JLG G12-55A Operator Manual
Operation & Safety
An Oshkosh Corporation Company
Manual
Original Instructions
Keep this manual with machine at all times.
Models
G10-55A
G12-55A
S/N 0160045636 & After including
0160045082, 0160045094,
0160045209, 0160045295,
0160045296, 0160045449
31200745
Revised
October 3, 2014
CALIFORNIA PROPOSITION 65
BATTERY WARNING
Battery posts,
terminals and related
accessories contain
lead and lead compounds,
chemical known to the
State of California
to cause cancer and
reproductive harm.
WASH HANDS
AFTER HANDLING!
CALIFORNIA PROPOSITION 65
EXHAUST WARNING
Diesel Engine exhaust and
some of its constituents
are known to the State of
California to cause cancer,
birth defects and other
reproductive harm.
Revision Log
Revision Log
April 27, 2012 - A - Original Issue of Manual
October 3, 2014 - B - Revised pages 1-6,1-7, 1-13, 1-14, 1-15, 2-3 thru 2-7, 3-19,
4-10, 5-2, 5-9, 5-11, 5-12, 5-16, 5-17, 5-18, 6-2, 7-4 thru 7-9, 8-1, 8-2, 9-1, 9-3, 9-5,
9-6 & 9-7.
REVISION LOG
a31200745
Read This First
Read This First
This manual is a very important tool! Keep it with the machine at all times.
The purpose of this manual is to provide owners, users, operators, lessors, and
lessees with the precautions and operating procedures essential for the safe and
proper machine operation for its intended purpose.
Due to continuous product improvements, JLG Industries, Inc. reserves the right to
make specification changes without prior notification. Contact JLG Industries, Inc.
for updated information.
Operator Qualifications
The operator of the machine must not operate the machine until this manual has
been read, training is accomplished and operation of the machine has been
completed under the supervision of an experienced and qualified operator.
Operation within the U.S.A. requires training per OSHA 1910.178.
Operators of this equipment must possess a valid, applicable driver’s license, be in
good physical and mental condition, have normal reflexes and reaction time, good
vision and depth perception and normal hearing. Operator must not be using
medication which could impair abilities nor be under the influence of alcohol or any
other intoxicant during the work shift.
In addition, the operator must read, understand and comply with instructions
contained in the following material furnished with the telehandler:
• This Operation & Safety Manual
• Telehandler Safety Manual (ANSI only)
• All instructional decals and plates
• Any optional equipment instructions furnished
The operator must also read, understand and comply with all applicable Employer,
Industry and Governmental rules, standards and regulations.
Modifications
Modifications to this machine may affect compliance with Industry Standards
and/or Governmental Regulations. Any modification must be approved by
JLG.
b 31200745
Read This First
This product must comply with all safety related bulletins. Contact JLG Industries,
Inc. or the local authorized JLG representative for information regarding safetyrelated bulletins which may have been issued for this product.
JLG Industries, Inc. sends safety related bulletins to the owner of record of this
machine. Contact JLG Industries, Inc. to ensure that the current owner records are
updated and accurate.
JLG Industries, Inc. must be notified immediately in all instances where JLG
products have been involved in an accident involving bodily injury or death of
personnel or when damage has occurred to personal property or the JLG product.
FOR:
• Accident Reporting and Product Safety Publications
• Current Owner Updates
• Questions Regarding Product Applications and Safety
• Standards and Regulations Compliance Information
• Questions Regarding Product Modifications
CONTACT:
Product Safety and Reliability Department
JLG Industries, Inc.
13224 Fountainhead Plaza
Hagerstown, MD 21742
USA
or Your Local JLG Office
(Addresses on back cover)
In USA:
Toll Free: 1-877-JLG-SAFE (1-877-554-7233)
Outside USA:
Phone: +1-717-485-6591
E-mail:
ProductSafety@JLG.com
c31200745
Read This First
OY2700
1
ULTRA LOW
SULFUR DIESEL
FUEL ONLY
S < 15 mg/kg
1001125387 A
REAR VIEW OF CAB
Other Publications Available
Service Manual..........................................................................................31200795
Illustrated Parts Manual.............................................................................31200728
Note: The following standards may be referenced in this manual:
ANSI is compliant to ANSI/ITSDF B56.6
AUS is compliant to AS 1418.19
CE is compliant to EN1459
Refer to the machine Serial Number Plate to identify the applicable compliance
standard.
