Ivoclar Vivadent IPS Empress CAD Labside User Manual

Instructions for Use
LABSIDE
Empress
®
CAD
IPS
Empress®System
IPS
Product Information
2
Table of Contents
General
Information
Practical
Working Steps
Fabrication of the IPS Empress CAD Restorations
IPS Empress CAD – Product Information 4
Material Uses Composition Block concept Product overview and description Accessories and equipment
IPS Empress CAD – Practical Working Steps 17
Preparation guidelines and minimum thicknesses Shade determination Cementation
IPS Empress CAD – Inlays / Onlays – stained / glazed 22
Finishing and preparing for the stain and glaze firing 2-in-1 technique and staining and glaze firing in one step Corrective firing
IPS Empress CAD – Veneers / Anterior Crowns – stained / glazed 25
Finishing Preparing for staining Stain and characterization firing Glaze firing Corrective firing
IPS Empress CAD – Veneers / Anterior Crowns – Cut-back and layered 30
Cut-back technique Preparing for veneering Wash firing Incisal / Transparent firing Finishing and preparing for stain and glaze firing Stain and glaze firing Corrective firing
IPS Empress CAD – General Information 38
Preparing for cementation Firing parameters Combination table
3
Nearly 20 years ago, IPS Empress revolutionized the processing of ceramic and thanks to its many advantages, such as aesthetics, IPS Empress has been established as the "benchmark". More than 33 million restorations fabricated of IPS Empress throughout the world and the use of "IPS Empress" as a synonym for all-ceramics speak for the durable life-like appearance, the ongoing success, and the high quality standard of the material.
In addition to the tried-and-tested PRESS technology, the CAD/CAM technology has also developed in the area of all-ceramics. In order to supply the "benchmark" for this technology as well, the future IPS Empress System will comprise products for both processing technologies. You will be able to benefit from roughly 20 years of clinical experience and convincing aesthetics, irrespective of whether the restorations were fabricated with the PRESS or CAD/CAM technique.
IPS Empress Esthetic is available for the PRESS technology, while IPS Empress CAD
is used in the CAD/CAM technology. Both products consist of the highly aesthetic, leucite-reinforced glass-ceramic that has been clinically tried-and-tested for many years. The two ceramics are characterized by excellent strength values and outstanding aesthetic appearance. They may thus be used for the fabrication of fully anatomic single-unit restorations, such as inlays, onlays, veneers, and crowns.
Both products may subsequently be stained and/or glazed using IPS Empress
Universal Shades/Stains, or individually veneered using the IPS Empress Esthetic Veneer layering ceramic.
In this way, the IPS Empress System will remain synonymous for highly aesthetic, fully anatomical all-ceramic restorations, irrespective of the processing technology.
Empress
®
the Original
IPS
PRESS
Technology
CAD / CAM
Technology
Empress
Esthetic
IPS
Empress
IPS
Empress
IPS
EmpressCAD
IPS
Universal Shade/Stains
Esthetic Veneer
4
Empress CAD –
Product Information
IPS
Material
IPS Empress CAD is used for the fabrication of highly aesthetic, fully anatomical single-unit restorations by means of the CAD/CAM technology. IPS Empress CAD blocks are made of a leucite-reinforced glass­ceramic which consists of a glass and a crystal phase. Leucite crystals of few microns evenly grow in a multi-stage process directly from the amorphous glass phase. During the fabrication of the blocks, the semi-finished product in powder form is pressed to blocks in a fully automated procedure, which enables a maximum of homogeneity. Given the difference in the coefficients of thermal expansion (CTE) between the glass phase and the crystal phase (leucite), cooling after sintering produces compressive stress in the glass phase. This mechanism results in an increase in strength and enables IPS Empress CAD to achieve a flexural strength of 160 MPa. This type of material has been successful, as well as proven. for almost 20 years. The milled restorations feature excellent accuracy of fit and a homogeneous surface. Subsequently, the restorations may be stained using IPS Empress Universal Stains and/or veneered using IPS Empress Esthetic Veneer.
CTE (100–400°C) [10-6/K] 16.6 CTE (100–500°C) [10-6/K] 17.5 Flexural strength (biaxial) [MPa]* 160 Fracture toughness [MPa m
0.5
] 1.3 Vickers hardness [MPa] 6200 Chemical resistance [µg/cm2]* 25
*according to ISO 6872
5
Uses
Indications
IPS Empress CAD blocks can be used for the following adhesively cemented restorations. Depending on the type and size of the restoration, the respective HT (High Translucency), LT (Low Translucency), or Multi Block is recommended. IPS Empress CAD restorations may be cemented either polished, stained/glazed, or veneered.
For further processing of IPS Empress CAD restorations, users have the following options: – Aesthetic characterization and glazing of fully anatomical restorations using IPS Empress Universal
Shades, Stains, and Glaze pastes.
– Aesthetic veneering in the incisal third of reduced restorations (veneers and anterior crowns) using
IPS Empress Esthetic Veneer materials
Contraindications
– Bridge reconstructions – Conventional cementation – Very deep, subgingival preparations – Patients with severely reduced residual dentition – Bruxism – Fully (circularly) veneered anterior and posterior crowns using IPS Empress Esthetic Veneer
Important processing restrictions
Failure to observe the following restrictions may compromise the success achieved with IPS Empress CAD: – The fully anatomical IPS Empress CAD restorations must not fall below the required minimum
thickness
– The reduced (cut-back) IPS Empress CAD restorations must not fall below the required minimum
thickness – The maximum layer thickness of IPS Empress Esthetic Veneers layering materials must not be exceeded – IPS Empress CAD restorations must not be stained using materials other than IPS Empress Universal
Shades, Stains, and Glaze – Powder materials must not be mixed with paste materials – The blocks must not be milled in a non-compatible CAD/CAM system
Side effects
If patients are known to be allergic to any of the ingredients of IPS Empress CAD, the material should not be used.
HT Blocks
(High Translucency)
Higher translucency and
chameleon effect
Lower brightness value
– Inlays – Onlays – Veneers
LT Blocks
(Low Translucency)
Lower translucency and
chameleon effect
Higher brightness value
– Anterior and posterior crowns – Partial crowns – Veneers
Multi Blocks
True-to-nature transition
of shade, translucency, and
fluorescence
– Anterior and posterior crowns – Partial crowns – Veneers
6
Composition
IPS Empress CAD Blocks
Components: SiO
2
Additional contents: Al2O3, K2O, Na2O, CaO, and other oxides, pigments
IPS Empress Esthetic Veneer
Components: SiO
2
Additional contents: Al2O3, K2O, Na2O, CaO, oxides and pigments
IPS Empress Universal Shades, Stains, and Glaze Paste
Components: Oxides, glycerine, butandiol
IPS Empress Esthetic Veneer Build-Up Liquid
Components: water, butandiol, chloride
IPS Empress Universal Glaze and Stain Liquid
Components: Butandiol
IPS Contrast Spray Labside
Components: Pigment suspension in ethanol; the propellant is a propane/butane mixture
IPS Natural Die Material
Components: Polyester urethane dimethacrylate, paraffin oil, SiO2and copolymers
IPS Natural Die Material Separator
Components: Wax dissolved in hexane
IPS Ceramic Etching Gel
Components: Hydrofluoric acid
Warnings
– Butandiol is irritating - avoid contact with skin and eyes and do not inhale the vapours. – Hexane is highly flammable and detrimental to health. Avoid contact with skin and eyes. Do not
inhale the vapours and keep away from sources of ignition. – Do not inhale ceramic grinding dust during processing - use suction equipment and a face mask. – Etching gel contains hydrofluoric acid. Avoid contact with skin, eyes, and clothing at any time, since
the material is highly toxic and corrosive. The etching gel is intended for professional use only and
must not be applied intra-orally (in the oral cavity).
7
Block concept
IPS Empress CAD Blocks
The shading and translucency control of the IPS Empress CAD Blocks is based on a newly developed translucency concept built on the A-D, Chromascop, and Bleach BL shade guides. The IPS Empress CAD Blocks are available in two degrees of translucency and as a polychromatic block. The blocks are precisely coordinated with the respective indications and thus enable excellent shade match with the corresponding shade guide. Depending on the indication, the blocks provide a true-to-nature chameleon effect, life-like brightness value, or a natural shade transition.
IPS Empress CAD HT (High Translucency)
These blocks are available in the 9 most popular A–D shades, 3 Chromascop shades, and 4 sizes. Given their high translucency, HT blocks are ideally suitable for the fabrication of smaller restorations (e.g. inlays and onlays). Restorations made of HT blocks convince users with their true-to-nature chameleon effect and outstanding adaptation to the residual tooth structure. The blocks demonstrate life-like fluorescence in order to permit optimum integration into the natural residual tooth structure under different light conditions.
IPS Empress CAD LT (Low Translucency)
These blocks are available in the 9 most popular A–D shades, 3 Chromascop shades, 4 Bleach BL shades, and 4 sizes. Given their high brightness value compared to the HT blocks, the LT blocks are ideal for the fabrication of larger restorations (e.g. anterior and posterior crowns). Restorations made of LT blocks convince users with their true-to-nature brightness value and chroma, which prevents a greying of the incorporated restorations. The blocks demonstrate a life-like fluorescence in order to enable optimum integration into the natural environment, even under varying light conditions. Restorations made of LT blocks are also ideally suitable for the cut-back technique.
