JLG Easi-Cladder User Manual

Easi-Cladder™

Accessory Manual

JLG

Easi-Cladder™

and

Easi-Cladder™

Plus

Accessory

Manual

P/N - 3128112

January 21, 2004

FOREWORD

This manual is a very important to ol! Keep it with the accessory at all times. The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions

and operating proc edures essential for the safe and proper mac hine operation for its intended purpose. Due to continuous pro du ct imp ro v em en ts , JLG Industries, Inc. reserves th e ri gh t to make specification cha ng es

without prior notification. Contact JLG Industries, Inc. for updated information.

3128112 – JLG Lift – a

SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS

SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WOR DS

This is the Safety Alert Symbol. It is used to alert you to the potential personal injury hazards. Obey all safety messages that follow this sym bol to avoid possible injury or de ath

INDICATES AN IMMINENTLY HAZARDOUS SITUATION. IF NOT AVOIDED, WILL DECAL WILL HAVE A RED BACKGROUND.

INDICATES A POTENTIALITY HAZARDOUS SITUATION. IF NOT AVOIDED, COULD DECAL WILL HAVE AN ORANGE BACKGROUND.

RESULT IN SERIOUS INJURY OR DEATH. THIS

INDICATES A POTENTIALITY HAZARDOUS SITUATION. IF NOT AVOIDED, MAY ALSO ALERT AGAINST UNSAFE PRACTICES. THIS DECAL WILL HAVE A YELLOW BACKGROUND.

RESULT IN MINOR OR MODERATE INJURY. IT MAY

IMPORTANT

INDICATES PROCEDURES ESSENTIAL FOR SAFE OPERATION. THIS DECAL WILL HAVE A GREEN BACKGROUND.

b – JL G Lift – 3128112

SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS

THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLETINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZED JLG REPRESENTATIVE FOR INFORMATION REGARDING SAFETY-RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR THIS PRODUCT.

IMPORTANT

JLG INDUSTRIES, INC. MUST BE NOTIFIED IMMEDIATELY IN ALL INSTANCES WHERE JLG PRODUCTS HAVE BEEN INVOLVED IN AN ACCIDENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL OR WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PERSONAL PROPERTY OR THE JLG PRO DUCT.

FOR :

•Accident Reporting

•Product Safety Publications

•Current Owner Updates

•Questions Regarding Product Safety

•Standards and Regulatio ns Compliance Information

•Questions Re ga rd in g Spe c ial Product Applications

•Questions Regarding Product Modifications

CONTACT :

Product Safety and Rel iability Department JLG Industries, Inc. 1 JLG Drive McConnellsburg, PA 17233

or Your Local JLG Office (Addresses on back of manual cover)

In USA: Toll Free: 877-JLG-SAFE

877-554-7233

Outside USA:

717-485-5161

E-mail: ProductSafety@JLG.com

3128112 – JLG Lift – c

REVISION LOG

June 9, 2003 – Original Issue of Manual January 21, 2004 – Manual Revised

REVISION LOG

d – JL G Lift – 3128112

TABLE OF CONTENTS

SUBJECT - PARAGRAPH PAGE NO.

TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I

LIST OF FIGURES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . II

LIST OF TABLES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . II

EASI-CLADDER™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . a

SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . b

REVISION LOG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . d

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Specificati on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Preparation And I nspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Service And Maint enance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Hydraulic Diag r am . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Electrical Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

EASI-CLADDER™ PLUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Specificati on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Preparation And I nspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Component Over v iew . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Power-up And Positioning Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Loading Wall Pa nel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Lifting And Setting Wall Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Releasing Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Wall Panel Removal From An Existing Wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Service And Maint enance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Parts/hydraulic Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Parts/hydraulic Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Parts/air System Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Parts/electri cal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Electrical Schematic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

3128112 – JLG Lift – i

TABLE OF CONTENTS

LIST OF FIGURES

FIGURE NO. TITLE PAGE NO.