Machine Configuration
Two configurations of each machine are included in this manual. Determine if
machine is equipped with Ultra Low Sulfur Fuel Decal (1) as indicated below.
• If equipped with the Ultra Low Sulfur decal, all specific references to this machine
configuration will be referred to as Ultra Low Sulfur (ULS) from this point forward.
•If not equipped with the Ultra Low Sulfur decal, all specific references to this
machine configuration will be referred to as Low Sulfur (LS) from this point
forward.
d 31200745
Table of Contents
TABLE OF CONTENTS
Revision Log
Read This First
Operator Qualifications ...................................................... b
Modifications ...................................................................... b
Other Publications Available .............................................. d
Machine Configuration ....................................................... d
Table of Contents
Section 1 - General Safety Practices
1.1 Hazard Classification System ..............................................1-1
Safety Alert System and Safety Signal Words................1-1
1.2 General Precautions ............................................................1-1
1.3 Operation Safety ..................................................................1-2
Electrical Hazards ...........................................................1-2
Tip Over Hazard..............................................................1-3
Travel Hazard ................................................................. 1-6
Load Falling Hazard ........................................................1-7
Lifting Personnel .............................................................1-8
Driving Hazards on Slopes .............................................1-9
Pinch Points and Crush Hazards ..................................1-10
Fall Hazard....................................................................1-12
Chemical Hazards.........................................................1-13
1.4 ClearSky (if equipped) .......................................................1-14
Federal Communications Commission
(FCC) Information for Users..........................................1-14
Table of Contents
Section 2 - Pre-Operation and Inspection
2.1 Pre-Operation Check and Inspection...................................2-1
2.2 Safety Decals .......................................................................2-3
ANSI (If Equipped) ..........................................................2-3
ISO (If Equipped) ............................................................ 2-6
2.3 Walk-Around Inspection.....................................................2-10
2.4 Warm-Up and Operational Checks ....................................2-12
Warm-Up Check ...........................................................2-12
Operational Check ........................................................2-12
2.5 Operator Cab .....................................................................2-13
2.6 Windows ............................................................................2-14
Cab Door Window (if equipped)....................................2-14
Section 3 - Controls and Indicators
3.1 General ................................................................................3-1
3.2 Controls ...............................................................................3-2
Dash Controls and Indicators..........................................3-4
i31200745
Table of Contents
Ignition ............................................................................ 3-6
Park Brake...................................................................... 3-7
Parking Procedure.......................................................... 3-7
Transmission Control Lever............................................ 3-8
Boom Joystick .............................................................. 3-10
Frame Level Joystick.................................................... 3-11
Auxiliary Hydraulic Joystick .......................................... 3-12
Outrigger Joysticks ....................................................... 3-13
Right Hand Panel ......................................................... 3-14
Accessory Control Lever (if equipped) ......................... 3-15
3.3 Steer Modes ...................................................................... 3-16
Steer Mode Change ..................................................... 3-16
3.4 Operator Seat.................................................................... 3-17
Adjustments.................................................................. 3-17
Seat Belt ....................................................................... 3-18
3.5 Reverse Sensor System (if Equipped) .............................. 3-19
3.6 Boom Angle and Extension Indicators .............................. 3-20
Section 4 - Operation
4.1 Engine ................................................................................. 4-1
Starting the Engine ......................................................... 4-1
Extreme Cold Weather Starting (if equipped) ................. 4-2
Battery Boosted Starting................................................. 4-3
Normal Engine Operation ............................................... 4-4
Shut-Down Procedure .................................................... 4-4
4.2 Operating with a Non-Suspended Load .............................. 4-5
Lift Load Safely............................................................... 4-5
Picking Up a Load .......................................................... 4-5
Transporting a Load ....................................................... 4-6
Leveling Procedure......................................................... 4-6
Placing a Load................................................................ 4-7
Disengaging a Load........................................................ 4-7
4.3 Operating with a Suspended Load ...................................... 4-8
Lift Load Safely............................................................... 4-8
Picking Up a Suspended Load ....................................... 4-8
Transporting a Suspended Load .................................... 4-9