IPS Empress CAD Multi
These blocks are available in the 5 most popular A–D shades and 3 sizes. Given the natural shade gradient from the dentin to the incisal areas, restorations made of IPS Empress CAD Multi Blocks demonstrate a maximum of aesthetics and naturalness. In conjunction with the flexible positioning of the restoration within the block, the true-to­nature opacity and translucency gradient enables a multitude of aesthetic possibilities. The IPS Empress CAD Multi Block features a transition of fluorescence very similar to that of natural teeth, which results in excellent integration into the residual dentition. Given the innovative combination of true-to-nature transition of shade, translucency, and fluorescence, highly aesthetic restorations are fabricated in an easy way.
A–D
Chromascop
A–D
Chromascop Bleach BL
Overview of blocks - shades and sizes*
IPS Empress CAD Blocks are available in the following shades and sizes as Refill vials containing 5 blocks each.
*The available product range may vary from country to country.
A1
A2
A3
A3.5 B1 B2 B3 C2 D3
A–D
V 12
I 8
I 10
I 12
C 14
C14L
LT
Low Translucency
HT
High Translucency
Multi
100
200
300
BL1 BL2 BL3 BL4
Chromascop Bleach BL
V 12
I 8
I 10
I 12
C 14
C14L
LT
Low Translucency
HT
High Translucency
Multi
99
Overview of blocks – translucency
Translucency
Opacity
A–D Shades
A1 A2 A3 A3.5 B1 B2 B3 C2 D3
Translucency
Opacity
Chromascop
100 200 300
Bleach BL
BL1 BL2 BL3 BL4
HT Block LT Block
10
Product overview and description
IPS Empress CAD for inLab Trial Kit A–D
The Trial Kit contains a small selection of block shapes in A–D shades, as well as stains and the IPS Empress Esthetic Veneer layering materials. The Trial Kit thus provides all the necessary products for the first IPS Empress CAD restorations.
Delivery form:
IPS Empress CAD for inLab Trial Kit A–D
– 5x 1 IPS Empress CAD for CEREC and inLab HT Block;
Shades/sizes: A1/I 10, A2/I 10, A1/I 12, A2/I 12, A3/I 12
– 5x 1 IPS Empress CAD for CEREC and inLab LT Block;
Shades/sizes: A1/I 12, A2/I 12, A1/C 14, A2/C 14, A3/C 14
– 4x IPS Empress CAD for CEREC and inLab Multi Blocks;
Shades/sizes: A1/C 14, A2/C 14, A1/C 14 L, A2/C 14 L
– 3x 1 g IPS Empress Esthetic Veneer Wash Paste;
Shades: neutral, MM light-salmon, MM yellow-orange
– 2x 5 g IPS Empress Esthetic Veneer;
Shades: Incisal Opal HT, Incisal Opal LT – 1x 3 g IPS Empress Universal Shade; Shade: A2/A3/A3.5 – 1x 3 g IPS Empress Universal Shade Incisal; Shade: I1 – 2x 1 g IPS Empress Universal Stains; Shades: white, mahogany – 1x 3 g IPS Empress Universal Glaze Paste – 1x 5 ml IPS Empress Universal Glaze and Stain Liquid – 1x 5 ml IPS Empress Esthetic Veneer Build-Up Liquid
IPS Empress CAD for inLab Basic Kit A–D
The Basic Kit contains a selection of block shapes in the most popular A–D shades, as well as the necessary accessories, e.g. IPS Contrast Spray Labside. Therefore, the Basic Kit provides all the necessary products for the complete laboratory fabrication procedure. The Basic Kit is supplied in the new material cabinet and can be supplemented with any other Ivoclar Vivadent all-ceramic assortment, e.g. IPS e.max.
Delivery form:
IPS Empress CAD for inLab Basic Kit A–D
– 4x 5 IPS Empress CAD for CEREC and inLab HT Blocks;
Shades/sizes: A1/I 12, A2/I 12, A3/I 12, B1/I 12 – 5x 5 IPS Empress CAD for CEREC and inLab LT Blocks;
Shades/sizes: A1/C 14, A2/C 14, A3/C 14, B1/C 14, BL2/C 14 – 3x IPS Empress CAD for CEREC and inLab Multi Blocks;
Shades/sizes: A1/C 14 L, A2/C 14 L, A3/C 14 L – 1x 200 ml IPS Contrast Spray Labside – 1x 12 g IPS Object Fix – 1x Bleach BL shade guide
Information on the inLab
®
System can be obtained from:
Sirona Dental Systems GmbH
Fabrikstrasse 31 64625 Bensheim Germany E-mail: contact@sirona.de www.sirona.com
inLab®is a registered trademark of Sirona Dental Systems GmbH
11
IPS Empress Veneer Kit
The IPS Empress Veneer Kit comprises a selection of the most popular wash pastes and layering materials for the cut-back technique of IPS Empress restorations (Esthetic and CAD). With the wash pastes, an excellent and homogeneous bond with the reduced restoration is achieved. The leucite-reinforced layering materials feature incisal-like fluorescence and a true-to-nature opalescence. The additional wash pastes and layering materials available as Refills are indicated on the materials shade guide supplied with the Kit.
Delivery form:
IPS Empress Veneer Kit
– 6x 1 g IPS Empress Esthetic Veneer Wash Pastes;
Shades: neutral, Low Value, High Value, MM light-salmon, MM yellow-orange, MM red-orange
– 6x 20 IPS Empress Esthetic Veneer;
Shades: Incisal Opal LT, Incisal Opal MT, Incisal Opal HT, Incisal
white, Transpa neutral, Transpa blue – 1x 20 g IPS Empress Add-On 770°C/1418°F – 1x 60 ml IPS Empress Esthetic Veneer Build-Up Liquid – 1x 3 g IPS Empress Universal Glaze Paste – 1x 15 ml IPS Empress Universal Glaze and Stain Liquid – 1x 12 g IPS Object Fix – 1x IPS Empress Esthetic Veneer Material Shade Guide – Var. accessories
IPS Empress Universal Shade/Stains Kit (A–D and Chromascop)
The IPS Empress Universal Shade/Stains Kits comprise a selection of the most popular Dentin and Intensive stains. The stains are suitable to apply surface characterizations. For the final glazing of the IPS Empress restorations, a smooth and fine-grained glazing paste is provided.
Delivery form:
IPS Empress Universal Shade/Stains Kit A–D
– 6x 3 g IPS Empress Universal Shade;
Shades: A1, A2/A3/A3.5, B1, B2/B3/B4, C1/C2, D2/D3 – 2x 3 g IPS Empress Universal Shade Incisal;
Shades: I1, I2 – 5x 1 g IPS Empress Universal Stains;
Shades: white, orange, mahogany, khaki, maroon – 1x 3 g IPS Empress Universal Glaze Paste – 1x 15 ml IPS Empress Universal Glaze and Stain Liquid – Var. accessories
Delivery form:
IPS Empress Universal Shade/Stains Kit Chromascop
– 6x 3 g IPS Empress Universal Shade;
Shades: 110/120, 130, 140/210, 220/230, 310, 410/420
– 2x 3 g IPS Empress Universal Shade Incisal;
Shades: I1, I2
– 5x 1 g IPS Empress Universal Stains;
Shades: white, orange, mahogany, khaki, maroon – 1x 3 g IPS Empress Universal Glaze Paste – 1x 15 ml IPS Empress Universal Glaze and Stain Liquid – Var. accessories
12
IPS Empress Esthetic Veneer Wash Pastes
Given the 2 : 1 effect of the wash pastes, i.e. bonding and characterization in one step, highly aesthetic restorations can be fabricated very efficiently.
The Wash Paste neutral produces the direct bond to the reduced restorations and is always applied first on the restoration; it enables a homogeneous bond.
Delivery form:
– 3x 1 g IPS Empress Esthetic Wash Paste neutral
Subsequently, the reduced restorations are individually characterized using the 5 Standard Wash Pastes. Ideal shade gradations permit individualized characterizations of the highest order.
Delivery form:
– 5x 1 g IPS Empress Esthetic Wash Paste;
Shades: low value, high value, MM light-salmon,
MM yellow-orange, MM reddish-orange
The 5 standard wash pastes may then be individually shaded using the 5 Wash-Paste Modifiers or the neutral paste.
Delivery form:
– 5x 1 g IPS Empress Esthetic Wash Paste;
Shades: Modifier copper, Modifier orange, Modifier sky blue,
Modifier basic yellow, Modifier basic red
IPS Empress Esthetic Veneer Incisal Opal
These opalescent materials are available in three different gradations (low, medium, and high translucency). They feature an incisal-like fluorescence and true-to-nature opalescence. The high stability and excellent modelling properties permit detailed layering of life-like incisal edges. The opalescent effect demonstrates high firing stability and is thus clearly visible even after several firing cycles.
Delivery form:
– 3x 20 g IPS Empress Esthetic Veneer Incisal Opal;
Shades: low translucent, medium translucent, high translucent
IPS Empress Esthetic Veneer Incisal
These Incisal materials are available in 6 shade nuances and are used for additional characterizations in the incisal area.
