WWW.GRIZZLY.COM
AIR COMPRESSORS
MODEL G8694 2HP / G8695 2.5HP / G8889 2HP
INSTRUCTION MANUAL
G8695
G8694
G8889
COPYRIGHT © 1999 BY GRIZZLY INDUSTRIAL, INC.
1821 VALENCIA ST., BELLINGHAM, WA 98226
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
NOVEMBER, 1999 PRINTED IN CHINA
Table Of Contents |
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PAGE |
SAFETY |
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SAFETY RULES FOR POWER TOOLS .......................................................... |
2-3 |
ADDITIONAL SAFETY INSTRUCTIONS FOR AIR COMPRESSORS................ |
4 |
CIRCUIT REQUIREMENTS |
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110V OPERATION .............................................................................................. |
5 |
GROUNDING ...................................................................................................... |
5 |
EXTENSION CORDS .......................................................................................... |
5 |
SETTING UP AND OPERATING |
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COMMENTARY.................................................................................................... |
6 |
UNPACKING ........................................................................................................ |
7 |
SITE CONSIDERATIONS .................................................................................... |
7 |
PREPARING FOR USE ...................................................................................... |
8 |
STARTING .......................................................................................................... |
9 |
PRESSURE REGULATOR .................................................................................. |
9 |
CONNECTING TOOLS ...................................................................................... |
10 |
AIR CONTROL VALVE ...................................................................................... |
10 |
MAINTENANCE |
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EACH USE ........................................................................................................ |
11 |
AFTER FIRST 50 HOURS ................................................................................ |
12 |
WEEKLY ............................................................................................................ |
12 |
EVERY 300 HOURS .......................................................................................... |
12 |
TROUBLESHOOTING ...................................................................................................... |
13 |
PARTS BREAKDOWN AND PARTS LISTS................................................................ |
14-15 |
WARRANTY AND RETURNS .......................................................................................... |
16 |
-1-
SAFETY
For Your Own Safety Read Instruction Manual Before Operating This Equipment
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
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Indicates an imminently hazardous situation which, if not |
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avoided, WILL result in death or serious injury. |
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Indicates a potentially hazardous situation which, if not |
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avoided, COULD result in death or serious injury. |
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Indicates a potentially hazardous situation which, if not |
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avoided, MAY result in minor or moderate injury. It may also |
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be used to alert against unsafe practices. |
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NOTICE |
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This symbol is used to alert the user to useful information |
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about proper operation of the equipment. |
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Safety Instructions For Power Tools
1.KEEP GUARDS IN PLACE and in working order.
2.REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning on.
3.KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
4.DON’T USE IN DANGEROUS ENVIRONMENT. Don’t use power tools in damp or wet locations, or where any flammable or noxious fumes may exist. Keep work area well lighted.
5.KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be kept a safe distance from work area.
6.MAKE WORK SHOP CHILD PROOF with padlocks, master switches, or by removing starter keys.
7.DON’T FORCE TOOL. It will do the job better and safer at the rate for which it was designed.
8.USE RIGHT TOOL. Don’t force tool or attachment to do a job for which it was not designed.
-2- |
G8694/G8695/G8889 Air Compressors |
Safety Instructions For Power Tools
9.USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. Conductor size should be in accordance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension cord must also contain a ground wire and plug pin. Always repair or replace extension cords if they become damaged.
Minimum Gauge for Extension Cords
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LENGTH |
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AMP RATING |
25ft |
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50ft |
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100ft |
0-6 |
18 |
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16 |
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16 |
7-10 |
18 |
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16 |
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14 |
11-12 |
16 |
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14 |
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12 |
13-16 |
14 |
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12 |
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12 |
17-20 |
12 |
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12 |
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8 |
21-30 |
10 |
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10 |
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No |
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10.WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair.
11.ALWAYS USE SAFETY GLASSES. Also use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.
12.SECURE WORK. Use clamps or a vise to hold work when practical. It’s safer than using your hand and frees both hands to operate tool.
13.DON’T OVERREACH. Keep proper footing and balance at all times.
14.MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
15.DISCONNECT TOOLS before servicing and changing accessories, such as blades, bits, cutters, and the like.
16.REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in off position before plugging in.
17.USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recommended accessories. The use of improper accessories may cause risk of injury.
18.CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
19.NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Don’t leave tool until it comes to a complete stop.
G8694/G8695/G8889 Air Compressors |
-3- |
Additional Safety Instructions For Air
Compressors
1.Operate the compressor in a well-ventilated area free of acids, vapor, explosive gases and flammable or unstable materials.
2.Use compressor only with air, never use with any other type of gas.
3.Never aim the air nozzle directly at yourself or others. The air stream can be quite forceful and can damage skin.
4.Do not pull on rubber hoses to move the compressor.
5.Do not use compressed air for filling breathing or diving apparatus. Compressed air from this compressor cannot be used for pharmaceutical, food or health requirements without further treatment.
6.Never transport the compressor under pressure. Always make sure the pressure in the storage tanks has been released before loading or moving the air compressor.
7.Never attempt to adjust the pressure safety valve on the air tanks. This is preset to 150 PSI.
Operating this equipment has the potential to propel debris into the air which can cause eye injury. Always wear safety glasses or goggles when operating equipment. Everyday glasses or reading glasses only have impact resistant lenses, they are not safety glasses. Be certain the safety glasses you wear meet the appropriate standards of the American National Standards Institute (ANSI).
Like all power tools, there is danger associated with the operation of air compressors. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this equipment with respect and caution to lessen the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.
No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equipment or poor work results.
-4- |
G8694/G8695/G8889 Air Compressors |
CIRCUIT REQUIREMENTS
110V Operation
These air compressors are wired for 110/120V, single phase operation only. The chart below shows the maximum amperage draw and recommended fusing level for each of the machines.
Model |
HP |
Amperage |
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Max |
Fuse |
G8694 |
2.0 |
12 |
15 |
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G8695 |
2.5 |
17 |
20 |
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G8889 |
2.0 |
12 |
15 |
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It is generally best to operate a compressor on a dedicated circuit, i.e. a circuit where there are no other electrical appliances plugged in. The fuse requirements above assume the use of a circuit breaker or a slow-blow fuse. If an unusual load does not exist and the compressor still breaks the circuit, contact a qualified electrician or our service department.
Grounding
In the event of an electrical short, grounding reduces the risk of electric shock by providing a path of least resistance to disperse electric current. These machines are equipped with power cords having an equipment-grounding conductor. See Figure 1. The outlet must be properly installed and grounded in accordance with all local codes and ordinances.
This equipment must be grounded. Verify that any existing electrical outlet and circuit you intend to plug into is actually grounded. If it is not, it will be necessary to run a separate 12 A.W.G. copper grounding wire from the outlet to a known ground. Under no circumstances should the grounding pin from any three-pronged plug be removed. Serious injury may occur.
Extension Cords
If you find it necessary to use an extension cord with your compressor, make sure the cord is rated Hard Service (grade S) or better. Refer to the chart in the standard safety instructions to determine the minimum gauge for the extension cord. The extension cord must also contain a ground wire and plug pin. Always repair or replace extension cords when they become worn or damaged.
Figure 1. Grounded plug configuration.
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G8694/G8695/G8889 Air Compressors |
-5- |
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