Leveling Procedure......................................................... 4-9
Placing a Suspended Load........................................... 4-10
Disengaging a Suspended Load .................................. 4-10
4.4 Loading and Securing for Transport .................................. 4-11
Tiedown ........................................................................ 4-11
Lifting ............................................................................ 4-12
ii 31200745
Section 5 - Attachments
5.1 Approved Attachments ........................................................ 5-1
5.2 Unapproved Attachments ....................................................5-1
5.3 JLG Supplied Attachments .................................................. 5-2
5.4 Telehandler/Attachment/Fork Capacity................................ 5-4
5.5 Use of the Capacity Chart....................................................5-5
Capacity Indicator Locations ...........................................5-5
Sample Capacity Chart ...................................................5-6
Example ..........................................................................5-8
5.6 Attachment Installation ........................................................ 5-9
Mechanical Quick Switch ..............................................5-10
Hydraulic Quick Switch .................................................5-11
Hydraulic Operated Attachment ....................................5-12
5.7 Adjusting/Moving Forks......................................................5-13
5.8 Attachment Operation ........................................................5-15
Carriage w/Forks...........................................................5-16
Side Shift Carriage ........................................................5-17
Side Tilt Carriage .......................................................... 5-19
Swing Carriage .............................................................5-21
Dual Fork Positioning Carriage .....................................5-23
Fork Extension ..............................................................5-25
Mast Carriage ...............................................................5-27
Mast Carriage w/Side Tilt ..............................................5-29
Fork Mounted Hook ......................................................5-31
Truss Boom...................................................................5-33
Bucket ...........................................................................5-35
Grapple Bucket .............................................................5-37
Personnel Work Platform - Fork Mounted.....................5-39
Table of Contents
Section 6 - Emergency Procedures
6.1 Towing a Disabled Product ..................................................6-1
Moving Short Distances ..................................................6-1
Moving Longer Distances ............................................... 6-1
6.2 Emergency Lowering of Boom.............................................6-2
6.3 Emergency Exit from Enclosed Cab ....................................6-2
Fixed Window (if equipped) ............................................6-2
Latch Window (if equipped) ............................................6-2
iii31200745
Table of Contents
Section 7 - Lubrication and Maintenance
7.1 Introduction.......................................................................... 7-1
Clothing and Safety Gear ............................................... 7-1
7.2 General Maintenance Instructions....................................... 7-2
7.3 Service and Maintenance Schedule .................................... 7-3
10 & 1st 50 and 50 Hour Maintenance Schedule........... 7-3
1st 250 & 250 Hour Maintenance Schedule ................... 7-4
1st 500, 500 & 1000 Hour Maintenance Schedule......... 7-5
1500, 2000 & 5000 Hour Maintenance Schedule........... 7-6
7.4 Lubrication Schedules ......................................................... 7-8
50 Hour Lubrication Schedule ........................................ 7-8
250 Hour Lubrication Schedule .................................... 7-10
1000 Hour Lubrication Schedule .................................. 7-11
7.5 Operator Maintenance Instructions ................................... 7-12
Fuel System.................................................................. 7-12
Air Intake System ......................................................... 7-14
Engine Oil ..................................................................... 7-18
Hydraulic Oil ................................................................. 7-19
Tires.............................................................................. 7-20
Transmission Oil........................................................... 7-23
Engine Cooling System ................................................ 7-24
Battery .......................................................................... 7-25
Windshield Washer System (if equipped)..................... 7-26
Section 8 - Additional Checks
8.1 General................................................................................ 8-1
8.2 Reverse Sensor System (if equipped)................................. 8-1
Section 9 - Specifications
9.1 Product Specifications......................................................... 9-1
Fluids .............................................................................. 9-1
Capacities....................................................................... 9-4
Tires................................................................................ 9-5
Performance ................................................................... 9-6
Dimensions..................................................................... 9-7
Index
Inspection, Maintenance and Repair Log
iv 31200745
Section 1 - General Safety Practices
DANGER
OW0010
WARNING
OW0021
CAUTION
OW0031
SECTION 1 - GENERAL SAFETY PRACTICES
1.1 HAZARD CLASSIFICATION SYSTEM
Safety Alert System and Safety Signal Words
DANGER indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
WARNIN G indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION indicates a potentiality hazardous situation which, if not avoided, may
result in minor or moderate injury.