1. Easi-Cladder™ Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

2. Easi-Cladder™ Parts Drawing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3. Easi-Cladder Hydraulic Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

4. Easi-Cladder Ele c t r ic al D iagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

5. Easi Cladder™ Plu s - Component Overiew . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 6

6. Easi-Cladder™ Plus Control Box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

7. Panel Loadi ng and Lifting Position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

8. Setting Platfor m St a bilizer Pad, Positio ning Tilt Arm to Lock on to Pan e l . . . . . . . . . . . . . . . . . . . 2 0

9. Panel Loadi ng and Lifting Position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

10. Panel Load Rail Locating Dimension (Typical). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

11. Easi-Cladder™ Plus Base Instal l at ion Parts Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

12. Easi-Cladder™ Plus Assembly Par t s D ra wing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

13. Easi-Cladder™ Plus Vacuum A rm s P ar t s D r awing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 0

14. Easi-Cladder™ Plus Mechanica l Ar ms Pa rts Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

15. Easi-Cladder™ Plus Hydraul ic Diagram Parts Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

16. Easi-Cladder™ Plus Air System Di agram Parts Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

17. Easi-Cladder™ Plus Electri cal Components Part s D ra wing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

18. Easi-Cladder™ Plus Electrical Schematic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

LIST OF TABLES

TABLE NO. TITLE PAGE NO.

1 Platform: Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

2 Cladding Device Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

3 Platform: Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

4 Cladding Accessory Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

ii – JLG Lift – 3128112

EASI-CLADDER™

Rough Terrain Scissor - Cladding Panel Installer

PRODUCT USE

This product is available for use on the following JLG products

3394RT 500RTS (Mega Deck Only) 4394RT

3128112 – JLG Accessory Manual – 1

EASI-CLADDER™

DESCRIPTION

Figure 1. Easi-Cladder™ Dimensions

The Cladding device is designed to position panels weighing up to 100 kg (220 lbs.). The main components are two frames installed on the scissor deck. The frames are supporting the weight of the panels and transfer all vertical forces directly to the machine’s deck. The frames are stabil ized by C-shaped brackets attaching them to the vertical posts of the platforms’ handrail system.

SPECIFICATION

Table 1. - Platform: Ratings

3394RT

(with Dual Extension Deck)

Max. Capacity

Persons 22 2 Wind 12.5 m/s 12.5 m/s 12.5 m/s Outriggers Required Required Required Max. Platform Capacity * 905kg - 135kg = 770kg 565kg - 135kg = 430kg 680kg - 135kg = 545kg

* Derated 135kg (297 lb.) due to weight of cladding accessory mounted on platform deck.

Table 2. - Cladding Device Specifications

Requirement/Function 3394RT 4394RT 500RTS

Panel

Max. Panel Length 8m 8m 8m Max. Panel Width 1.25m 1.25m 1.25m Lifting Weight 100kg 100kg 100kg Storage Weight 340kg 340kg 340kg

Hydraulic Power Requirements

Pressure 1000psi 1000psi 1000psi Flow 2gpm 2gpm 2gpm Control Functions T ether Control Box T ether Control Box T ether Control Box Deck Extension Dual Dual Dual, Power ed

(with Dual Extension Deck)

4394RT

500RTS

(with Mega Deck)

2 – JLG Accessory Manual – 3128112

SAFETY PRECAUTIONS

EASI-CLADDER™

General

READ AND UNDERSTAND THE OPERATORS MANUAL FOR THE SPECIFIC JLG

MODEL BEING USED. MAKE SURE LOAD IS SECURED.

DO NOT OVERLOAD CLADDING DEVICE OR PLATFORM.

DE-RATE THE PLATFORM CAPACITY BY 136 KG (300 LBS). REFER TO DECAL ON

CLADDER.

•Do not exit platform over rails or stand on rails.

•Only us e th is option on models specified.

•Keep lanyard attached at all times.

•Do not us e to handle or install glass.

•Make sure no personnel are beneath or around platform.

PREPARATION AND INSPECTION

1. Check for cracked welds and damage to cladding device.

2. Make sure cladding device is properly secured to platform.

3. Check operation of cladding device.

4. Keep Easi-Cladder control pendant and machine control box at the same locations to allow access to E-stop when using clad ding device controls.

3128112 – JLG Accessory Manual – 3

EASI-CLADDER™

OPERATION

The panel (or panels) is loaded on the cladding device using a telescoping material handler or forklift. Ample space is provided between top of the handrail and the bottom su rface of the panels (resting on the cladding device’s frame) to retract the forks. During driving or scissor lift operation, panels are protected from shifting by four retractable stops.

