CAUTION

Point

Connector cover

Main unit

Connecter

Expansion unit

Main unit

 Sensor amplifier unit

z DIN rail mount type (IB-1000/IB-1050)

 Sensor head

z Panel mount type (IB-1500/IB-1550)

Item Description

(1) Main display

(2) Laser emission warning

indicator

(3) Judgment indicator

(4) Auto adjust indicator Turns on while the auto adjust function is operating.

(5) Bank indicator Indicates the bank in use.

(6) Zero shift button

(7) Sub display identification

indicator

(8) Sub display

(9) Timing input indicator

(10) Zero shift indicator

(11) SET button

(12) MODE button

(13) Arrow buttons

(14) Check indicator Turns on when the check output is on.

(15) Percentage indicator Turns on when the measurement mode is % mode.

(16) Hold indicator

Displays the judgment value (P.V. value) and various setting items.

Turns on while the laser beam is emitted. Flashes when laser beam is stopped.

Indicates whether the judgment value (P.V. value) in respect to the tolerance setting is HIGH (higher than the upper limit), GO (within tolerance range) or LOW (lower than the lower limit).

Press this to set the internal measurement value (R.V. value) to the shift target value.

Turns on according to the type of value displayed on the sub display.

Displays the internal measurement value (R.V. value), analog output value and various settings (selections).

If the timing input (external input) is set to level, this indicator lights while the timing input is on. If the timing input is set to edge, this indicator turns on for approx. 0.5 seconds when the timing input is on.

Turns on for approx. 0.5 seconds when zero shift is executed.

When making various settings, press this button to automatically set the setting value.

When making various settings, press this button to start or end the setting or to move the item.

Use this to select the setting item or to change the details displayed on the sub display.

Turns on when the judgment value (P.V. value) is held.

Item Description

Always on when the power is supplied to the sensor head. Flashes

(1) Laser emission

warning indicator

while using the beam axis alignment function. The flashing cycle quickens as the amount of received light increases and can be uses as a guide for adjusting the beam axis.

"Beam axis alignment function" (Page 6)

Use a transmitter and receiver with the same serial No. combination. The operation and accuracy cannot be guaranteed if units with different serial numbers are used in combination. The serial No. is attached to the top of the transmitter and receiver.

SERIAL No.

12345678

Re ceive rTransm itte r

No.

12345678

Mounting the Amplifier

 DIN rail mount type, main unit (IB-1000)

Align the claw at the bottom of the main body with the DIN rail. While pushing the main body in the direction of the arrow (1), tilt the amplifier in the direction of the arrow (2).

To remove the amplifier, raise the main body in the direction of the arrow (3) while pushing it in the direction of the arrow (1).

(3)

(2)

 DIN rail mount type, expansion unit (IB-1050)

Expansion units must be connected to the main unit before they can be used. Up to 3 expansion units can be connected to one main unit.

• When connecting multiple amplifiers (expansion units), first check to make sure that the power is turned off to all of the main and expansion units. Installing an expansion unit with power on may damage this device.

• Push the amplifiers (expansion units) as far as possible into the main unit. If they are connected at an angle or not inserted securely, this device could get damaged.

• When connecting the expansion units, make sure to initialize the expansion units and set the output polarity. (1)When turning on the amplifier for the first time after con-

necting the sensor head please reference

"Operation When the Power Is Turned On for the First Time" (Page 6)

(2)When initializing the unit please reference

"Initial Reset (Initialize)" (Page 8)

• Expansion units with different settings for output polarity (such as an NPN output expansion unit to a PNP output main unit) cannot be connected together.

• Expansion units using DIN rail mount cannot be connected to a panel mount style main unit.

1 Remove the expansion protective cover from a IB-1000 (main unit).

(1)

2 Install the amplifiers (expansion units) onto a DIN rail.

Do the same as instructed under "DIN rail mount type, main unit."

3 Push the expansion unit into the main unit connector until a

clicking sound can be heard.

4 Install the end units (OP-26751: 2 units per set) (sold separately)

on both sides of the amplifiers (main or expansion units). Secure the end units in place with screws on top (2 on each end unit).

The end units are mounted in the same way as the amplifiers.

Mount the amplifiers securely using the end units (OP-26751:

Point

2 units per set) (sold separately) or a commercially available DIN rail mounting tool to prevent the amplifiers from slipping and coming off from the DIN rail due to machine vibration.

Page 4

 Panel mount type, main unit (IB-1500)

· Panel thicknes 1 to 6 mm

· X = 48 × (Number of amplifiers) - 3

+ 0.6

- 0

45 mm

+ 0.6

- 0

45 mm

+ 0.6

- 0

45 mm

X mm

Minimum 85 mm

When stacking

the units vertically.

When stacking

the units horizontally.

Panel mounting bracket

Panel

Amplifier

Front protection cover

CAUTION

Point

Expansion cable

Point

Unlocked

Lock cover

Click

DIN rail mount type (IB-1000/IB-1050)

Panel mount type (IB-1500/IB-1550)

Blue O-ring

Right side is R side

Bottom is R side

Locked

Lock cover

1 Make a hole on the panel as shown in the diagrams below.

2 Insert the back side of amplifier to the hole of the panel. 3 Arrange the panel mounting bracket in the direction below,

mount to the amplifier from the back and attach the front protection cover to the amplifier.

To remove the panel mounting bracket, widen the claws at both ends of the panel mounting tool using a screwdriver, as demonstrated in the image on the right.

Mounting the Sensor Head

 Mounting the sensor head

Mount the sensor head with the enclosed screws (IB-01/ IB-05/IB-10: M3, IB-30: M4). Tightening torque: 0.3 N less (Tightening torque for IB-01:

0.1N

·m or less)

Important

·m or

• Always use mounting holes facing the same direction for the sensor head transmitter and receiver. (Excluding IB-01)

• Do not tighten the screws with a torque exceeding 0.3 N.m. The sensor head could deform, thus preventing beam axis alignment.

When mounting the sensor, confirm that the transmitter and receiver faces on which the nameplate label is attached are facing the same direction. (Only for IB-30)

 Panel mount type, expansion unit (IB-1550)

Expansion units must be connected to the main unit before they can be used. Up to 3 expansion units can be connected to one main unit.

• When connecting the expansion cable, make sure to turn off the power beforehand. Inserting or removing the cable with the power turned on may cause damage to the units.

• Push the expansion cable connector securely all the way. Take care not to insert the connector at an angle and to insert it securely or the units could get damaged.

• When connecting the expansion units, make sure to initialize the connected expansion units and set the output polarity. (1)

When turning on the amplifier for the first time after connecting the sensor head please reference

"Operation When the Power Is Turned On for the First Time" (Page 6)

(2)

When initializing the unit please reference

"Initial Reset (Initialize)" (Page 8)

• Expansion units with different settings for output polarity (such as an NPN output expansion unit to a PNP output main unit) cannot be connected together.

• Expansion units using panel mount cannot be connected to a DIN rail mounted main unit.

1 Make the appropriate number of holes in the panel according to

the number of amplifiers required (expansion units).

For the panel cutting measurement, refer to the "Panel mount type, main unit".

2 Install the amplifiers (expansion units) on the panel.

For the amplifier mounting method, refer to the "Panel mount type, main unit".