1.2 GENERAL PRECAUTIONS
WARNING
Before operation, read and understand this manual. Failure to comply with the
safety precautions listed in this manual could result in machine damage, property
damage, personal injury or death.
1-131200745
Section 1 - General Safety Practices
OW0040
10 FT
(3 M)
1.3 OPERATION SAFETY
Electrical Hazards
• This machine is not insulated and does not provide protection from contact or
being near electrical current.
• NEVER operate the telehandler in an area where overhead power lines,
overhead or underground cables, or other power sources may exist without
ensuring the appropriate power or utility company de-energizes the lines.
• Always check for power lines before raising the boom.
• Follow employer, local and governmental regulations for clearance from
power lines.
1-2 31200745
Section 1 - General Safety Practices
OW0050
OW0080
OW0100
4 FT
(1,2 M)
Tip Over Hazard
General
• For additional load requirements, refer to the appropriate capacity chart.
• Never use an attachment without the appropriate JLG approved capacity chart
installed on the telehandler.
• Understand how to properly use the capacity charts located in cab.
• DO NOT exceed rated lift capacity.
• Be sure that the ground conditions are able to support the machine.
• DO NOT raise boom unless frame is level (0 degrees), unless otherwise noted
on capacity chart.
• DO NOT level machine with boom/attachment above 4 ft (1,2 m).
(AUS - DO NOT level machine with load more than 11.8 in (300 mm) above
ground surface.)
1-331200745
Section 1 - General Safety Practices
OH2291
OH20911
OH2221
• MAINTAIN proper tire pressure at all times. If proper tire pressures are not
maintained, this machine could tip over.
• Refer to manufacturer’s specifications for proper fill ratio and pressure
requirements for tires equipped with ballast.
• Always wear the seat belt.
• Keep head, arms, hands, legs and all other body parts inside operator’s cab at all
times.
If the telehandler starts to tip over:
• DO NOT JUMP
• BRACE YOURSELF and STAY WITH THE MACHINE
• KEEP YOUR SEAT BELT FASTENED
• HOLD ON FIRMLY
• LEAN AWAY FROM THE POINT OF IMPACT
1-4 31200745
Non-Suspended Load
OW0060
O
W0150
• DO NOT drive with boom raised.
Suspended Load
Section 1 - General Safety Practices
• Tether suspended loads to restrict movement.
• Weight of all rigging (slings, etc.) must be included as part of load.
• Beware of wind. Wind can cause a suspended load to swing and cause
dangerous side loads - even with tag lines.
• DO NOT attempt to use telehandler frame-leveling to compensate for load swing.
• Keep heavy part of load closest to attachment.
• Never drag the load; lift vertically.
When driving with a suspended load:
• Start, travel, turn and stop slowly to prevent load from swinging.
• DO NOT extend boom.
• DO NOT raise the load more than 11.8 in (300 mm) above ground surface or
the boom more than 45°.
• DO NOT exceed walking speed.
1-531200745
Section 1 - General Safety Practices
OAL2030
2-Wheel Front Steer 4-Wheel Circle Steer 4-Wheel Crab Steer
Travel Hazard
• Steering characteristics differ between steer modes. Identify the steer mode
settings of the telehandler being operated.
• DO NOT change steer modes while traveling. Steer modes must be changed
while telehandler is stationary.
• Visually verify proper wheel alignment after each steer mode change.
• Ensure that adequate clearance is provided for both rear tail swing and front fork
swing.
• Look out for and avoid other personnel, machinery and vehicles in the area. Use
a spotter if you DO NOT have a clear view.
• Before moving be sure of a clear path and sound horn.