The panels are moved manually from storage position onto the installing arms. The installing arms are ac tuated by hydraulic cylind ers con trolled f orm a tether mounted control box.

Pivoting telescopic supports are mounted to the cladding device’s frame. The supports pivot to compensate for vertical misalignment between the machine and previously installed panels. At the end of the telescoping support, two plastic plates are installed forming a “paw” that rests on the top of the previously installed panel. The vertical surface is resting against this panel.

The telescoping supports have built in springs that help to maintain contact between the cladding device and the previously installed panel. Telescoping supports are guides for panel being installed and protect it from falling between the machine and the wall.

After telescoping supports are deployed, the installed panel is shifted to the very end of the telescoping support with its bottom edge just over the previously installed panel and then lifted by using the installing arms.

SERVICE AND MAINTENANCE

NOTE: To shut down the cladding device depress the platform control box

Emergency stop button.

Check and tighten bolts and nut according to JLG’s torque chart. Replace leaki ng or damaged cy linders, wo rn pads, weak or damaged

springs, and/or worn or missing decals.

4 – JLG Accessory Manual – 3128112

EASI-CLADDER™

This page left blank intentionally.

3128112 – JLG Accessory Manual – 5

EASI-CLADDER™

PARTS

6 – JLG Accessory Manual – 3128112

Figure 2. Easi-Cladder™ Parts Drawing

EASI-CLADDER™

FIG & ITEM # PAR T NUMBER DESCRIPTION QTY. REV.

Figure 2. 0272439 EASI-CLADDER™ INSTALLATION Ref. B

1 0100011 Loctite #242 (Not Shown) A/R 2 0272378 Cladder Assy - Left (Note: See Items 101-135 for Breakdown) 1 3 0272379 Cladder Assy -Right (Note: See Items 101-143 for Breakdown) 1 4 0700819 Bolt, 8mm x 55mm 24 5 0700821 Bolt, 8mm x 65mm 4 6 0701022 Bolt, 10mm x 70mm 4 7 3290801 Nut, M8 x 1.25 mm 28 8 3291001 Nut, M10 x 1.5 mm 4

9 4811902 Washer, 8mm 16 10 4846643 Leg 4 11 4846648 Leg Mount 4 12 4846672 Bracket 8

EASI-CLADDER™ ASSEMBLY Ref.

0272378 Cladder Assembly - Left Side (Shown) Ref. B 0272379 Cladder Assembly - Right Side Ref. B

101 0100011 Loctite #242 ( Not Shown) A/R 102 0100081 Loctite #454 ( Not Shown) A/R 103 0630516 Screw, Shoulder 1 104 0700614 Bolt, 6mm x 30mm 1 105 0700808 Bolt, 8mm x 16mm 4 106 0700814 Bolt, 8mm x 30mm 1 107 0700821 Bolt, 8mm x 65mm 2 108 0962173 Bushing 4 109 1120556 Cap 1 110 1120557 Cap 1

111 1684236 Cylinder, Cladder 1

0962173 Bushing 4 112 2560088 Handle 1 113 3290601 Nut, M6 1 114 3290801 Nut, M8 3 115 3291201 Nut, M12 1 116 3340950 Pad, Top 1 117 3340951 Pad, Front 1 118 3340952 Pad, Storage 1 119 3340953 Pad, Tilt Plate 1 120 3422369 Pin, Plunger 3 121 3422977 Pin, Pivot 1 122 3422994 Pin, Handle Mount 1 123 3841143 Keeper 1 124 3900269 Shoulder Bolt.5mm x 1 2 125 3900327 Bolt, Shoulder 2 126 4160198 Spring 3 127 4812102 Washer, 12mm 1 128 4846640 Arm, Tilt 1 129 4846644 Support, Main 1

3128112 – JLG Accessory Manual – 7

EASI-CLADDER™

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

130 Arm, Pivot Options: 1

4846645 LH 1 4846662 RH 1

131 4846646 Finger Guard 1 132 4846647 Arm 1 133 4846654 Handle 1 134 4846668 Stop 2 135 4420051 Safety, Tape 5

136 to 139 Not Used

140 1120555 Cap (Right Side Cladder Only) 2 141 1320059 Clamp (Right Side Cladder Only) 2 142 Not Available Nameplate - Serial Number (Not Shown - Located on Item 29) 1 143 3460334 Tube, PVC (Right Side Cladder Only) 1