3 Connect the amplifiers (main and expansion units) using the

expansion cable (50 mm) supplied with the expansion unit.

When arranging the amplifiers

Reference

side by side, the 300 mm expansion cable (OP-35361) is required.

Connection and Wiring

 Connecting the sensor head and amplifier

1 Attach the receiver's sensor

head connection cable to the amplifier’s [R] connector.

Remove the lock cover of the connector and insert it into the connectors of amplifier until a clicking sound can be head.

2 Attach the lock cover to the connector to secure the cable.

When removing the sensor head connection cable, push the

Point

lock lever and pull it back.

Lock lever

Page 5

3 Attach the transmitter’s sensor head connection cable to the

Top is T side

Red O-ring

Left is T side

Brown

Black

White

Blue

Power/Input-output cable

To attach To remove

Brown

Blue

Black

White

Gray

Light blue

Orange

Shield

Pink

Yellow

Pink/Purple

Purple

Green

10 to 30 VDC

0 V HIGH judgment output LOW judgment output GO judgment output

Analog output + Analog output GND External input 1

(Zero shift input) External input 2 (Reset input) External input 3 (Timing input) External input 4 (Not Used)

Check output

*1 *4



LASER

BANK

0 1 2 3

R.V.

ANALOG

HI SHIFT

ZERO SHIFT

TIMING

ALIGNMENT



HOLD CALC

CHECK

Press [MODE] and [SET]

for 2 seconds

Press [MODE]

press [SET] for 5 times

While pressing [MODE]

press for 2 seconds

While pressing [MODE]

for 2 seconds

Press and

Press [MODE] and

for 2 seconds

[MODE] and , or [MODE] and

Press and



[HOLD] ON

amplifier’s [T] connector.

DIN rail mount type (IB-1000/IB-1050)

Panel mount type (IB-1500/IB-1550)

z Power/Input-output cable

The following information shows the details of power/Input-output cable. For information about the input-output circuit, see page 10 of this Instruction Manual.

The connection procedures are the same as the receiver side.

 Attaching the sensor head cable connector

(OP-87060: optional)

Cut the sensor head cable to the required length and attach the new connector to use the sensor. The connection method is the same for the transmitter and receiver.

1 Cut the cable to the required length and strip approx. 15 mm of

insulation from the end.

Point

Do not strip the core wire insulation.

2 Insert each color coded cable into the same colored marked

points on the connector.

Each cable is secured temporarily when it is inserted completely.

3 Confirm that all the cables are inserted properly into the

connector and crimp them using pliers or a similar tool.

Once the connector has been installed, make sure to connect

Point

it to the amplifier and confirm that the sensor operates normally. If the sensor head does not function properly, crimp the connector again using pliers or a similar tool. Once the connector is crimped, it cannot be reused.

 Amplifier wiring

z Connecting power/Input-output cable (IB-1500/IB-1550 panel

mount type)

Connect the power/Input-output cable to the panel mount type main unit and Input-output cable to the expansion units.

• The number of core wires for the power/Input-output cable

Point

for the main unit is 12, and the number of core wires for the Input-output cable for the expansion units is 8.

• Power for the expansion units is supplied from the main unit.

• When not using the I/Os of expansion units, cut the cable near the connector.

Insert further than here.

*1 IB-1050/IB-1550 (expansion unit) do not have brown, blue, or light blue wires.

Power is supplied to the expansion units through the IB-1000/IB-1500 (main unit).

*2 The Analog output can be set for the following: Not used (OFF), 0 to 5 V, r5 V, 1

to 5 V and 4 to 20 mA.

"Operation When the Power Is Turned On for the First Time" (Page 6) "Initial Reset (Initialize)" (Page 8).

*3 In addition to the selections noted on the image above, the external inputs can

also be selected to perform the following: Bank A input, Bank B input, Laser emission stop input and Not used (OFF).

Amplifier Functions and Displays

 Setting method

Main screen

"Reference Light Registration (Gain Adjustment)" (Page 7)

"Setting procedures (Basic)" (Page 8)

"Initial Reset (Initialize)" (Page 8)

"Adjust function" of the IB Series User's Manual

"Switching the bank with button operations" of the IB Series User's Manual

"4-3 Calibration Function" of the IB Series User's Manual

"3-9 Key Lock Function" of the IB Series User's Manual

"Beam axis alignment function" (Page 6)

 Main screen

z P.V. (judgment value) and R.V. (internal measurement value)

R.V. value (internal measurement value) is the measurement value displayed on the sensor amplifier. * R.V. = Raw Value P.V. (judgment value) is the value used for setting the judgment output to ON or OFF based on the tolerance setting value. Also, the analog output is based on the P.V. value. * P.V. = Present Value

"Setting the Tolerance Setting Value" (Page 7) The P.V. (judgment value) and R.V. (internal measurement value) are basically the same, however, those values differ when the hold function is used.

z Main display (Upper level)

P.V. (judgment value) is displayed on the main display. Normally, the display differs as shown below when using the hold function.



Normal

The same value as the R.V. (internal measurement value) is displayed.

When the hold function is being used

The P.V. value (judgment value) is held following the hold function settings. For details, refer to the IB Series User's Manual.

Page 6

z Sub display (Lower level)

S/T



LASER

BANK

0 1 2 3

R.V.

ANALOG

HI SHIFT

ZERO SHIFT

TIMING

ALIGNMENT



HOLD CALC

CHECK

HOLD CALC

CHECK

X

LASER

BANK

0 1 2 3

R.V.

ANALOG

HI SHIFT

ZERO SHIFT

TIMING

ALIGNMENT





LASER

BANK

0 1 2 3

R.V.

ANALOG

HI SHIFT

ZERO SHIFT

TIMING

ALIGNMENT



HOLD CALC

CHECK

HOLD CALC

CHECK



LASER

BANK

0 1 2 3

R.V.

ANALOG

HI SHIFT

ZERO SHIFT

TIMING

ALIGNMENT



HOLD CALC

CHECK



LASER

BANK

0 1 2 3

R.V.

ANALOG

SHIFT

ZERO SHIFT

TIMING

ALIGNMENT



R.V.

［R.V.］

Analog output

[ANALOG]

HIGH setting value

[HI] ON

LOW setting value

[LO]

Shift target value

[SHIFT]

QHH

#P.)

Analog output

Reference

1

LASER

BANK

0 1 2 3

R.V.

ANALOG

HI SHIFT

ZERO SHIFT

TIMING

ALIGNMENT

#.K)P

HOLD CALC

CHECK

Received light

Transmitter

ReceiverReceiver

1

LASER

BANK

0 1 2 3

R.V.

ANALOG

HI SHIFT

ZERO SHIFT

TIMING

ALIGNMENT

#.K)P

HOLD CALC

CHECK

Beam axis is misaligned.

Transmitter

1

LASER

BANK

0 1 2 3

R.V.

ANALOG

HI SHIFT

ZERO SHIFT

TIMING

ALIGNMENT

#.K)P

HOLD CALC

CHECK

Beam axis is aligned.

Off

Blink (slow)

Blink (fast)

The sub display switches with each push of the W or X button. According to the type of displayed value selected, the sub display identification indicator will show one of the following: [R.V. / ANALOG / HI / LO / SHIFT]

R.V. (internal measurement value)

The R.V. (internal measurement value) is displayed. This displayed value is not held.