• When driving, retract boom and keep boom/attachment as low as possible while
maintaining visibility of mirrors and maximum visibility of path of travel.
• Always look in the direction of travel.
• Always check boom clearances carefully before driving underneath overhead
obstructions. Position attachment/load to clear obstacles.
• When driving in high speed, use only front wheel steer (if steering modes are
selectable).
• Telehandlers equipped with solid tires should not be used in applications
requiring excessive roading or driving extended distances. In the event an
application requires excessive roading or driving expanded distances, JLG
recommends the use of telehandlers not equipped with solid tires.
1-6 31200745
Section 1 - General Safety Practices
OW0130
Load Falling Hazard
• Never suspend load from forks or other parts of carriage weldment. Use only
JLG approved lift points.
• DO NOT burn or drill holes in fork(s).
• Forks must be centered under load and spaced apart as far as possible.
1-731200745
Section 1 - General Safety Practices
OW0170
O
W0190
Lifting Personnel
• When lifting personnel, USE ONLY an approved personnel work platform, with
proper capacity chart displayed in the cab.
• DO NOT drive machine from cab when personnel are in platform.
1-8 31200745
Section 1 - General Safety Practices
OW0200
Driving Hazards on Slopes
To maintain sufficient traction and braking capabilities, travel on slopes as follows:
• When unloaded, drive with forks pointed downhill.
• When loaded, drive with the forks pointed uphill.
• For additional travel requirements, refer to the appropriate capacity chart.
• To avoid overspeeding the engine and drivetrain when driving down slopes,
downshift to a lower gear and use the service brake as necessary to maintain a
slow speed. DO NOT shift into neutral and coast downhill.
• Avoid excessively steep slopes or unstable surfaces. To avoid tip over DO NOT
drive across excessively steep slopes under any circumstances.
• Avoid turning on a slope. Never engage “inching” or shift to “Neutral” when going
downhill.
• DO NOT park on a slope.
1-931200745
Section 1 - General Safety Practices
OW0210
OW0220
O
W0230
Pinch Points and Crush Hazards
Stay clear of pinch points and rotating parts on the telehandler.
• Stay clear of moving parts while engine is running.
• Keep clear of steering tires and frame or other objects.
• Keep clear from under boom.
1-10 31200745
Section 1 - General Safety Practices
OW0240
OW0250
OW0260
OW0960
• Keep clear of boom holes.
• Keep arms and hands clear of attachment tilt cylinder.
• Keep hands and fingers clear of carriage and forks.
• Keep others away while operating.
1-1131200745
Section 1 - General Safety Practices
OW0280
OW0290
Fall Hazard
• Enter using the proper hand holds and steps provided. Always maintain 3-point
contact when mounting or dismounting. Never grab control levers or steering
wheel when mounting or dismounting the machine.
• DO NOT get off the machine until the shutdown procedure on page 4-4 has been
performed.
• DO NOT carry riders. Riders could fall off machine causing death or serious
injury.
1-12 31200745
Section 1 - General Safety Practices
OW0300
OW0950
Chemical Hazards
Exhaust Fumes
• DO NOT operate machine in an enclosed area without proper ventilation.
• DO NOT operate the machine in hazardous environments unless approved for
that purpose by JLG and site owner. Sparks from the electrical system and the
engine exhaust can cause an explosion.
Flammable Fuel
• DO NOT fill the fuel tank or service the fuel system near an open flame, sparks
or smoking materials. Engine fuel is flammable and can cause a fire and/or
explosion.
Hydraulic Fluid
• DO NOT attempt to repair or tighten any hydraulic hoses or fittings while the
engine is running or when the hydraulic system is under pressure.
• Stop engine and relieve trapped pressure. Fluid in the hydraulic system is under
enough pressure that it can penetrate the skin.
• DO NOT use your hand to check for leaks. Use a piece of cardboard or paper to
search for leaks. Wear gloves to protect hands from spraying fluid.