0272477

201 0641506 Bolt 5/16"-18NC x 3/4" 2 202 0861560 Box, Junction 1 A

3641479 Rail 1 3990010 Diode 6 Amp 2 4460601 Block,Terminal 7 4460603 Bussbar, 10 Position 1 4460607 Stop, Terminal 2 4460629 Marker, Terminal 1 4460968 Connector, Strain Relief 2

202A 4460464 Pin, Male 3

4460989 Receptacle, Female - 3 Position 1

202B 4922797 Harness, Wiring 1 1/A

4460880 Connector, DIN 4

203 0861565 Pendant Control Box Assembly 1 A

4360532 Switch 1

203A 4460539 Plug, Male - 3 Position 1

4460465 Terminal 3

204 3310805 Locknut #8-32NC 4 205 3311605 Locknut 3/8"-16NC 10 206 3900316 Screw, Button 3/8"-16NC x 1" 10 207 3930816 Capscrew #8-32NC x 1" 4 208 4240127 Tie-Strap (Not Shown) A/R 209 4641249 Control Valve Assembly 1 210 4711500 Flatwasher 5/16" Narrow 2 211 4846674 Bracket 1 212 4846675 Bracket, Coupler 2

EASI-CLADDER™ BOX PENDANT & VALVE INSTALLATION (500RTS)

Ref. B

0272586

301 0610157 PC Board (Prior to S/N 112230 Only) 1 302 0641410 Bolt 1/4"-20NC x 1 1/4" 2 303 0641506 Bolt 5/16"-18NC x 3/4" 2

EASI-CLADDER™ BOX PENDANT & VALVE INSTALLATION (3394RT & 4394RT)

Ref. B

8 – JLG Accessory Manual – 3128112

EASI-CLADDER™

FIG & ITEM # PAR T NUMBER DESCRIPTION QTY. REV.

304 0861492 Box, Circuit Card (Prior to S/N 112230 Only) 1 A 305 Not Used 306 3311405 Locknut 1/4"-20NC 2 307 3311605 Locknut 3/8"-16NC 7 308 3900316 Screw, Button 3/8"-16NC x 1" 7 309

310 4641249 Control Valve Assembly 1 311 4711400 Flatwasher 1/4" Narrow 2 312 4711500 Flatwasher 5/16" Narrow 2 313 4846674 Bracket 1 314 4846675 Bracket, Coupler 2 315 4922812 Harness, Wiring 1 3/C

316 1600348 Module (S/N 112230 to Present Only) 1 317 0861565 Pendant Control Box Assembly (S/N 112230 to Present Only) 1 A

317A 4460539 Plug, Male - 3 Position 1

4360533

4460880 Connector, DIN 3

4460930 Plug, Male - 8 Position 1

4460465 Socket, Female 15

4460909 Plug - 12 Position (Black) 1

4460908 Plug - 12 Position (Gray) 1

4460928 Socket, Female 11

4460761 Receptacle, Female - 4 Position 1

4460267 Pin, Male 4

4460851 Plug, Male - 8 Position 1

4460852 Connector - 8 Position Bussbar Jumper 1

4460536 Receptacle, Female - 3 Position (S/N 112230 to Present Only) 1

4460464 Pin, Male (S/N 112230 to Present Only) 3

0840058 Boot (S/N 112230 to Present Only) 1

4360532 Switch 1

4460465 Terminal 3

Pendant Control Box As sem bly (In cl ude s Elec tri cal Cab le) (Prio r to S/N 112230 Only)

0272531 EASI-CLADDER™ CABLE INST ALLATION (500RTS ONLY) Ref. 1

401 1060330 Cable, Electrical - 16/3 110ft

4460043 Ring, Terminal 1

3990010 Diode, 6 Amp 2

0272528 DECAL INSTALLATION Ref. B

501 1705462 Decal, Easi-Cladder™ Capacity 4 502 1705532 Decal, Easi-Cladder™ 4

EASI-CLADDER™ KITS Ref.

Not Available 3394RT/4394RT Ref.

0272436 500RTS Ref. 1

3128112 – JLG Accessory Manual – 9

EASI-CLADDER™

HYDRAULIC DIAGRAM

Figure 3. Easi-Cladder Hydraulic Diagram

10 – JLG Accessory Manual – 3128112

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