Adjusting the Beam Axis

Adjust the laser beam’s axis.

1 Fix the receiver so that the transmitter and receiver are on the

same line.

2 With no object set in the detection area, move the transmitter

and fix it where the display value is the largest.

Transmitter

Analog output (The analog output will only be displayed for the main unit and only when it is enabled.)

The voltage value (unit: V) or current value (unit: mA) of the analog output is displayed.

"Operation When the Power Is Turned On for the First Time" (Page 6)

"Initial Reset (Initialize)" (Page 8)

HIGH setting value

The upper limit of the acceptable range (tolerance setting value) for the object that is being measured is displayed. Also, the setting value can be changed. If the P.V. (judgment value) exceeds the value set here, the HIGH output signal will be sent.

"Setting the Tolerance Setting Value" (Page 7)

LOW setting value

The lower limit of the acceptable range (tolerance setting value) for the object that is being measured is displayed. Also, the setting value can be changed. If the P.V. (judgment value) falls below the value set here, the LOW output signal will be sent.

"Setting the Tolerance Setting Value" (Page 7)

Shift target value

When the zero shift button is pressed or the zero shift input is set to ON, the R.V. (internal measurement value) will be matched to the value set here.

"Zero Shift Function (Shifting the Internal Measurement Value)" (Page 7)

Operation When the Power Is Turned On for the First Time

When the amplifier is turned on for the first time after the sensor head is connected, the initial setting display appears. Make the initial setting according to the following procedure as this is necessary for both the main unit and the expansion units when units are added.

1 Select the judgment output and check output

polarity with the S/T button, and press the [MODE] button.

Setting value Description

PRP NPN output

RPR PNP output

2 Press the

output method and press the [MODE] button.

Setting value Description

QHH Not output

W

W

W

C/RT

After the setting is complete, [GPF] blinks several times on the sub display and changes to the main screen.

3 Carry out “Adjusting the beam axis” (page 6) and

Make other settings as necessary.

button to select the analog

Analog output after the judgment value is converted to the range from 0 to 5 V.

"Reference Light Registration (Gain Adjustment)" (Page 7).

Analog output after the judgment value is converted to ±5 V.

Analog output after the judgment value is converted to the range from 1 to 5 V.

Analog output after the judgment value is converted to the range from 4 to 20 mA.

Once the initial setting is completed, the initial setting display

Point

will not appear when the power is turned on the second time or the after. To change the initial setting, perform the initial reset.

"Initial Reset (Initialize)" (Page 8)

QWV

PRP

Output polarity

Receiver

The beam axis does not need to be adjusted if the base of the sensor head and the left side of the receiver looking from the transmitter are installed on the same reference surface.

 Beam axis alignment function

The IB series has a beam axis alignment function which makes it easy to adjust the beam axis. The beam axis can be adjusted easily with the help of the amplifier unit's display and sensor head laser emission warning indicator.

1 Press the W/X buttons on the main screen simultaneously for 2

seconds, and display the received light on the sub display (lower level).

2 With no object in the detection area, move the transmitter and

mount the transmitter and receiver so that the displayed received light is the largest.

When the beam axis is aligned, the value on the sub display (lower level) will increase. Fix the units where the value is the largest when possible. At this time, the laser emission warning indicator on the sensor head will turn off or blink. The indicator's flashing cycle quickens as the received light increases. Adjust the beam axis together with the incoming light level on the sub display (lower level).

AL S

Laser emission warning indicator

Laser emission

warning indicator

Off

Blink (slow)*

Blink (fast)*

* The blinking cycle changes in stages. The faster the indicator blinks, the more

accurate the beam axis alignment is.

Description Status drawing

State when laser beam is not transmitted into receiver.

Axis beam is misaligned.

Axis beam is approximately aligned.

.oN L

AI RE

. oN

E R

AIRES

. oN

LA I

A S

E R

AL S

LASER

3 The main screen will reappear when a random button on the

amplifier unit is pressed.

Reference

All judgment outputs turn off while using the beam axis alignment function. The analog voltage output is fixed to 5.5 V and the analog current output is fixed to 3.0 mA.

Page 7

W/X

S/T

W/X

S/T

Reference Light Registration

Point



LASER

BANK

0 1 2 3

R.V.

ANALOG

HI SHIFT

ZERO SHIFT

TIMING

ALIGNMENT



HOLD CALC

CHECK

R.V. value

［

R.V.

］

Tolerance tuning setting width

Measurement upper limit

HIGH side setting value (upper limit)

Master workpiece P.V.

(judgment value)

LOW side setting value (lower limit)

Measurement lower limit

Point





[LO]

LOW setting value

Measurement value of HIGH limit defective target

Measurement value of LOW limit defective target

Measurement value of acceptable target

Measurement upper limit

Measurement lower limit

LOW setting value（lower limit ）

HIGH setting value（upper limit）

Point





HIGH setting value

[HI] ON





[LO]

LOW setting value

(Gain Adjustment)

The amount of received light when the sensor head is mounted for the first time is registered as the reference light amount. Perform “reference light registration (gain adjustment)” when using the sensor for the first time or each time the sensor head mounting position has been changed, etc.

1 Adjust the beam axis. 2 Press the [MODE] and [SET] buttons on the main screen

simultaneously for 2 seconds.

[#.K)P] will display on the main display (upper level), and the reference light amount will be registered. The main screen will reappear when the registration is completed.

• Reference light registration (gain adjustment) cannot be carried out with external inputs. It must be carried out with the buttons on the main unit.

• If reference light registration (gain adjustment) is attempted when the received light is low, an error will appear and the registration will be canceled.

"Displayed Contents and Corrective Actions" (Page 9)

Setting the Tolerance Setting Value

There are two types of tolerance setting values: HIGH (upper limit) and LOW (lower limit). The value displayed will output its signal as one of the following 3 levels: When the value exceeds the upper limit (HIGH); when the value is within the tolerance range (GO); and when the value falls below the lower limit (LOW).

"4. Output mode [QWV]" (Page 8)

 Automatic setting (Tolerance tuning)

When a reference workpiece (master workpiece) is available, HIGH tolerance value (upper limit) and LOW tolerance value (lower limit) can be automatically set symmetrically with respect to the measured value of the master workpiece.

1 Press the W/X button several times on the

main screen. Display the R.V. (internal measurement value) on the sub display (lower level). ([R.V.] will turn on.)

2 Measure the master workpiece, and then press the [SET] button.

The P.V. (judgment value) is imported as the tolerance setting reference value. [5GV] and the tolerance setting value will alternately display on the sub display (lower level).

3 Set the tolerance width with the S/T button,

and then press the [SET] button.

Measurement mode Setting range Default value

% mode 0.00 to 999.99 10.00

Dimension mode 0.000 to 99.999 1.000

Master workpiece P.V. value

HOLD CALC

0 1 2 3

ANALOG

R.V.

HI SHIFT





ZERO SHIFT

CHECK

TIMING

LASER

BANK

ALIGNMENT

Setting width of tolerance value

4 Press the X button once, and display the LOW

setting value on the sub display (lower level).

5 Measure the acceptable target again, and press

the [SET] button.

The R.V. (internal measurement value) will be imported. [.Q5GV] will appear on the main display (upper level).