1-1331200745
Section 1 - General Safety Practices
1.4 CLEARSKY (IF EQUIPPED)
Federal Communications Commission (FCC) Information for Users
FCC Statement Regarding Interference
This equipment has been tested and found to comply with the limits for a Class B
digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference in a residential
installation. This equipment generates, uses and can radiate radio frequency energy
and, if not installed and used in accordance with the instructions, may cause harmful
interference to radio communications. However, there is no guarantee that
interference will not occur in a particular installation. If this equipment does cause
harmful interference to radio or television reception, which can be determined by
turning the equipment off and on, the user is encouraged to try to correct the
interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the
receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.
This device complies with Part 15 of the FCC Rules. Operation is subject to the
following two conditions: (1) this device may not cause harmful interference, and (2)
this device must accept any interference received, including interference that may
cause undesired operation.
Changes or modifications not expressly approved by the party responsible for
compliance could void the user’s authority to operate the equipment.
Notice Regarding Radio Frequency Radiation Exposure
Do not operate your unit when a person is within eight inches (20 centimeters) of the
antenna. A person or object within eight inches (20 centimeters) of the antenna
could impair call quality and may cause the unit to operate at a higher power level
than necessary, as well as expose that person to RF energy in excess of that
established by the FCC RF Exposure Guidelines.
Important: The unit must be installed in a manner that provides a minimum
separation distance of eight inches (20 centimeters) or more between the antenna
and persons and just not be co-located or operate in conjunction with any other
antenna or transmitter in order to satisfy FCC RF exposure requirements for mobile
transmitting devices.
Important: To comply with the FCC RF exposure limits and to satisfy the categorical
exclusion requirements for mobile transmitters, the requirements described in the
following section, “Antenna Installation”, must be met.
1-14 31200745
Section 1 - General Safety Practices
Antenna Installation
A minimum separation distance of eight inches (20 centimeters) must be maintained
between the antenna and all persons.
The combined cable loss and antenna gain must not exceed +7.5 dBi (850 band).
The combined cable loss and antenna gain must not exceed +2.5 dBi and total
system output must not exceed 2.0W EIRP in the PCS (1900) band in order to
comply with the EIRP limit of 24.232 (b). OEM installers must be provided with
antenna installation instruction and transmitter operating conditions for satisfying RF
exposure compliance
1-1531200745
Section 1 - General Safety Practices
This Page Intentionally Left Blank
1-16 31200745
Section 2 - Pre-Operation and Inspection
OAH1000
PARENT METAL CRACK WELD CRACK
SECTION 2 - PRE-OPERATION AND INSPECTION
2.1 PRE-OPERATION CHECK AND INSPECTION
Note: Complete all required maintenance before operating unit.
WARNING
FALL HAZARD. Use extreme caution when checking items beyond your normal
reach. Use an approved ladder.
The pre-operation check and inspection, performed at beginning of each work shift
or at each change of operator, should include the following:
1. Cleanliness - Check all surfaces for leakage (oil, fuel or battery fluid) or foreign
objects. Report any leakage to the proper maintenance personnel.
2. Structure - Inspect the machine structure for dents, damage, weld or parent
metal cracks or other discrepancies.
3. Safety Decals - Ensure all safety decals are legible and in place. Clean or
replace as required. See page 2-3 for details.
4. Operation and Safety Manuals - Operation & Safety Manual and AEM Safety
Manual (ANSI only) are located in cab manual holder.
5. Walk-Around Inspection - See page 2-10 for details.
6. Fluid Levels - Check fluids, including fuel, hydraulic oil, engine oil, transmission
fluid and coolant. When adding fluids, refer to Section 7 - Lubrication and
Maintenance and Section 9 - Specifications to determine proper type and
intervals. Before removing filler caps or fill plugs, wipe all dirt and grease away
from the ports. If dirt enters these ports, it can severely reduce component life.
7. Attachments/Accessories - Ensure correct capacity charts are installed on the
telehandler. If provided, reference the Operation & Safety Manual of each
attachment or accessory installed for specific inspection, operation and
maintenance instructions.
2-131200745
Section 2 - Pre-Operation and Inspection
8. Operational Check - Once the walk-around inspection is complete, perform a
warm-up and operational check (see page 2-12) of all systems in an area free
of overhead and ground level obstructions. See Section 3 - Controls and
Indicators for more specific operating instructions.