Delivery form:
– 6x 20 g IPS Empress Esthetic Veneer Incisal;
Shades: white, grey, orange, edge, yellow, orange-pink
13
IPS Empress Esthetic Veneer Transpa
The Transparent materials in 2 shade nuances are used for the true­to-nature reproduction of transparent areas, particularly in the incisal third.
Delivery form:
– 2x 20 g IPS Esthetic Veneer Transpa;
Shades: blue, neutral
IPS Empress Esthetic Veneer Chroma Modifier
These materials support the shade intensity of the reduced restoration and are available in shades 110/A1 and 210/A3.
Delivery form:
– 2x 20 g IPS Empress Esthetic Veneer Chroma Modifier;
Shades: 110/A1, 210/A3
IPS Empress Esthetic Veneer Brightener
Used to increase the brightness value.
Delivery form:
– 1x 20 g IPS Empress Esthetic Veneer Brightener
IPS Empress Add-On 770°C/1418°F
IPS Empress Add-On 770 °C/1418 °F is a low-fusing add-on material for subsequent adjustment, e.g. proximal and occlusal contact points, of IPS Empress Esthetic and IPS Empress CAD restorations.
Delivery form:
– 1x 20 g IPS Empress Add-On 770°C/1418°F
IPS Empress Esthetic Veneer Build-Up Liquid
The Build-Up Liquid is used to mix the IPS Empress Esthetic Veneer materials and the IPS Empress Add-On corrective material. IPS Empress Esthetic Veneer Build-Up Liquid must be used since other build-up liquids may contain organic additives thad could leave a residue.
Delivery form:
– 1x 60 ml IPS Empress Esthetic Veneer Build-Up Liquid
14
IPS Empress Universal Shade
The IPS Empress Universal Shades are available in 9 A–D and 15 Chromascop shades. They are used for the exact reproduction of the A-D and Chromascop shades.
Delivery form:
– 9x 3 g IPS Empress Universal Shade;
A–D Shades: A1, A2/A3/A3,5, A4, B1, B2/B3/B4, C1/C2, C3/C4,
D2/D3, D4 – 15x 3 g IPS Empress Universal Shade;
Chromascop Shades: 110/120, 130, 140/210, 220/230, 240, 310,
320, 330, 340, 410/420, 430/440, 510, 520, 530, 540
IPS Empress Universal Shade Incisal
These 2 pastes are especially suitable for fully anatomical restorations. They are used to imitate the incisal area and provide the incisal third with optical translucency and an in-depth effect.
Delivery form:
– 2x 3 g IPS Empress Universal Shades Incisal;
Shades: I1, I2
IPS Empress Universal Stains
These intensive stains are available in 14 different shades. They are used to reproduce natural characteristics. With the three complementary shades basic blue, basic red, and basic yellow, the shades can be individually adjusted.
Delivery form:
– 14x 1 g IPS Empress Universal Stains;
Shades: white, mahogany, khaki, orange, grey, vanilla, crackliner,
olive, yellow, black, maroon, basic red, basic blue, basic yellow
IPS Empress Universal Glaze Paste
IPS Empress Universal Glazing Paste is used to apply the final glaze to IPS Empress restorations. The glazing paste demonstrates a smooth, fine-grained consistency and thus permits easy and quick application of the glazing material layer.
Delivery form:
– 1x 3 g IPS Empress Universal Glaze Paste
IPS Empress Universal Glaze and Stain Liquid
The IPS Empress Universal Glaze and Stain Liquid is used to adjust the consistency of all materials in paste form (Wash pastes, Shades, Stains, and Glaze). No other liquid may be used for this purpose, since those liquids contain various organic additives that do not fire without leaving residue at the defined firing temperatures, which may result in discolouration.
Delivery form:
– 1x 15 ml IPS Empress Universal Glaze and Stain Liquid
15
Accessories and equipment
IPS Contrast Spray Labside
The Contrast Spray Labside is used to achieve optimum scans for CAD/CAM restorations. IPS Contrast Spray Labside balances out the different optical properties of the stone model, thus enabling an excellent scan. With the atomizing nozzle, an optimum covering layer with a detailed representation of the edges is achieved easily and efficiently with only a short spray discharge.
Delivery form:
– 1x 200 ml [275 ml] IPS Contrast Spray Labside
IPS Natural Die Material
The light-curing IPS Natural Die Material simulates the shade of the prepared tooth and thus is the optimum basis for true-to-nature shade match with the oral situation during fabrication of the all-ceramic restorations. The IPS Natural Die Material Kit comprises 9 shades. The shade arrangement was newly designed. The assortment contains all the shade variants necessary for the fabrication of life-like all-ceramic restorations. New items in the assortment are as follows: – 1 shade for the imitation of bleached preparations (ND1) – 1 shade for the imitation of intensively shaded secondary dentin (ND 6) – 1 shade for the imitation of severely discoloured / devitalized preparations (ND 9)
Delivery form:
IPS Natural Die Material Kit
– 9x 8 g IPS Natural Die Material,
Shades: ND 1, ND 2, ND 3, ND 4, ND 5, ND 6, ND 7, ND 8, ND 9 – 1x IPS Natural Die Material Separator 20 ml – 8x 10 IPS Condensers – 8x 10 IPS Condenser Tips – 2x Universal Holders – 1x IPS Natural Die Material Shade Guide
IPS Object Fix
IPS Object Fix is an auxiliary firing paste to support all-ceramic restorations during firing. The paste is used for easier securing of the restorations on the metal pins of the honey-comb firing tray. Due to its consistency, IPS Object Fix is easy to apply and convenient to remove after firing.
Delivery form:
– 1x 12 g IPS Object Fix
ND 1
ND 2
St 9
ND 3
St 1
ND 4
St 2
ND 5
St 3
ND 6
ND 7
St 8
ND 8
St 5
ND 9
IPS Natural Die Material
IPS Empress Die Material
The arrangement and designations of the IPS Natural Die shades compared to the IPS Empress Die is as follows:
IPS Contrast Spray Labside must not be applied intra-orally.
16
IPS®Ceramic Etching Gel
IPS Ceramic Etching Gel is used to produce retentive bonding sur­faces on ceramic restorations in the composite cementation tech­nique. It enhances the bonding effect between the luting composite and the ceramic surface. IPS Ceramic Etching Gel is exclusively intended for professional use and must not be applied in the oral cavity.
Advantages
– Usable in conjunction with most glass-ceramic materials – No environmental pollution due to neutralization
Contraindications
– Application in the oral cavity – Enamel etching of natural teeth – Use in conjunction with oxide ceramics
Delivery form:
IPS Ceramic Etching Gel Kit
– 1x 5 ml IPS Ceramic Etching Gel – 1x 30 g Neutralization Powder – 1 Measuring Spoon
Programat®P300
The Programat P300 features a convincing and easy operating concept. A simple menu structure with clearly arranged symbols guides the user during the application of the programs. The furnace is equipped in the factory with preset programs for IPS e.max, IPS d.SIGN, IPS InLine, and the IPS Empress System and it convinces users with its modern, timeless design.
Delivery form:
Programat P300 Basic Equipment
– Programat P300 – Power Cord, Vacuum Hose, Calibration Test Package,
Programat Firing Tray Kit
Programat®P500
Optimum firing results of glazing materials, stains, and ceramic materials can be achieved with the user-friendly Programat P500 ceramic furnace. This new ceramic furnace combines high-tech and design. The combination of the membrane-sealed keypad and the large, clearly-arranged graphic display with touch function facilitate operation. The homogeneous heat emission due to the new muffle technology, the easy, precise and automatic temperature calibration, as well as the 300 firing programs make the P500 and indispensable companion in the laboratory.
Delivery form:
Programat P500 Basic Equipment
– Programat P500 – Power Cord, Vacuum Hose, Calibration Test Package,
Programat Firing Tray Kit
17
Preparation guidelines and minimum thicknesses
Successful results with IPS Empress CAD can only be achieved if the guidelines below and minimum layering thicknesses are strictly observed. The following minimum thicknesses are required for IPS Empress CAD restorations.
Inlays and Onlays
Static and dynamic antagonist contacts must be taken into consideration. The preparation margins must not be located on centric antagonist contacts. A preparation depth of at least 1.5 mm and an isthmus width of at least 1.5 mm must be observed in the fissure area. Prepare the proximal box with slightly diverging walls and observe an angle of 100–120° between the proximal cavity walls and the prospective proximal inlay surfaces. For inlays with pronounced convex cavity walls without adequate support by the proximal shoulder, marginal ridge contacts should be avoided. Round out internal edges in order to prevent stress concentration within the ceramic material. Eliminate the proximal contacts on all sides. Do not prepare slice-cuts or feather edges.
Provide at least 2 mm of space in the cusp areas. The shoulder must not show any inclinations, i.e. it must show a 90° angle to the residual tooth structure. Onlays are indicated if the preparation margin is less than approximately 0.5 mm away from the cusp tip, or if the enamel is severely undermined.
Empress CAD –
Practical Working Steps
IPS
>1.5
100-120°
>1.5
>2.0
>1.5
>1.5
90°
18
Veneers
If possible, the preparation should be entirely located in the enamel. The incisal preparation margins should not be located in the area of the abrasion surfaces or dynamic occlusal surfaces. By preparing orientation grooves using a depth marker, controlled enamel reduction can be achieved. Dissolution of the proximal contacts is not required.