6 Measure a LOW limit defective target, and press the [SET] button.

The R.V. (internal measurement value) will be imported. After [5GV] blinks on the main display (upper level), the P.V. (judgment value) will appear. The middle value between the measurement value of the acceptable target measured in Step 5 and the measurement value of the LOW limit defective target will appear on the sub display (lower level).

This completes setting the LOW setting value (upper limit), and completes 2-point tuning.

Two-point tuning cannot be performed if the internal measurement value (R.V.) is [], [((((] or [((((]. If performed, [PQW#.] will blink several times on the main display.

 Manual setting

Set the HIGH setting value (upper limit) and LOW setting value (lower limit) to an arbitrary value.

1 Press the

main screen. Then display the HIGH setting value on the sub display (lower level).

2 Press

value.

Press the X button once and display the LOW setting value on the sub display (lower level).

4 Press the

value.

The tolerance settings are complete.

button several times on the

button to set the HIGH setting

Measurement mode Setting range Default value

% mode – 999.99 to 999.99 20.00

Dimension mode – 99.999 to 99.999 2.000

button to set the LOW setting

Measurement mode Setting range Default value

% mode – 999.99 to 999.99 10.00

Dimension mode – 99.999 to 99.999 1.000

When setting the tolerance value with the 2-point tuning or manually,

Point

make sure to set "HIGH tolerance value > LOW tolerance value".

4 Press the [SET] button to complete the tolerance tuning.

[5GV] blinks on the main display (upper level), and the HIGH setting value and LOW setting value are determined. Then, the display returns to the R.V. screen automatically.

 Automatic setting (2-point tuning)

If there are an acceptable target and a HIGH or LOW limit defective target, the middle value between the acceptable and the HIGH or LOW limits can be set as the tolerance value.

1 Press the W/X button several times on the

main screen. Display the HIGH setting value on the sub display (lower level). ([R.V.] will turn on.)

2 Measure an acceptable target, and press the [SET] button.

The R.V. (internal measurement value) will be imported. [*K5'V] will appear on the main display (upper level).

3 Measure a HIGH limit defective target, and press the [SET]

button.

The R.V. (internal measurement value) will be imported. After [5'V] blinks on the main display (upper level), the P.V. (judgment value) will appear. The middle value between the measurement value of the acceptable target measured in Step 2 and the measurement value of the HIGH limit defective target will appear on the sub display (lower level). This completes setting the HIGH setting value (upper limit).

Tolerance tuning cannot be performed when the displayed P.V. (judgment value) is [], [((((] or [((((]. [PQW#.] will blink several times on the main display if attempted.

HIGH setting value

[HI] ON





Zero Shift Function (Shifting the Internal Measurement Value)

When the [ZERO SHIFT] button is pressed or the external zero shift input* has been activated, the R.V. (internal measurement value) now becomes the newly shifted target value.

* Zero shift via external input is provided by assigning zero shift input to the

external input 1 (pink wire).

 Setting the shift target value

1 Use the

2 Press the

 Performing the zero shift

Press the [ZERO SHIFT] button or assign zero shift input to an external input.

The zero shift indicator [ZERO SHIFT] will light up for approx. 0.5 seconds and the current R.V. (internal measurement value) will now become the shifted target value.

 Cancelling the zero shift

Press the zero shift button [ZERO SHIFT] for 2 seconds or more.

The sub display shows [T'5'V], indicating that the zero shift has been cancelled and set back to the factory setting.

button on the main screen to display the shift target

value on the sub display (lower level).

button to change the shift target value.

Measurement mode Setting range Default value

% mode – 999.99 to 999.99 0.00

Dimension mode – 99.999 to 99.999 0.000

The shift target value has now been set.

When using the external zero shift function, any newly shifted

Point

states will be lost when the unit is powered down unless the status save function is utilized. For details, refer to the IB Series User's Manual.

Page 8

S/T

[GU

S/T

(0E

.F

#X'

QWV

Initial Reset (Initialize)

;GU

T'5'V

Performing the initial re set

QHH

#P.)

Analog output

Reference

.K)JV

.F

QWV

.K)J6 F#T-

2EV .'P 2E V .'P

Normally open [PQ]

Judgment

Judgment output

HIGH GO LOW

HIGH ON OFF OFF

GO OFF ON OFF

LOW OFF OFF ON

Error ON OFF ON

[] OFF OFF OFF

Normally closed [PE]

Judgment

Judgment output

HIGH GO LOW

HIGH OFF ON ON

GO ON OFF ON

LOW ON ON OFF

Error OFF ON OFF

[] ONONON

The initial reset initializes all settings except for the calibration setting. The initial reset can also be used to change the judgment output and analog output settings.

1 While holding down the [MODE] button on the main screen,

press the [SET] button 5 times.

[TGUGV] will be displayed on the main display.

2 Press

3 Press

4 Press the

z Calling the setting display

Hold the [MODE] button for approx. 2 seconds on the main screen.

The setting display appears.

 Basic operations on the setting display

To change the setting, press the S/T button To move the next item, press the [MODE] button or X button To return to the previous item, press the W button To skip the rest of the settings and finish, press and hold the [MODE] button for approx. 2 seconds

Setting procedures (Basic)

[MODE] button.

If [PQ] is selected, the settings of output polarity and analog output can be changed without initial reset.

button to select the output polarity

and press the [MODE] button.

Setting value Description

PRP NPN output

RPR PNP output

button to select the analog

button to select [

] and press the

QWV

Output polarity

output and press [MODE] button.

Setting value Description

QHH Not using the analog output

W Analog output range is from 0 to 5 V.

W Analog output range is ±5 V.

W Analog output range is from 1 to 5 V.

C/RT Analog output range is from 4 to 20 mA.

After the initialization is complete, [GPF] blinks several times on the sub display and the main screen is restored.

If any button other than the S/T button and [MODE] button are pressed halfway through the initial reset procedure, the initial reset is stopped and returned to the screen displayed in step 2.

Setting Method



Press the [MODE] button for 2 seconds.

(PE

2EV

Press the [MODE] or X button.

#W'



Main screen

"1. Measurement mode"

"2. Received/ Blocked light mode"

"3. Averaging/ High-pass filter"

Use S/T to select. The % mode and dimension mode are set.

Use S/T to select. The received light mode and blocked light mode are set.

Use S/T to select. Set the number of averages. When HPF is selected, set the high-pass filter.

PRP

Basic setting

 1. Measurement mode [

Select whether to display the received light (or blocked light) of the laser beam emitted to the receiver as a dimension (mm) or a percentage (%) in respect to the measurement range.

Setting value Description Default value

2EV

.'P Display as a dimension (mm).

Display as a percentage (%) in respect to the measurement range.

 2. Received/Blocked light mode [

Select whether to display according to the light transmitted into the receiver or according to the amount of light blocked.

Setting value Description Default value

.K)J6

&#T-

Reference

Totally unblocked

Partially blocked

Totally blocked

Display according to the amount of laser beam transmitted into the receiver.

Display according to the blocked light (amount of shadow).

Each sensor head’s measurement status and R.V. (internal measurement value) when set to the "1. Measurement mode" and "2. Received/Blocked light mode" are as follow.