WARNING
If telehandler does not operate properly, immediately bring machine to a stop,
lower boom and attachment to ground and stop the engine. Determine cause and
correct before continued use.
2-2 31200745
Section 2 - Pre-Operation and Inspection
OY2712
1706850A
CRUSHING HAZARD
Keepothers
awaywhile
operating.
Loweringboom or falling load could
causedeath or serious injury.
WARNING
1706850-ENGLISH
1001163304-
ENGLISH/FRENCH
1706299A
CONTACTING
POWERLINES
willresult in death
orserious injury.
1706299-ENGLISH
1001163210-
ENGLISH/FRENCH
DO NOT use Ether or
other high energy
starting aids.
Engine equipped with
Pre-heating system.
ENGINE EXPLOSION
could result in death
or serious injury.
1706300C
ULTRA LOW
SULFUR DIESEL
FUEL ONLY
S < 15 mg/kg
1001125387A
91503112
9150-3112 REV -
1706768-ENGLISH
1001163300-ENGLISH/FRENCH
(ENCLOSED CAB)
1701640
1701640
1001154575
1706306A
1706306-ENGLISH
1001163285-ENGLISH/FRENCH
1001125387-ENGLISH
1001163355-ENGLISH/FRENCH
1706300-ENGLISH
1001163212-ENGLISH/FRENCH
1706768-ENGLISH
1001163300-ENGLISH/FRENCH
(OPEN CAB)
A
B
A
B
C
C
D
D
VIEW B-B
VIEW A-A
1001160071-ENGLISH
1001160787-
ENGLISH/FRENCH
(IF EQUIPPED)
IMPORTANT
12
1001160071 RevA
EMERGENCYEXIT
3X
3X
OR
2.2 SAFETY DECALS
Ensure all DANGER, WARNING, CAUTION and instructional decals and proper
capacity charts are legible and in place. Clean and replace as required.
ANSI (If Equipped)
2-331200745
Section 2 - Pre-Operation and Inspection
OY2723
1702300
4109801
1702300
4109801
1706304A
RUN-OVER
HAZARD
couldcause
deathor
serious
injury.
1706767A
1706851A
Fasten
seat
belt.
1706303A
Operatormust be trained and
mustread and understand
allcapacity charts, operator
andsafety manuals.
1706303-ENGLISH
1001163273-ENGLISH/FRENCH
1001150157
1001092897
A
91413061
91413061
1001131745A
1001131745
1706301A
4100181
4100181
1001130323
1001130323 REVA
1001109053
2.5 GPM
9.5 lpm
MAX
1001109053 REVA
10
D
50
LB
-F
T
(N
m
)
50
1001092896
A
1001145498
CAPACITY
CHARTS
9
1
1
6
3
0
2
8
R
E
V
.B
F
N
R
91163028
1706851-ENGLISH
1001163321-
ENGLISH/FRENCH
1706767-ENGLISH
1001163291-
ENGLISH/FRENCH
1706304-ENGLISH
1001163276-
ENGLISH/FRENCH
1001139578-ENGLISH
1001163323-
ENGLISH/FRENCH
1706296-ENGLISH
1001163174-ENGLISH/FRENCH
1706301-ENGLISH
1001163222-
ENGLISH/FRENCH
VIEW OF ENGINE COMPARTMENT
(COMPONENTS REMOVED FOR CLARITY)
UNDERSIDE VIEW OF ENGINE COVER
VIEW D-D
VIEW C-C
1001160072-ENGLISH
1001160945-ENGLISH/FRENCH
(IF EQUIPPED WITH
REVERSE SENSOR SYSTEM)
IMPORTANT
• VEHICLE EQUIPPED WITH REVERSE
SENSING SYSTEM
• THIS REVERSE SENSING SYSTEM IS
TO BE USEDASANAID ONLY
• LOOK OUTFOR AND AVOID OTHER
PERSONNEL, MACHINERYAND
VEHICLES INTHEAREA
• USEA SPOTTER IF YOU DO NOT HAVE
ACLEAR VIEW
1001160072 REVA
2-4 31200745
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