For preparations without involving reduction of the incisal edge (only labial reduction), the preparation depth in the cervical area should be at least 0.6 mm and at least 0.7 mm in the labial area. For preparation involving reduction of the incisal edge (labial/incisal reduction), the preparation depth in the cervical area should be at least 0.6 mm, and at least 0.7 mm in the labial area. The incisal edge must be reduced by 1.0 mm. The extent of the incisal reduction depends on the desired translucency of the incisal area to be built up. The more transparent the incisal edge of the intended veneer, the more pronounced the reduction should be. Discoloured teeth may require more preparation.
Anterior and posterior crowns
The anatomical shape is evenly reduced while observing the given minimum thicknesses. A circumferential shoulder is prepared with rounded inner edges or a chamfer. The width of the circular shoulder should be at least 1 mm. The incisal/occlusal third is reduced by 2 mm. For anterior crowns, the labial and/or palatal/lingual part of the tooth should be reduced by at least 1.5 mm. The incisal width of the preparation should measure at least 1 mm (milling tool geometry) in order to permit optimum milling of the incisal edge during CAD/CAM processing.
> 0.6
>0.7
>0.7
> 0.6
>1.0
>1.0
>1.0
1.5
1.0
2.0
>1.0
1.5
2.0 2.0
1.5
1.5
>1.0
1.5
>1.0
19
Shade determination
The correct tooth shade is the basis for a restoration with a life-like appearance. After tooth cleaning, the tooth shade of the non-prepared tooth and/or the adjacent teeth is determined. Individual characteristics have to be taken into considera­tion when determining the tooth shade. If a crown preparation is planned, for example, the cervical shade should also be determined. In order to achieve true-to-nature results, shade determination should be carried out at daylight. Furthermore, the patient should not wear clothes of intensive colours and/or lipstick. Basically, it has to be kept in mind that the final shade of the restoration is the result of the following individual shades: – Die shade – Shade of the ceramic block – Shade of the layering ceramic – Shade of the cementation material
IPS Natural Die Material
In order to facilitate the reproduction of the tooth shade, the shade of the prepared tooth can be determined with the help of the IPS Natural Die Material shade guide. This facilitates the fabrication of the all-ceramic restoration and the individual characteristics of the preparation may also be taken into consideration. By fabricating a working die made of IPS Natural Die Materials in the respective shade of the preparation, the shade and brightness value of the IPS Empress CAD restorations may be checked during the individual fabrication steps.
20
Cementation
For cementation, the IPS Empress CAD restoration must be conditioned. For this purpose, the completed restoration is etched with IPS Ceramic Etching Gel and subsequently silanated using Monobond-S.
Total Etch
For the preparation of adhesive cementation with Variolink II/ Variolink Veneer, Total Etch is used. It is an enamel etching and dentin conditioning gel used during the adhesive cementation of all-ceramic restorations.
For the adhesive cementation of IPS Empress CAD restorations, you may choose between tried-and-tested luting composites from Ivoclar Vivadent. Adhesive cementation achieves an excellent bond between the preparation and the restoration.
Veneers
Inlays Onlays Partial crowns Anterior and posterior crowns
Variolink
®
(Variolink II, Variolink Veneer)
Multilink
®
(Multilink, Multilink Automix)
––
indicated contraindicated
––
21
Variolink®II
The dual-curing luting composite Variolink II has been used for more than ten years and in over 20 million restorations. It is the world's leading highly aesthetic material concept. Numerous awards as the best product in the category of adhesive luting composites and excellent results from clinical long-term studies are testimony to this success.
Variolink®Veneer
Purely light-curing luting composite in 7 "Value" shades for the adhesive cementation of translucent all-ceramic restorations with a layer thickness of < 2.0 mm (veneers, inlays, onlays).
Multilink®Automix
The universal, self-curing (with light-curing option) resin based luting cement Multilink offers a broad range of indications and produces very high adhesive strength on all material surfaces. Together with the self-etching Primer, which is applied as a simple preliminary layer on enamel and dentin, Multilink is processed quickly and efficiently.
22
The 2-in-1 technique is suitable for efficient glazing and staining of inlays, onlays, and partial crowns. In this technique, the glaze and stain firing is conducted in one single step. This technique does not permit as many shade adjustments as a separate stain firing. If more intensive and extensive shade adjustments are desired, we recommend conducting a separate stain and characterization firing (as described in the following chapter).
IPS Empress CAD Inlays / Onlays – stained/glazed
Please refer to the corresponding Operating Instructions and/or Manuals of the respective CAD/CAM system for further information on the CAD/CAM processing procedure. The instructions by the manufacturer must be observed.
Finishing and preparing for stain and glaze firing
For finishing glass-ceramics, appropriate grinding instruments are indispensable. If the wrong grinding instruments are used, marginal chipping and local overheating my occur. The following procedure is recommended for finishing IPS Empress CAD restorations: – Use only suitable, fine-grained (grain size < 60 µm), ceramic-bonded grinding instruments
or diamonds at a speed of up to 20,000 rpm and little pressure. – Overheating the glass-ceramic must be prevented. – Smooth out attachment point of the holder and take the proximal contact points into
account. – Carry out individual shape adjustments, if required.
Before the stain and glaze firing, the restorations must be free of dirt and grease. Avoid any contamination after cleaning. Observe the following procedure. – Clean the restoration with ultrasound in a water bath or blast with Al2O3at 0.5 bar
pressure (Caution: abrasive) and clean under running water or using the steam jet. – Certain blasting devices require different settings for the intended blasting procedure.
2-in-1 Technique – Stain and glaze firing using IPS Empress Universal
Once the restoration has been cleaned, apply the stains and glazing material in 2 steps. First, the glazing paste is applied, followed by the stains, which are applied on the unfired glaze layer. The following working procedure should be observed.
Step 1 – Application of the glazing material
– Extrude IPS Empress Universal Glazing Paste from the syringe and mix thoroughly. – Thin the material to the desired consistency using IPS Empress Universal Glaze and Stain Liquid. Do not excessively dilute
the material, since this may render the glazing procedure difficult to control. – Apply the glazing material on the entire outer surfaces of the restoration. – The glazing material must not come into contact with the inner aspects of the restoration. – Avoid pooling and excessively thick glazing material layers. – Too thin glazing material layers result in an unsatisfactory gloss.
Fabrication of an IPS Empress CAD Restoration
Clean the restoration before staining.
Smooth out attachment point and take proximal contacts into account.
23
Step 2 – Application of Shades / Stains
– Extrude IPS Empress Universal Shade or Stains from the syringe and mix thoroughly. – Thin the material to the desired consistency using IPS Empress Universal Glaze and Stain Liquid. – Apply the mixed Shade material directly into the unfired glazing material layer. – Intensify the corresponding dentin shade in the cervical and occlusal areas using IPS Empress Universal Shades. – To imitate the incisal area and translucency in the incisal third, use IPS Empress Universal Shade Incisal. – Apply individualized effects and characterizations on cusps and in fissures using the Stains materials. Only apply the
Stains once staining with the Shade materials has been completed. – Apply the Stains thinly and in a controlled manner on the unfired glazing material layer using a brush.
Apply the mixed Shade material directly into the unfired glazing material layer.
Intensify the corresponding dentin shade in the cervical and occlusal areas and imitate the incisal area using Shade Incisal.
Apply individualized effects and characterizations on cusps and in fissures using the Stains materials.
Evenly apply the glazing material on the entire outer surfaces of the restoration.
24
Completed IPS Empress CAD restoration,stained and glazed in one step.
IPS Empress CAD with IPS Empress Universal B S t T H V
1
V
2
Stain and Glaze firing 403°C 6' 100°C 790°C 1–2' 450°C 789°C
757°F 6' 180°F 1454°F 1–2' 842°F 1453°F
Firing parameters for the Stain and Glaze firing (note the temperature control)
Optional
Subsequent adjustment
After completion, additional adjustment (e.g. contact points) may become necessary. For that purpose, IPS Empress Add-On 770 °C/1418 °F is available.
Processing: – Before the adjustment, the restoration must be free from dirt and grease. For that purpose, thoroughly clean the
restoration using the steam jet. – Mix IPS Empress Add-On 770 °C / 1418 °F to a workable consistency. Make sure that the add-on material and liquid are
evenly mixed so that an optimum firing result can be achieved. – Apply the mixed add-on material on the cleaned, desired areas using a brush and slightly blot them with an absorbent
cloth. – Position the adjusted restoration on the firing tray and fire in the ceramic furnace. – After firing, manually polish the supplemented areas to a high gloss.
IPS Empress CAD with B S t T H V1 V2 IPS Empress Add-On 770°C/1418°F
Corrective firing 403°C 4' 60°C 770°C 2' 450°C 769°C
757°F 4' 108°F 1418°F 2' 842°F 1417°F
Firing parameters for the corrective firing
Place the objects on the honey-comb firing tray and start
the firing program
After glazing and staining, the glaze and stain firing is conducted in a compatible ceramic furnace (e.g. P500). The following points should be observed when placing the restoration in the furnace and setting the firing parameters: – Support inlays, onlays, and partial crowns with a firing pillow and place them on a honey-comb firing tray. – Place veneers as well as anterior and posterior crowns on metal pins and position them on the honey-comb firing tray. – As an alternative to the firing pillow and to better secure the restoration
on the metal pins (particularly with veneers), a small amount of
IPS Object Fix may also be used. – Restorations supported with a firing pillow on the honey-comb tray are
exposed to less heat due to their lower position in the firing chamber.