Received/Blocked

Measurement mode

IB-01 100.00 1.000 0.00 0.000 IB-05 100.00 5.000 0.00 0.000 IB-10 100.00 10.000 0.00 0.000 IB-30 100.00 30.00 0.00 0.00 IB-01 50.00 0.500 50.00 0.500 IB-05 50.00 2.500 50.00 2.500 IB-10 50.00 5.000 50.00 5.000 IB-30 50.00 15.00 50.00 15.00 IB-01 0.00 0.000 100.00 1.000 IB-05 0.00 0.000 100.00 5.000 IB-10 0.00 0.000 100.00 10.000 IB-30 0.00 0.00 100.00 30.00

 3. Averaging/High-pass filter [

z Averaging

The average value is moved and averaged. If the measured values fluctuate, stable measurements can be obtained by increasing the average number of times. When [*2(] is set, the high-pass filter will be enabled.

Item Setting range Default value

Averaging //////////*2( 

z High-pass filter

This function ignores fluctuations which are less than an arbitrary frequency (cut-off frequency), and displays the results. This is effective to ignore gradual changes and only capture the sudden changes. When [*2(] is selected on the averaging setting screen, the cut-off frequency setting screen will open.

Item Setting range Default value

Cut-off frequency /////// // 

Reference

The following process takes place when the high-pass filter is set.

Measured value

Input waveform

light mode

]

Measured value

Waveform onto which high-pass filter was applied

Press the [MODE] or X button.

'PF

Press the T or S button.

2TQ

Press the [MODE] or X button.

Advanced setting

"4. Output mode"

"Basic setting complete"

"Advanced settings"

Use S/T to select. Set N.O. (Normally Open) or “N.C. (Normally Closed).

Press the [MODE] button or X button to return to the main screen.

IB Series User's Manual Press the W button to return to the main screen. When Advanced Settings is selected, the following items can be set. Refer to the IB Series User’s Manual for details. “5. Hold function”, “6. Timing input”, “7. Delay timer”, “8. Hysteresis”, “9. Analog output scaling”, “10. External input”, “11. Bank switching method”, “12. Save zero-shift state”, “13. Save adjust state”, “14. Adjust level”, “15. Auto adjust function", “16. Check output function”, “17. Error output mode”, “18. Display digit”, “19. Power save function”, “20. Judgment indicator color”, “21. P.V. value display color”

Time

 4. Output mode [

Setting the judgment output method

Setting value Description Default value

PQ Output is normally open. c

PE Output is normally closed.

Reference

]

Time

Page 9

Displayed Contents and Corrective Actions

Reference

VT

LASER

BANK

0 1 2 3

R.V.

ANALOG

HI SHIFT

ZERO SHIFT

TIMING

ALIGNMENT

'T*

HOLD CALC

CHECK

TV

LASER

BANK

0 1 2 3

R.V.

ANALOG

HI SHIFT

ZERO SHIFT

TIMING

ALIGNMENT

'T*

HOLD CALC

CHECK

Alternate display

LASER

BANK

0 1 2 3

R.V.

ANALOG

HI SHIFT

ZERO SHIFT

TIMING

ALIGNMENT

'T*

HOLD CALC

CHECK

.#5'4

LASER

BANK

0 1 2 3

R.V.

ANALOG

HI SHIFT

ZERO SHIFT

TIMING

ALIGNMENT

'T*

HOLD CALC

CHECK

V

LASER

BANK

0 1 2 3

R.V.

ANALOG

HI SHIFT

ZERO SHIFT

TIMING

ALIGNMENT

'T*

HOLD CALC

CHECK

T#P)G

LASER

BANK

0 1 2 3

R.V.

ANALOG

HI SHIFT

ZERO SHIFT

TIMING

ALIGNMENT

'T*

HOLD CALC

CHECK

VK06

LASER

BANK

0 1 2 3

R.V.

ANALOG

HI SHIFT

ZERO SHIFT

TIMING

ALIGNMENT

'T*

HOLD CALC

CHECK

LASER

BANK

0 1 2 3

R.V.

ANALOG

HI SHIFT

ZERO SHIFT

TIMING

ALIGNMENT

'T%

HOLD CALC

CHECK

LASER

BANK

0 1 2 3

R.V.

ANALOG

HI SHIFT

ZERO SHIFT

TIMING

ALIGNMENT

'T'

HOLD CALC

CHECK

Reference

LASER

BANK

0 1 2 3

R.V.

ANALOG

HI SHIFT

ZERO SHIFT

TIMING

ALIGNMENT

'4)

HOLD CALC

CHECK

KP(

LASER

BANK

0 1 2 3

R.V.

ANALOG

HI SHIFT

ZERO SHIFT

TIMING

ALIGNMENT

'4)

HOLD CALC

CHECK

LASER

BANK

0 1 2 3

R.V.

ANALOG

HI SHIFT

ZERO SHIFT

TIMING

ALIGNMENT

'4#&,

HOLD CALC

CHECK

QW'T

LASER

BANK

0 1 2 3

R.V.

ANALOG

HI SHIFT

ZERO SHIFT

TIMING

ALIGNMENT

'4#&,

HOLD CALC

CHECK

LASER

BANK

0 1 2 3

R.V.

ANALOG

HI SHIFT

ZERO SHIFT

TIMING

ALIGNMENT

'4EQ/

HOLD CALC

CHECK



LASER

BANK

0 1 2 3

R.V.

ANALOG

HI SHIFT

ZERO SHIFT

TIMING

ALIGNMENT



HOLD CALC

CHECK



LASER

BANK

0 1 2 3

R.V.

ANALOG

HI SHIFT

ZERO SHIFT

TIMING

ALIGNMENT



HOLD CALC

CHECK

((((

LASER

BANK

0 1 2 3

R.V.

ANALOG

HI SHIFT

ZERO SHIFT

TIMING

ALIGNMENT

((((

HOLD CALC

CHECK

((((

LASER

BANK

0 1 2 3

R.V.

ANALOG

HI SHIFT

ZERO SHIFT

TIMING

ALIGNMENT

((((

HOLD CALC

CHECK



LASER

BANK

0 1 2 3

R.V.

ANALOG

HI SHIFT

ZERO SHIFT

TIMING

ALIGNMENT

.QE

HOLD CALC

CHECK



LASER

BANK

0 1 2 3

R.V.

ANALOG

HI SHIFT

ZERO SHIFT

TIMING

ALIGNMENT

PQW#.

HOLD CALC

CHECK

'TT

LASER

BANK

0 1 2 3

R.V.

ANALOG

HI SHIFT

ZERO SHIFT

TIMING

ALIGNMENT

5JK(6

HOLD CALC

CHECK

'TT

LASER

BANK

0 1 2 3

R.V.

ANALOG

HI SHIFT

ZERO SHIFT

TIMING

ALIGNMENT

5'6

HOLD CALC

CHECK

LASER

BANK

0 1 2 3

R.V.

ANALOG

HI SHIFT

ZERO SHIFT

TIMING

ALIGNMENT

E/.QE

HOLD CALC

CHECK

When an error is displayed, the judgment output changes to the error state.

"4. Output mode [QWV]" (Page 8)

• The check output functions regardless of the error judgment.

• When [GT% ] is displayed, all the judgment outputs and check outputs will turn OFF.

• When an error other than ['T%] or ['T'] is displayed, the analog voltage output is 5.5 V and the analog output current is 3.0 mA.

Error indication Error contents Remedy

Head error

Transmitter/receiver reverse connection error

Receiver error

Transmitter laser error

Transmitter error

Model mismatch error

The transmitter or receiver is not connected to the amplifier unit.