Therefore, in order to achieve a true-to-nature gloss, it is recommended
to extend the holding time from 1 minute to 2 minutes. – Make sure that the firing pillow is regularly replaced in order to prevent
contamination. Keep firing pillows used for all-ceramic materials
separated from those for metal-ceramics to avoid cross-contamination.
25
If more intensive and excessive shade adjustments are desired, we recommend conducting them in several working steps. To reproduce the tooth shade easily and reliably, an individual control die may be fabricated using the IPS Natural Die Material. The IPS Empress Universal Shades and Stains are then applied in a first step and separately fired. The shade result can be checked after firing. If required, the shade of the restoration may be intensified and adjusted to the individual patient case by repeated application of the materials. Once the desired shade has been achieved and the individualized characterizations completed, the glaze firing is conducted.
IPS Empress CAD Veneers / Crowns – stained/glazed
Please refer to the corresponding Operating Instructions and/or Manuals of the respective CAD/CAM system for further information on the CAD/CAM processing procedure. The instructions by the manufacturer must be observed.
Finishing
For finishing glass-ceramics, appropriate grinding instruments are indispensable. If the wrong grinding instruments are used, marginal chipping and local overheating may occur.
The following procedure is recommended for finishing IPS Empress CAD restorations: – Use only suitable, fine-grained (grain size < 60 µm), ceramic-bonded grinding instruments or diamonds at a speed of up
to 20,000 rpm and little pressure. – Carefully finish the restoration margins using rubber and silicone polishers
(Speed: <10,000 rpm) – Overheating the glass-ceramic must be prevented. – Smooth out attachment point of the holder and take the proximal
contact points into account. – Carry out individual shape adjustments, if required. – Design the surface structure somewhat more pronounced, if necessary,
since it will be toned down by the glazing procedure.
Optional
Die fabrication using IPS Natural Die Material
The light-curing IPS Natural Die Material simulates the shade of the prepared tooth. Fabricate a control die of the selected shade. This control die supports the optimum shade adaptation of the restoration to reproduce the given oral situation. – Coat the inner surfaces of the ceramic restorations with IPS Natural Die Material Separator and allow it to react for a
short time.
– Apply die IPS Natural Die Material in the corresponding shade to the inner aspects of the restoration using the
IPS Condenser and adapt so that the entire inner aspect is coated and filled.
– Completely fill the restoration cavity and insert an IPS Die Holder into
the material and adapt excess material around the holder. Make sure that the Die Material is well adapted to the restoration margins and that no gaps are present.
– Polymerize the IPS Natural Die Material die with a commercial
polymerization light for 60 seconds.
– After polymerization, the die can be finished and or smoothed, if
required.
The control die made of IPS Natural Die Material is the optimum basis
for a true-to-nature all-ceramic restoration.
Design individual shape adjustments and a true-to-nature
surface structure
26
Preparing for staining
Before the stain and characterization firing, the restorations must be free of dirt and grease. Avoid any contamination after cleaning.
Observe the following procedure. – Clean the restoration with ultrasound in a water bath or blast with
Al2O3at 0.5 bar pressure (Caution: abrasive) and clean under running
water or using the steam jet. – Certain blasting devices require different settings for the intended
blasting procedure.
Stain and glaze firing using IPS Empress Universal Shade and Stains
Once the restoration has been cleaned, the stain and characterization firing is conducted. Observe the following working procedure: – Extrude IPS Empress Universal Shade or Stains from the syringe and mix thoroughly. – Thin the material to the desired consistency using IPS Empress Universal Glaze and Stain Liquid. – For better wetting of the stains, a small quantity of IPS Empress Universal Glaze and Stain Liquid may be slightly rubbed
into the surface. – Apply the mixed Shade material directly unto the surface. – Intensify the corresponding dentin shade in the cervical and central crown thirds using IPS Empress Universal Shades. – Excessively thick or thin material layers should be prevented. – More intensive shades are achieved by repeated staining, rather than by applying thicker layers. – To imitate the incisal area and translucency in the incisal third, use IPS Empress Universal Shade Incisal. – Design individualized affects and characterizations using the Stains material. – Apply the Stains thinly and in a controlled manner using a brush.
The dentin body is intensified using IPS Empress Universal Shade
Individualized effects and characterizations are designed using IPS Empress Universal Stains
The incisal area is imitated using IPS Empress Universal Shade Incisal
Before staining, clean the restoration using the steam jet
27
After staining, the stain and characterization firing is conducted in a compatible ceramic furnace (e.g. P500). The following points should be observed when placing the restoration in the furnace and setting the firing parameters:
– Place veneers as well as anterior and posterior crowns on metal pins and position them on the honey-comb firing tray. – To better secure the restoration on the metal pins (particularly with veneers), a small amount IPS Object Fix may also be
used.
IPS Empress CAD with IPS Empress Universal B S t T H V1 V2
Stain and Characterization firing 403°C 6' 100°C 790°C 1' 450°C 789°C
757°F 6' 180°F 1454°F 1' 842°F 1453°F
Firing parameters for the Stain and Characterization firing (note the temperature control)
Place the objects on the honey-comb firing tray and start the firing program
Optional
Shade check
To check the tooth shade after the first stain and characterization firing, proceed as follows: – Wet inner aspects of the restoration with IPS Contour Glaze and Stain
Liquid using a brush.
– Place the restoration on the individual control die and check the tooth
shade, as well as the individualized effects.
– If adjustments are required, apply the corresponding stains and fire
them using the above firing program.
Shade check. If necessary,the shade intensity can be increased
by additional staining.
28
Glaze firing with IPS Empress Universal Glaze
Once the desired shade has been achieved and the individualized characterizations completed, the glaze firing is conducted. Observe the following working procedure::
– Extrude IPS Universal Glazing Paste from the syringe and mix thoroughly. – Thin the material to the desired consistency using IPS Empress Universal
Glaze and Stain Liquid. Do not excessively dilute the material, since this
may render the glazing procedure difficult to control. – Apply the glazing material on the entire outer surfaces of the restoration. – The glazing material must not come into contact with the inner aspects
of the restoration. – Avoid pooling and excessively thick glazing material layers. – Excessively thin glazing material layers result in an unsatisfactory gloss. – The objects are positioned on the honey-comb firing tray same as for
the previous firing procedure.
– Then, the glaze firing is conducted in a compatible ceramic furnace
(e.g. Programat P500). – If the gloss is unsatisfactory after the first glaze firing, further glaze
firing procedures may be conducted using the same firing parameters.
Place the objects on the honey-comb firing tray and start
the firing program.
Evenly apply the glazing material on the entire outer surfaces
of the restoration.
IPS Empress CAD with IPS Empress Universal B S t T H V1 V2
Glaze firing 403°C 6' 100°C 790°C 1–2' 450°C 789°C
757°F 6' 180°F 1454°F 1–2' 842°F 1453°F
Firing parameters for the glaze firing (note the temperature control)
Completed, stained,and glazed IPS Empress CAD crown and veneer.
29
Optional
Subsequent adjustment
After completion, additional adjustment (e.g. contact points) may become necessary. For that purpose, IPS Empress Add-On 770 °C/1418 °F is available.
Procedure: – Before the adjustment, the restoration must be free from dirt and grease. For that purpose, thoroughly clean the
restoration using the steam jet. – Mix IPS Empress Add-On 770 °C / 1418 °F to a workable consistency. Make sure that the add-on material and liquid are
evenly mixed so that an optimum firing result can be achieved. – Apply the mixed add-on material on the cleaned, desired areas using a brush and slightly blot them with an absorbent
cloth. – Position the adjusted restoration on the firing tray and fire in the ceramic furnace. – After firing, manually polish the supplemented areas to a high gloss.
IPS Empress CAD with B S t T H V1 V2 IPS Empress Add-On 770°C/1418°F
Corrective firing 403°C 4' 60°C 770°C 2' 450°C 769°C
757°F 4' 108°F 1418°F 2' 842°F 1417°F
Firing parameters for the corrective firing
30
In order to individualize restorations in the incisal area so that they correspond with their natural model, the IPS Empress CAD restoration is additionally veneered using opalescent IPS Empress Esthetic Veneer ceramic materials. The cut-back technique is very efficient if the fully anatomical anterior crown or the veneer are first designed according to the definite final shape. After that, the incisal third is reduced and subsequently provided with an individualized aesthetic veneer.
IPS Empress CAD Veneers / Anterior Crowns – Cut-back and layered
Please refer to the corresponding Operating Instructions and/or Manuals of the respective CAD/CAM system for further information on the CAD/CAM processing procedure. The instructions by the manufacturer must be observed.