The sensor head cable is not connected correctly.

The transmitter or receiver is defective.

The sensor head cable for the transmitter or receiver is broken.

The transmitter and receiver are connected to the amplifier unit in revers e.

The receiver is not connected to the sensor amplifier.

The sensor head cable connector is not connected correctly.

The receiver is broken.

The sensor head cable for the receiver is broken.

The laser in the transmitter is broken.

The transmitter is not connected to the sensor amplifier.

The sensor head cable connector is not connected correctly.

The transmitter is broken.

The sensor head cable for the transmitter is broken.

The transmitter and receiver model (measurement range) do not match.

Correctly connect the transmitter and receiver.

Connect the connector again.

Replace the transmitter or receiver.

Replace the sensor head cable.

Correctly connect the transmitter and receiver.

Correctly connect the receiver.

Connect the connector again.

Replace the transmitter or receiver.

Replace the sensor head cable.

Replace the transmitter or receiver.

Correctly connect the transmitter.

Connect the connector again.

Replace the transmitter or receiver.

Replace the sensor head cable.

Use a transmitter and receiver from the same model (measurement range).

Error indication Error contents Remedy

• Perform reference light registration (gain adjustment).

• Adjust the beam axis.

• Clean the laser transmitter and receiver sections on the sensor head.

• Increase the adjust level.

• Perform reference light registration (gain adjustment).

• Increase the adjust level.

• Make sure that the interfering light does not enter the laser receiver.

• Connect the transmitter and receiver in combination to the same amplifier unit.

Turn the power OFF and check the connections between the amplifiers.

Adjust error 1* (Light insufficient error)

Adjust error 2* (Excess light error)

HOLD CALC

LASER

'4#&,

BANK

0 1

ALIGNMENT

KP(

ZERO SHIFT

R.V.

ANALOG

HI SHIFT

Adjust error 3* (Interfering light error)

TIMING

The adjust function cannot be set because the amount of received light is too low.

The adjust function cannot be used because the amount of received light is too high.

CHECK

The adjust function cannot be set because of interfering light or because the receiver is receiving the laser beam of a transmitter connected to an expansion amplifier unit.

Communication between amplifiers is disabled.

* Press the [MODE] button to remove the error and return to the main screen.

Non-error Related Displays and Countermeasures

When the judgment value (P.V. value) is “ set to normally open), the analog voltage output changes to 5.5 V, and the analog current output changes to 3.0 mA.

"4. Output mode [QWV]" (Page 8)

Indication Contents Remedy

[-----] displayed for internal measurement value (R.V. value)

[-----] displayed for judgment value (P.V. value)

The laser emission stop input is on.

The judgment value (P.V. value) is being held by the hold function.



”, all judgment outputs turn OFF (when

Turn the laser emission stop input off. Check the wiring for the laser emission stop input.

Check the hold function setting. Input a timing input which matches the setting.

Transmitter internal error

Overcurrent error

EEPROM error

Reference light registration error 1* (Light insufficient error)

Reference light registration error 2* (Interfering light error)

The transmitter is broken.

An overcurrent exceeding the specifications passed to the judgment output or check output.

Read/write of the non-volatile memory (EEPROM) save data failed.

The number of writes to the non-volatile memory (EEPROM) exceeded 1,000,000 times.

If the adjust function or the zero shift function is used frequently, do not save settings in the non-volatile memory (EEPROM). Refer to the IB Series User's Manual for details.

The reference light registration (gain adjustment) cannot be completed because the amount of received light is too low.

The reference light registration (gain adjustment) cannot be completed because of interfering light or because the receiver is receiving the laser beam of a transmitter connected to an expansion amplifier unit.

Replace the transmitter or receiver.

• Correct the wiring.

• Check the load and reduce the current to within the specified range.

• Check that the output wire is not touching another wire or frame.

Turn the power on again. Perform initial reset.

To save the setting values when the power is turned off, replace the amplifier unit.

• Correctly mount the transmitter and receiver.

• Adjust the beam axis.

• Clean the sensor head’s laser transmitting and receiving sections.

• Make sure that the interfering light does not enter the laser receiver.

• Connect the transmitter and receiver in combination to the same amplifier unit.

[((((] is displayed for the internal measurement value (R.V. value)

[((((] is displayed for the internal measurement value (R.V. value)

The internal measurement value (R.V. value) exceeds the lower limit of the display range.

The internal measurement value (R.V. value) exceeds the upper limit of the display range.

The key lock is enabled and button operations are prohibited.

Tuning was attempted when [], [((((] or [((((] was displayed.

The zero shift function was used when the R.V. is [], [((((] or [((((].

The SET1 or SET2 value is incorrect and the correction using the calibration function could not be performed.

The button operation is disabled.

• Check the shift target value setting, and shift the display again.

"Zero Shift Function (Shifting the Internal Measurement Value)" (Page 7)

• Recheck the settings.

• Perform reference light registration (gain adjustment) again.

Unlock the key lock state.

Perform tuning when the target can be measured.

Shift the display when the internal measurement value (R.V.) is displayed (with the object measured).

Perform the calibration within the possible correction range.

The connected communication unit <DL-RS1A> read/write setting switch is set to RW. Set the read/write setting switch to R.

Page 10

Default Settings (List of Default Values)

Main circuit

Brown

0 V

Blue

Load

Overcurrent protection circuit

10 to 30 VDC

Black (HIGH judgment output)/ White (LOW judgment output)/ Gray (GO judgment output)/ Green (check output)

10 to 30 VDC

Blue

Load

0 V

* Black (HIGH judgment output)/

White (LOW judgment output)/ Gray (GO judgment output)/ Green (check output)

Main circuit

Overcurrent protection circuit

Brown

(Switching number)

Shield

Orange

Analog output GND

Main circuit

Analog current output circuit

Analog voltage output circuit

Analog voltage/ current output 0 to 5 V, 1 to 5 V,

5 to 5 V, 4 to 20 mA

NOTICE

10 to 30 VDC

Blue

+5V

Brown

Main circuit

* Pink (External input 1)/Yellow (External input 2)/

Pink·Purple (External input 3)/ Purple (External input 4)

(Short-circuit current 2 mA or less)

44.7

15.3

9.5

1.5

20.2

2.3

7.6

73.6

19.1

10.3 10.3

17.6

27.2

22.4

44.7

Cable diameter φ4.7

Cable length 2 m

Cable diameter φ4.8

The default settings (default values) are explained below. When initial reset (initialization) is preformed, the following values are returned to the default values, except for the calibration function.

"Initial Reset (Initialize)" (Page 8)

Values set on the main screen

The same values are set in banks 0 to 3.