IPS Empress Esthetic Veneer
Wash Pastes
neutral low value high value MM
light-
salmon
MM yellow­orange
MM
reddish-
orange
Modifier
copper
Modifier
orange
Modifier sky blue
Modifier
basic yellow
Modifier
basic red
IPS Empress Esthetic Veneer
Layering Materials
Incisal
Opal
HT = high
translucent
Incisal
Opal
MT = medium
translucent
Incisal
Opal
LT= low
translucent
Transpa
blue
Transpa
neutral
Incisal
edge
Incisal
white
Incisal
grey
Incisal
orange
Incisal yellow
Incisal
orange-
pink
Chroma
Modifier
110/A1
Chroma
Modifier
210/A3
Brightener
Fully anatomical, milled veneer and anterior crown,which are reduced in the incisal area.
0.5 mm
0.5 mm
0.5 mm
approx.
0.5–1.0 mm
Veneer
Minimum thickness of the milled objects after the corresponding reduction = 0.5 mm
Layer thickness =
Limited layering area: labial, incisal third
0.5 mm
approx.
0.5–1.0 mm
Minimum thickness of the milled objects after the corresponding reduction = 0.5 mm
Layer thickness =
Limited layering area: labial, incisal third
Anterior crown
31
Cut-back technique
Before the cut-back is carried out, the following points must be observed: – Use only suitable, fine-grained (grain size < 60 µm), ceramic-bonded grinding instruments or diamonds at a speed of up
to 20,000 rpm and little pressure. – Carefully finish the restoration margins using rubber and silicone polishers (Speed: <10,000 rpm) – Overheating the glass-ceramic must be prevented. – If the wrong grinding instruments are used, marginal chipping and local overheating may occur. – Smooth out attachment point of the holder and take the proximal contact points into account. – Before the cut-back the veneer or anterior crown should correspond with the final tooth shape. – The incisal length must be exactly defined and the occluding surfaces taken into account. – A palatal silicone key is used as a reference for the cut-back. – The silicone key should slightly embrace the incisal edge.
Please see page 25 for information about the fabrication of a control die using IPS Natural Die Material.
Before the cut-back the veneer or anterior crown should correspond with the final tooth shape. Fabricate a palatal silicone key.
The control die made of IPS Natural Die Material is the optimum basis for sound
shade reproduction.
32
The cut-back is conducted in 3 steps. Only in this way is a targeted and controlled reduction possible. The following working procedure should be observed: – Use only suitable grinding instruments for the cut-back (e.g. ceramic-bonded grinding instruments and diamonds) at low
speed. – Too much pressure and excess heat development during grinding must be prevented. – The thickness of the reduced IPS Empress CAD restoration must not fall below the required minimum of 0.5 mm. – Step 1: Proximal cut-back - the mesial and distal ridges are reduced. – Step 2: Labial/incisal cut-back - volume and length are tapered and reduced – Step 3: Mamelon cut-back - design life-like mamelons using abrasive silicone disks at low pressure. – Refrain from designing too extreme mamelons with undercuts.
Too much pressure and excess heat development during cut-back must be prevented. Step 1: Proximal cut-back – the mesial and distal ridges are reduced.
Step 2: Labial/incisal cut-back – volume and length are tapered and reduced.
Completed cut-back of the incisal third.
Step 3: Mamelon cut-back – design lifelike mamelons using abrasive silicone disks.
Refrain from designing too extreme mamelons with undercuts.
33
Preparing for veneering
Before veneering, the restorations must be free of dirt and grease. Avoid any contamination after cleaning. Observe the following procedure: – Clean the restoration carefully by blasting with Al2O3at 0.5 bar pressure (Caution: abrasive) and clean with ultrasound
in a water bath or using the steam jet. – Certain blasting devices require different settings for the intended blasting procedure.
Veneering of IPS Empress CAD with IPS Empress Esthetic Veneer
The IPS Empress CAD restoration is veneered and finished in 3 steps:
Step 1: IPS Empress Esthetic Veneer Wash Paste for an excellent bond and in-depth shading Step 2: IPS Empress Esthetic Veneer for individualized aesthetics in the incisal third Step 3: IPS Empress Universal Shade/Stains and Glaze for final staining and glazing
Wash firing with IPS Empress Esthetic Veneer Wash Pastes
The wash firing enables an optimum bond to the reduced IPS Empress CAD restorations. The following working procedure should be observed: – Extrude IPS Empress Esthetic Veneer Wash Paste neutral from the syringe and thin it with a small amount of IPS Empress
Universal Glaze and Stain Liquid, if required. – Apply IPS Empress Esthetic Veneer Wash Paste neutral thinly on the entire surface to be veneered, in order to enable an
optimum bond. – Depending on the individual patient situation, design mamelons. – Apply internal effects using Modifier (pure or diluted). – The mamelons and internal effects are applied on the unfired Wash Paste neutral layer. – Note: The shade intensity will not be noticeably changed during firing. – Place veneers and anterior crowns on the honey-comb firing tray with the help of metal pins. Additionally support the
veneers with a small amount IPS Object Fix.
Carefully blast the restoration with Al2O3at 0.5 bar pressure (Caution: abrasive) Clean the restoration with ultrasound in a water bath or using the steam jet
Apply IPS Empress Esthetic Veneer Wash Paste neutral thinly on the entire surface to be veneered, in order to enable an optimum bond.
Apply mamelons and internal effects.
34
Place restorations on the honey-comb firing tray and fire.
Build up the materials in accordance with the reduction.
For a life-like incisal third,combine various materials and layer.
Firing parameters for the Wash firing (note the temperature control)
IPS Empress CAD with B S t T H V1 V2 IPS Empress Esthetic Veneer
Wash firing 403°C 4' 60°C 840°C 2' 450°C 839°C
757°F 4' 108°F 1544°F 2' 842°F 1543°F
Firing parameters for the 1stIncisal/Transpa firing (note the temperature control)
IPS Empress CAD with B S t T H V1 V2 IPS Empress Esthetic Veneer
1stIncisal/Transpa firing 403°C 4' 60°C 830°C 2' 450°C 829°C
757°F 4' 108°F 1526°F 2' 842°F 1525°F
1stIncisal/Transpa firing with IPS Empress Esthetic Veneer
The incisal third is built-up according to the silicone key. The matching layering materials are listed in the Combination Table on Page 41. The following working procedure should be observed: – Mix IPS Empress Esthetic Veneer ceramic materials with the IPS Empress Esthetic Veneer Build-Up Liquid. – The mixed material should demonstrate good stability. If this is not the case, either too much or too little Build-Up Liquid
was added. – Build up the materials in accordance with the reduction using a ceramic brush. – If a life-like incisal third is desired, various materials maybe combined and layered. – Once the tooth shape has been completed, allow the ceramic material to dry for a short period of time. – Place veneers and anterior crowns on the honey-comb firing tray with the help of metal pins. Additionally support the
veneers with a small amount of IPS Object Fix.
35
2ndIncisal/Transpa firing (corrective firing) with IPS Empress Esthetic Veneer
After firing, carefully place the restoration on the model and rework. Proceed as follows for the 2ndfiring: – Clean the restoration with ultrasound in a water bath or with the steam jet and completely dry it. – Already mixed ceramic material may be rewetted with distilled water, or mix fresh IPS Empress Esthetic Veneer materials
with the Build-Up Liquid. – Complete the missing areas taking the final tooth shape into account. – Once the tooth shape has been completed, allow the ceramic material to dry for a short period of time. – Place veneers and anterior crowns on the honey-comb firing tray with the help of metal pins. Additionally support the
veneers with a small amount IPS Object Fix.
Complete the tooth shape with the 2ndfiring and fire using the firing parameters below.
Finish the restoration with diamonds and give it a true-to-nature shape and surface structure.
Firing parameters for the 2ndIncisal/Transpa firing (note the temperature control)
IPS Empress CAD with B S t T H V
1
V
2
IPS Empress Esthetic Veneer
2ndIncisal/Transpa firing 403°C 4' 60°C 830°C 2' 450°C 829°C
757°F 4' 108°F 1526°F 2' 842°F 1525°F
Finishing and preparing for stain and glaze firing
Before the stain and glaze firing, the restoration has to be finished as follows: – Finish the restoration using diamonds and give it a true-to-nature shape and surface structure, such as growth lines and
convex/concave areas. – The surface structure may have to be worked out more strongly, since it has been weakened by the glazing procedure. – The areas that are not covered with layering ceramic have to be smoothed out and prepolished using silicone disks in
order to obtain an even gloss on the surface after glaze firing.
36
Clean restoration with ultrasound in a water bath or using the steam jet. Evenly apply the glazing material to the entire outer surfaces of the restoration.
Apply the mixed Shades directly into the unfired glazing material layer. Completely layered IPS Empress CAD crown and veneer fabricated in the cut-back technique.
Stain and glaze firing with IPS Empress Universal
The stain and glaze firing is carried out using IPS Empress Universal Shade, Stains, and Glaze material. Depending on the situation, they can be conducted together or one after the other (see pages 22–24 for further details). Before the stain and glaze firing, the restoration must be free of dirt and grease. Any contamination after cleaning must be prevented. The following working procedure should be observed: – Before staining and glazing, clean the restoration with ultrasound in a water bath or using the steam jet. – To check the shade, wet the inner aspects of the restoration with IPS Empress Universal Glaze and Stain Liquid, position
the restoration on the control die, and check shade and effects. – Extrude IPS Empress Universal Glazing Paste from the syringe and mix thoroughly. – Thin the material to the desired consistency using IPS Empress Universal Glaze and Stain Liquid. Do not excessively dilute
the material, since this may render the glazing procedure difficult to control. – Apply the glazing material a little thicker on areas that are not covered with layering ceramic. In this way, an even gloss
can be achieved. – The glazing material must not come into contact with the inner aspects of the restoration. – Avoid pooling and excessively thick glazing material layers. – Excessively thin glazing material layers result in an unsatisfactory gloss. – To intensify the dentin shade in the cervical and central crown third, mix the corresponding Shade material and apply it
directly into the unfired glazing material layer. – Place veneers and anterior crowns on the honey-comb firing tray with the help of metal pins. Additionally support the
veneers with a small amount IPS Object Fix.