Setting item

HIGH setting value 

LOW setting value 

Shift target value 

Basic and advanced setting

Setting item

1. Measurement mode 2EV Percentage mode

2. Received/Blocked light mode

3. Averaging/High-pass filter  Average number of times 64 times

4. Output mode PQ Normally open

5. Hold function 5* Sample hold

6. Timing input .'X'. Level

7. Delay timer Q(( Delay timer disabled

8. Hysteresis  0.00

9. Analog output scaling F'(.V Scaling disabled

10. External input F'(.V

11. Bank switching method DVP Button switching

12. Save zero-shift state /Q((

13. Save adjust state /Q((

14. Adjust level 2 Adjust level 20P

15. Auto adjust function Q(( Auto adjust function disabled

16. Check output function Q(( Check output function disabled

17. Error output mode F'(.V Normal mode

18. Display digit F'(.V Default setting

19. Power save function Q(( OFF

20. Judgment indicator color F'(.V HI: Red, GO: green, LO: red

21. P.V. value display color F'(.V

Setting item

Calibration function F'(.V No correction

Default

value

Default

value

Description

.K)J6 Received light mode

External input function not changed from default settings

Not saved in non-volatile memory (EEPROM)

HI, LO, error: red GO: Green

Default

value

Description

z Analog output circuit

Do not short-circuit the shield (analog output GND) and blue (0V).

z Input circuit

When NPN output is selected

When PNP output is selected

Main circuit

(Short-circuit current 2 mA or less)

Dimensions

Brown

10 to 30 VDC

Blue

* Pink (External input 1)/Yellow (External input 2)

Pink·Purple (External input 3)/ Purple (External input 4)

0 V

Circuit Diagram

z Output circuit

When NPN output is selected

When PNP output is selected

 Sensor amplifier

z IB-1000/IB-1050 (Din Rail Mount Type)

Cable diameter φ4.7/Cable length 2 m

28.3

18.5

42.4

8.9

37.4

17.4

Cable diameter φ4.8

20 21.55

35.4

76.25

Max. 135°

18.5

When the cover is open: Max. 109.2

17.6

z IB-1500/IB-1550 (Panel Mount Type)

Page 11

 Sensor head

16.5

10.0

2.5

36.0

30.0

1.0

19.0

8.0

Less than R1.0

t=1.2

3.5

19.0

11.5

2.5

36.0

31.0 3-M3

4-R3.5

20.0

7.0

2.5

5.0

10.0 10.0

4-R2.0

3.5

5.0

CBA

* Enclosed screws

M3x20 ... 4 screws

ABC slot

dimensions

Cable length 2m

2.5

13.8

3.7

2-φ3.2

(Mounting hole)

4 Cable length 2m

13.8

2.5

2-φ3.2

(Mounting hole)

Installation reference surface

Installation

reference surface

Installation

reference surface

5.5

φ4

φ3

11.5

5.5

15 24

t=1.2

4-M3、P=0.5

18.2

12.2

13.8

19.8

t=2

5.4 3

* Enclosed screws

M3x25 ... 4 screws

(Note) Slot A

dimensions

(Note) Slot B

dimensions

2-Slot A (Note)

2-Slot B (Note)

3-φ4.5

(Mounting hole)

3-φ4.5

(Mounting hole)

Installation reference surface

Installation

reference surface

Installation

reference surface

4 Cable length 2m

2-R3

70 65 49

2-φ4.5

2-R3

10-M4

t=1.6

* Enclosed screws

M4x25 ... 6 screws

z IB-01

Transmitter Receiver

(Mounting hole)

4 Cable length 2m

25.2

2.5

2-φ3.2

Installation reference surface

2.6

15.6

2.6

15.6

Installation reference surface

* The position of each sensor head slit matches the center of the glass on the

front of the receiver.

Mounting bracket (accessory) for IB-01

36.2

2-φ3.2

(Mounting hole)

4 Cable length 2m

2.5

z IB-30

Transmitter Receiver

Mounting bracket (accessory) for IB-30

z IB-05

Transmitter Receiver

(Mounting hole)

2-φ3.2

3,7

ø6

2.5

Cable length 2m

Installation reference surface

Installation

reference surface

12.2

16.1 19

2-φ3.2

2.5

(Mounting hole)

Cable length 2m

Installation reference surface

Installation

reference surface

12.2

z IB-10

Transmitter Receiver

Mounting bracket (accessory) for IB-05, IB-10

Specifications

 Amplifier unit

Model IB-1000 IB-1500 IB-1050 IB-1550

Amplifier type

Main unit/Expansion unit Main unit Expansion unit

Head compatibility Yes

Display resolution 0.01 %, 0.1 %, 1 % (switchable)

Display range

Display

Digital display method

Operating indicators

Analog voltage output

Analog current output

Bank switching input

Zero shift input

Laser emission stop input

Timing input

Control input

Reset input

Adjust input

Judgment output

Check output

Control output

Power voltage

Power supply

Environmental

resistance

Powe r consumption (including analog current output)

Operating ambient temperature

Operating ambient humidity

Vibration resistance

Pollution degree 2

Materials

Mass (including accessories)

*1 r5 V, 1 to 5 V, 0 to 5 V, or 4 - 20 mA should be selected. *2 The four exter nal input wires are assigned with desired inputs.

Rated no-voltage input: ON voltage 2 V or less, OFF current 0.05 mA or less Rated voltage input: Max. input rating 30 V or less, ON voltage 7.5 V or

DIN rail

7-segment

display

Upper level:

5 red digits

Lower level: 5

green digits

Output impedance 100 :

4 to 20 mA Maximum load

Panel mount

mount

–99.999 to 99.999, –99.99 to 99.99

–99.9 to 99.9, –99 to 99 (switchable)

Dual

Judgment indicator: 2-color (green/red) LED (HI, GO, LO)

Laser emission warning indicator: Green LED

r5 V, 1 to 5 V, 0 to 5 V

Dual

7-segment

display

Upper level:

2-color

(green/red)

5 digits

Lower level:

5 green digits

Bank indicator: Green LED x 4

Others: Green LED x 8, red LED x 3

resistance 350 :

DIN rail

mount

7-segment

display

Upper level:

5 red digits Lower level:

5 green digits

Non-voltage input

(NPN/PNP switchable, N.O./N.C. switchable)

10 to 30 VDC, including

ripple (P-P) 10%

Class 2 or LPS

2400 mW or less

(at 30 V, 80 mA

max.)

Open collector

2550 mW or less

(at 30 V, 85 mA

max.)

Supplied from main unit

2400 mW or less

(at 30 V, 80 mA

-10 to +50 °C (No freezing)

35 to 85 % RH (No condensation)

10 to 55 Hz, compound amplitude 1.5 mm,

2 hours each for X, Y, Z axes

Main unit case/Front panel: polycarbonate,

keytop: polyacetal, cable: PVC

Approx.

150 g

Approx.

170 g

Approx.

140 g

more, OFF current 0.05 mA or less

Dual

max.)

Panel mount

Dual

7-segment

display

Upper level:

2-color

(green/red)

5 digits

Lower level:

5 green digits

2550 mW or less

(at 30 V, 85 mA

max.)

Approx.

165 g

Page 12

*3 Rated NPN open collector output: Max. 100 mA/ch (20 mA/ch when expansion

units are connected), 30 V or less, residual voltage 1 V or less Rated PNP open collector output: Max. 50 mA/ch (20 mA/ch when expansion units are connected), power voltage or less, residual voltage 2 V or less

*4 Use with the over current protection device which is rated 30 V or more and not

more than 1 A.