Firing parameters for the Stain and Glaze firing (note the temperature control)
Optional
– If the restoration has been optimally prepolished (silky-mat gloss) in the cervical area (not covered with layering ceramic),
the glazing material can be applied in these areas only. The layering ceramic features a true-to-nature gloss without the
glazing materials. – If a more intensive shade is required in the cervical area, we recommend conducting a separate stain firing.
IPS Empress CAD with IPS Empress Universal B S t T H V1 V2
Stain and Glaze firing 403°C 6' 100°C 790°C 1–2' 450°C 789°C
Zahnform mit dem 2. Brand komplettieren und analog den Brennparametern brennen.
757°F 6' 180°F 1454°F 1–2' 842°F 1453°F
37
Optional
Subsequent adjustment
After completion, additional adjustment (e.g. contact points) may become necessary. For that purpose, IPS Empress Add-On 770 °C/1418 °F is available.
Procedure: – Before the adjustment, the restoration must be free from dirt and grease. For that purpose, thoroughly clean the
restoration using the steam jet. – Mix IPS Empress Add-On 770 °C / 1418 °F to a workable consistency. Make sure that the add-on material and liquid are
evenly mixed so that an optimum firing result can be achieved. – Apply the mixed add-on material on the cleaned, desired areas using a brush and slightly blot them with an absorbent
cloth. – Position the adjusted restoration on the firing tray and fire in the ceramic furnace. – After firing, manually polish the supplemented areas to a high gloss.
IPS Empress CAD with B S t T H V1 V2 IPS Empress Add-On 770°C/1418°F
Corrective firing 403°C 4' 60°C 770°C 2' 450°C 769°C
757°F 4' 108°F 1418°F 2' 842°F 1417°F
Firing parameters for the corrective firing
IPS Empress CAD cut-back and layered – the ideal combination for highly aesthetic, CAD/CAM fabricated restorations.
38
Empress CAD –
General Information
IPS
Conditioning of the ceramic surface in preparation for cementation is decisive for generating a sound bond between the luting material and the all-ceramic restoration. The following working procedure should be observed:
– Leucite-reinforced glass-ceramic materials are generally etched with IPS Ceramic Etching Gel and subsequently silanated
using Monobond-S.
Preparing for cementation
IPS Empress CAD
Indication Veneers, inlays, onlays, partial crowns, anterior and posterior crowns
Cementation method Adhesive cementation
Etching of the restoration 60 seconds, using IPS Ceramic Etching Gel
Conditioning / Silanating
Monobond-S
of the restoration
Cementation system Variolink II or Variolink Veneer
Multilink Automix
Conventional cementation and blasting of finished IPS Empress CAD restoration is contraindicated!
39
Firing of leucite-reinforced glass-ceramic restorations
– Always use the honey-comb firing tray to fire the restorations.
- Support inlays, onlays, and partial crowns with a firing pillow and place them on the honey-comb firing tray.
- Place veneers as well as anterior and posterior crowns on metal pins and position them on the honey-comb firing tray.
- As an alternative to the firing pillow and to better secure the restoration on the metal pins (particularly with veneers), a small amount of IPS Object Fix may also be used.
- The firing temperatures must be observed at all times. Increasing the firing temperature will result in severe vitrification between the framework and the veneering ceramic, which may lead to crack formation later on.
- Depending on the working habits, the glaze and stain firing procedures may also be conducted with a temperature increase rate of 60 °C/108 °F per minute.
- If a vacuum pump is available, the stain and glaze firing procedures may also be carried out with a vacuum in place.
- Restorations supported with a firing pillow on the honey-comb tray are exposed to less heat due to their lower position in the firing chamber. In order to achieve a true-to-nature gloss nonetheless, it is recommended to extend the holding time from 1 minute to 2 minutes.
- The firing parameters specified in this Instructions for Use are coordinated with the Ivoclar Vivadent ceramic furnaces (tolerance range ±10 °C/18°F).
– If furnaces other than those from Ivoclar Vivadent are used, temperature adjustments may be necessary.
Firing parameters
– These firing parameters represent standard values applicable to the ceramic furnaces from Ivoclar Vivadent.The
temperatures indicated also apply to furnaces of older generations,e.g. P20, P90, P95, P80, P100, P200. If one of these furnaces is used, however,the temperatures may deviate by ± 10°C/18°F, depending on the age and type of the heating
muffle.. – If a non-Ivoclar Vivadent furnace is used,temperature corrections may be necessary. – Regional differences in the power supply or the operation of several electronic devices by means of the same circuit
may render adjustments of the firing and press temperatures necessary.
40
IPS Empress CAD with IPS Empress Universal – stained
IPS Empress CAD with IPS Empress Universal B S t T H V1 V2
2-in-1 Technique
Stain and Glaze firing 403°C 6' 100°C 790°C 1–2' 450°C 789°C
757°F 6' 180°F 1454°F 1–2' 842°F 1453°F
Corrective firing 403°C 4' 60°C 770°C 2' 450°C 769°C IPS Empress Add-On 770°C/1418°F 757°F 4' 108°F 1418°F 2' 842°F 1417°F
IPS Empress CAD with IPS Empress Esthetic Veneer – veneered
IPS Empress CAD with B S t T H V1 V2 IPS Empress Esthetic Veneer
Cut-back and veneered
Washbrand 403°C 4' 60°C 840°C 2' 450°C 839°C
757°F 4' 108°F 1544°F 2' 842°F 1543°F
1
st
Incisal/Transpa firing 403°C 4' 60°C 830°C 2' 450°C 829°C
757°F 4' 108°F 1526°F 2' 842°F 1525°F
2
nd
Incisal/Transpa firing 403°C 4' 60°C 830°C 2' 450°C 829°C
757°F 4' 108°F 1526°F 2' 842°F 1525°F
Stain and Characterization firing 403°C 6' 100°C 790°C 1' 450°C 789°C
757°F 6' 180°F 1454°F 1' 842°F 1453°F
Glaze firing 403°C 6' 100°C 790°C 1–2' 450°C 789°C
757°F 6' 180°F 1454°F 1–2' 842°F 1453°F
Corrective firing 403°C 4' 60°C 770°C 2' 450°C 769°C IPS Empress Add-On 770°C/1418°F 757°F 4' 108°F 1418°F 2' 842°F 1417°F
IPS Empress CAD with IPS Empress Universal B S t T H V1 V2
Stain and Characterization firing 403°C 6' 100°C 790°C 1' 450°C 789°C
757°F 6' 180°F 1454°F 1' 842°F 1453°F
Glaze firing 403°C 6' 100°C 790°C 1–2' 450°C 789°C
757°F 6' 180°F 1454°F 1–2' 842°F 1453°F
Corrective firing 403°C 4' 60°C 770°C 2' 450°C 769°C IPS Empress Add-On 770°C/1418°F 757°F 4' 108°F 1418°F 2' 842°F 1417°F
B = Stand-by temperature °C / °F S = Closing time/minutes t
= Temperature increase rate °C/min./ °F/min.
T = Firing temperature °C /°F H = Holding time / min.
V
1
= Vacuum-on temperature °C / °F
V
2
= Vacuum-off temperature °C / °F
41
Empress®CAD – Combination Tables
IPS
A1
A1
ND 2
A2
A2
ND 2
A3
A3
ND 3
A3.5
A3.5
ND 4
A4
A3.5
ND 8
B1
B1
ND 2
B2
B2
ND 2
B3
B3
ND 5
B4
B3
ND 5
C1
B1
ND 2
C2
C2
ND 7
C3
C2
ND 7
C4
C2
ND 7
D2
C2
ND 7
D3
D3
ND 2
D4
D3
ND 3
HT LT MT MT MT HT LT LT LT MT MT MT MT MT MT MT
A1
I1 I1 I1 I2
A4
I2
B1
I1 I1 I1 I1 I2 I2 I2 I2 I2 I2
D4
I2
neutral
low value, high value
MM l-s, MM y-o, MM r-o
copper, orange, sky blue, basic yellow, basic red
T neutral, T blue
I white, I grey, I orange, I edge, I yellow, I orange-pink
110/A1, 210/A3
white, mahogany, khaki, orange, grey, vanilla, crackliner, olive, yellow, black, maroon, basic red, basic blue, basic yellow
A-O
A2/A3/A3.5
B2/B3/B4
C1/C2 C3/C4
D2/D3
A–D
IPS Empress CAD Blocks
IPS Natural Die Material
IPS Empress Esthetic Veneer
Wash Paste
IPS Empress Esthetic Veneer
Wash Paste Value
IPS Empress Esthetic Veneer
Wash Paste Mamelon
IPS Empress Esthetic Veneer
Wash Paste Modifier
IPS Empress Esthetic Veneer
Incisal Opal
IPS Empress Esthetic Veneer
Transpa
IPS Empress Esthetic Veneer
Incisal
IPS Empress Esthetic Veneer
Incisal Chroma Modifier
IPS Empress Esthetic Veneer
Brightener
IPS Empress Universal
Shade
IPS Empress Universal
Shade Incisal
IPS Empress Universal
Stains
IPS Empress Add-On
770°C/1418°F
Brightener
Combination Tables
The listed combinations are standard combinations. The A–D and Chromascop shades that are not available as IPS Empress CAD Blocks may be achieved using the following procedure:
– Selection of the closest block shade
– Staining and intensifying of the dentin shade using IPS Empress Universal Shade and Shade Incisal.
42
110
ND 2
120
ND 2
130
ND 2
140
ND 2
210
ND 3
220
ND 3
230
ND 4
240
ND 4
310
ND 5
320
ND 5
330
ND 5
340
ND 5
410
ND 7
420
ND 7
430
ND 7
440
ND 7
510
ND 8
520
ND 8
530
ND 8
540
ND 8
HT LT LT LT MT MT MT MT LT MT MT MT MT MT MT MT MT MT MT MT
I1 I1
130
I1 I1 I1 I1 I1
240
I2
310
I1
320
I1
330
I2
340
I2 I2 I2 I2 I2
510
I2
520
I2
530
I2
540
I2
neutral
low value, high value
MM l-s, MM y-o, MM r-o
copper, orange, sky blue, basic yellow, basic red
T neutral, T blue
I white, I grey, I orange, I edge, I yellow, I orange-pink
110/A1, 210/A3
white, mahogany, khaki, orange, grey, vanilla, crackliner, olive, yellow, black, maroon, basic red, basic blue, basic yellow
A-O
110/120
140/210
220/230
100 200
300
200
300
410/420 430/440
Chromascop
IPS Empress CAD Blocks
IPS Natural Die Material
IPS Empress Esthetic Veneer
Wash Paste
IPS Empress Esthetic Veneer
Wash Paste Value
IPS Empress Esthetic Veneer
Wash Paste Mamelon
IPS Empress Esthetic Veneer
Wash Paste Modifier
IPS Empress Esthetic Veneer
Incisal Opal
IPS Empress Esthetic Veneer
Transpa
IPS Empress Esthetic Veneer
Incisal
IPS Empress Esthetic Veneer
Incisal Chroma Modifier
IPS Empress Esthetic Veneer
Brightener
IPS Empress Universal
Shade
IPS Empress Universal
Shade Incisal
IPS Empress Universal
Stains
IPS Empress Add-On
770°C/1418°F
Brightener
43
BL1
BL1
ND 1
BL2
BL2
ND 1
BL3
BL3
ND 1
BL4
BL4
ND 1
LT LT LT LT
I1 I1 I1 I1
neutral
low value, high value
MM l-s, MM y-o, MM r-o
copper, orange, sky blue, basic yellow, basic red
T neutral, T blue
I white, I grey, I orange, I edge, I yellow, I orange-pink
110/A1, 210/A3
white, mahogany, khaki, orange, grey, vanilla, crackliner, olive, yellow, black, maroon,
basic red, basic blue, basic yellow
A-O
Brightener
Bleach BL
IPS Empress CAD Blocks
IPS Natural Die Material
IPS Empress Esthetic Veneer
Wash Paste
IPS Empress Esthetic Veneer
Wash Paste Value
IPS Empress Esthetic Veneer
Wash Paste Mamelon
IPS Empress Esthetic Veneer
Wash Paste Modifier
IPS Empress Esthetic Veneer
Incisal Opal
IPS Empress Esthetic Veneer
Transpa
IPS Empress Esthetic Veneer
Incisal
IPS Empress Esthetic Veneer
Incisal Chroma Modifier
IPS Empress Esthetic Veneer
Brightener
IPS Empress Universal
Shade
IPS Empress Universal
Shade Incisal
IPS Empress Universal
Stains
IPS Empress Add-On
770°C/1418°F
Ivoclar Vivadent AG
Bendererstrasse 2 FL-9494 Schaan Liechtenstein Tel.+423 235 35 35 Fax +423 235 33 60 www.ivoclarvivadent.com
Ivoclar Vivadent Pty. Ltd.
1 – 5 Overseas Drive P.O.Box 367 Noble Park, Vic. 3174 Australia Tel.+61 3 979 595 99 Fax +61 3 979 596 45 www.ivoclarvivadent.com.au
Ivoclar Vivadent GmbH
Bremschlstr.16 Postfach 223 A-6706 Bürs Austria Tel.+43 5552 624 49 Fax +43 5552 675 15 www.ivoclarvivadent.com
Ivoclar Vivadent Ltda.
Rua Geraldo Flausino Gomes, 78 – 6.º andar Cjs.61/62 Bairro: Brooklin Novo CEP: 04575-060 São Paulo – SP Brazil Tel.+5511 5102 2020 Fax.+5511 5102 4704 www.ivoclarvivadent.com
Ivoclar Vivadent Inc.
2785 Skymark Avenue,Unit 1 Mississauga Ontario L4W 4Y3 Canada Tel.+1 905 238 57 00 Fax +1 905 238 5711 www.ivoclarvivadent.us.com
Ivoclar Vivadent Marketing Ltd.
Rm 603 Kuen Yang International Business Plaza No.798 Zhao Jia Bang Road Shanghai 200030 China Tel.+86 21 5456 0776 Fax.+86 21 6445 1561 www.ivoclarvivadent.com
Ivoclar Vivadent Marketing Ltd.
Calle 134 No.13-83, Of. 520 Bogotá Colombia Tel.+57 1 627 33 99 Fax +57 1 633 16 63 www.ivoclarvivadent.com
Ivoclar Vivadent SAS
B.P. 118 F-74410 Saint-Jorioz France Tel.+33 450 88 64 00 Fax +33 450 68 91 52 www.ivoclarvivadent.fr
Ivoclar Vivadent GmbH
Dr.Adolf-Schneider-Str.2 D-73479 Ellwangen,Jagst Germany Tel.+49 (0) 79 61 / 8 89-0 Fax +49 (0) 79 61 / 63 26 www.ivoclarvivadent.de
Ivoclar Vivadent Marketing Ltd
114, Janki Centre Shah Industrial Estate Veera Desai Road, Andheri (West) Mumbai 400 053 India Tel. +91 (22) 673 0302 Fax.+91 (22) 673 0301 www.ivoclarvivadent.firm.in
Ivoclar Vivadent s.r .l.
Via dell’Industria 16 I-39025 Naturno (BZ) Italy Tel.+39 0473 67 01 11 Fax +39 0473 66 77 80 www.ivoclarvivadent.it
Ivoclar Vivadent S.A. de C.V.
Av.Mazatlán No. 61, Piso 2 Col. Condesa 06170 México,D.F. Mexico Tel.+52 (55) 5062-1000 Fax +52 (55) 5062-1029 www.ivoclarvivadent.com.mx
Ivoclar Vivadent Ltd
12 Omega St,Albany PO Box 5243 Wellesley St Auckland, New Zealand Tel.+64 9 914 9999 Fax +64 9 630 61 48 www.ivoclarvivadent.co.nz
Ivoclar Vivadent Polska Sp.z.o.o.
ul. Jana Pawla II 78 PL-01-501 Warszawa Poland Tel.+48 22 635 54 96 Fax +48 22 635 54 69 www.ivoclarvivadent.pl
Ivoclar Vivadent Marketing Ltd.
180 Paya Lebar Road # 07-03 Yi Guang Building Singapore 409032 Tel.65-68469183 Fax 65-68469192
Ivoclar Vivadent S.A.
c/Emilio Muñoz, 15 Esquina c/Albarracín E-28037 Madrid Spain Tel.+ 34 91 375 78 20 Fax + 34 91 375 78 38 www.ivoclarvivadent.com
Ivoclar Vivadent AB
Dalvägen 14 S-169 56 Solna Sweden Tel.+46 8 514 93 943 Fax +46 8 514 93 940 www.ivoclarvivadent.se
Ivoclar Vivadent UK Limited
Ground Floor Compass Building Feldspar Close Warrens Business Park Enderby Leicester LE19 4SE United Kingdom Tel.+44 116 284 78 80 Fax +44 116 284 78 81 www.ivoclarvivadent.co.uk
Ivoclar Vivadent, Inc.
175 Pineview Drive Amherst, N.Y. 14228 USA Tel.+1 800 533 6825 Fax +1 716 691 2285 www.ivoclarvivadent.us.com
Ivoclar Vivadent – worldwide
Date information prepared: 09/2006
Caution: US Federal Law restricts the sale of this device by or on the order of a licensed dentist. These materials have been developed solely for use in dentistry. Processing should be carried out strictly
according to the Instructions for Use. Liability cannot be accepted for damages resulting from failure to observe the Instructions or the stipulated area of application. The user is responsible for testing the material for its suitability and use for any purpose not explicitly stated in the Instructions. Descriptions and data constitute no warranty of attributes.
Printed in Liechtenstein © Ivoclar Vivadent AG, Schaan / Liechtenstein 603082/1006/e/BVD
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