*5 Does not include the power consumption of the load. The power consumption

with expansion units installed is the total of each amplifier unit’s power consumption. Example: When using one main unit (IB-1000) with two expansion units

(IB-1050) (2400 mW X 1) + (2400 mW X 2) = 7200 mW

 Sensor head

Model IB-01 IB-05 IB-10 IB-30

Light source Visible semiconductor laser Wavelength: 660 nm

Laser Class

Installation distance

Measurement range

Sampling rate 12,500 times/sec. (80 s)

Minimum detection target

Repeatability

Temperature characteristics

Operating indicators

Environmental resistance

Material

Weigh t Approx. 140 g Approx. 180 g Approx. 220 g Approx. 510 g

*1 Classified based on IEC60825-1 following the requirements of FDA (CDRH)

Laser Notice No. 50.

*2 Value when measuring the target (white diffuse object) at the middle of the

transmitter and receiver position, and at the center of the measurement range.

*3 When distance between transmitter and receiver is set to 300 mm, and light is

half-blocked at a position 150 mm from receiver. Deflection width (±2) when sampled for 30 seconds with an average number of times set to 64 times.

*4 When distance between transmitter and receiver is set to 100 mm and full light

is received.

Operating ambient luminance

Operating ambient temperature

Relative humidity

Vibration Amplitude 1.5 mm 2 hr each for X, Y and Z axes

Housing PBT Galvanized die cast

Lens cover Glass

Cable PVC (2 m)

Class 1 (IEC60825-1, FDA (CDRH) Part 1040.10 *1)

0 to 2000 mm 0 to 300 mm

1 mm

(Installation distance

0 to 300 mm)

1 to 2.5 mm

(Installation distance

300 to 2000 mm)



8 m

(Installation distance 0

to 300 mm)



8 to 50 m

(Installation distance

300 to 2000 mm)

5m (distance 0 to

300 mm)

±0.2 % of F.S./

Laser emission warning indicator: green LED

Incandescent lamp:

5000lx

Solar light: 10000lx

0 to +40

°C

(no freezing)

5 mm 10 mm 30 mm



0.05 mm

5 m5 m10 m

±0.1 % of F.S./°C

°C

(±5 m)

Incandescent

lamp: 5000lx

Solar light:

5000lx

35 to 85 % RH (no condensation)



±0.1 % of F.S./°C

(±10 m)

Incandescent lamp: 10000lx

0 to +50

0.1 mm

±0.1 % of F.S./°C

Solar light: 10000lx

°C

(no freezing)



0.2 mm

(±30 m)

WARRANTIES AND DISCLAIMERS

(1) KEYENCE warrants the Products to be free of defects in materials and

workmanship for a period of one (1) year from the date of shipment. If any models or samples were shown to Buyer, such models or samples were used merely to illustrate the general type and quality of the Products and not to represent that the Products would necessarily conform to said models or samples. Any Products found to be defective must be shipped to KEYENCE with all shipping costs paid by Buyer or offered to KEYENCE for inspection and examination. Upon examination by KEYENCE, KEYENCE, at its sole option, will refund the purchase price of, or repair or replace at no charge any Products found to be defective. This warranty does not apply to any defects resulting from any action of Buyer, including but not limited to improper installation, improper interfacing, improper repair, unauthorized modification, misapplication and mishandling, such as exposure to excessive current, heat, coldness, moisture, vibration or outdoors air. Components which wear are not warranted.

(2) KEYENCE is pleased to offer suggestions on the use of its various

Products. They are only suggestions, and it is Buyer's responsibility to ascertain the fitness of the Products for Buyer’s intended use. KEYENCE will not be responsible for any damages that may result from the use of the Products.

(3) The Products and any samples ("Products/Samples") supplied to Buyer are

not to be used internally in humans, for human transportation, as safety devices or fail-safe systems, unless their written specifications state otherwise. Should any Products/Samples be used in such a manner or misused in any way, KEYENCE assumes no responsibility, and additionally Buyer will indemnify KEYENCE and hold KEYENCE harmless from any liability or damage whatsoever arising out of any misuse of the Products/ Samples.

(4) OTHER THAN AS STATED HEREIN, THE PRODUCTS/SAMPLES ARE

PROVIDED WITH NO OTHER WARRANTIES WHATSOEVER. ALL EXPRESS, IMPLIED, AND STATUTORY WARRANTIES, INCLUDING, WITHOUT LIMITATION, THE WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, AND NON-INFRINGEMENT OF PROPRIETARY RIGHTS, ARE EXPRESSLY DISCLAIMED. IN NO EVENT SHALL KEYENCE AND ITS A FFILIATED ENTITIES BE LIABLE TO ANY PERSON OR ENTITY FOR ANY DIRECT, INDIRECT, INCIDENTAL, PUNITIVE, SPECIAL OR CONSEQUENTIAL DAMAGES (INCLUDING, WITHOUT LIMITATION, ANY DAMAGES RESULTING FROM LOSS OF USE, BUSINESS INTERRUPTION, LOSS OF INFORMATION, LOSS OR INACCURACY OF DATA, LOSS OF PROFITS, LOSS OF SAVINGS, THE COST OF PROCUREMENT OF SUBSTITUTED GOODS, SERVICES OR TECHNOLOGIES, OR FOR ANY MATTER ARISING OUT OF OR IN CONNECTION WITH THE USE OR INABILITY TO USE THE PRODUCTS, EVEN IF KEYENCE OR ONE OF ITS AFFILIATED ENTITIES WAS ADVISED OF A POSSIBLE THIRD PARTY’S CLAIM FOR DAMAGES OR ANY OTHER CLAIM AGAINST BUYER. In some jurisdictions, some of the foregoing warranty disclaimers

or damage limitations may not apply.

BUYER'S TRANSFER OBLIGATIONS:

If the Products/Samples purchased by Buyer are to be resold or delivered to a third party, Buyer must provide such third party with a copy of this document, all specifications, manuals, catalogs, leaflets and written information provided to Buyer pertaining to the Products/Samples.

E 1110-2

11160E 1103-3 96M11417 Printed in Japan

KEYENCE IB Series User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

 Symbols

Safety Information for IB Series

 General precautions

Safety Precautions on Laser Products

Troubleshooting

Precautions for Use

 Effect of Contaminants

Other Precautions

Precautions on Regulations and Standards

 Sensor head

Checking the Package Contents

 Sensor amplifier unit

Part Names

 Sensor amplifier unit

 Sensor head

Mounting the Amplifier

 DIN rail mount type, main unit (IB-1000)

 DIN rail mount type, expansion unit (IB-1050)

 Panel mount type, main unit (IB-1500)

Mounting the Sensor Head

 Mounting the sensor head

 Panel mount type, expansion unit (IB-1550)

Connection and Wiring

 Connecting the sensor head and amplifier

 Amplifier wiring

Amplifier Functions and Displays

 Setting method

Main screen

Adjusting the Beam Axis

Operation When the Power Is Turned On for the First Time

 Beam axis alignment function

Setting the Tolerance Setting Value

 Automatic setting (Tolerance tuning)

 Manual setting

 Automatic setting (2-point tuning)

Zero Shift Function (Shifting the Internal Measurement Value)

 Setting the shift target value

 Performing the zero shift

 Cancelling the zero shift

Initial Reset (Initialize)

 Basic operations on the setting display

Setting Method

Displayed Contents and Corrective Actions

Non-error Related Displays and Countermeasures

Default Settings (List of Default Values)

Dimensions

Circuit Diagram

 Sensor amplifier

 Sensor head

Specifications

 Amplifier unit

 Sensor head

WARRANTIES AND DISCLAIMERS